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ProsesManufaktur01 (Dasar2 Proses Manufacture Modern)
ProsesManufaktur01 (Dasar2 Proses Manufacture Modern)
ProsesManufaktur01 (Dasar2 Proses Manufacture Modern)
LIA
● Measuring range: diameter max 400 mm (radius 200 mm); height max 600 mm. E ITA N EXC
● Machine structure in stainless steel offering high mechanical durability and long life, floor
ID
DW
EL
WIE
mounted with 3 fixed supports and 1 adjustable support in steel.
LEN
WORL
● Base and column made of ground granite: linearity max error 2 µm/m certification with
CE
Taylor Hobson res.1 µm/m electronic millesimal level.
● ISO/BT/HSK/VDI …... etc. Interchangeable rotating spindle-holder (to be specified) max
run-out error < 2 µm.
● Spindle-holder identification system (SP-ID) with NFC technology to automatically identify
the spindle-holder after each replacement.
● Double vault arc prismatic slideways: 2 for X axis slideways, 1 for Z axis slideway.
1874
● Double re-circulating ball bearing slides, lubricated for life (3) (preloading
slides/slideways: P/H class).
● Universal mechanical tool clamping managed via software. (ISO/BT tools only).
● Tool-holder taper connection control (run-out test, ISO/BT tools only).
● Pneumatic-mechanic braking of the spindle-holder rotation with radial compensation of
the clamping force: no axis angular run error.
● Constant load Archimedean spiral spring (as opposed to a mass counter-balance
system).
● Vision-system for tool measuring and cutting inspection consisting of:
- C-MOS sensor - Framed image area 10 x 10mm.
- Magnifications 26X
TOOL PRESETTER
- Bi-telecentric lens
TOOL PRESETTER
1282
- Optical doublets at low F/Number in order to eliminate the error of the clearness circle
- Red light episcopic leds illuminator with ring lens, red light diascopic led puntiform
illuminator
● Machine operator interface through:
- Full HD LCD 22" colour Touch Screen monitor
- Intel I3 Quad Core Processor
- UBUNTU 14.04 LTS LINUX operating system
- Data storage on solid state disk SSD
- X and Z axes block management with control maximum speed of translation 2mm/sec.
- 4 USB ports (keyboard, mouse, Dymo printer and one spare) and 1 LAN port
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● Standard software:
- CNC machine origin management and adapters
- Tool list creation and/or single tool
- Automatic change of CNC machine origin allocation
- Tools set and Post Processor universal generator
- Magnetic chip code-holders (Balluff for example, hardware not included)
- Printable tool set report
- Theoretical measurements and tolerances management
● ELBO CONTROLLI Linear Transducers in optical glass type SLIDE 371 certified HP laser:
- Axes resolution: X= 1 µm, Z= 1 µm
● Anti-dust cover provided for when not in use.
● Overall dimensions: Length = 1282 mm, Height = 1874 mm, Depth = 672 mm
● Net weight: ~ 255 Kg
OPTIONS:
● Spindle index in four angular positions: 0°-90°-180°-270°.
● C Axis display spindle body and spindle-holder.
● Spindle-holder Identification System (SP-ID) for additional spindle-holder, mounted on
the interchangeable spindle.
Distribuited by
DW
EL
The new E46LTW is equipped with
WIE
LEN
and monitor adjustable support.
WORL
● Base and column made of ground granite: linearity max error 2 µm/m certification with
3 cameras for the front view and
CE
Taylor Hobson res.1 µm/Mt electronic millesimal level.
side view of the tool. ● ISO/BT/HSK/VDI …... etc. Interchangeable rotating spindle-holder (to be specified) max
run-out error < 2 µm.
The system allows to tool ● Double vault arc prismatic slideways: 2 for X axis slideways, 1 for Z axis slideway.
manufacturers and tool regrinders ● Double re-circulating ball bearing slides, lubricated for life (4) (preloading
slides/slideways: P/H class).
to measure all the geometrical
1874
● Universal mechanical tool clamping managed via software. (ISO/BT tools only).
features of the tool. ● Tool-holder taper connection control (run-out test, ISO/BT tools only).
● Pneumatic-mechanic braking of the spindle-holder rotation with radial compensation of
the clamping force: no axis angular run error.
● Constant load Archimedean spiral spring (as opposed to a mass counter-balance
system).
● Machine operator interface through:
- Full HD LCD 22" Touch Screen monitor
- Intel I3 Quad Core Processor
- UBUNTU 14.04 LTS LINUX operating system
- Data storage on solid state disk SSD
Cylindrical cutter with 3 cutting - X and Z axes block management with control maximum speed of translation 2mm/sec.
TOOL PRESETTER
1282
edges, diameter 10mm. - 4 USB ports (keyboard, mouse, Dymo printer and one spare) and 1 LAN port
● Standard software:
Front view: front extent rake - CNC machine origin management and adapters
(rake angle) determines the - Tool list creation and/or single tool
- Automatic change of CNC machine origin allocation
performance of tool’s working - Tools set and Post Processor universal generator
conditions. - Magnetic chip code-holders (Balluff for example, hardware not included)
- Printable tool set report
- Theoretical measurements and tolerances management
672
● Main Camera: tool measurement (diascopic) and cutting-edge inspection (episcopic):
- Bi-telecentric lens
- Optical doublets at low F/Number in order toeliminate the error of the clearness circle
- Magnification 26X, digital zoom 2x and 4x available
- C-MOS sensor 1,3 Mega pixels, USB 2.0 High speed connection
- Framed image area 10 x 10 mm (3 times bigger than standard values)
- Episcopic illuminator with ring lens and red leds; diascopic illuminator with red,
Cylindrical cutter with 4 cutting puntiform light red
● Second/Third Camera: cutting-edge inspection (episcopic) with on screen measurement:
edges, diameter 6mm. - Bi-telecentri lens
Front view: checking back rake - Opportunity to view the tool from the top (front) or from the side (chest). Thanks to the
rotating support by 90 degrees, the camera can be removed from above not to obstruct
angles (1° and 2°), required to the measurement operations.
guarantee finish cutting without - Magnification 60X , digital zoom 2x and 4x available
- C-MOS sensor 1,3 Mega pixels, USB 2.0 High speed connection
vibrations affecting the material - Framed image area 4 x 4 mm (3,9μm/pixel)
being processed. - Illuminator: episcopic ring with diffused light and low angle: reducing glare caused by
tool surface characteristic
● ELBO CONTROLLI Linear Transducers in optical glass type SLIDE 371 certified HP laser:
- Axes resolution: X= 1 µm, Z= 1 µm
● Anti-dust cover provided for when not in use. 20821 MEDA (MB) - Italy - Via San Giorgio, 21
● Overall dimensions: Length = 1282 mm, Height = 1874 mm, Depth = 672 mm T. +39 0362 342745 - F. +39 0362 342741
● Net weight: ~ 265 Kg www.elbocontrolli.it - info@elbocontrolli.it
OPTIONS:
Cylindrical cutter with 4 cutting ● Spindle index in four angular positions: 0°-90°-180°-270°.
● C Axis display spindle body and spindle-holder. Distribuited by
edges, diameter 6mm. ● Spindle-holder Identification System (SP-ID), mounted on the spindle body.
Side view (chest): measure ● Spindle-holder Identification System (SP-ID) for spindle-holder, mounted on the
interchangeable spindle.
the propeller screw angle and
rake angle, important to
determinate to suit the type
of application and the type of
material being processed.
SPECIFICATIONS SUBJECT CHANGE WITHOUT PRIOR NOTICE
The presetter E46LTW is equipped with a
The base and the column, made of 22” capacitive touch-screen monitor,
ground granite, are increased mounted vertically for easy viewing.
substantially in size over the previous The screen layout and design is split into Also included is DNC connection
generation model to guarantee and two distinct sections. The upper half of the software that allows the transfer of
maintain maximum accuracy.The low display shows visible images of the current the tool offset data directly into the
coefficient of thermal expansion from tool and profile. The lower half shows and tool table of the Numerical Control
this natural material allows the location allows access to all the current software (depending on CNC controller
of the machine directly in the workshop functions. The operation is very intuitive capability).
with no issue or concern in respect of and logical to allow the operator to interact
accuracy and performance. with the machine and software without
having to attend complex trainings
sessions.
The ergonomic design and location of
Micrometric movement of the axes
manual axis movements and controls
are made, for the X axis with two
allow for fatigue-free working.
wheels on the right and left of the Fully customizable tool tables to
Simultaneous unlocking of both axes
machine, for the Z axis with one handle all measurements and
is activated by a single button. This
placed at the base of the column. tool features required of the cutting
operation for locking/unlocking of the
This precise micrometric adjustment edge. Capability for individual
axes is pneumatic. Bronze internal
is indispensable for the final customization of the printed report.
sectors act on the screw itself for both
collimation of the cutting edge
axes and have been designed to
of the tools.
obtain high-precison fine adjustments.
46 Autofocus
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● Measuring range: diameter max 400 mm (radius 200 mm); height max 600 mm
● Machine structure in stainless steel offering high mechanical durability and long life, floor
CTIVE mounted with 3 fixed supports and 1 adjustable support in steel
+
Pat P
● Base and column made of ground granite: linearity max error 2 µm/m certification with
Taylor Hobson res.1 µm/m electronic millesimal level
● ISO/BT/HSK/VDI …... etc. Interchangeable rotating spindle-holder (to be selected) max
run-out error < 2 µm
● Spindle index in four angular positions: 0°-90°-180°-270°
● C Axis display spindle body and spindle-holder R
● Motor providing automatic rotation of the spindle with pneumatic engagement of the
Autofocus function: automatic
1874
motion transmission for zero backlash (patented system)
search and measurement for single ● Spindle-holder identification system (SP-ID) with NFC technology to automatically identify
46
728
the spindle-holder after each replacement
edged tools. ● Double vault arc prismatic slideways: two for X axis slideways, one for Z axis slideway
Possibility to acquire X, Z or both ● Double re-circulating ball bearing slides (three in total), lubricated for life (preloading CTIVE
+
Pat P
TOOL PRESETTER
- Magnifications 26X 1282
- Bi-telecentric lens
- Optical doublets at low F/Number in order to eliminate the error of the clearness circle
- Red light episcopic leds illuminator with ring lens, red light diascopic led puntiform
illuminator
Multi edged cutter acquisition ● Machine operator interface through:
cycle: automatic recognition and - Full HD LCD 22" colour Touch Screen monitor
672
- X and Z axes lock management for a translation speed lower than 2 mm/sec
revolution of the spindle. - 4 USB ports
Results are quickly visualized in a - 1 LAN networking port and Wireless connection (Wi-Fi 802.11 150 Mb/s)
● Standard software:
graphical format for a quick - CNC machine origin and adapter management
consultation or print. - Tool list creation and/or single tool, possibility to create a customized format
- Theoretical measurement and tolerance management
Possibility to select single - Tools set and Post Processor universal creator
measurement for direct positioning - Automatic change of CNC machine origin allocation
- Printable tool set report
on the selected cutter. - Spindle holder auto rotation with automatic tool measurement cycles for single cutter or
multi edged cutter
- DXF format drawings import capability for overlaying on live tool profile
- Tool profile acquisition exportable in DXF format
- TLA technlogy (Tool Link App) for tool data transmission directly to numerical control
memory (DNC)
- Ready for TID infrastructure for tool identification with Datamatrix code
- Magnetic chip code-holders (Balluff for example, hardware not included)
DXF profile creation fuction: ● ELBO CONTROLLI Linear Transducers in optical glass type SLIDE 371 certified HP laser:
elbo
automatic rotation of the tool to - Axes resolution: X= 1 µm, Z= 1 µm
● Overall dimensions: Length = 1282 mm, Height = 1874 mm, Depth = 672 mm
and built up during full spindle ● Net weight: ~ 270 Kg