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1989 Is1710 PDF
1989 Is1710 PDF
1989 Is1710 PDF
Indian Standard
SPECIFICATION FOR
PUMPS — VERTICAL TURBINE MIXED AND
AXIAL FLOW, FOR CLEAR COLD WATER
( Second Revision )
UDC 621.675.031
© BIS 1991
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
FOREWORD
This Indian Standard ( Second Revision ) was adopted by the Bureau of Indian Standards on
25 July 1989, after the draft finalized by the Pumps Sectional Committee, had been approved
by the Heavy Mechanical Engineering Division Council.
This standard was earlier published in 1972. This standard is being revised on the basis of the
information received from pump manufacturers and actual users in view of its implementation.
AMENDMENT NO. 2 AUGUST 1993
TO
IS 1710: 1989 SPECIFICATION FOR PUMPS —
VERTICAL TURBINE MIXED AND AXIAL FLOW, FOR
CLEAR COLD WATER
(Second Revision)
( Page 3, clause 4.12.5 ) — Insert the following new clauses after the clause
4.12.5:
'4.12.6 Shut Off Head
It is the head developed at the discharge connection of the bowl assembly and is
integral multiple of the head per stage, depending on number of stages in the bowl
assembly, when the delivery valve is in fully closed condition.
4.12.7 Maximum Discharge Pressure
It is the maximum pressure developed by the pump at discharge head outlet. This
pressure is generally called for in pump specification to design the pipe lines,
valves and fittings etc.'
( Page 5, clause 9.2.3.1 ) — Insert the following at tbe end:
'The time duration for the test pressure shall be 15 minutes after the final pressure
is achieved.'
(Page 15, clause 16) — Insert the following at the end:
'Unless otherwise specified, the guarantee shall be as per IS 9137 : 1978 as stated
above.'
(HMD 20)
( HMD 20 )
Indian Standard
SPECIFICATION FOR
PUMPS —VERTICAL TURBINE MIXED
AND AXIAL FLOW, FOR CLEAR COLD WATER
( Second Revision )
1 SCOPE and the pump unit is suspended by the column pipe
This standard covers the requirements for vertical containing a system of vertical shafting for transmu-
turbinc (radial and francis) mixed and axial flow type ting power to the impellers, the prime-mover being
pumps for clear cold water external to the flow stream A typical vertical line
shaft pump consists of three elements as follows.
1.1 Purchasers who intend to use the pumps lor pump-
ing liquids other than clear cold water shall modify a) Bowl Assembly — This is either a single or
the requirement, preferably after consultation with multi-stage centrifugal type vertical assembly
pumps manufacturers, for conditions of intended use with discharge co-axial with me shaft. The
bowl assembly consists of rotating impellers,
2 REFERENCE which are housed in stationary bowls having
2.1 The Indian standards listed in Annex A arc neces- guide vanes
sary adjuncts to this standard b) Column Assembly — The column assembly
connects the bowl assembly and the head
3 UNITS
assembly and conducts water from bowl as-
3.1 Volume sembly to head assembly. This comprises
The standard units for volume shall be column pipe, shaft enclosing rube and shaft
a) litre, and assemblies in the case of oil-lubricated pump,
b) cubic metre and column pipe and shaft assemblies only in
the case of water-lubricated pump
3.2 Rate of Flow
The standard units for expressing rate of flow shall be The line shaft is supported throughout its
a) litre per second, and length by means of bearing and may be
b) cubic metres per hour enclosed in shaft enclosing tube if lubricated
with oil external water, or it may be opened and
3.3 Head lubricated with the water being pumped
The standard unit for expressing head shall be the
c) Head Assembly — The head assembly consists
metre Thus head in metres of liquid column
of the base from which the column, shaft
assembly and the bowl assembly are sus-
pended, the discharge head elbow which di-
rects the water into the delivery piping system.
3.4 Dynamic Viscosity
The standard unit for expressing dynamic viscosity 4.2 Surface Discharge Head Assembly
shall be the centipoisc (cP) In this the discharge elbow is incorporated in the head
assembly so that the delivery may be taken at ground
3.5 Kinematic Viscosity
level Thrust bearing may be provided to take care of
The standard unit for expressing kinematic viscosity
the hydraulic thrust generated by the pump in this sub-
shall be the ???.
assembly especially in case of solid shaft motor.
4 TERMINOLOGY
4.3 Underground Discharge Head Assembly
4.1 Vertical Turbine Pump (Water or Oil- In this the discharge elbow or tec is separated from the
Lubricated) head assembly so that the delivery may be taken at
This is a vertical axis centrifugal pump comprising ground level Thrust bearing may be provided to take
stages which accommodate rotating impellers and care of the hydraulic thrust generated by the pump in
stationary bowls possessing guide vanes The dis- this sub-assembly especially in case of solid shaft
charge from the pump unit is co-axial with the shaft motor
1
IS 1710 : 1989
2
IS 1710 : 1989
4.12.5 Bowl Assembly Heads (h) H = the total head per stage in metres.
It is the energy imparled to the liquid by the pump
If the discharge is expressed in litres per minute, the
bowl assembly, expressed in metres of liquid. It is
expression for specific speed is written a s :
the head developed at the discharge connection of the
bowl assembly and is an integral multiple of the head
per stage depending on the number of stages in the
bowl assembly. The head developed by the bowl
assembly is equal to effective head plus friction loss in 4.15 Loss
the column assembly, discharge head loss and suction
4.15.1 Suction Loss ( hs )
loss that is,
The loss of head in strainer and suction pipe attached
H = h + h s + hc + hd below bowl assembly. When a strainer is not fitted.
then suction bell entry losses shall be included.
4.13 Net Positive Suction Head (NPSH)
Not positive suction head (h) available is the total 4.15.2 Column Loss ( hc )
suction head of liquid in metres absolute, determine at It is the value of the head loss expressed in metres
impeller eye, less the vapour pressure of the liquid in caused by the (low friction in the column pipe assem-
metres absolute. Thus bly.
3
IS 1710 : 1989
where Q is the discharge in litre per second and H NOTES
is the bowl assembly head in metres. 1 If the range of pH value of the water pumped is belween 6.5
and 7 5 and also the chloride content it less than 100 ppm, the
pump may be made of any bronze. However, if the range of pH
4.17.2 Pump Output ( p ) is between 6.5 and 8.5 and the chloride content exceeds 100
The power in kilowatt delivered by the pump and is ppm, only zincfree bronze fitted construction or stainless steel
equal to construction shall be permitted.
2 If any other characteristics of the water differ from those
specified in 4.1. the pump details shall have to be agreed between
the manufacturer or the supplier and the user, and shall be speci
fied in the order.
where Q is the discharge in litres per second and h is
the effective head in metres. 6 NOMENCLATURE A N D MATERIAL OF
CONSTRUCTION
4.18 Efficiency
The name of the parts of construction normally used in
4.18.1 Bowl Efficiency ( Ηb )
vertical turbine pump is given in Fig. 1 (A & B), 2 and
The ratio of the bowl assembly output to the bowl
3, read with Annexes B and C.
assembly input expressed as a percentage :
7 MATERIAL OF CONSTRUCTION
7.1 It is recognized that a number of materials of con
struction is available to meet the needs for pumps
4.18.2 Pump Efficiency ( np ) handling clear, cold water. The typical materials of
construction of various parts that are given in Annexes
The ratio of pump output to pump input expressed as a
percentage : B and C arc merely for the guidance of the
manufacturers and the users.
9.1.5 Driver where S is the combined shear stress in kg/cm 2 , D Is the
9.1.5.1 Unless otherwise agreed, the motor shall be of shear diameter in mm at the root of the threads or the
the drip-proof type and shall comply with IS 325 . minimum diameter of any under cut, F is the axial
1978 where applicable The motor shall be of thrust in kg of the shaft, including hydraulic thrust
continuous rating and of suitable size to drive the plus the weight of the shaft and all routing parts
pump continuously over the specified characteristics supported by it p is the power transmitted by the shaft
range without getting overloaded Rotation of vertical in kVV and n is the rotational speed in rev/min.
shaft shall be counter clockwise when viewed from The maximum combined shear stress S shall not exceed
driving end, unless otherwise specified by the 30 percent of the clastic limit in tension or shall be
purchaser more than 18 percent of the ultimate tensile strength of
9.1.5.2 For engine drive, the power shall be applied to the shaft steel used However, for large size pump the
the pump shalt through a propeller shaft with universal shaft shall be checked for fatigue loading also, this
joints (spicer shaft) or pulley with flat or V-bclt may be recommended by the manufacturer The
straightness and machining tolerances shall be the
9.1.5.3 The pump shall be driven in such a way that u same as those given under line shaft ( 9.2.5 ).
operates within ± 5 percent of the specified speed
9.1.5.4 A thrust bearing of adequate capacity to carry 9.2.2 Impeller
the weight of all rotating parts, plus the hydraulic The impeller may be of the enclosed or semi-open type
down-thrust, shall be provided in the driver or the Impeller shall be fastened securely to the impeller shaft
discharge head as an integral part with keys, taper bushings, lock nuts or split thrust
rings They shall be adjustable vertically by means
9.1.6 Suction Pipe and Suction Strainer of a nut in the driver or an adjustable coupling between
Normally an open ended suction pipe shall suffice with the pump and the driver. Impeller shall be properly
properly developed tubewells If the suction strainer is balanced Dynamic balancing is recommended.
called for by the customer, it may be provided sepa- Closed impellers may have a renewable sealing/wear-
rately or integral with the suction pipe and shall have ing ring filled on to the front shroud or in the bowl or
a net area of openings equal to at least three times the both
suction pipe cross sectional area
9.1.7 Suction pipe with foot-valve and strainer may 9.2.3 Bowls
be supplied The strainer may be provided separately or 9.2.3.1 The castings of bowl shall be free of blow holes,
integral with the foot-valve The net strainer area shall be sand holes and other detrimental defects, the bowls
equal to at least three times the suction pipe cross sec- shall be capable of withstanding a hydrostatic pressure
tional area equal one and a half times maximum discharge
pressure (this includes shut off head).
9.2 Oil-Lubricated Pump and Column
9.2.3.2 The bowls may be equipped with replaceable
9.2.1 Impeller Shaft
seal rings on suction side of enclosed impellers. Water
Where there are no shaft sleeves on the impeller shaft, passages shall be smooth and the bowls may contain
shaft shall be of stainless steel conforming to Schedule bushes to serve as bearings for the impeller shaft.
V of IS 1570 1961 (Grades C7Cr 13, 15Cr 13 or 22Cr
13) and IS 2073 1970. If renewable sleeve of bronze 9.2.3.3 Discharge case
or stainless steel is provided on the impeller shaft at The discharge case shall be provided with means of
bearing portions, the shaft may be made of steel preventing the leakage of water into the shaft enclos-
conforming to Grade C40, C45 or C55 of IS 1570 1961 ing tube and shall have types ports to permit the escape
As recommended by the manufacturer, shaft shall be of water that leaks through the seal or bushing.
guided by bearing provided in each bowl or above and
below the impeller shaft assembly The butting faces 9.2.4 Marking
of the shaft shall be machined square to the axis and the The bowl assembly shall bear a name-plate giving the
shaft ends shall be chamfered on the edges Shaft shall following data.
have a surface finish of 0.75 micron Ra Max (see
a) Name of manufacturer,
IS 3073 1967).
b) Serial number/year of manufacture,
The size of the shaft shall be determined on the basis of
the following formula of maximum combined shear c) Type,
stress stress below d) Type of impeller,
e) Head in metres/kW rating, and
f) Speed.
5
IS 1710 : 1989
9.2.5 Line Shafts 9.2.9.2 The standard lengths of column pipes shall be
9.2.5.1 The design or the shaft shall also take into 1.5, 2.5 or 3 m.
consideration the critical speed of the shaft in such a way 9.2.9.3 The column pipe may be threaded, flanged or
that the critical speed shall have adequate margins with provided with other methods of connection.
respect to the operating speed by at least 30 percent on
either side. 9.2.10 Discharge Head
9.2.5.2 The shaft shall be furnished with interchange- 9.2.10.1 At the surface or underground discharge
able sections having a length of 1.5. 2.5 or 3 m. The head, an automatic lubricator shall be installed for
butting faces of shaft shall be machined square to the shaft electric motor driven pumps and manual or other types
axis and the shaft ends shall he chamferred on the of lubricator for engine driven pumps. The lubricator
edges. To ensure correct alignment of the shafts, they assembly, automotive or general type, shall be located
shall be straight within 0.125 mm for 3 m length total at operating floor.
dial indicator reading. The maximum permissible error
in the axial alignment of the thread axis with the axis of 9.2.10.2 A tube tension plate may be installed on the
the shaft shall be 0.05 mm in 150 mm. In the case of discharge head to lighten up the shaft lubes for the
shafts with rigid couplings, the maximum permissible purpose of aligning the shafts. A gland shall be
error in the axial alig ment of the axis with the axis of the provided to seal off any leakage from the discharge
shaft shall be 0.05 mm in 150 mm. head.
9.2.5.3 The shaft shall here a maximum surface rough- 9.2.10.3 The discharge head shall, in addition to
ness 0.75 microns Ra (see IS 3073 : 1967). other requirements (see 9.3.3), be able to support the
weight of the pump.
9.2.6 Steel coupling shall be designed with a minimum
factor of safety of one-and-a-half times the factor of safety 9.2.10.4 The discharge head shall bear a name-plate
for shafts and shall have left-hand or right-hand threads with the following information:
depending on the direction of rotation of the pump to
Name of manufacturer
lighten during the pump operation. The outside
diameter of the couplings shall be concentric wilh the Serial Number
bore and with a small transverse hole in the middle.
Type
9.2.7 Line Shaft Bearings
Size
The line shaft bearing shall be of bronze or any other
suitable material and shall be spaced at intervals of 1.5, Speed rev/min.
2.5 or 3 m for 2 600 to 3 500, 2 000 to 2 600 and up to
Discharge 1/min, 1/s or m3/h
2 000 rev/min, respectively. The bearings shall be
recessed out or heavily chamfered at one end (the top Head , metres
end in the installed condition) to serve as a reservoir
of oil for the bearings, and shall also contain oil Pump input kW
grooves or separate by-pass hole to allow oil flow to the Maximun input kW
bearing below.
Guarantee Class C as per IS 9137 : 1978
9.2.8 Shaft Enclosing tube
or
9.2.8.1 The shaft enclosing tube shall of one of the
bores 32, 40, 50, 65 and 80 mm and shall conform to Guarantee Class B as per IS 10981 : 1983
the requirements of either IS 1239 (Part 1) : 1979
9.3 Water Lubricated Pump
'Heavy series' or IS 1978 : 1971.
The same specificaion shall apply as for oil-lubricated
NOTE — Larger sizes may be used by mutual agreement between pump except in cases given in 9.3.1 to 9.3.3.
the purchaser and the supplier.
9.2.8.2 The standard length of shaft enclosing tube 9.3.1 Line Shafts
shall be 1.5, 2.5 or 3 m. The shaft sections shall be provided with a non-corrosive
wearing surface, except in the case of stainless steel
9.2.9 Column Pipe shafts, particularly at the location of each guide bearing.
9.2.9.1 The column pipe shall be manufactured from
tubes conforming to either IS 1978 : 1982 or Gr A of 9.3.2 Line Shaft Bearings
IS 2062 : 1984. For depths greater than 80 m, the These shall be designed to be lubricated by external water
column pipe shall be manufactured from tubes or the water being pumped and shall be placed in bearing
conforming to IS 4270 : 1983. holders held in position at the joint of the columns.
6
IS 1710 : 1989
NOTE — The numbers correspond to the part NOTE — The numbers correspond to the part
numbers given in Annex B. numbers given in Annex C.
FIG. 1A SELF WATER LUBRICATED PUMP FIG. 1B SELF WATER LUBRICATED PUMP WITH
OPEN LIME SHAFT SOLID SHAFT MOTOR
7
NOTE — The numbers correspond to the part
numbers given in Annex B.
FIG. 3 BOWL ASSEMBLY WITH SEMI-ENCLOSED
TYPE IMPELLER
9
IS 1710 : 1989
2) Minimum insided diameter of well or pipe m) Accessories:
(˄) mm to a depth or... m; 1) Size of companion delivery flange, if
3) Tolal depth of open well m; required mm;
4) Tolal dcplh of top housing pipe for tube 2) Whether suction strainer required or not; and
well (B) m; 3) Type of starter and protection required.
5) Well slantness ... mm out at .... m; n) Any other information or requirement.
6) Static water level below ground surface
(C) ... m; 13 INFORMATION TO BE FURNISHED BY THE
7) Pumping draw down ( D ) .... m at l/s or SUPPLIER
m 3 /h;
13.1 When supplying pumps according to this standard
8) Well developed to .... l/s at .... m of draw
the supplier shall furnish the following information to
down;
the purchaser:
9) In case of sump, details of sump and intake
shall be furnished indicating the pump a) Code designation of pump;
position in it; and
b) Type of pump giving:
10) Maximum and minimum operating liquid
1) Method of lubrication: oil/water lubricated;
levels in the sump m.
2) Suitability in tubewell of size .... mm
NOTE — Sump layout and intake arrangement drawing shall diameter.
be furnished by the purchaser. 3) Number of stages;
j) Site conditions: 4) Maximum outside diameter of bowl .... mm;
1) Height above mean sea level in metres; 5) Design discharge l/s or m 3 /h;
2) Maximum and minimum temperature dur- 6) Effective head ... m;
ing the year (°C); 7) Pump speed ... rpm;
3) Humidity(percent); 8) Bowl assembly head .... m;
4) Nature of atmosphere; and 9) Bowl assembly input at duty point....
5) Details of quality of water (see 5.1). kW/pump input at duty point;
10) Maximum bowl input kW;
k) Prime-mover details:
11) Bowl assembly efficiency at duty point
1) Direct electric motor drive, or %; and
2) Pulley head drive, or 12) Maximum pump input .... kW;
3) Gear head drive, or
4) Any other method. c) Details of column assembly :
1) Length of column pipe .. m;
State which is required. 2) Method of connection of column pipe
A) In case of electric motor drive, give : threaded/flanged;
i) Type of current (ac/dc, singlc-phasc/three- 3) Size of shaft enclosing tube ... mm;
phase); 4) Size of line shaft ... mm;
ii) Frequency (Hz); 5) Size of discharge outlet .... mm;
iii) Voltage; and 6) type of discharge head surface, below base, if
iv) Preferred speed in rev/min. below base distance from datum reference
to centreline of discharge tee mm;
B) In case of pulley head and gear head
drives through engine or electric motor, d) Details of drive:
give the following details: 1) In case of direct drive through electric motor,
give ;
i) Speed in rev/min;
i) Rating kW;
ii) Diameter of shaft (mm); ii) Type : squirrel cage/slipring/drip proof/
iii) Length of shaft extension (mm); vertical/hollow-spindle/solid shaft;
iii) Details of power supply; and
iv) Size of keyway (mm);
iv) Revolutions per minute.
v) Power (kW); 2) In case of gear head drive, give:
vi) Diameter of engine/motor pulley (mm); i) Model;
vii) Electric motor data as in (K) ( A ) ; and ii) Speed rating;
iii) Operating speed;
viii) Direction of rotation of engine as iv) Details of pulley or coupling;
observed from the during end. v) Direction of rotation; and
A dimensioned sketch may be furnished, if required. vi) Rating of driver kW.
10
IS 1710 : 1989
IS 1710 : 1989
12
FIG. 6 DISCHAROB HEAD LOSS CHART
FIG. 7 Loss or kW IN LINE SHAFT
BEARING FRICTION
IS 1710 : 1989
13
IS 1710 : 1989
14
IS 1710 : 1989
3) In case of pulley head drive, give. 14.1.1 The expected field performance of the pump may
i) Model; be obtained by testing the bowl assembly in the laboratory
ii) Type of belting to be used: and then calculating the required performance (see Fig.
V/Flat 10) A typical laboratory test set up as shown in Fig. 11.
Width of flat bells . mm
No. of V - b e l t s . 14.2 Laboratory Tests
Section of V-belts As far as possible, full load and full speed tests shall
iii) Vertical pulley diameter range .. . mm, be conducted. However, laboratory test at reduced
IV) Driver pulley diameter range mm; speed and reduced stages shall be according to
and IS 5120 : 1977.
v) Power rating of the driver .. .. kW.
14.2.1 Sampling
e) Accessories. The sampling plan as given in IS 10572 :1983 shall be
1) Suction pipe. followed.
i) Diameter and length of suction pipe,
ii) Method of connection . screwed/bolied , 14.3 Field Tests
and A field test gives an indication of the overall perform-
iii) Strainer : s u e and type ance of a pump when it is operating under actual field
conditions. Field tests are sometimes used as accep-
2) Depth gauge, direct or indirect reading type
tance test The accuracy with which field test be made
with size and length of air line pipe,
depends on the instruments used in the test, the proper
3) Lubricator, automatic/manual/other type, installation of the instruments and the skill of the test
4) Pre-lubricating tank/foot-valve with strainer personnel.
in case of water-lubricated pump, wherever
possible; It shall be recognized that environmental conditions in
5) A pair of column pipe clamps, a well or the design of a pump shall significantly affect
6) A pair of shaft clamps, field performance and also affect the apparent results
of field test Under most conditions, it is recom-
7) Sight gauge in case of oil-lubricaicd pump,
mended that acceptance of the pump shall be based on
wherever possible,
tests made in laboratory.
8) Pressure gauge:
9) Gauge cock; Field test shall not be carried out until the pump has
10) Reflux valve. worked for at least 24 hours to allow running in time for
the bearings
11) Sluice valve,
12) Float switches, and If test is to be carried out at different heads, this shall
13) Spanners. be done by throttling the delivery valves, in this case
f) Additional information to be furnished with delivery valve be placed after the minimum upstream
the supply: and down stream length as required by flow measuring
device. The control valve shall be at least 4 times the
1) Performance curve of head v discharge, diameter away from the discharge head elbow.
2) Performance curve of the pump showing A typical diagrammatic arrangement for field test is
total bowl assembly input power and bowl illustrated in Fig. 12. For details, refer IS 9137 : 1978.
assembly efficiency over the specified head 14.3.1 Speed
range;
The rotating speed of pump shall be measured by
3) Certified drawings giving leading dimen- revolution counter or by an accurately calibrated
sions; tachometer or by stroboscope counting slip method
15
IS 1710 : 1989
the pipe preceding and succeeding the fluid measuring 14.3.3.2 Velcoity head
device arc as important as the calibration of the device Velocity head shall be obtained from the actual measure-
itself and shall be taken care. ment of the inside diameter of the discharge pipe at the
14.3.3 Net Pump Effective Head point where the pressure tap is located (see 4.12.3).
For determining the net pump effective head, following
14.3.4 Pump Output
measurement shall be taken and the readings shall be
converted to datum reference: This shall be calculated as in 4.17.2.
16
17
F I G . 11 LABORATORY TEST ARRANGEMENT
IS 1710 : 1989
IS 1710 : 1989
18
NOTE:
*If it is possible to accommodate pressure tapping in the discharge pipe line with 4D straight distance from discharge head outlet flange, head can be
measured.
F I G . 12 F I E L D T E S T I N G A R R A N G E M E N T F O R VERTICAL T U R B I N E P U M P
IS 1710 : 1989
15.2 All the test results shall be convened into perform- anticipated field performance of the complete pump.
ance at the specified speed from the actual readings, by
the following similarity relations: 16 GUARANTEES
For guarantee of the pumps with Class C ratings, 4.1
and 9.4 of IS 9137 : 1978, and with class B ratings, 4
and 9.4 of IS 10981 : 1983 shall be referred.
19
IS 1710 : 1989
ANNEX A
(Clause 2)
LIST OF REFERRED INDIAN STANDARDS
210 : 1978 Grey iron castings (third revi 3073 : 1967 Assessment of surface rough-
sion) ness
226 : 1975 Structural steel (standard equal- 3444 : 1987 Corrosion resistant high alloy
ity) (fifth revision ) steel and nickel based castings
for general applications (second
318 : 1981 Leaded tin bronze ingots and revision)
castings (second revision)
4270 : 1983 Steel tubes used for water wells
3 2 5 : 1971 Three-phase induction motors
(first revision)
(fourth revision )
5120:1977 Technical requirements for roto-
1030 : 1982 Carbon steel casting for general
dynamic special purpose pumps
engineering purposes (fourth
(first revision)
revision)
7283:1974 Hot-rolled bars for production of
1239 (Part 1) : 1979 Mild steel tubes ( fourth bright bars
revision )
9137 : 1978 Code for acceptance test for cen-
1570 (Part 5) : 1985 Schedules for wrought steels : trifugal, mixed flow and axial
Part 5 Stainless and heat resist- pumps — Class C
ing steels (second revision ) 10572 : 1983 Methods of sampling for pumps
1978 : 1982 Line pipe (second revision ) 10981 : 1983 Code of acceptance test for cen-
2062 : 1984 Weldable structural steel (third trifugal, mixed flow and axial
revision ) pumps — Class B
20
ANNEX B
(Clause 7.1)
NOMENCLATURE OF PARTS COMMONLY USED IN VERTICAL TURBINE PUMPS DRIVEN BY SHAFT MOTOR
Part Name of the Part Typical Material Brief Description and Function of Parts
No. Material Specification
1. Air line* A thin tube installed alongside the pump and submerged in liquid for
the purpose of rinding the liquid level.
2. Automatic lubricator It is a solenoid operated lubricator providing oil to the line shaft
bearing automatically when motor is started.
3. Bearing holder Cast iron/bronze IS 210: 1978, Used to support open line shaft bearing, generally located at the
IS 318 : 1981 end of each section of column pipe.
4. Bearing retainer Cast iron IS 210 : 1978 Retains open line shaft bearing in the bearing holder.
21
5. Bottom column pipe Steel IS 1239 (Part 1) : 1979 or First section of column immediately above discharge case.
IS 1978 : 1982
6. Bowl Cast iron IS 210 : 1978 It guides flow received from one impeller to the next impeller above.
It houses impeller and bowl bearing.
7. Bowl bearing Bronze/rubber IS 318 : 1981 Bearing for the impeller shaft in each bowl.
8. Column flange Cast iron/steel IS 2 1 0 : 1978, These are mounted on two ends of each section column pipe if flange
Grade A of IS 2062 : 1984 column pipe is used. May take the firm lugs.
9. Column pipe Stec1 Grade A of IS 2062 : 1984 The raising main through which liquid goes up.
10. Column pipe adopter Cast iron/steel IS 2 1 0 : 1978, Transition piece between the bowl assembly and the column pipe
IS 2062 : 1984 used, if required.
11. Column pipe coupling Steel/cast iron IS 2 1 0 : 1978, For connecting column pipe section having threaded ends.
IS 2062 . 1984
12. Column pipe spacer Cast iron IS 210 : 1978 Aligning ring between two column ends. Use of this is optional.
Part Name of the Part Typical Material Brief Description and Function of Parts
No. Material Specification
IS 1710 : 1989
13. Depth gauge Measuring device Instruments for indicating liquid level. It may be direct or indirect
reading type
14. Discharge case Cast iron IS 210 : 1978 It is situated between top bowl and bottom column pipe and guides
flow from one to the other, column pipe.
15. Discharge case bearing Bronze/rubber IS 318 : 1981 Bearing in discharge case which also serves to connect the
guides flow from one to the other, column pipe.
16. Stuffing box gland Cast iron/bronze IS 210 : 1978, This tightens packing at discharge head and guide bead shaft.
IS 318 : 1981
17. Ranged column Cast iron/steel IS 210 : 1978, The column pipe section with bolting arrangement at the two ends.
IS 2062 : 1984
22
18. Foot-valve-cum-strainer Cast iron/steel IS 210 : 1978, To bold liquid in column so as to lurbicate the bearing of pumps.
(not shown in Fig. 2) IS 2062 : 1984
19. Guide spimers Cast iron/ bronze/ IS 210 : 1978, To stabilise shaft enclosing tube.
steel IS 2062 : 1984 or
IS 318 : 1981
20. Head shaft Carbon steel IS 1570 (Pan 5) : 1985 Top shaft passing through the driver hollow shaft and connecting
the line shaft.
21. Head shaft coupling Steel IS 1030 : 1982 It connects head shaft with line shaft.
22. Impeller Cast iron/bronze/ IS 210 : 1978, The rotating elements producing head. It receives liquid and
steel IS 318 : 1981, impels to bowl passage. It may be enclosed or semi-enclosed.
IS 3444 : 1987
23. Impeller adjusting nut Steel IS 1030 : 1982 Provides on head shaft for adjusting impellers vertically by raising
or lowering shaft.
24. Impeller collect Stainless steel/ IS 1570(Part 5) : 1985, Spilt taper sleeve for locking impeller on impeller shaft.
steel IS 7283 : 1974
25. Impeller seal ring Bronze/cast iron IS 318 : 1981, Wearing ring providing seal to enclosed impeller. It may be either
IS 210 : 1978 on the impeller or in the bowl or on both.
26. Impeller shaft Steel/carbon steel IS 1570 (Pan 5) : 1985, Impellers are mounted on it. It is coupled to the line shaft.
IS 7283 : 1974
27. Impeller shaft coupling Steel IS 1030 : 1982 It connects bottom line shaft to impeller shaft, may be tapped with
the two different thread diameters.
28. Line shaft Carbon steel IS 7283 : 1974 Sections of shaft between the impeller shaft and bead shaft.
29. Line shaft bearing Rubber/bronze IS 318 : 1981 Bearing for the line shaft sections. Also acts as a coupler for shaft
enclosing tube in oil lurbicated pumps.
30. Line shaft coupling Steel IS 1030 : 1982 These connects line shaft sections.
31. Water deflector Steel/rubber IS 2062 : 1984 Device to throw off leakage liquid from discharge head gland,
thus preventing entry into driver unit.
32. Manual lubricator Lubricator with an arrangement for manually adjusting the oil
flow to the line shaft bearing.
33. Non-reverse ratchet Cast iron IS 210 . 1978 Device to prevent reverse rotation of the pump.
34. Open line shaft sleeve Stainless steel/ IS 1570 (Part 5 ) : 1985 Sleeve operating as journal for the bearing of water lubricated pumps.
steel
23
35. Pre-lubricating tank When supplied, it provides lubricants to the bearing of the pumps.
(not shown in Fig. 2)
36 Safety clutch Top half is mounted on the head shaft and bottom half on the
driving shaft for the purpose of disengagement if unscrewing
shafts takes place during reverse rotation.
37. Sand collar (suction case) Plastic/bronze IS 318 : 1981 It prevents entry of sand into the suction case bearing.
38. Shaft enclosing tube Steel IS 2062 : 1984 It encloses line shafts.
39. Stuffing box Cast iron/steel IS 210 : 1978, Used for scaring of liquid at dischrge head along head shaft. Acts
IS 1030 : 1982 also as a guide to the head shaft.
40. Stuffing box packings Asbestos Used in stuffing box for scaling off liquid from discharge head.
41. Suction case Cast iron IS 210 : 1978 It guides the flow into the eye of the lowest impeller and carries the
suction case bearing of the impeller shaft.
42. Suction case bearing Bronze/rubber IS 318 : 1981 The guide bearing of the impeller shaft located in suction case.
43. Suction case plug Cast iron IS 210 : 1978 It prevents entry of sand into the suction case bearing and provides
a port to grease this bearing.
IS 1710 : 1989
ANNEX B (Concluded)
Part Name of the Part Typical Material Brief Description and Function of Parts
No. Material Specification
(1)
44. Suction pipe Steel IS 1239(Part 1 ) : 1979 It helps to streamline flow to suction case and provides a safety
measure in case of draw down level going below the lowest impeller.
45. Suction strainer It prevents entry of large foreign matter.
46. Surface discharge bead Cast iron/steel IS 210 : 1978, It supports column and driver and discharge liquid from pump
IS 2062 : 1984 column.
47. Threaded column IS 1239(Part 1) : 1979, Column pipe with threaded ends.
or IS 1978 : 1982
48. Top bowl bearing Bronze/rubber IS 318 : 1981 A long bearing usually inserted in the top bowl.
49. Top column pipe IS 1239 (Part 1) : 1979, A connecting piece between top column pipe and discharge head.
or IS 1978 : 1982
50. Top column flange Rubber It prevents leakage of liquid from top column flange.
24
gasket
51. Top column pipe Steel IS 2062 : 1984 For suction of column pipe below discharge head.
52. Tube tension nipple Steel/cast iron IS 226 : 1975, A short piece of shaft tube generally provided at the top end of
IS 210 : 1978 shaft tube assembly to provide additional bearing close to the head
shaft or to make up the required length of pump assembly. It is
connected to the tube tension plate.
53. Tube tension plate Steel/cast iron IS 2062 : 1984, Used for tensioning shaft tubes for alignment
IS 210 : 1978
54. Tubing adaptor Steel/cast iron IS 2062: 1984, A short piece connecting discharge case to the shaft tube.
IS 210 : 1978
55. Underground discharge Steel/cast iron IS 2062 : 1984, Supports driver and column assembly when discharge is below
bead IS 210 : 1978 surface.
56. Underground discharge Steel IS 1239 (Part 1) : 1979, This takes up discharge below the base plate, also forms part of
tee or IS 1978 : 1982 column.
57. Impeller adjusting nut Steel IS 7283 : 1974 Locks adjusting nut in place so that adjustment cannot change
lock screw or washer while pump is in operation.
58. Base plate Cast iron/steel IS 2062 : 1984 Fabricated or casting that supports discharge head and may
become permanent part of foundation after initial installation.
ANNEX C
(Clause 7.1)
NAME OF PARTS COMMONLY USED IN VERTICAL TURBINE PUMPS WITH SOLID SHAFT MOTOR
Part Name of the Part Typical Material Breif Description and Function of Parts
No. Material Specification
1. Suction bell Cast iron IS 210 : 1978 It guides the flow into the eye of the lowest impeller.
2. Impeller Cast iron/bronze IS 210 : 1978 The rotating element producing head. It received liquid and
IS 318 : 1981 impels it to bowl passage. It may be enclosed or semi-enclosed.
3. Impeller spill/ring Steel IS 7283 : 1974 To lock impeller on shaft
25
impeller locknut
4. Impeller seal ring Cast iron, bronze IS 210 : 1978 Wearing ring providing water seal to enclosed impellers. This
may be fitted in bowl or on impellers.
5. Bowl Cast iron IS 210 : 1978 It guides flow received from one impeller to the next impeller
above it and houses impeller and bowl bearing.
6. Impeller shaft Stainless steel IS 1570 (Pan 5) : 1985 It holds the rotating impellers and coupled to the line shaft.
7. Shaft sleeve Stainless steel IS 1570 (Pan 5 ) : 1985 Sleeve operating as journal for the boaring lubricated pumps.
8. Bowl-bearing/Top bowl Rubber, bronze IS 318 : 1981 Bearing used for impeller shaft in each bowl.
bearing
9. Impeller key Steel IS 7283 : 1974 For mounting impeller on impeller shaft.
ro. Taper rising pipe Cast iron/ steel IS 210 : 1978 It delivers water from top bowl to column pipe.
IS 2062 : 1984
11. Impeller shaft coupling Steel IS 1030 : 1982 It connects line shafts to impeller shaft
12. Stuffing box bousing Cast icon/steel IS 210 : 1978 Used for scaling off liquid at discharge head along head shaft. Acts
IS 1030 : 1982 also as a guide to head shaft provide with sleeve.
IS 1710 : 1989
ANNEX C (Concluded)
Part Name of the Part Typical Material Brief Description and Function of Parts
No. Material Specification
IS 1710 : 1989
13. Stuffing box packing Asbestos Used in the stuffing box for sealing off water leaking from
discharge head.
14. Stuffing box gland Cast iron/ bronze IS 210 : 1978, This tightens packing at discharge head and guides head shaft.
IS 318 : 1981
15. Head shift/line shaft Stainless steel/ IS 1570 (Part 5) : 1983, A shaft connecting the line shaft to motor shift.
steel IS 2073 : 1970
16. Bearing housing Cast iron IS 210 : 1978 It bouses thrust bearing which takes care of the thrust load due to
hydraulic axial thrust and weight of rotating parts.
17. Pump half coupling Steel/cast iron IS 1030: 1982, It is coupled to pump half coupling and drives head shaft.
IS 210 : 1978
26
18. Impeller adjusting nut Steel IS 7283 : 1974 Provided on head shaft for adjusting impeller vertically.
19. Motor half coupling Steel/cast iron IS 1030 : 1982, It is coupled to pump half coupling and drives head shaft
IS 210 : 1978
20. Key coupling Stainless steel/ IS 1570 (Part 5) : 1985 Used to fit pump coupling on the shaft.
steel
21. Motor skin Cast iron/steel IS 210 : 1978, A part functioning as a base for the motor.
IS 206 : 1984
22. Surface discharge head/ Cast iron/steel IS 210 : 1978, It supports driver and column assembly. In case of discharge tee
underground discharge IS 1239 (Part 1): 1979, it takes of discharge below the base plates, also forms pans of
ice IS 1978 : 1982 column.
23. Foundation base Steel IS 2062 : 1984 It is grouted in the foundation which forms a rigid support It
supports column assembly and discharge head.
Bureau of Indian Standards
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Amendments are issued to standards as the need arises on the basis of comments Standards are also reviewed
periodically, a standard along with amendments is reaffirmed when such review indicates that no changes are
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