Doc. No WCC.

MK9006
WELDING CONSUMABLE CALCULATION (WCC) P.O No 33.006
Rev. No 0
PROJECT DETAILS TECHNICAL REQUIREMENT CONSUMABLES
Project YETAGUN PHASE 4 DEVELOPMENT Material spec BS7191 355C / 355EMZ SAW wire OE-SD3
Client Edgen Murray Ptd. Ltd. Design code API 2B / AWS D1.1 2008 FCAW wire 21HD
Delivery W3/2010 Client specs. PTS 20.207 Flux(es) OP121TT
Plate Mill Gas(es) CO2
Pipe Details Qty. Pipe Dimensions Longitudinal Circumferential SAW wire SAW Flux
Material Grade
No EEW Client [unit] OD WT L Qty. Total L Qty. Total L Tradename kg/m Total kg Tradename kg/m Total kg
TOTAL 100 441,190 0 0 TOTAL 8,161 TOTAL 12,241
1 024 33 355 EMZ 10 1,500 50.00 4,000 10 46,000 0 0 OE-SD3 11.76 541 OP121TT 17.64 811
2 045 82 355 EMZ 7 1,500 50.00 4,000 7 32,200 0 0 OE-SD3 11.76 379 OP121TT 17.64 568
3 116 71 355 EMZ 8 1,800 60.00 4,000 8 36,800 0 0 OE-SD3 15.57 573 OP121TT 23.35 859
4 117 72 355 C 6 1,800 60.00 4,000 6 27,600 0 0 OE-SD3 15.57 430 OP121TT 23.35 644
5 127 82 355 C 12 2,134 60.00 4,000 12 55,200 0 0 OE-SD3 15.57 859 OP121TT 23.35 1,289
6 128 83 355 EMZ 57 2,134 75.00 3,670 57 243,390 0 0 OE-SD3 22.10 5,379 OP121TT 33.15 8,068
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Form Control No: EEW/W/090-1 EEW MALAYSIA SDN. BHD. Page 1 of 10

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Form Control No: EEW/W/090-1 EEW MALAYSIA SDN. BHD. Page 2 of 10

WELDING CONSUMABLES Fluxocord 40E+41.1+43.1/OP121TT

Tabelle 5
Wdd kg/m Faktor Draht SD3 Pulver Strom Summe Kalkulation
mm DM/kg DM/kg DM/kg DM/m DM/kg m DM/m
2.9267 2.6103 0.38
1.20 FACTOR (DM 0.09/KWh)
60KW/Std.-25kg
TH'K kg/m FACTOR kg/m Wire Cost Flux Cost Electric Cost Cost/meter Cost/Kg Welding Cost/meter
6 0.3 2 0.60 1.8 1.9 0.2 3.9 12.9 3.9
7 0.4 2 0.80 2.3 2.5 0.3 5.2 12.9 5.2
8 0.5 2 1.00 2.9 3.1 0.4 6.4 12.9 6.4
9 0.6 1.5 0.90 2.6 2.8 0.3 5.8 9.7 5.8
10 0.8 1.5 1.20 3.5 3.8 0.5 7.7 9.7 7.7
11 0.9 1.5 1.35 4.0 4.2 0.5 8.7 9.7 8.7
12 1.1 1.25 1.38 4.0 4.3 0.5 8.9 8.0 8.9
13 1.3 1.25 1.63 4.8 5.1 0.6 10.5 8.0 10.5
14 1.5 1.25 1.88 5.5 5.9 0.7 12.1 8.0 12.1
15 1.8 1.25 2.25 6.6 7.0 0.9 14.5 8.0 14.5
16 2 1.25 2.50 7.3 7.8 1.0 16.1 8.0 16.1
17 2.3 1.25 2.88 8.4 9.0 1.1 18.5 8.0 18.5
18 2.5 1.1 2.75 8.0 8.6 1.0 17.7 7.1 17.7
19 2.8 1.1 3.08 9.0 9.6 1.2 19.8 7.1 19.8
20 3.1 1 3.10 9.1 9.7 1.2 20.0 6.4 20.0
21 3.5 1 3.50 10.2 11.0 1.3 22.5 6.4 22.5
22 3.8 1 3.80 11.1 11.9 1.4 24.5 6.4 24.5
23 4.2 1 4.20 12.3 13.2 1.6 27.0 6.4 27.0
24 4.5 1 4.50 13.2 14.1 1.7 29.0 6.4 29.0
25 4.9 1 4.90 14.3 15.3 1.9 31.6 6.4 31.6
26 5.3 1 5.30 15.5 16.6 2.0 34.1 6.4 34.1
27 5.7 1 5.70 16.7 17.9 2.2 36.7 6.4 36.7
28 6.2 0.9 5.58 16.3 17.5 2.1 35.9 5.8 35.9
29 6.6 0.9 5.94 17.4 18.6 2.3 38.2 5.8 38.2
30 7.1 0.8 5.68 16.6 17.8 2.2 36.6 5.2 36.6
31 7.5 0.8 6.00 17.6 18.8 2.3 38.6 5.2 38.6
32 8 0.8 6.40 18.7 20.0 2.4 41.2 5.2 41.2
33 8.5 0.8 6.80 19.9 21.3 2.6 43.8 5.2 43.8
34 9.1 0.8 7.28 21.3 22.8 2.8 46.9 5.2 46.9
35 9.6 0.8 7.68 22.5 24.1 2.9 49.5 5.2 49.5
36 10.2 0.8 8.16 23.9 25.6 3.1 52.5 5.2 52.5
37 10.7 0.8 8.56 25.1 26.8 3.3 55.1 5.2 55.1
38 11.3 0.8 9.04 26.5 28.3 3.4 58.2 5.2 58.2
39 11.9 0.8 9.52 27.9 29.8 3.6 61.3 5.2 61.3
40 12.6 0.65 8.19 24.0 25.7 3.1 52.7 4.2 52.7
41 13.2 0.65 8.58 25.1 26.9 3.3 55.2 4.2 55.2
42 13.8 0.65 8.97 26.3 28.1 3.4 57.8 4.2 57.8
43 14.5 0.65 9.43 27.6 29.5 3.6 60.7 4.2 60.7
44 15.2 0.65 9.88 28.9 30.9 3.8 63.6 4.2 63.6
45 15.9 0.65 10.34 30.2 32.4 3.9 66.5 4.2 66.5
46 16.6 0.65 10.79 31.6 33.8 4.1 69.5 4.2 69.5
47 17.3 0.65 11.25 32.9 35.2 4.3 72.4 4.2 72.4
48 18.1 0.65 11.77 34.4 36.9 4.5 75.8 4.2 75.8
49 18.8 0.65 12.22 35.8 38.3 4.6 78.7 4.2 78.7
50 19.6 0.6 11.76 34.4 36.8 4.5 75.7 3.9 75.7
51 20.4 0.6 12.24 35.8 38.3 4.7 78.8 3.9 78.8
52 21.2 0.6 12.72 37.2 39.8 4.8 81.9 3.9 81.9
53 22.1 0.6 13.26 38.8 41.5 5.0 85.4 3.9 85.4
54 22.9 0.6 13.74 40.2 43.0 5.2 88.5 3.9 88.5
55 23.7 0.6 14.22 41.6 44.5 5.4 91.6 3.9 91.6
56 24.6 0.6 14.76 43.2 46.2 5.6 95.0 3.9 95.0
57 25.5 0.6 15.30 44.8 47.9 5.8 98.5 3.9 98.5
58 26.4 0.6 15.84 46.4 49.6 6.0 102.0 3.9 102.0
59 27.3 0.6 16.38 47.9 51.3 6.2 105.5 3.9 105.5
60 28.3 0.55 15.57 45.6 48.8 5.9 100.2 3.5 100.2
61 29.2 0.55 16.06 47.0 50.3 6.1 103.4 3.5 103.4
62 30.2 0.55 16.61 48.6 52.0 6.3 107.0 3.5 107.0
63 31.2 0.55 17.16 50.2 53.8 6.5 110.5 3.5 110.5
64 32.2 0.55 17.71 51.8 55.5 6.7 114.0 3.5 114.0

398390842.xls 3 OF 10 작성자 이 창 식
WELDING CONSUMABLES Fluxocord 40E+41.1+43.1/OP121TT

Tabelle 5
Wdd kg/m Faktor Draht SD3 Pulver Strom Summe Kalkulation
mm DM/kg DM/kg DM/kg DM/m DM/kg m DM/m
2.9267 2.6103 0.38
1.20 FACTOR (DM 0.09/KWh)
60KW/Std.-25kg
TH'K kg/m FACTOR kg/m Wire Cost Flux Cost Electric Cost Cost/meter Cost/Kg Welding Cost/meter
65 33.2 0.55 18.26 53.4 57.2 6.9 117.6 3.5 117.6
66 34.2 0.55 18.81 55.1 58.9 7.1 121.1 3.5 121.1
67 35.2 0.55 19.36 56.7 60.6 7.4 124.7 3.5 124.7
68 36.3 0.55 19.97 58.4 62.5 7.6 128.6 3.5 128.6
69 37.4 0.55 20.57 60.2 64.4 7.8 132.5 3.5 132.5
70 38.5 0.5 19.25 56.3 60.3 7.3 124.0 3.2 124.0
71 39.6 0.5 19.80 57.9 62.0 7.5 127.5 3.2 127.5
72 40.7 0.5 20.35 59.6 63.7 7.7 131.0 3.2 131.0
73 41.8 0.5 20.90 61.2 65.5 7.9 134.6 3.2 134.6
74 43 0.5 21.50 62.9 67.3 8.2 138.4 3.2 138.4
75 44.2 0.5 22.10 64.7 69.2 8.4 142.3 3.2 142.3
76 45.3 0.5 22.65 66.3 70.9 8.6 145.8 3.2 145.8
77 46.5 0.5 23.25 68.0 72.8 8.8 149.7 3.2 149.7
78 47.8 0.5 23.90 69.9 74.9 9.1 153.9 3.2 153.9
79 49 0.5 24.50 71.7 76.7 9.3 157.8 3.2 157.8
80 50.2 0.45 22.59 66.1 70.8 8.6 145.5 2.9 145.5
81 51.5 0.45 23.18 67.8 72.6 8.8 149.2 2.9 149.2
82 52.8 0.45 23.76 69.5 74.4 9.0 153.0 2.9 153.0
83 54.1 0.45 24.35 71.3 76.3 9.3 156.8 2.9 156.8
84 55.4 0.45 24.93 73.0 78.1 9.5 160.5 2.9 160.5
85 56.7 0.45 25.52 74.7 79.9 9.7 164.3 2.9 164.3
86 58.1 0.45 26.15 76.5 81.9 9.9 168.3 2.9 168.3
87 59.4 0.45 26.73 78.2 83.7 10.2 172.1 2.9 172.1
88 60.8 0.45 27.36 80.1 85.7 10.4 176.2 2.9 176.2
89 62.2 0.45 27.99 81.9 87.7 10.6 180.2 2.9 180.2
90 63.6 0.4 25.44 74.5 79.7 9.7 163.8 2.6 163.8
91 65 0.4 26.00 76.1 81.4 9.9 167.4 2.6 167.4
92 66.4 0.4 26.56 77.7 83.2 10.1 171.0 2.6 171.0
93 67.9 0.4 27.16 79.5 85.1 10.3 174.9 2.6 174.9
94 69.4 0.4 27.76 81.2 87.0 10.5 178.7 2.6 178.7
95 70.8 0.4 28.32 82.9 88.7 10.8 182.4 2.6 182.4
96 72.3 0.4 28.92 84.6 90.6 11.0 186.2 2.6 186.2
97 73.9 0.4 29.56 86.5 92.6 11.2 190.3 2.6 190.3
98 75.4 0.4 30.16 88.3 94.5 11.5 194.2 2.6 194.2
99 76.9 0.4 30.76 90.0 96.4 11.7 198.1 2.6 198.1
100 78.5 0.4 31.40 91.9 98.4 11.9 202.2 2.6 202.2
101 80.1 0.4 32.04 93.8 100.4 12.2 206.3 2.6 206.3
102 81.7 0.4 32.68 95.6 102.4 12.4 210.4 2.6 210.4
103 83.3 0.4 33.32 97.5 104.4 12.7 214.5 2.6 214.5
104 84.9 0.4 33.96 99.4 106.4 12.9 218.7 2.6 218.7
105 86.5 0.4 34.60 101.3 108.4 13.1 222.8 2.6 222.8
106 88.2 0.4 35.28 103.3 110.5 13.4 227.2 2.6 227.2
107 89.9 0.4 35.96 105.2 112.6 13.7 231.5 2.6 231.5
108 91.6 0.4 36.64 107.2 114.8 13.9 235.9 2.6 235.9
109 93.3 0.4 37.32 109.2 116.9 14.2 240.3 2.6 240.3
110 95 0.4 38.00 111.2 119.0 14.4 244.7 2.6 244.7
111 96.7 0.4 38.68 113.2 121.2 14.7 249.1 2.6 249.1
112 98.5 0.4 39.40 115.3 123.4 15.0 253.7 2.6 253.7
113 100.2 0.1 10.02 29.3 31.4 3.8 64.5 0.6 64.5
114 102 0.4 40.80 119.4 127.8 15.5 262.7 2.6 262.7
115 103.8 0.4 41.52 121.5 130.1 15.8 267.3 2.6 267.3
116 105.6 0.4 42.24 123.6 132.3 16.1 272.0 2.6 272.0
117 107.5 0.4 43.00 125.8 134.7 16.3 276.9 2.6 276.9
118 109.3 0.4 43.72 128.0 136.9 16.6 281.5 2.6 281.5
119 111.2 0.4 44.48 130.2 139.3 16.9 286.4 2.6 286.4
120 113 0.4 45.20 132.3 141.6 17.2 291.0 2.6 291.0
121 114.9 0.4 45.96 134.5 144.0 17.5 295.9 2.6 295.9
122 116.8 0.4 46.72 136.7 146.3 17.8 300.8 2.6 300.8
123 118.8 0.4 47.52 139.1 148.8 18.1 306.0 2.6 306.0

398390842.xls 4 OF 10 작성자 이 창 식
WELDING CONSUMABLES Fluxocord 40E+41.1+43.1/OP121TT

Tabelle 5
Wdd kg/m Faktor Draht SD3 Pulver Strom Summe Kalkulation
mm DM/kg DM/kg DM/kg DM/m DM/kg m DM/m
2.9267 2.6103 0.38
1.20 FACTOR (DM 0.09/KWh)
60KW/Std.-25kg
TH'K kg/m FACTOR kg/m Wire Cost Flux Cost Electric Cost Cost/meter Cost/Kg Welding Cost/meter
124 120.7 0.4 48.28 141.3 151.2 18.3 310.9 2.6 310.9
125 122.7 0.4 49.08 143.6 153.7 18.7 316.0 2.6 316.0
126 124.6 0.4 49.84 145.9 156.1 18.9 320.9 2.6 320.9
127 126.6 0.4 50.64 148.2 158.6 19.2 326.1 2.6 326.1
128 128.6 0.4 51.44 150.5 161.1 19.5 331.2 2.6 331.2
129 130.6 0.4 52.24 152.9 163.6 19.9 336.4 2.6 336.4
130 132.7 0.4 53.08 155.3 166.3 20.2 341.8 2.6 341.8
131 134.7 0.4 53.88 157.7 168.8 20.5 346.9 2.6 346.9
132 136.8 0.4 54.72 160.1 171.4 20.8 352.3 2.6 352.3
133 138.9 0.4 55.56 162.6 174.0 21.1 357.8 2.6 357.8
134 141 0.4 56.40 165.1 176.7 21.4 363.2 2.6 363.2
135 143.1 0.4 57.24 167.5 179.3 21.8 368.6 2.6 368.6
136 145.2 0.4 58.08 170.0 181.9 22.1 374.0 2.6 374.0
137 147.3 0.4 58.92 172.4 184.6 22.4 379.4 2.6 379.4
138 149.5 0.4 59.80 175.0 187.3 22.7 385.1 2.6 385.1
139 151.7 0.4 60.68 177.6 190.1 23.1 390.7 2.6 390.7
140 153.9 0.4 61.56 180.2 192.8 23.4 396.4 2.6 396.4
141 156.1 0.4 62.44 182.7 195.6 23.7 402.1 2.6 402.1
142 158.3 0.4 63.32 185.3 198.3 24.1 407.7 2.6 407.7
143 160.5 0.4 64.20 187.9 201.1 24.4 413.4 2.6 413.4
144 132.8 0.4 53.12 155.5 166.4 20.2 342.0 2.6 342.0
145 165 0.4 66.00 193.2 206.7 25.1 425.0 2.6 425.0
146 167.3 0.4 66.92 195.9 209.6 25.4 430.9 2.6 430.9
147 169.6 0.4 67.84 198.5 212.5 25.8 436.8 2.6 436.8
148 171.9 0.4 68.76 201.2 215.4 26.1 442.7 2.6 442.7
149 174.3 0.4 69.72 204.0 218.4 26.5 448.9 2.6 448.9
150 176.6 0.4 70.64 206.7 221.3 26.8 454.9 2.6 454.9
151 179 0.4 71.60 209.6 224.3 27.2 461.0 2.6 461.0
152 181.4 0.4 72.56 212.4 227.3 27.6 467.2 2.6 467.2
153 183.8 0.4 73.52 215.2 230.3 27.9 473.4 2.6 473.4
154 186.2 0.4 74.48 218.0 233.3 28.3 479.6 2.6 479.6
155 188.6 0.4 75.44 220.8 236.3 28.7 485.8 2.6 485.8
156 191 0.4 76.40 223.6 239.3 29.0 491.9 2.6 491.9
157 193.5 0.4 77.40 226.5 242.4 29.4 498.4 2.6 498.4
158 196 0.4 78.40 229.5 245.6 29.8 504.8 2.6 504.8
159 198.5 0.4 79.40 232.4 248.7 30.2 511.3 2.6 511.3
160 201 0.4 80.40 235.3 251.8 30.6 517.7 2.6 517.7
161 203.5 0.4 81.40 238.2 255.0 30.9 524.1 2.6 524.1
162 206 0.4 82.40 241.2 258.1 31.3 530.6 2.6 530.6
163 208.6 0.4 83.44 244.2 261.4 31.7 537.3 2.6 537.3
164 211.1 0.4 84.44 247.1 264.5 32.1 543.7 2.6 543.7
165 213.7 0.4 85.48 250.2 267.8 32.5 550.4 2.6 550.4
166 216.3 0.4 86.52 253.2 271.0 32.9 557.1 2.6 557.1
167 218.9 0.4 87.56 256.3 274.3 33.3 563.8 2.6 563.8
168 221.6 0.4 88.64 259.4 277.7 33.7 570.8 2.6 570.8
169 224.2 0.4 89.68 262.5 280.9 34.1 577.5 2.6 577.5
170 226.9 0.4 90.76 265.6 284.3 34.5 584.4 2.6 584.4
171 229.5 0.4 91.80 268.7 287.6 34.9 591.1 2.6 591.1
172 232.2 0.4 92.88 271.8 290.9 35.3 598.1 2.6 598.1
173 234.9 0.4 93.96 275.0 294.3 35.7 605.0 2.6 605.0
174 237.7 0.4 95.08 278.3 297.8 36.1 612.2 2.6 612.2
175 240.4 0.4 96.16 281.4 301.2 36.5 619.2 2.6 619.2
176 243.2 0.4 97.28 284.7 304.7 37.0 626.4 2.6 626.4
177 245.9 0.4 98.36 287.9 308.1 37.4 633.3 2.6 633.3
178 248.7 0.4 99.48 291.1 311.6 37.8 640.6 2.6 640.6
179 251.5 0.4 100.60 294.4 315.1 38.2 647.8 2.6 647.8
180 254.3 0.4 101.72 297.7 318.6 38.7 655.0 2.6 655.0
181 257.2 0.4 102.88 301.1 322.3 39.1 662.5 2.6 662.5
182 260 0.4 104.00 304.4 325.8 39.5 669.7 2.6 669.7

398390842.xls 5 OF 10 작성자 이 창 식
WELDING CONSUMABLES Fluxocord 40E+41.1+43.1/OP121TT

Tabelle 5
Wdd kg/m Faktor Draht SD3 Pulver Strom Summe Kalkulation
mm DM/kg DM/kg DM/kg DM/m DM/kg m DM/m
2.9267 2.6103 0.38
1.20 FACTOR (DM 0.09/KWh)
60KW/Std.-25kg
TH'K kg/m FACTOR kg/m Wire Cost Flux Cost Electric Cost Cost/meter Cost/Kg Welding Cost/meter
183 262.9 0.4 105.16 307.8 329.4 40.0 677.1 2.6 677.1
184 265.8 0.4 106.32 311.2 333.0 40.4 684.6 2.6 684.6
185 268.7 0.4 107.48 314.6 336.7 40.8 692.1 2.6 692.1
186 271.6 0.4 108.64 318.0 340.3 41.3 699.5 2.6 699.5
187 274.5 0.4 109.80 321.4 343.9 41.7 707.0 2.6 707.0
188 277.5 0.4 111.00 324.9 347.7 42.2 714.7 2.6 714.7
189 280.4 0.4 112.16 328.3 351.3 42.6 722.2 2.6 722.2
190 283.4 0.4 113.36 331.8 355.1 43.1 729.9 2.6 729.9

398390842.xls 6 OF 10 작성자 이 창 식
1 DM = 600원

Kalkulation
\/m

Welding Cost
2,318.1
3,090.7
3,863.4
3,477.1
4,636.1
5,215.6
5,312.2
6,278.1
7,243.9
8,692.7
9,658.6
11,107.4
10,624.4
11,899.4
11,976.7
13,522.0
14,681.1
16,226.4
17,385.5
18,930.8
20,476.2
22,021.6
21,558.0
22,948.8
21,944.3
23,180.6
24,726.0
26,271.4
28,125.8
29,671.2
31,525.6
33,071.0
34,925.5
36,779.9
31,641.5
33,148.3
34,655.0
36,412.9
38,170.7
39,928.6
41,686.5
43,444.3
45,453.3
47,211.2
45,434.0
47,288.5
49,142.9
51,229.2
53,083.6
54,938.1
57,024.3
59,110.6
61,196.8
63,283.1
60,134.4
62,046.8
64,171.7
66,296.6
68,421.5

398390842.xls 7 OF 10 작성자 이 창 식
1 DM = 600원

Kalkulation
\/m

Welding Cost
70,546.3
72,671.2
74,796.1
77,133.5
79,470.9
74,371.1
76,496.0
78,620.9
80,745.8
83,063.9
85,381.9
87,506.8
89,824.9
92,336.1
94,654.2
87,275.0
89,535.1
91,795.2
94,055.3
96,315.5
98,575.6
101,009.5
103,269.6
105,703.6
108,137.6
98,285.8
100,449.3
102,612.9
104,930.9
107,249.0
109,412.5
111,730.6
114,203.2
116,521.2
118,839.3
121,311.9
123,784.5
126,257.1
128,729.7
131,202.3
133,674.9
136,302.0
138,929.2
141,556.3
144,183.4
146,810.6
149,437.7
152,219.4
38,711.6
157,628.2
160,409.9
163,191.5
166,127.7
168,909.4
171,845.6
174,627.3
177,563.5
180,499.7
183,590.5

398390842.xls 8 OF 10 작성자 이 창 식
1 DM = 600원

Kalkulation
\/m

Welding Cost
186,526.7
189,617.4
192,553.7
195,644.4
198,735.1
201,825.9
205,071.2
208,161.9
211,407.2
214,652.5
217,897.8
221,143.1
224,388.4
227,633.6
231,033.5
234,433.3
237,833.1
241,232.9
244,632.8
248,032.6
205,225.7
254,986.8
258,541.1
262,095.5
265,649.9
269,358.8
272,913.1
276,622.0
280,330.9
284,039.8
287,748.7
291,457.6
295,166.5
299,029.9
302,893.4
306,756.8
310,620.3
314,483.7
318,347.1
322,365.1
326,228.5
330,246.5
334,264.5
338,282.5
342,455.0
346,472.9
350,645.5
354,663.4
358,835.9
363,008.4
367,335.5
371,508.0
375,835.1
380,007.6
384,334.6
388,661.7
392,988.7
397,470.3
401,797.3

398390842.xls 9 OF 10 작성자 이 창 식
1 DM = 600원

Kalkulation
\/m

Welding Cost
406,278.9
410,760.5
415,242.1
419,723.7
424,205.3
428,841.4
433,323.0
437,959.1

398390842.xls 10 OF 10 작성자 이 창 식