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Additional Material Energy Balances
Additional Material Energy Balances
2 S28 R8
Vapour Fraction 0 0 0 0
Temperature [C] 180 80 195.60155 180
Pressure [kPa] 3000 3000 100 100
Mass Flow [kg/h] 64116.82 64116.8194282 50423.594 1404.32479
0 0
0 0
0 0
0 0
58.55336517 58.553365
0 0
48960.72 48960.72
0 0
0 0
0 0
-2.97E+08-362980846
Name S1 S2 S3.1 S3.2 S3.3 S5.1
Vapour Fraction 0 0 0 1 1 1
Temperature / oC 24.9 24.9 24.9 -37.6 230.0 230.0
Pressure / kPa 100000 100000 100000 3000 3000 3000
Mass Flow / kg h-1 29892 26892 56784 56784 56784 332737
Component flow rate
Ethylene / kg h-1 29892 0 29892 29892 29892 154490
Oxygen / kg h-1 0 26892 26892 26892 26892 24559
Ethylene oxide/ kg h-1 0 0 0 0 0 41647
Carbon dioxide / kg h-1 0 0 0 0 0 43305
Water / kg h-1 0 0 0 0 0 68735
Ethylene Carbonate / kg h-1 0 0 0 0 0 0
Ethylene Glycol / kg h-1 0 0 0 0 0 0
Potassium Carbonate / kg h-1 0 0 0 0 0 0
Potassium Bicarbonate / kg h-1 0 0 0 0 0 0
Potassium Hydroxide / kg h-1 0 0 0 0 0 0
Heat Flow [kJ/h] 49726679 -3676.11 49723003 49723003 72427079 -9.6E+08
P1.2
0
25
100
-3.6E+08
0
0
0
0
58.55337
0
88.58
0
0
0
-3.6E+08
Oxidati
Stream S1 S2 S3.1
Vapour Fraction 0 0 0
Temperature / oC 25 25 25
Pressure / kPa 100000 100000 100000
Mass Flow / kg h-1 29892 26892 56784
Component flow rate
Ethylene / kg h-1 29892 0 29892
Oxygen / kg h-1 0 26892 26892
Ethylene oxide/ kg h-1 0 0 0
Carbon dioxide / kg h-1 0 0 0
Water / kg h-1 0 0 0
Ethylene Carbonate / kg h-1 0 0 0
Ethylene Glycol / kg h-1 0 0 0
Potassium Carbonate / kg h-1 0 0 0
Potassium Bicarbonate / kg h-1 0 0 0
Potassium Hydroxide / kg h-1 0 0 0
Heat Flow / kJ h-1 4.97E+07 -3.68E+03 4.97E+07
Recovery o
Stream S5.2 S17 S18
Vapour Fraction 1 1 1
Temperature / oC 20 26 26
Pressure / kPa 3000 3000 3000
Mass Flow / kg h-1 332737 225810 223551
Component flow rate
Ethylene / kg h-1 154490 154330 152787
Oxygen / kg h-1 24559 24536 24290
Ethylene oxide/ kg h-1 41647 4746 4698
Carbon dioxide / kg h-1 43305 42052 41631
Water / kg h-1 68735 146 145
Ethylene Carbonate / kg h-1 0 0 0
Ethylene Glycol / kg h-1 0 0 0
Potassium Carbonate / kg h-1 0 0 0
Potassium Bicarbonate / kg h-1 0 0 0
Potassium Hydroxide / kg h-1 0 0 0
Heat Flow / kJ h-1 -1.26E+09 -9.56E+07 -9.47E+07
Recovery of CO2
Stream S9.1 S9.2 PRG-1
Vapour Fraction 1 0 1
Temperature / oC 85 15 206
Pressure / kPa 101 101 2600
Mass Flow / kg h-1 59622 59622 1382
Component flow rate
Ethylene / kg h-1 160 160 140
Oxygen / kg h-1 24 24 22
Ethylene oxide/ kg h-1 36901 36901 8
Carbon dioxide / kg h-1 1253 1253 545
Water / kg h-1 21284 21284 668
Ethylene Carbonate / kg h-1 0 0 0
Ethylene Glycol / kg h-1 0 0 0
Potassium Carbonate / kg h-1 0 0 0
Potassium Bicarbonate / kg h-1 0 0 0
Potassium Hydroxide / kg h-1 0 0 0
Heat Flow / kJ h-1 -3.35E+08 -4.00E+08 -1.32E+07
Purification
Stream S19.1 S19.2 S20
Vapour Fraction 1 1 0
Temperature / oC 26 95 95
Pressure / kPa 3000 3000 3000
Mass Flow / kg h-1 55888 55888 73863
Component flow rate
Ethylene / kg h-1 38197 38197 0
Oxygen / kg h-1 6073 6072 0
Ethylene oxide/ kg h-1 1175 1175 0
Carbon dioxide / kg h-1 10408 10408 0
Water / kg h-1 36 36 73863
Ethylene Carbonate / kg h-1 0 0 0
Ethylene Glycol / kg h-1 0 0 0
Potassium Carbonate / kg h-1 0 0 0
Potassium Bicarbonate / kg h-1 0 0 0
Potassium Hydroxide / kg h-1 0 0 0
Heat Flow / kJ h-1 -2.37E+07 -1.79E+07 -1.15E+09
C
Stream S13.1 S13.2 S13.3
Vapour Fraction 1 1 1
Temperature / oC 4 293 182
Pressure / kPa 70 5066 5066
Mass Flow / kg h-1 36715 36714 36714
Component flow rate
Ethylene / kg h-1 20 20 20
Oxygen / kg h-1 2 2 2
Ethylene oxide/ kg h-1 35833 35832 35832
Carbon dioxide / kg h-1 709 709 709
Water / kg h-1 151 151 151
Ethylene Carbonate / kg h-1 0 0 0
Ethylene Glycol / kg h-1 0 0 0
Potassium Carbonate / kg h-1 0 0 0
Potassium Bicarbonate / kg h-1 0 0 0
Potassium Hydroxide / kg h-1 0 0 0
Heat Flow / kJ h-1 -5.20E+07 -3.64E+07 -4.34E+07
Hydrolysis reaction
Stream S14.1 S14.2 S15
Vapour Fraction 0 0 0
Temperature / oC 180 181 30
Pressure / kPa 2026 3000 3000
Mass Flow / kg h-1 75194 75194 25221
Component flow rate
Ethylene / kg h-1 388 388 0
Oxygen / kg h-1 10 10 0
Ethylene oxide/ kg h-1 1023 1023 0
Carbon dioxide / kg h-1 600 600 0
Water / kg h-1 2130 2130 25221
Ethylene Carbonate / kg h-1 70531 70531 0
Ethylene Glycol / kg h-1 511 511 0
Potassium Carbonate / kg h-1 0 0 0
Potassium Bicarbonate / kg h-1 0 0 0
Potassium Hydroxide / kg h-1 0 0 0
Heat Flow / kJ h-1 -4.78E+08 -4.78E+08 -4.00E+08
Purification of EG
Stream S16.2 PRG-4 S28
Vapour Fraction 0 0 0
Temperature / oC 80 100 196
Pressure / kPa 3000 3000 100
Mass Flow / kg h-1 64117 11620 50424
Component flow rate
Ethylene / kg h-1 34 156 0
Oxygen / kg h-1 0 2 0
Ethylene oxide/ kg h-1 340 28 0
Carbon dioxide / kg h-1 2389 2549 0
Water / kg h-1 10823 8885 59
Ethylene Carbonate / kg h-1 703 0 703
Ethylene Glycol / kg h-1 49126 0 48961
Potassium Carbonate / kg h-1 0 0 0
Potassium Bicarbonate / kg h-1 0 0 0
Potassium Hydroxide / kg h-1 701 0 701
Heat Flow / kJ h-1 -5.58E+08 -1.60E+08 -3.50E+08
Oxidation of Ethylene
S3.2 S3.3 S4 R3.2 R2 R4.1 R4.2 R4.3 S4
1 1 1 1 1 1 1 1 1
-38 230 229 400 26 201 230 230 229
3000 3000 3000 3000 3000 3000 3000 3000 3000
56784 56784 332737 108368 167664 276031 276031 275953 332737
Recovery of EO
S19.1 PRG-3 S6 S7.1 S7.2 S8 S9.1 R1.1 R1.2
1 1 0 0 0 1 1 0 0
26 26 5 20 130 100 85 100 5
3000 3000 101 3000 3000 101 101 101 101
55888 2258 21354 128281 128281 22396 59622 91056 91056
ry of CO2
S10 S11 S12 S13.1
0 0 0 1
200 129 220 4
2600 2600 2600 70
22429 80668 43954 36715
0 20 0 20
0 2 0 2
0 36892 1060 35833
0 709 0 709
22429 43045 42894 151
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
-3.38E+08 -7.24E+08 -6.44E+08 -5.20E+07
Purification of EO
S21 R3.1 R3.2 S22 S23.1 R5.1 S23.2 S24.1 PRG-4
0 1 1 0 1 0 0 1 0
95 400 400 400 561 561 100 100 100
3000 3000 3000 3000 3000 3000 3000 2800 3000
566644 108368 108368 588026 19726 568301 19726 8106 11620
Carbonation reaction
S24.1 S24.2 S26 R6.1 R6.2 R6.3 R6.4 S27 R7
1 1 1 1 1 1 1 1 1
100 180 180 180 251 180 180 180 180
2800 2800 3000 2800 5066 5066 5066 5066 5066
8106 8106 31536 39642 39642 39642 39643 74 39718
Hydrolysis reaction
R8 S27 S25 S26 PRG-5 S16.1
0 1 1 1 1 0
180 180 180 180 180 180
100 5066 3000 3000 3000 3000
1404 74 37000 31536 5464 64117
0 0 354 302 52 34
0 0 10 8 1 0
0 0 683 582 101 340
0 74 33107 28217 4889 2389
0 0 2244 1912 331 10823
703 0 2 2 0 703
0 0 600 511 89 49126
0 0 0 0 0 0
0 0 0 0 0 0
701 0 0 0 0 701
-1.02E+07 -6.54E+05 -3.24E+08 -2.76E+08 -4.79E+07 -5.38E+08
EG
P1.1 P1.2 R8
0 0 0
210 25 180
100 100 100
49019 49019 -10175512
0 0 0
0 0 0
0 0 0
0 0 0
59 59 0
0 0 703
0 0 0
0 0 0
0 0 0
0 0 701
-2.97E+08 -3.63E+08 -1.02E+07
S5.1
1
230
3000
332737
154490
24559
41647
43305
68735
0
0
0
0
0
-9.59E+08
PRG-2 S14.1
1 0
180 180
2026 2026
1237 75194
334 388
38 10
119 1023
689 600
37 2130
19 70531
1 511
0 0
0 0
0 0
-6.06E+06 -4.78E+08
S4 S5.1
1 1
229 230
3000 3000
332737 332737
332737 332737
Unit
Stream
R7
Oxygen / kg h-1 2 46 38 10
Ethylene oxide/ kg h-1 35832 602 119 1023 R7
Carbon dioxide / kg h-1 709 35837 689 600
Water / kg h-1 151 2017 37 2130
Ethylene Carbonate / kg h-1 0 2 19 70531
Ethylene Glycol / kg h-1 0 511 1 511
Potassium Carbonate / kg h-1 0 0 0 0
Potassium Bicarbonate / kg h-1 0 0 0 0
Potassium Hydroxide / kg h-1 0 0 0 0
-4.34E+07 -3.44E+08 -6.06E+06 -4.78E+08
S27
1
180
5066
74
0
0
0
74
0
0
0
0
0
0
-6.54E+05
Unit React-1 (Oxidation reactor)
Inlet
Stream Component Mass flow / kg h-1 Total flow / kg h-1
Ethylene 181753
Oxygen 51200
S4 Ethylene oxide 4943 332737
Carbon dioxide 31102
Water 63740
S14.1
76432
S16.1 Unit
34 Inlet
0 Stream Component Mass flow / kg h-1
340 Ethylene 388
2389 Oxygen 10
10823 Ethylene oxide 1023
703 S14.2 Carbon dioxide 600
49126 Water 2130
701 Ethylene Carbonate 70531
Ethylene Glycol 511
Potassium hydroxide 0
Ethylene 0
Oxygen 0
Ethylene oxide 0
Carbon dioxide 0
S15
Water 25221
Ethylene Carbonate 0
Ethylene Glycol 0
Potassium hydroxide 0
Ethylene 0
Oxygen 0
Ethylene oxide 0
Carbon dioxide 0
R8
Water 0
Ethylene Carbonate 703
Ethylene Glycol 0
Potassium hydroxide 701
Ethylene 0
Oxygen 0
Ethylene oxide 0
S29
Carbon dioxide
S29
Water 0
Ethylene Carbonate 0
Ethylene Glycol 0
Potassium hydroxide
React-1 (Oxidation reactor)
Outlet
Stream Component Mass flow / kg h-1 Total flow / kg h-1
Ethylene 154490
Oxygen 24559
S5.1 Ethylene oxide 41647 332737
Carbon dioxide 43305
Water 68735
Outlet
Mass flow / kg h-1 Total flow / kg h-1
334
38
119
689
37
19
1
388 76432
10
76432
1023
600
2130
70531
511
63416
Inlet Outlet
Stream Component Mass flow / kg h-1 Total flow / kg h -1
Stream Component
Ethylene 388 Ethylene
Oxygen 10 Oxygen
Ethylene oxide 1023 Ethylene oxide
Carbon dioxide 600 Carbon dioxide
S14.2 S25
Water 2130 Water
Ethylene Carbonate 70531 Ethylene Carbonate
Ethylene Glycol 511 Ethylene Glycol
Potassium hydroxide 0 Potassium hydroxide
Ethylene 0 Ethylene
Oxygen 0 Oxygen
Ethylene oxide 0 Ethylene oxide
Carbon dioxide 0 Carbon dioxide
S15 101820 S16.1
Water 25221 Water
Ethylene Carbonate 0 Ethylene Carbonate
Ethylene Glycol 0 Ethylene Glycol
Potassium hydroxide 0 Potassium hydroxide
Ethylene 0
Oxygen 0
Ethylene oxide 0
Carbon dioxide 0
R8
Water 0
Ethylene Carbonate 703
Ethylene Glycol 0
Potassium hydroxide 701
Outlet
Mass flow / kg h-1 Total flow / kg h-1
388
6
1023
71000
101
0
0
0
101820
0
4
0
122
172
712
27589
701
Stream S29 S14.2 S15 R8 S25
Vapour Fraction 0 0 0 0 1
Temperature / oC 80 181 30 180 180
Pressure / kPa 3000 3000 3000 100 3000
Mass Flow / kg h-1 701 75194 25221 1404 37933
Component flow rate
Ethylene / kg h-1 0 388 0 0 144
Oxygen / kg h-1 0 10 0 0 4
Ethylene oxide/ kg h-1 0 1023 0 0 379
Carbon dioxide / kg h-1 0 600 0 0 26315
Water / kg h-1 0 2130 25221 0 101
Ethylene Carbonate / kg h-1 0 70531 0 703 264
Ethylene Glycol / kg h-1 0 511 0 0 10208
Potassium Carbonate / kg h-1 701 0 0 0 519
Potassium Bicarbonate / kg h-1 0 0 0 0 144
Potassium Hydroxide / kg h-1 0 0 0 701 4
245
6
645
44807
172
449
17381
884
245
6