PROJECT:

DEBOTTLENECKING AND MAIN

SHUTDOWN PROJECT
veneagua c.a. CLARIFIER SYSTEM PACKAGE
CONTRACT:
4500030112
DOCUMENT N°: VENEAGUA:
1463-Q871-1-006 PAGE 0 OF 1

TITLE:

Testing Procedures (Hydrostatic test inspection, Liquid penetrant testing, Radiographic

examination, Pneumatic inspection test)

ATTACHED DOCUMENTS:

1463-T-Q-029-Hydrostatic Test
1463-T-Q-024-Liquid Penetrant Testing
1463-T-Q-014- Radiographic Examination
1463-T-Q-026- Pneumatic Inspection Test

REFERENCE DOCUMENTS:

B 07/04 ISSUE FOR APPROVAL D.M J.M. J.M A.U. A.U.

A 05/04 ISSUE FOR APPROVAL D.M J.Z. J.Z. A.U. A.U.
REV. DATE DESCRIPTION BY REVISED DISCIPLINE ENGINEERING APPROVED

1463-Q871-1-006 Testing procedures

 DEBOTTLENECKING AND MAIN
SHUTDOWN PROJECT
veneagua c.a.
CLARIFIER SYSTEM PACKAGE
SUBJECT: Nº 1463-Q871-1-006 Rev. B
TESTING PROCEDURES (HYDROSTATIC TEST INSPECTION,
LIQUID PENETRANT TESTING, RADIOGRAPHIC Page 1 of 1
EXAMINATION, PNEUMATIC INSPECTION TEST)

1. GENERALS

The procedures of the tanks and pipes inspection and testing will be developed
according to the following documents:

• Document VNG-T-Q-029 Hydrostatic Test Inspection: The Hydrostatic Test shall

be made to the piping and tanks once it is completely assembled on the skid. The
test shall be made to the operation pressure. The tanks will be isolated at the
moment of the test. The Water Quality shall be: the water shall be substantially
clean and clear; water shall have no objectionable odor (that is, no hydrogen
sulfide); water PH shall be between 6 and 8.3; water temperature shall be bellow
120° F; for austenitic stainless steel tanks of piping, the cloride content of the
water shall be below 50 parts per million.

• Document VNG-T-Q-024 Liquid Penetrant Testing (PT): This test shall be used to
inspect the welding and the base material of the tanks temporary weld.

• Document. VNG-T-Q-014 Radiographic Examination (RT): This test shall be used

to inspect the tank welds.

• Document. 1463-T-Q-026 Pneumatic Inspection Test: This test shall be used to

make the inspection of the reinforcement connection of the pneumatic test and
the tubular internals of the Brine Clarifier.

The Thermal Treatment Test (HT), the Magnetic Particles Test (MT) and the Ultrasonic
Test (UT) will not apply in this project. Instead of MT and UT we will use PT and RT.

G:\Ingenieria y Proyectos\Proyectos código 14\1463-Sincor\Mecanica\Temporales\1463-Q871-1-006 Testing procedures.doc

 DOCUMENT: NUMBER MANUAL:
VNG-T-Q-MA-001
veneagua c.a. HYDROSTATIC TEST INSPECTION NUMBER PROCEDURE:
1463-T-Q-029

DISTRIBUTION: NORMALIZACION Y ASEGURAMIENTO DE LA CALIDAD

0 07/04 INITIAL EMISSION D. MARTINEZ J. MUÑOZ P. BURGIO

REV. DATE PAGE DESCRIPTION BY REVISED APROVAL

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 NUMBER MANUAL:
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veneagua c.a. MANUAL NUMBER PROCEDURE:
1463-T-Q-029
CHAPTER: III) PROCEDURES OF CONTROL DATE APPROV.: 07/04
SUBJECT: 10.- HYDROSTATIC TEST INSPECTION DATE REV.: 07/04
SUB-SUBJECT: REV.: 0 PAG.: 1 OF 10

1. OBJECT

The present procedure defines the steps to execute hydrostatic test on pressure
vessels, atmospheric tanks and piping.

2. SCOPE

The present document establish the procedure for hydrostatic test execution in
accordance with ASME Code, Section VIII Div. 1 (UG-99), applicable to pressure
vessels, API-650 and API-620 Code applicable to atmospheric tanks.

3. referencEs

• API-620 AND API-650 Code.

• ASME Code Section VIII Div. 1 (UG-99).
• Document VNG-T-P-001 Fabrication Process
• Document VNG-T-Q-006 Status of inspection and examination
• Document VNG-T-Q-010 Used and disposition of not conforming
products

4. TERM DEFINITION

4.1. Maximum Allowable working pressure (M.A.W.P.): It is the maximum

allowable working pressure measured at the vessel top, at normal operation
position with an specified operating temperature to this pressure.

5. INVOLVED UNITS

• Quality Control and Assurance Management

• Production Management

6. USED FORM

• FO-T-P-001-1 Inspection request.

• FO-T-Q-001-1 Traveler.
• FO-T-Q-029-1 Hydrostatic test.

7. GENERAL CONDITIONS AND REQUEST

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7.1. Production personnel shall prepare the hydrostatic test performance at the
workshop in accordance with the Fabrication Process. The Quality Control
Inspector (QCI) shall revised and authorized the preparation until the pressure is
collocated.

7.2. In case that is require a client inspector or an authorized inspector of ASME

(A.I), it will be develop a preliminary test in order to find and repair the possible
leakage.. After the preliminary test is done, there will be, a second test testified
by the client’s inspector or A.I. who will check and sign the Traveler and test
report.

7.3. Hydrostatic test should be done before the equipment is protected with paint.
For atmospheric tanks, if paint is going to be applied before hydrostatic test due
to manufacture strategy, welds must be reserved and not painted

7.4. Hydrostatic test on pressure vessels

7.4.1. All the pressure vessels have to be test it with Hydrostatic test. Hydrostatic test
have to be done after vessel fabrication is finished, including post-weld heat
treatment. It will be better before metal surface conditioning and painting; and
after all non destructive test and applicable examinations have been approved in
accordance with the Manufacture Quality Control Plan, internal/external
inspection, and the final as built report

7.4.2. Minimum hydrostatic test pressure shall be equal to 1.3 times the Maximum
Allowable Working Pressure (MAWP), multiplied by the minor relation between
the stress face at test temperature and the stress at design temperature.. All
loadings that might exist during this test shall be given in consideration.

7.4.3. Shall be used calibrated pressure gauges according to the Process of Calibration
(VNG-Q-062). An indicating gage shall be connected directly to the vessel. If the
indicating gage is not readily visible to the controlling operator , an additional
indicating gage shall be provided in a visible place to the operator.

7.4.4. The range of the pressure gauge scale shall be approximately two times greater
than the test pressure, but not smaller than 1,5 times and not greater than 4
times of the test pressure.

7.4.5. The equipment position for test performance shall be indicated on calculation and
drawings design. If by reason of safety and space availability a vertical vessel
shall be tested in horizontal position, the water column pressure shall be
considered in the calculations and drawings design.
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7.4.6. Vent valve shall be located al highest position of the vessel to evacuate air during
the filling.

7.4.7. Before apply the pressure to the vessel, the quality control inspector has to verify
that all vessel accessories that are not subject to the test have been
disconnected, and equipment is hermetically sealed.

7.4.8. Pressure test shall be watched during all test period in order to avoid pressure
increases

7.4.9. Test time period shall be one-hour minimum.

7.4.10. Vessel designed for total or partial vacuum pressure, shall be submitted to
an internal hydrostatic test, and if the test is not applicable shall be made a
pneumatic test according with UG-100. Test shall be performed at pressure not
smaller than one a half times the difference between the atmospheric pressure
and de minimum absolute internal design pressure (UG-99(f)).

7.4.11. After the application of the hydrostatic test pressure, an inspection of all
joints and connections shall be made. This inspection shall be made to the test
pressure divided by 1.3.

7.4.12. It is recommended that the metal temperature during hydrostatic test be

maintained at least 17 °C (30 °F) above the minimum design metal temperature
(MDMT), but it can not exceed 48 °C (120 °F), to minimize the risk of brittle
fracture (UG-99 (h)).

7.5. Hydrostatic test on Atmospheric Vessel

7.5.1. Tank shall be filled with water to maximum design level or 2 inches over the
welded joint of the roof sheet, or over the last pipe connection according to API-
650 Code.

7.5.2. Welded joints shall be checked frequently during vessel filling

7.5.3. The vessel tanks fabricated under API 650 code, should be let with water at least
24 hours or according to the indications of the client inspector or the purchase
order. The atmospheric tanks that are not fabricated with a particular
specification will be with water at least 6 hours.

7.6. Hydrostatic test of pipes with internal pressure

7.6.1. Test pressure in any location of the pipe system shall be at least 1.5 times
the design pressure
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7.6.2. During test pressure all joints shall be connected and inspected, unless
connections have been tested before.

7.6.3. Steam and gas pipes, shall be provided with supplementary supports to resist
the water weight, if necessary.

7.6.4. Equipment that does not require test pressure shall be disconnected.

7.6.5. The pressure gauge scale range and calibration shall be as described for
pressure vessels.

7.7. Standard Hydrostatic test for tanks API-620

7.7.1. Hydrostatic test have to be done after tank fabrication, when post-weld heat
treatment (if apply) are finished; preferably before metal surface conditioning
and painting; and after all non destructive test and examination applicable have
been approved in accordance with the Manufacture Quality Control Plan,
internal/external inspection, and the final as built report and preliminary test.

7.7.2. Before water is introduced into the tank, the following Preliminary Test shall be
performed:

7.7.2.1. The attachment welding around all openings and their reinforcements in the
walls of the tank shall be examined by the penetrant liquid method both inside
and outside the tank.

7.7.2.2. After the examination specified in 7.7.2.1 is introduce air with a pressure of 15
lbf/in2 gauge between the tank wall and the reinforcing plate, saddle flange, or
integral reinforcing pad on each opening, using telltale holes. While each space
in subject to the pressure a solution film shall be applied to all attachment
welding around the reinforcement, both inside and outside the tank.

7.7.2.3. In case in which the bottom of the tank rest directly on the tank grade
(preventing access to the underside of the bottom of the tank), all joints between
the bottom plates shall be tested on the inside of the tank, applying a solution
film to the joints and pulling a partial vacuum of at least 3 lbf/in2 gauge by means
of a vacuum box with a transparent top.

7.7.2.4. After all the welding has been examined and tested and all defective welding
disclosed by such examination and testing has been repaired and retested, the
tank shall be filled with air to a pressure of 2 lbf/in2 gauge or one-half the
pressure Pg, for which the vapor space at the top of the tank is designed,
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whichever pressure is smaller. A solution film shall be applied to all joints in the
tank wall above the high liquid (capacity) design level. If any leaks appear, the
defects shall be removed and rewelded, and the applicable preliminary tightness
test specified shall be repeated.

7.7.3. Combination Hydrostatic-Pneumatic Test:

7.7.3.1. Tanks that have not been designed to be filled with liquid to as test level higher
their specified capacity level shall be subject of a combination hydrostatic-
pneumatic pressure test in accordance with the following.

7.7.3.2. After the preliminary tightness test specified in 7.7.2. have been completed, the
pressure-vacuum relief valve or valves shall be blinded off. With the top vented
to the atmosphere to prevent accumulation of pressure, the tank shall be filled
with water to its high liquid (capacity) design level. Tank anchor retainers shall
be adjusted to a uniform tightness after the tank is filled with water. If the
pressure-vacuum valve or valves are not available at the time of the test, the
tank connections may be blinded off and the test procedure continued by
agreement between the purchaser and the manufacturer. With the vents at the
top of the tank closed, air shall be injected slowly into the top of the tank until the
pressure in the vapor space is about one-half the pressure Pg, for which this
space is designed. The air pressure shall be increased slowly until the pressure
in the vapor space is 1.25 times the pressure Pg for which the space is
designed.

7.7.3.3. An air test introduces some hazard. In view of the large amount of air that will be
present in the tank during this test, no one should be permitted to go near the
tank while pressure is being applied for the first time during the test. While the
pressure in the tank exceeds the pressure for which the vapor space is
designed, the inspection should be made at a reasonable distance from the tank
using field glasses as required for close-up observation of particular areas.

7.7.3.4. As the pressure is being increased, the tank shall be inspected for sings of
distress. The maximum test pressure of 1.25 times the vapor space design
pressure shall be held for at least one hour, after which the pressure shall be
released slowly and the blinds shall be removed from the pressure-vacuum relief
valves. The operation of the relief valves shall be checked by injecting air into
the top of the tank until the pressure in the vapor space equals the pressure Pg,
for which this space is designed, at which time the relief valves shall start to
release air.

7.7.3.5. This latter pressure shall be held for a sufficient period of time to permit a close
visual examination of all joints in the walls of the tank and of all welding around
manways, nozzles, and other connection. As part of this examination, a solution
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film shall be applied to all of the welding involved above the high liquid (capacity)
design level for which the tank is designed.

7.7.4. Complete Hydrostatic Test:

7.7.4.1. Following the preliminary test called it in 7.7.2, the pressure-vacuum relief valve
or valves shall be blinded off; with the top of the tank vented to the atmosphere,
the tank shall be filled with water to the top of the roof while allowing all air to
escape to prevent the accumulation of pressure. If the pressure-vacuum valve or
valves are not available at the time of the test, the tank connections may be
blinded off and the test procedure continued by agreement between the
purchaser and the manufacturer. The vents used during water filling of the tank
shall then be closed, and the pressure in the tank shall be increased slowly until
the hydrostatic pressure under the topmost point in the roof is 1.25 times the
pressure Pg, which the vapor space is designed withstand when in operation
with the tank filled to its specified high liquid (capacity) level.

7.7.4.2. This test procedure shall be held for at least one hour. The hydrostatic pressure
under the topmost point in the roof shall then be reduces to the pressure Pg, for
which the vapor space is designed and shall be held at this level for a sufficient
time to permit close visual inspection of all joints in the walls of the tank and all
welding around manways, nozzles and other connections.

7.7.4.3. The tank shall then be vented to atmosphere, the water level shall be lowered
below the inlets to the pressure-relief valves, and the blinds shall be removed
from the relief valves. The operation of the relief valves shall be checked by
injecting air into the top of the tank until the pressure in the vapor space equals
the pressure Pg, for which this space is designed, at which time the relief valves
shall start to release air.

7.7.5. Visual Inspection:

7.7.5.1. Upon completion of all the foregoing test, the pressure in the tank shall be
released and a thorough visual inspection shall be made of both the inside and
outside of the tank, giving particular attention to all internal ties, braces, trusses,
and their attachments to the wall of the tank.

7.8. Results of tests

7.8.1. In the case of the test fail due to leakage or another cause, the ICC has to
proceed in accordance with the document VNG-T-Q-010, Used and disposition
of non conforming products.

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7.8.2. Thereafter the test is made, the QCI shall be indicated the status of
inspection and examination in accordance with the document VNG-T-Q-006.

7.9. Machineries, tools and equipments

• Lamp or flashlight.

7.10. Equipments of personal protection

• Helmet
• Safety Boots

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8. FORMS

8.1. FO-T-Q-029-1 Rev. 0 Marzo 03

8.1.1. Title

Hydrostatic test.

8.1.2. Objective

The present form establish the conditions for performance the hydrostatic test
and the results.

8.1.3. Characteristic

• Composition: White and black letters.

• Material: Bond Paper.
• Printing: Pen-and-ink injection or they are equivalent.

8.1.4. Origin

Quality Control and Assurance Management.

8.1.5. Distribution

Quality Control and Assurance Management.

8.1.6. Instructive for his use and filling

(1) Date: It writes the date of the Test.

(2) Project: It writes the number of the Project.

(3) Item: It writes the identification of the equipment or

the identification of the joins depending on apply
in accord to the Quality Plan.

(4) MAWP: It writes the maximum allowable working

pressure.

(5) Test Pressure: It writes the hydrostatics test pressure.

(6) Gage: It writes the gage identification.

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(7) Range: It writes the range of gage.

(8) Calibration: It writes the date of calibration of the gage.

(9) Temperature: It writes the temperature of the tests. It writes

(10) Pressure Diagram: It draws a graphic pressure versus time.

(11) Results: To indicated the results of the test.

(12) Remaks: To indicated the remarks if apply.

(13) : Signs of Quality Control Inspector, Quality

Control/Assurance Manager, Authorized
Inspector and Customer.

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 GERENCIA DE CONTROL Y
ASEGURAMIENTO DE LA CALIDAD PRUEBA HIDROSTATICA FECHA:
veneagua c.a. QUALITY CONTROL AND ASSURANCE HYDROSTATIC TEST DATE (1)
MANAGEMENT

PROYECTO: (2) EQUIPO: (3)

PROJECT ITEM
MÁXIMA PRESIÓN DE TRABAJO ADMISIBLE: (4) PRESIÓN DE PRUEBA: (5)
M.A.W.P TEST PRESSURE
MANOMETRO 1: (6) RANGO: (7) CALIBRACIÓN: (8)
GAGE 1 RANGE CALIBRATION
MANOMETRO 2: (6) RANGO: (7) CALIBRACIÓN: (8)
GAGE 2 RANGE CALIBRATION
TEMPERATURA: (9)
TEMPERATURE

DIAGRAMA DE PRESION PRESION (PSI)

PRESSURE DIAGRAM PRESSURE
(10)

TIEMPO / TIME ( )

RESULTADOS/ RESULTS: (11)

APROBADO RECHAZADO RETRABAJAR

APPROVAL REJECTED REWORK

OBSERVACIONES/ REMARKS: (12)____________________________________________________________

____________________________________________________________________________________
____________________________________________________________________________________

(13)
____________________ ____________________ ____________________ ____________________
I.C.C / Q.C.I. G.C.A.C / Q.C.A.M. I.A. / A.I. CUSTOMER / CLIENTE

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 DOCUMENT: NUMBER MANUAL:
VNG-T-Q-MA-001
veneagua c.a. LIQUID PENETRANT TESTING NUMBER PROCEDURE:
1463-T-Q-024

DISTRIBUTION: NORMALIZACION Y ASEGURAMIENTO DE LA CALIDAD

0 07/04 INITIAL EMISSION D. MARTÍNEZ J. MUÑOZ P. BURGIO

REV. DATE PAGE DESCRIPTION BY REVISED APPROVAL

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SUB-SUBJECT: REV.: 0 PAG: 1 OF 12

1. OBJECT

To define the inspection procedure in order to perform a liquid penetrant examination, to

detect defects on metal surface and welding in accordance with Measure and Analysis
Process

2. SCOPE

This procedure establish the required steps to carry on a liquid penetrant examination in
accordance with ASME Code Section V Article 6, with data evaluation results and
acceptance criteria in accordance with ASME Code Section VIII Div. 1 Appendix 8 for
surfaces between 10ºC to 52ºC (50ºF a 125ºF)

3. REFERENCES

• ASME Code, Section V Article 6

• ASME Code, Section VIII Div. 1. Appendix 8
• Document VNG-T-P-001 Fabrication Process
• Document VNG-T-Q-006 Status of inspection and examination
• Document VNG-T-Q-010 Used and disposition of products not conform

4. term definition

4.1. Liquid Penetrant Examination (PT): A nondestructive test that use suitable
liquids that penetrate in the open discontinuities of the solid materials surface
and, after the appropriate treatment the presence of those are shown.

4.2. Discontinuities: Is defined as a lack of continuity or cohesion; an intentional

or unintentional interruption in the physical structure or configuration of a
material or component.

4.3. Family: Is defined as a complete series of penetrant materials required for

the performance of a liquid penetrant examination.

4.4. Signal Indication: Is defined as an evidence of a discontinuity that its

interpretation is going to determine its significance.

4.5. Cleaning:. Is defined as the cleaning required to remove all grease, oil, paint,
dust, etc., from material surface, so that they will not interfere with the
examination process. Solvents might be used.

4.6. Penetrant Materials: Is defined as all penetrant, solvents or cleaning agents,

developers, etc., used in the examination process.

5. INVOLVED UNITS
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• Quality Control and Assurance Management

• Production Management

6. USED FORMs

• FO-T-P-001-1 Inspection Request

• FO-T-Q-024-1 Liquid Penetrant Inspection

7. GENERAL CONDITIONS AND REQUEST

7.1. Responsibilities

Penetrant liquid examination shall be performed and evaluated by the Quality

Control Inspector. The workshop chief is responsible for assigned a worker that
assit the Q.C.I

7.2. Materials subject to examination

Those material are: steel, aluminum, magnesium, bronze, titanium and high
temperature alloys

7.3. Equipment

a) Penetrant Materials:
• Cleaner: SKC-S
• Penetrant: SKL-SP1
• Developer: SKD-S2

Intermixing of penetrant materials from different families or different

manufacturers are not permitted

b) White light lamp shall be used when natural light is not enough.

7.4. Contaminant Control

Penetrant liquid examination on nickel, austenitic stainless steels and titanium

alloys requires a contaminant content certification for all liquid penetrant
materials. This certification shall include manufactures batch number, and test
results according to T-641 (a) and (b) of ASME Code Section V, latest edition
and addenda. The verification of present steps shall be included in the quality
plan before the purchase of the penetrant.

7.5. Temperature
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The surface temperature of the material to be inspected and the temperature of

the penetrant liquid shall not be below 10 °C (50 °F) nor above 52°C (125 °F)
throughout the examination period. Metal surface could be cooled or heated to
reach the specified temperature range. If it is not possible to comply with
temperature limits, shall be included in the quality plan the penetrant liquid
qualification procedure at required temperature in accordance to T-653 of
ASME code, section V, Article No. 6

7.6. Surface Conditioning

7.6.1. Metal surface would be examinate in the as-welded, as-rolled, as-cast or as-
forged condition. If surface irregularities would mask indications of unacceptable
discontinuities, it is necessary to prepare the surface by grinding or machining.
The Q.C.I. shall indicate what kind of surface conditioning is required.

7.6.2. All material parts to be inspected shall be clean, dry and free of grease, dust,
rust and any other extraneous material that could interfere with the examination.

7.6.3. The cleaning shall be done with solvents. Cleaning solvents have to meet the
requirements of the section 7.4 in accordance with the kind of material to that is
going to be examinate.

7.6.4. In case of welded surfaces, they shall be cleaned at least 25 mm wide (1”) at
both adjacent sides of the weld.

7.7. Drying after cleaning

Drying of areas subject to be examined shall be accomplished by normal

evaporation. One minute period shall be wait to ensure that the cleaning
solution has evaporated.

7.8. Techniques

7.8.1. A color contrast (visible) shall be made with the following penetrant processe:
• Water washable
• Post-emulsifying
• Solvent removable

7.8.2. The process that will be apply by VENEAGUA is: Solvent removable

7.9. Penetrant Application

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7.9.1. The penetrant might be applied with brush, sprayed or by immersion; if the piece
is small, it could be placed in previously cleaned basket for further immersion. If
the piece is large or presents a complex geometry, it could be tested using
penetrant spray or brush.

7.9.2. Any excess of penetrant liquid shall be avoid during application process.

7.10. Penetration Time

Penetration time is critical. The minimum penetration time shall be for castings
and welds, it is five minutes; and for wrought materials (extrusions, forgings,
plates) it is ten minutes, at standard temperature range from 10°C-52°C (50°F-
125°F). At other temperature range shall be qualified in accordance with T-653
ASME Code Section, article 6.

7.11. Removal of penetrant excess

7.11.1. After the specified penetration time has
excess shall be removed by wiping with
operation until most traces of penetrant
removal of penetrant from discontinuities,
of excess solvent.
elapsed, solvent and penetrant in
a cloth or absorbent, repeating the
have been removed. To minimize
care shall be taken to avoid the use

7.11.2. Flushing the surface with solvent, following the application of the penetrant and
prior to developing, is prohibited.

7.12. Drying after penetrant excess removal

The surfaces shall be dried by normal evaporation for one minute. The time
interval shall not exceed the established.

7.13. Developing (Non aqueous developers)

7.13.1. The developer shall be applied by spraying. Metal surface shall be dry and free
of penetrant excess and the developer shall be spray a thin and uniform coating,
excessive coating thickness may mask indications.

7.13.2. The developer is quickly evaporated at room temperature

7.13.3. The developer process time shall be not less than 10 minutes. Develop process
time starts to count at the moment in which developer is dry.

7.14. Interpretation

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7.14.1. Interpretation starts after developer process time has finished. If the surface to
be examined is to big for established test periods, the essay shall be done
dividing the surface subject in small areas.

7.14.2. Surface Inspection shall be done using natural or artificial white light.

7.15. Acceptance Criteria

7.15.1. Evaluation of Indications

• An indication is the evidence of a mechanical imperfection. Only indications

with dimensions greater than 1/16 in. shall be considered relevant.
• An indication is lineal when the length is greater than three times the width.
• An indication is rounded with a circular or elliptical shape when the length is
equal or less than three times the width.
• Any questionable or doubtful indication shall be reexamined to determine
whether or not it is relevant

7.15.2. Acceptance

An indication of an imperfection may be larger than the imperfection that cause

it; however, the size of the indication is the basis for acceptance evaluation.

All surfaces to be examined shall be free of:

• Relevant linear indications;
• Relevant rounded indications greater than 3/16 in. (4.8 mm);
• Four or more relevant rounded indications in a line separated by 1/16 in.
(1.6mm) or less (edge to edge).

7.15.3. Repairs

• The unacceptable signs shall be repaired and examined again in order to

verify their removal o size reduction to be acceptable. If it is required to weld
after a failure repair, metal surface shall be cleaned and weld, according to a
qualified welding procedure.
• Any indication which is believed to be no relevant shall be regarded as an
imperfection unless it is shown by reexamination by the same method or by
the use of other nondestructive methods. After a defect have been removed
and prior to making weld repair, the area shall be examined by suitable
methods to ensure it has been removed or reduce to an acceptably sized
imperfection.
• After repairs have been made, the repaired area shall be blended into the
surrounding surface in order to avoid sharp notches, cervices, or corners
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and reexamined by the liquid penetrant method or by any other methods of

examination that were originally required for the affected area, with the
exception that the depth of repair is less than the radiographic sensitivity
required, reradiography may be omitted.

7.16. Post Cleaning

The method of post cleaning shall be the indicated for the removed of penetrant
in accordance with 7.4.

7.17. Machineries, tools and equipments

• Penetrant Materials
• Cloth
• Lamp or flashlight
• Vernier

7.18. Equipments of personal protection

• Helmet
• Safety Boots

8. STEPS

8.1. The Workshop Chiefs (W.CH.) request from the warehouse absorbent clothes,
grinding madrine and material by means of form FO-T-M-030-2.

8.2. The W.CH. prepare form FO-T-P-001-1 for penetrant liquids test request and
assign to Q.C.I. an assistant who will help in the test performance.

8.3. The Quality Control Inspector Q.C.I., takes the Quality Control flashlight, and
request to the warehouseman the material for the test (solvent, developer,
penetrant tint), assigned to the project.

8.4. The Warehouseman give the material request.

8.5. The Q.C.I. verifies the kind of material subject to examination and surface
temperature according to the described on section 7.5. and process with
penetrant liquid test as described in section 7.1.

8.6. The assistant prepares metal surface in accordance with description in section
7.6.1. (generally by means of grinding).

8.7. The Q.C.I. does previous cleaning with solvent.

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8.8. The Q.C.I. waits for drying time consumption according to section 7.7.

8.9. The Q.C.I. applies the penetrant liquid in accordance with description in section
7.9., and waits for penetration time consumption according to section 7.10.

8.10. The Q.C.I. removes the penetrant agent excess according to section 7.11.

8.11. The Q.C.I. waits the time consumption for drying according to section 7.12.

8.12. The Q.C.I. spreads the developer according to section 7.13.

8.13. The Q.C.I. performs the inspection applying the criteria of acceptance described
in 7.14., 7.15.1 y 7.15.2.

8.14. If important signs appear the Q.C.I. marks them and orders to the assistant to
proceed with material removal.

8.15. The assistant reduces the signs, and the procedure starts again in step 8.1.6.

8.16. If non acceptable signs do not exist the assistant proceed with post-cleaning.

8.17. The Q.C.I. records on form FO-P-003-1 the test results and submit it to W.CH.
and the Quality and Assurance Control Manager.

8.18. The W.CH. returns to the warehouse the material request in section 8.1.1.

8.19. The Q.C.I. returns to the warehouse the penetrant tint materials and keeps the
lantern.

8.20. The Q.C.I. records the penetrant liquid register on form FO-T-Q-024-1.

1463-Q871-1-006 Testing procedures FO-Q-001-1 Rev. 5 Sep. 02


veneagua c.a.
WORKSHOP CHIEFS
INICIO
8.1
The workshop chiefs (W.CH.)
request from warehouse absorbent
clothes, grinding madrine and
material by means of form FO-T-
M-030-2
8.2
The W.CH. prepare form FO-T-P-
001-1 for penetrant liquids test
request and assign to Q.C.I. an
assistant who will help in the test
performance
2 8.9
1463-Q871-1-006 Testing procedures
DATE: 04/03
REV. 0
9. FLOW CHART OF LIQUID PENETRANT METHOD DATE APPROV.: 04/03
PAG. 8 OF 12
QUALITY CONTROL
WAREHOUSEMAN ASSISTANT
INSPECTOR
1
2
8.4
The Warehouseman give the
material request 8.5
8.6
The Q.C.I. verifies kinds of
material subject to examination The assistant prepares metal
2 and surface temperature according surface in accordance with
as described on section 7.5. and description in section 7.6.1.
process with penetrant liquid test (generally by means of grinding).
as described in section 7 1
1 8.7 / 8.8
The Q.C.I. does previous cleaning
with solvent. The Q.C.I. waits for
drying time consumption according
to section 7.7
3
8.15
The Q.C.I. applies the penetrant The assistant reduces the signs,
liquid in accordance with and the procedure starts again in
description in section 7.9., and step 8.1.6.
waits for penetration time
consumption according to section
8.10 / 8.11
The Q.C.I. removes the penetrant
agent excess according to section
7.11. The Q.C.I. waits the time
consumption for drying according
to section 7 12
8.12
The Q.C.I. spreads the developer
according to section 7.13.
8.13
The Q.C.I. performs the inspection
applying the criteria of acceptance
described in 7.14., 7.15.1 y 7.15.2.
8.16 / 8.18
SI
Aceptables If non acceptable signs do not
indications exist the assistant proceed with
post-cleaning. The W.CH. returns
to the warehouse the material
NOI request in section 8.1.1
8.14
the Q.C.I. marks then and orders
to the assistant to proceed with 3
material removal
8.17
The Q.C.I. records on form FO-P-
003-1 the test results and submit it
to W.CH. and the Quality and
Assurance Control Manager
8.19 / 8.20
The Q.C.I. returns to the
warehouse the penetrant tint
materials and keeps the lantern
and records the penetrant liquid
register on form FO-T-Q-024-1
End
FL-T-Q-024-1
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11. FORMS

11.1. FO-T-Q-024-1 Rev. 0 April 03

11.1.1. Title

Liquid Penetrant Inspection.

11.1.2. Objective

This form has the objective of register the results of the liquid penetrant inspection.

11.1.3. Characteristic

• Composition: White and black letter.

• Material: Bond Paper.
• Printing: Pen-and-ink injection or they are equivalent.

11.1.4. Origin

Quality Control and Assurance Management.

11.1.5. Distribution

Quality Control and Assurance Management.

11.1.6. Instructive for his use and filling

(1) Date: It writes the date of the Test.

(2) Project: It writes the number of the Project.

(3) Item: It writes the identification of the equipment.

(4) Procedure: It writes the procedure Nº.

(5) Rev.: It writes the revision of the procedure.

(6) Material: It writes the material specification.

(7) Thickness: It writes the thickness of material.

(8) Cleaning: It writes the cleaning identification.

(9) Penetrant Type: It writes the penetrant indentification.

(10) Developing: It writes the developing identification.

(11) Surface Temperature: It writes the surface temperature.

(12) Surface Condition: It writes the surface condition (gringing, etc.) according to the
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point 7.6.

(13) Cleaning time: It writes the cleaning time.

(14) Penetration time: It writes the penetration time.

(15) Developer time: It writes the developer time.

(16) Inspected Area

Description: It writes the inspected area description.

(17) Result: It writes the results obtained.

(18) Remark: It writes the remark if necessary.

(19) Sketch: It draw an sketch of inspected area only in case of defects.

(20) QCI: Signature of Quality Control Inspector.

(21) Customer: Signature of customer if apply.

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 GERENCIA DE CONTROL Y INSPECCIÓN DE
ASEGURAMIENTO DE LA CALIDAD LÍQUIDOS PENETRANTES FECHA:
veneagua c.a. QUALITY CONTROL AND ASSURANCE LIQUID PENETRANT DATE (1)
MANAGEMENT INSPECTION

PROYECTO: (2) EQUIPO: (3)

PROJECT ITEM
PROCEDIMIENTO: (4) REVISIÓN: (5)
PROCEDURE REVISION
MATERIAL: (6) ESPESOR: (7)
MATERIAL THICKNESS
LIMPIADOR: (8) TIPO DE PENETRANTE: (9)
CLEANER PENETRANT TYPE
TIPO DE REVELADOR: (10) TEMPERATURA DE LA SUPERFICIE: (11)
DEVELOPER SURFACE TEMPERATURE
CONDICIÓN DE LA SUPERFICIE: (12) TIEMPO DE LIMPIEZA: (13)
SURFACE CONDITION CLEANING TIME
TIEMPO DE PENETRACION: (14) TIEMPO DE REVELADO: (15)
PENETRATION TIME DEVELOPER TIME
DESCRIPCIÓN DEL ÁREA INSPECCIONADA: (16)
INSPECTED AREA DESCRIPTION

RESULTADOS / RESULT: (17)

APROBADO RECHAZADO RETRABAJAR
APPROVAL REJECTED REWORK

OBSERVACIONES / REMARKS: (18)

CROQUIS (SOLO EN CASO DE DEFECTOS)

SKETCH (REQUIRED ONLY IN CASE OF DEFECTS)

(19)

(20) (21)
_______________________________________ _______________________________________
I.C.C. / Q.C.I. CLIENTE / CUSTOMER

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 DOCUMENT: NUMBER MANUAL:
VNG-T-Q-MA-001
veneagua c.a. RADIOGRAPHIC EXAMINATION NUMBER PROCEDURE:
1463-T-Q-014

DISTRIBUTION: NORMALIZACION Y ASEGURAMIENTO DE LA CALIDAD

0 07/04 INITIAL EMISSIÓN D. MARTÍNEZ J. MUÑOZ P. BURGIO

REV. DATE PAGE DESCRIPTION BY REVISED APPROVAL

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SUBJECT: 5.- RADIOGRAPHIC EXAMINATION DATE REV.: 07/04
SUB-SUBJECT: REV.: 0 PAG: 1 OF 12

1. ObjeCt

This procedure establish the activities for the radiographic examination on pressure
vessel in accordance with ASME code, Section VIII, Div 1.

2. SCOPE

This procedure is applicable to welds of pressure vessel and materials specified by the
ASME code, section VIII, Div 1, part UG-4 to UG-9.

3. REFERENCES

• ASME Code, Section VIII Div. 1.

• ASME Code, Section II, Part A
• ASME Code, Section V
• SNT- TC-1A of ASNT

4. term definition

4.1 None.

5. INVOLVED UNITS

• Quality Assurance and Control Management.

6. USED FORMs

• FO-T-Q-014-1 Weld Map

• FO-T-Q-014-2 Radiographic Inspection

7. GENERAL CONDITIONS AND REQUEST

7.1. Isotope used

The gamma radiation source is isotope Iridium 192, calibrated and certified by
manufacturer or supplier.

7.2. Films

It will be used fine grain films, type 1 or 2, Dupont NDT or equivalent

7.3. Intensifying Screens

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Intensifying screens have to be use of plumb with 125 Kev, free of lines or
imperfections which may produced effects non desirable. The thickness of the
screens shall be as follows:

• Anterior 0,005 pulg. (0,127 mm).

• Intermediate 0,005 pulg. (0,127 mm).
• Posterior 0,01 pulg. (0,254 mm).

7.4. Chassis

The chassis shall be flexible (plastic).

7.5. Identification System

Permanent identification shall be used on radiographs. It shall include: Job No.

component name, weld or weld seam, or part number. This identification does
not need to be stated as radiographic image.

7.6. Location Markers

Lead location markers shall be placed on the part, not on the exposure
holder/cassette. Their location shall be permanently marked on the surface of
the part being radiographed or on a map (FO-T-Q-014-1) in a manner permitting
the area of interest to be accurately traceable to its location on the part. Location
markers shall be placed according with ASME Code, Section V T-275 and fig. T-
275.

7.7. Image quality indicator (IQI)

7.7.1 (IQI) (penetrameter)

IQI (penetrameter) shall be either hole type or wire type. ASME standard IQI
shall be used and they consist of those in ASME Code, Section V tables T233.1
and T233.2.

7.7.2 IQI Design

IQI shall be manufactured and identified in accordance with ASME Code,

Section V T-233, except in the wire type penetrameter, the largest wire number
identification may be omitted.

7.7.3 Size

The designated essential hole of the penetrameter or designated wire shall be

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as specified in ASME Code, Section V table T-276. It can be substituted a

smaller hole in a thicker penetrameter or a larger hole in a thinner penetrameter
if there is an equivalent penetrameter sensitivity (EPS) and and all other
requirements for radiography are met.

a) Welds with reinforcements: The thickness on which a penetrameter is

based is the nominal single wall thickness plus the estimated weld
reinforcement not to exceed the maximum permitted by the referencing
code section. Backing rings or strips shall not be considered as part of the
thickness in penetrameter selection. The actual measurement of the weld
reinforcement is not required.

b) Welds without reinforcements: The thickness on which the penetrameter is

based is the nominal single wall thickness. Backing rings or strips shall not
be considered as part of the thickness in penetrameter selection.

7.7.4 Placement of penetrameters

7.7.4.1 The penetrameter shall be placed on the source side of the part being
examined. Where inaccessibility prevents hand placing the penetrameter on the
source side, the penetrameter shall be placed in the film side in contact with the
part being examined. A lead letter ‘F’ shall be placed adjacent to the
penetrameter, but should not mask the essential hole.

7.7.4.2 Penetrameter location for welds: The penetrameter may be placed adjacent or
on the weld. The identification numbers and, when used, the letter F shall not be
in the area of interest, except when geometric configuration makes it impractical.

7.7.5 Number of penetrameters

When one or more film holders are used for an exposure, at least one
penetrameter image shall appear on each radiography except as outlined below:

7.7.5.1 For cylindrical components where the source is placed on the axis of the
component for a single exposure, at least three penetrameters spaced
approximately 120 deg apart are required under the following conditions:
7.7.5.1.1 When the complete circumference is radiographed using one or more film
holders or,

7.7.5.1.2 When a section or sections of the circumference, where the length between
the ends of the outermost sections span 240 or more deg., is radiographed
using one or more film holders. Additional film locations might be required to
obtain necessary penetrameter spacing
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7.7.5.2 For cylindrical components where the source is placed on the axis of the
component for a single exposure, at least three penetrameters with one
placed at each end of the span of the circumference being radiographed and
one in the approximate center of the span is required under the following
conditions:

7.7.5.2.1 When a section of the circumference with a length greater than 120 deg and
less than 240 deg is radiographed using just one film holder.

7.7.5.2.2 When a section or sections of the circumference where the lengths between
the ends of the outermost sections span are less than 240 deg.

7.7.5.2.3 In above stated points where sections of longitudinal welds adjoining the
circumferential weld an additional penetrameter shall be placed on each
longitudinal weld at the end of the section most remote from the junction with
the circumferential weld being radiographed.

7.7.5.3 For spherical components where the source is placed at the center of the
component for a single exposure, at least three penetrameters spaced aprox.
120 deg are required under the following conditions:

7.7.5.3.1 When the complete circumference is radiographed using one or more film
holders or,
7.7.5.3.2 When a section or sections of the circumference, where the length between
the ends of the outermost sections span 240 or more deg., is radiographed
using one or more film holders. Additional film locations might be required to
obtain necessary penetrameter spacing.
7.7.5.4. For spherical components where the source is placed on the axis of the
component for a single exposure, at least three penetrameters with one
placed at each end of the span of the circumference being radiographed and
one at the center of the radiographed span of the circumference radiographed
in the approximate center of the span, are required under the following
conditions:

7.7.5.4.1 When a section of a circumference the length of which is greater than 120
deg and less than 240 deg is radiographed using just one film holder.
7.7.5.4.2 When a section or sections of a circumference where the lengths between the
ends of the outermost sections span less than 240 deg is radiographed using
more than one film holder or,

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7.7.5.5. Where other welds are simultaneously radiographed with the circumferential
weld, one additional penetrameter shall be placed on each other weld.

7.8. Shims Under Hole Penetrameter

For welds, a shim of material radiographically similar to the weld metal shall be
placed between the part and the penetrameter, if needed, so that the
radiographic density throughout the area of interest is no more than minus 15 %
from (lighter than) the radiographic density through the penetrameter.

The shim dimensions shall exceed the penetrameter dimensions such that the
outline of at least three sides of the penetrameter image shall be visible in the
radiograph.

7.9. Surface Preparation

The weld ripples or weld surfaces irregularities on both the inside (where
accessible) and outside shall be removed by any suitable process to such a
degree that the resulting radiographic image due to any surface irregularities
cannot mask or be confused with the image of any discontinuity.

The finished surface of all butt-weld joints might be flush with the base material
or may have reasonably uniform crowns, with reinforcement not to exceed that
specified in the referencing code section.

7.10. Radiographic Technique

A single-wall exposure technique shall be used for radiography whenever

practical. When it is not practical, a double-wall technique shall be used. An
adequate number of exposures shall be made to demonstrate that the required
coverage has been obtained. When double-wall technique is used, it must follow
the conditions established in ASME Code, Section V, T.271.2.

7.11. Geometric Unsharpness

Geometric unsharpness of the radiograph shall be determined in accordance

with:

F ⋅d
Ug =
D

Where:

Ug = geometric unsharpness
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F = source size
D = distance from the source of radiation to weld or object being radiographed
d = distance from source side of weld or object being radiographed to the film.

7.12. Radiographic Density

7.12.1. The transmitted film density through the radiographic image of the body of the
appropriate hole penetrameter or adjacent to the wire of a wire penetrameter
and the area of interest shall be 1.8 minimum for single film viewing for
radiographs made with an X-ray source and 2.0 viewing for radiographs made
with gamma ray source. For composite viewing of multiple film exposures each
film of the composite set shall have a minimum density of 1.3. The maximum
density shall be 4.0 for either single or composite viewing. A tolerance of 0.05 in
density is allowed for variations between densitometer readings.

7.12.2. If the density of the radiograph anywhere through the area of interest varies by
more than minus 15% or plus 30% from the density through the body of the hole
penetrameter or adjacent to the designated wire of a wire penetrameter, within
the minimum/maximum allowable density ranges according to 4.13.1. then an
additional penetrameter shall be used for each exceptional area or areas and
the radiograph is retaken.

7.13. Quality of radiograph

All radiographs shall be free from mechanical, chemical or other blemishes to

the extent they do not mask are not confused with the image of any discontinuity
in the area of interest of the object being radiographed.

Such blemishes include, but are not limited to: fogging, streaks, watermarks,
chemical stains, scratches, finger marks, crimps, dirtiness, static marks,
smudges, or tears and false indications due to defective screens.

7.14. Evaluation by manufacturer

Review, interpretation, evaluation, and acceptance of the completed radiographs

will be according with acceptance criteria defined in ASME Code, Section VIII
Div. 1. UW-51.

8. FORMS

8.1. FO-T-Q-014-1 Rev. 0 Mayo 03

8.1.1 Title

1463-Q871-1-006 Testing procedures FO-Q-001-1 Rev. 5 Sep. 02

 NUMBER MANUAL:
QUALITY CONTROL PROCEDURE VNG-T-Q-MA-001
veneagua c.a. MANUAL NUMBER PROCEDURE:
1463-T-Q-014
CHAPTER: III) CONTROL PROCEDURES DATE APPROV.: 07/04
SUBJECT: 5.- RADIOGRAPHIC EXAMINATION DATE REV.: 07/04
SUB-SUBJECT: REV.: 0 PAG: 7 OF 12

Weld Map

8.1.2 Objective

This form has by objective to register the location weld, identification weld and
marking welders on vessels.

8.1.3 Characteristic

• Composition: White and black letter.

• Material: Bond Paper.
• Printing: Pen-and-ink injection or they are equivalent.

8.1.4 Origin

Quality Control Inspector.

8.1.5 Distribution

Quality Control and assurance Management and file project.

8.1.6 Instructive for his use and filling

(1) Date: It writes the date of the Test.

(2) Pag: It writes the number page.

(3) It draws the sketch of the equipment,

component or piece radiographies. It indicate
the identification of the welder.

(4) Project: It writes the number of the Project.

(5) Item: It writes the identification of the equipment.

(6) ICC: Sign of Quality Control Inspector.

1463-Q871-1-006 Testing procedures FO-Q-001-1 Rev. 5 Sep. 02

 FECHA: (1)
GERENCIA DE CONTROL Y DATE
MAPA DE SOLDADURAS
ASEGURAMIENTO DE LA CALIDAD
veneagua c.a. QUALITY CONTROL AND ASSURANCE MANAGEMENT WELD MAP
PAG.: DE
PAGE OF (2)

(3)

PROYECTO N° (4)
EQUIPO: (5)
ICC: (6)
PROJET N° ITEM QCI

FO-T-Q-014-1-Mapa de soldaduras FO-T-Q-014-1 Rev. 0 Mayo. 03

 NUMBER MANUAL:
QUALITY CONTROL PROCEDURE VNG-T-Q-MA-001
veneagua c.a. MANUAL NUMBER PROCEDURE:
VNG-T-Q-014
CHAPTER: III) CONTROL PROCEDURES DATE APPROV.: 05/03
SUBJECT: 5.- RADIOGRAPHIC EXAMINATION DATE REV.: 05/03
SUB-SUBJECT: REV.: 0 PAG: 10 OF 12

8.2. FO-T-Q-014-2 Rev. 0 Mayo 03

8.2.1. Title

Radiographic Inspection.

8.2.2. Objective

This form has by objective to register the results of the radiographic inspection,
indicated the welds accepted and rejected.

8.2.3. Characteristic

• Composition: White and black letter.

• Material: Bond Paper.
• Printing: Pen-and-ink injection or they are equivalent.

8.2.4. Origin

Quality Control and assurance Management.

8.2.5. Distribution
File Project.

8.2.6. Instructive for his use and filling

(1) Date: It writes the date of the Test.

(2) Project: It writes the number of the Project.

(3) Item: It writes the identification of the equipment or

component.

(4) Acceptance Criteria It writes the Norm of evaluation.

(5) N° expositions: It writes the number of exposition.

(6) Rays: It marks the type of rays used.

(7) Source Size: It writes the source size.

FO-T-Q-014-1-Mapa de soldaduras
 NUMBER MANUAL:
QUALITY CONTROL PROCEDURE VNG-T-Q-MA-001
veneagua c.a. MANUAL NUMBER PROCEDURE:
VNG-T-Q-014
CHAPTER: III) CONTROL PROCEDURES DATE APPROV.: 05/03
SUBJECT: 5.- RADIOGRAPHIC EXAMINATION DATE REV.: 05/03
SUB-SUBJECT: REV.: 0 PAG: 11 OF 12

(8) Thickness: It writes the thickness of the material.

(9) Penetrameter: It writes the penetrameter used.

(10) Material: It writes the material specification.

(11) Typo: It write the typo of penetrameter used

(12) Situation It writes the location of penetramenter.

(13) ∅ Of Wire: It writes the diameter of essential wire.

(14) Set Identification Letter: It writes the set identification letter of

penetramenter of wire.

(15) Material Grade Numbers: It writes the Material Grade Numbers of

penetrameter of wire.

(16) Single or Double Wall Exposition: It writes the type of exposition.

(17) Type of Film: It writes the type of film.

(18) Joint: It writes the identification of the joint weld.

(19) Section: It writes the section of the joint weld.

(20) Type of Defects: It writes the type of defect located.

(21) Welder: It writes the stamp of welder or welders.

(22) Results: It writes the results (Accepted, rejected or

repeat) for each section.

(23) Density: It writes the density of the film.

(24) Sign: Sign as per applied.

FO-T-Q-014-1-Mapa de soldaduras
 GERENCIA DE CONTROL Y FECHA: (1)
INSPECCIÓN RADIOGRÁFICA DATE
ASEGURAMIENTO DE LA CALIDAD
RADIOGRAPHIC INSPECTION PAG.: DE:
veneagua c.a. QUALITY CONTROL AND ASSURANCE
PAGE OF
MANAGEMENT

PROYECTO N°: (2) EQUIPO: (3)

PROJET N° ITEM
CRITERIO DE ACEPTACIÓN: (4)
ACCEPTANCE CRITERIA
Nº DE EXPOSICIONES: (5) RAYOS GAMMA: (6) RAYOS X: TAMAÑO DE LA FUENTE: (7)
Nº EXPOSITIONS SOURCE SIZE
ESPESOR: (8) PENETRAMETRO Nº: (9) SITUACIÓN DEL PENETRAMETRO O ALAMBRE
THICKNESS PENETRAMETER Nº SITUATION OF PENETRAMETER OR WIRE
MATERIAL: (10) TIPO/TYPE: (11) LADO FUENTE: (12) LADO PELICULA :
MATERIAL 4T-T-2T- SOURCE SIDE FILM SIDE
∅ DEL ALAMBRE: (13) LETRA DE IDENTIFICACION: (14) NUMERO Y GRADO DEL MATERIAL: (15)
∅ OF WIRE SET IDENTIFICATION LETTER MATERIAL GRADE NUMBERS
EXPOSICIÓN SIMPLE O DOBLE PARED: (16) TIPO DE PELICULA: (17)
SINGLE OR DOUBLE WALL EXPOSITION TYPE OF FILM

DENSIDAD
JUNTA SECCION TIPO DE DEFECTO SOLDADOR RESULTADO DENSITY
JOINT SECTION TYPE OF DEFECTS WELDER RESULT PENETRAMETRO
PENETRAMETER MIN MAX
(18) (19) (20) (21) (22) (23) (23) (23)

SIMBOLOS SYMBOLS
A : ACEPTADO REP : REPARAR RT : REPETIR A : ACEPTEC REP : REPAIR RT : REPEAT
PA: PORO AISLADO, FF: FALTA DE FUSION, I PA: SINGLE POROSITY , FF: LECK OF FUSION,
GL: GRIETA LONGITUDINAL, GT: GRIETA TRANSVERSAL, S: SOCAVADURA GL: LONGITUDINAL CRACK, GT: TRANSVERSAL CRACK, S: UNDERCUT
FP: FALTA DE PENETRACIÓN, PAG: POROS AGRUPADOS FP: LECK OF PENETRATION, PAG: CROWDED POROSITY
FS: FALTA DE SOLDADURA, DP: DEFECTO DE PELÍCULA FS: LECK OF WELD, DP: FILM DEFECT
IT: INCLUSION DE TUGNSTENO; IE: INCLUSION DE ESCORIA IT: TUNGSTENO INCLUSION; IE:: SLAG INCLUSION

INSPECTOR NIVEL II GCAC I.A. CLIENTE

INSP. LEVEL II QCAM A.I. CUSTOMER
FIRMA: (24) (24) (24) (24)
SIGN
FECHA:
DATE

FO-T-Q-014-2 Reporte de Inspección Radiográfica. FO-T-Q-014-2 Rev. 0 Mayo 03

 DOCUMENTO: MANUAL NUMERO:
VNG-T-Q-MA-001
veneagua c.a. PNEUMATIC INSPECTION
PROCEDIMIENTO
TEST NUMERO:
1463-T-Q-026

DISTRIBUTION: NORMALIZACION Y ASEGURAMIENTO DE LA CALIDAD

0 07/04 INITIAL EMITION D. MARTINEZ J. MUÑOZ P. BURGIO

REV. DATE PAG. DESCRIPTION BY REVISED APROVED

1463-Q871-1-006 Testing procedures FO-Q-001-2 Rev. 1 Sep. 02

 MANUAL NUMERO:
MANUAL DE PROCEDIMIENTOS VNG-T-Q-MA-001
veneagua c.a. DE LA CALIDAD PROCEDIMIENTO NUMERO:
1463-T-Q-026
CAPITULO: III) PROCEDIMIENTOS DE CONTROL FECHA APROB.: 07/04
ASUNTO: 7.- PNEUMATIC TEST INSPECTION FECHA REV.: 07/04
SUB-ASUNTO: REV.: 0 PAG.: 1 DE 7

1.8. OBJECT
The object of this procedure is to establish the steps to follow, to make the inspection of the
pneumatic test of the reinforcement connection and the tubular internals of the Brine Clarifier.

2. SCOPE

This procedure considers the air turbine verification, the nozzles connection reinforcement and
others similar equipments that requires this test to prove their stagnantacy. It does not apply to
vessel tanks and atmospheric tanks.

3.9. referencEs

• Document VNG-T-P-001 “Proceso de Fabricación”

• Document VNG-T-Q-006 “Estado de Inspección y Ensayo”
• Document VNG-T-Q-010 “Uso y disposición de Productos no Conformes”.

4.10. DEFINITIONS

4.1.10.2. Pneumatic Test: Test that consist in apply air to a pressure of 10 psi to verify
the equipment stagnantacy, or 15 psi to connection reinforcements; in order to
find any leak in the weld joint. To the internal structure of the Brine Clarifier (04-
S-10-21) is going to be use 25 psi.

5.11. FORMS

• FO-T-P-001-1 Inspection Request.

• FO-T-Q-001-1 Traveler.
• FO-T-Q-006-2 Inspection Status and essays.
• 1463-T-Q-026-1 Pneumatic Test.

6.12. INVOLVED UNITS

• Quality Control and Quality Assurance Management.

• Production Management

7.13. GENERAL CONDITIONS AND REQUIREMENTS.

7.1. Machineries, tools and equipments.

• Calibrated Manometer.
• Chalk.
• Water and Liquid Soap (Brisol or similar).
1463-Q871-1-006 Testing procedures FO-Q-001-1 Rev. 5 Sep. 02
 MANUAL NUMERO:
MANUAL DE PROCEDIMIENTOS VNG-T-Q-MA-001
veneagua c.a. DE LA CALIDAD PROCEDIMIENTO NUMERO:
1463-T-Q-026
CAPITULO: III) PROCEDIMIENTOS DE CONTROL FECHA APROB.: 07/04
ASUNTO: 7.- PNEUMATIC TEST INSPECTION FECHA REV.: 07/04
SUB-ASUNTO: REV.: 0 PAG.: 2 DE 7

• Brush.

7.2. Personal Protection Equipment.

• Helmet.
• Safety boots
• Security lens.

8.14. STEPS

8.1. The Production Coordinator (CP), according to the Manufacture Process,

emit the request of inspection in the form FO-T-P-001-1 and give it to the Quality
Control Inspector (ICC)
8.2. The ICC verify the calibration of the manometer. The range of the manometer
must be less than 1.5 of the test pressure, and not upper of 4 times the test
pressure.
8.3. The ICC visually inspects the zone of the equipment that is going to be tested
with the operation sheets or plans. This zone has to be free of grass, paint, slag,
dust or any material that could interfere with the test.
8.4. The CP apply the pressure according to the following table. These has to be
apply very slowly to avoid the material deformation, using the ¼” NPT threaded
hole, perforated to this aim.

EQUIPMENT PSI
Desaireation turbine (e ≤ 4 mm). 10 psi. max
Turbines of (e > 4 mm). 15 psi. min
Nozzle reinforcements or connections. 15 psi. min
Tubular Internals of the Brine Clarifier 25 psi. min

8.5. Hold 15 minutes when the zone tested is under pressure. Then the ICC verify
all the welds applying with a brush a solution which contains water with soap.
8.6. If there is detected any leak the ICC mark with the chalk and follows the
procedure described in the document VNG-T-Q-010, “Uso y Disposición de
Productos No Conformes”. The pressure should be downing very slowly. The
defects areas has to be polish with an emery and re-welded. After correct the
leaks repeat after 8.1.

8.7. If there is not any leak, the inspection is approved and the ICC give to the
Production Coordinator the request of inspection. One copy is file in the project
folder.
8.8. The ICC elaborate the pneumatic test report in the form 1463-T-Q-026-1

1463-Q871-1-006 Testing procedures FO-Q-001-1 Rev. 5 Sep. 02

 MANUAL NUMERO:
MANUAL DE PROCEDIMIENTOS VNG-T-Q-MA-001
veneagua c.a. DE LA CALIDAD PROCEDIMIENTO NUMERO:
1463-T-Q-026
CAPITULO: III) PROCEDIMIENTOS DE CONTROL FECHA APROB.: 07/04
ASUNTO: 7.- PNEUMATIC TEST INSPECTION FECHA REV.: 07/04
SUB-ASUNTO: REV.: 0 PAG.: 3 DE 7

8.9. The ICC signed the Traveler of the Manufacturer quality control plan if the
inspection is satisfactory.
8.10. The ICC file all documents in their folders

1463-Q871-1-006 Testing procedures FO-Q-001-1 Rev. 5 Sep. 02

 FECHA: 03/03
9. FLOW DIAGRAM OF THE PNEUMATIC REV. 0
ven eag u a c.a. INSPECTION TEST FECHA APROB.: 03/03
PAG 4 DE 7
PRODUCTION
COORDINATOR
QUALITY CONTROL INSPECTOR

START

8.1 8.2
Emit the inspection request in the Verify the calibration of the manometer.
form FO-T-P-001-1

8.4 8.3
Visually inspect the tested zone of the equipment
Apply pressure as request
according to the operation sheets and plans.

8.5

When the test zone is under pressure, verify the zone

with water and soap

8.6
Marc with shalk Yes
and proceed Leak?
according to
VNG-T-Q-010
No 8.7
Approve the inspection, give the original request to the
CP

8.8
Elaborate the pneumatic test report in the form
FO-T-Q-026-1
8.9

Sign the Traveler of the inspection plan

8.10

File the documents in folders

END

1463-Q871-1-006 Testing procedures FL-Q-026-1

 MANUAL NUMERO:
MANUAL DE PROCEDIMIENTOS VNG-T-Q-MA-001
veneagua c.a. DE LA CALIDAD PROCEDIMIENTO NUMERO:
1463-T-Q-026
CAPITULO: III) PROCEDIMIENTOS DE CONTROL FECHA APROB.: 03/03
ASUNTO: 7.- PNEUMATIC TEST INSPECTION FECHA REV.: 03/03
SUB-ASUNTO: REV.: 0 PAG.: 5 DE 7

10. FORMS

10.1. 1463-T-Q-026-1 Rev. 0 July 04

10.1.1. Title

Pneumatic Test.

10.1.2. Objective

The objective of this form is to act as a register of the pneumatic tests.

10.1.3. Characteristics

• Composition: White color with black letters.

• Material: Bond Paper.
• Impresion: Injection ink.

10.1.3. Origen

Quality Assurance and Quality Control Management

10.1.4. Distribution

Quality Assurance and Quality Control Management.

10.1.6. Instructive of use and fill

(1)(7) Date: Fill the date of the elaboration test.

(2)(8) Project: Fill the project number.

(3)(9) Equipment: Fill the identification of the equipment.

(4)(10) Tested Zone: Describe the zone that is going to be tested.

(5)(11) Test Pressure: Fill the pressure of the test.

(6)(12) Time of the pressure: Fill the pressure time necessary.

(7)(13) Procedure: Fill the number of the procedure that is going to be used
and its revisión.

(8)(14) Manometer: Fill the manometer identification that is going to be used

1463-Q871-1-006 Testing procedures FL-Q-026-1
 MANUAL NUMERO:
MANUAL DE PROCEDIMIENTOS VNG-T-Q-MA-001
veneagua c.a. DE LA CALIDAD PROCEDIMIENTO NUMERO:
1463-T-Q-026
CAPITULO: III) PROCEDIMIENTOS DE CONTROL FECHA APROB.: 03/03
ASUNTO: 7.- PNEUMATIC TEST INSPECTION FECHA REV.: 03/03
SUB-ASUNTO: REV.: 0 PAG.: 6 DE 7

and date of the calibration.

(9)(15) Results: Fill the results of the test

(10)(16) Remarks: Indicate the observations of the test.

(11)(17) QC/QA Inspector Sign of the QC/QA Inspector

(12)(18) Client Inspector: Sign of the client inspector (if apply).

1463-Q871-1-006 Testing procedures FL-Q-026-1

 GERENCIA DE CONTROL Y ASEGURAMIENTO
DE LA CALIDAD pRUEBA NEUMÁTICA
QUALITY CONTROL AND ASSURANCE PNEUMATIC TEST
veneagua c.a.
MANAGEMENT

(1)
FECHA / DATE:

(2) (3)
PROYECTO / PROJECT: EQUIPO / EQUIPMENT:

(4)
PARTE PROBADA / TESTED ZONE:

PRESION DE PRUEBA / PRESSURE TEST(PSI): (5)

TIEMPO DE SOSTENIMIENTO / TIME OF THE PRESURE: (6) .

(Normalmente 5 min / normally 5 min)

PROCEDIMIENTO / PROCEDURE: (7) REV: .

(8)
MANÓMETRO UTILIZADO / USED MANOMETER: .

FECHA DE CALIBRACIÓN / CALIBRATION DATE: .

RESULTADOS / RESULTS: (9)

APROBADO / APPROVE RECHAZADO / REJEC T RETRABAJAR / REWORK

(10)
OBSERVACIONES / REMARKS:

INSPECTOR DE C. DE CALIDAD / QA/QC INSPECTOR: (11) .

(12)
INSPECTOR CLIENTE / CLIENT INSPECTOR: .

FO-T-Q-026-1Inspección de prueba neumática.1463-T-Q-026-1 Rev. 0 July 04