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VOLUME 1
OF
FOR
O&M Manual
Structural
ABG
VOLUME 1
OF
FOR
STRUCTURAL PARTS
O&M Manual
Structural
ABG
TABLE OF CONTENTS
1. INTRODUCTION
2. ABBREVIATIONS
3. TEST PROCEDURE
4. FREQUENCY OF INSPECTION
5. REPORTING PROCEDURE
7. WELDING TO STRUCTURE
O&M Manual
Structural
ABG
1. INTRODUCTION
O&M Manual
Structural
ABG
WATER SIDE
LAND SIDE
RAIL GAGE
#4 #3
Corner Corner
#2 #1
Corner Corner
O&M Manual
Structural
ABG
WATER SIDE
#4 #3
Corner Corner
LAND SIDE
#2 #1
Corner Corner
O&M Manual
Structural
ABG
O&M Manual
Structural
ABG
2. ABBREVIATIONS
Visual VT
Magnetic Particle MT
Dye-Penetrate DPT
Ultrasonic UT
These symbols are in accordance with AWS A2.4 – 76 “Symbols for Non-
Destructive Testing”
O&M Manual
Structural
ABG
3. TEST PROCEDURE
The test surface must be thoroughly cleaned and dried. This can be
done with chemical solvents, Vapor degreasing, or by mechanical
methods.
However, cleaning mechanically, such as grinding, blasting, or wire
brushing, might prove detrimental to the test because surface
discontinuities can be masked by cold working of the surface.
The test surface must be free of loose rust scale, moisture, and painted
surfaces must be cleaned at all points of electrode contact.
Grinding, brushing, or blasting do not affect results of this method of
testing in most instances.
O&M Manual
Structural
ABG
4. FREQUENCY OF INSPECTION
Initial Visual Inspection (IVI) Every ten (10) months for the first
thirty (30) months after commercial
operation
Periodic Visual Inspection (PVI) Every one (1) year after FFI
Periodic Full-scale Inspection Every three (3) years after FFI (or
(PFI) 10000 hours of main hoist time).
Commercial
Operation start
I I F P P P P P P
V V F V V F V V F
I I I I I I I I I
time
10 10 10 1 1 1 1 1 1
Months Months Months Year Year Year Year Year Year
O&M Manual
Structural
ABG
5. REPORTING PROCEDURE
DOOSAN may receive reports of the result of any structural inspection for
comparison with other similar structures.
Please use attached form as inspection report.
Data of container boxes handled by each crane will be useful to evaluate
fatigue damage of crane.
O&M Manual
Structural
ABG
Date : :
Inspector :
Supervisor :
Crane No. :
Location Location Detail :
* Please use attached Inspection diagram
* Please mark
Size of Defect
○ VT ○ PT ○ MT ○ UT
Test Method
* Please mark
O&M Manual
Structural
ABG
O&M Manual
Structural
ABG
O&M Manual
Structural
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O&M Manual
Structural
ABG
DIAGRAM A-01
(BACK STAY CONNECTION PLATE TO GIRDER)
O&M Manual
Structural
ABG
DIAGRAM A-04
(INNER STAY CONNECTION PLATE TO BOOM)
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DIAGRAM A-05
(OUTER STAY CONNECTION PLATE TO BOOM)
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DIAGRAM A-06
(BOOM HINGE)
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DIAGRAM A-07
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O&M Manual
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DIAGRAM A-08
(TOP LEG BRACE TO TOP BEAM)
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DIAGRAM A-09
(BOOM HOIST CONNECTION PLATE TO TOP BEAM)
O&M Manual
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DIAGRAM A-10
(TOP BEAM STAY CONNECTION PLATE)
O&M Manual
Structural
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DIAGRAM A-11
(FORESTAY BEAM TO CONNECTION PLATE)
O&M Manual
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O&M Manual
Structural
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DIAGRAM A-12
(BOOM HOIST CONNECTION PLATE TO BOOM CROSS BEAM)
O&M Manual
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DIAGRAM A-13
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O&M Manual
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DIAGRAM B-01
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DIAGRAM B-02
CLASS F10T
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DIAGRAM B-03
CLASS F10T
Q’TY 44 x 2 = 88 sets
O&M Manual
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DIAGRAM B-04
(LEG DIAGONAL)
CLASS F10T
Q’TY 44 x 2 = 88 sets
O&M Manual
Structural
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DIAGRAM B-05
(SILL BEAM)
CLASS F10T
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7. WELDING TO STRUCTURE
O&M Manual
Structural
ABG
O&M Manual
Structural