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TorayTrak TwoStage PTotal PF2 v3.0.2
TorayTrak TwoStage PTotal PF2 v3.0.2
TorayTrak TwoStage PTotal PF2 v3.0.2
Membrane element performance when Stage 2 and Overall Permeate flow rates are known/measured.
To Get Started:
1 Left click your mouse on the "Configuration" Tab. All required system information is in green fill
2 From the drop down lists enter Toray membrane model #(s), enter # of pressure vessels (PV) / stage, and # of elements / PV
3 Next select the desired engineering units. These units must remain consistant for all data entries in the workbook
4 Next left click your mouse on the "Data" tab where membrane performance data is to be entered
5 Starting on row 7, enter membrane performance data in columns A through P. All columns after the Date entry must contain data
6 Baseline data to establish recommended cleaning lines are generated by averaging the data entered in rows 7 - 10.
7 The following three (3) tabs contain graphed normalized membrane performance data by Overall system, Stage 1 and Stage 2
these graphs will "expand" automatically as membrane performance data is entered. The sheet is set up for a maximum of one
data point per day. Idealy, performnace data should be enterd once per day when the RO system is in operation
Contact the Toray Technical Service Department if there is an interest in the "SCADA" tab/function. Some customizing of this worbook will be required
The flow chart below is provided to illustrate where, in the process diagram, the required performance data is obtained
The yellow cells are exactly what will be found in the "Data" tab.
A B C D E F G H I J
Overall Stage 1 Stage 2 Overall Stage 2 Stage 2
DATE Comments Temp FeeduS Perm uS Perm uS Perm uS Perm Flow Perm Flow Conc Flow
Required data when stage 1 and Overall Permeate Flows are measured
Stage 1 vessels
Stage 2 perm
Stage 1 conc uS/cm-G
Feed Press-L Press-P
uS/cm-D Flow I
Temp-C Boost device
Press-K
Stage 2 feed
Press-N
Stage 2 vessels Stage 2 conc
Flow-J
Press-O
If no boost device is installed stage 1 conc and stage 2 feed press are the same
w rates are known/measured.
nd # of elements / PV
K L M N O P
Stage 1 Conc Stage 1 Perm Stage 2 Feed Stage 2 Conc Stage 2 Perm
Feed Press Press Press Press Press Press
Required data
A Date
C Temperature
D Feed uS
E Overall Perm uS
F Stage1 Perm uS
G Stage 2 Perm uS
H Stgae 1 Perm Flow
I Stage 1 Perm Flow
J Stage 2 Conc Flow
K Feed Press
L Stage 1 Conc Press
M Stage 1 Perm Press
N Stage 2 Feed Press
O Stage 2 Conc Press
P Stage 2 perm press
Concentrate= Conc
Pressure= Press
Conductivity= uS/cm
s
Membrane performance
Normalization Workbook
Measured Permeate Flow Values Toray Trak Excel Two (2) Stage System, 2nd and Total Perm
Overall / Total Perm Flow 3.0.2-Ptotal_PF2 Version - NO MACROS
Stage 2 Perm Flow 1/12/2018 Date Released
System Configuration Information - Select Elements / Units
ENTER SITE SPECIFIC INFORMATION BELOW STAGE 1 STAGE 2
Select Element Model ==>
Select Number of vessels/stage ==> 8 4
Select Number of elements/vessel ==> 6 6
S...
Number of elements/stage and total 48.00 24.00
Membrane area/stage and total 1,790.40 895.20
Flux/stage and total 31.94 18.31
S...
Baseline permate flow/stage and total 427.25 122.50
DO NOT CHANGE THIS AR
Select Temperature Units ==> Deg F 1 F
S...
Deg C
gpm
Select Flow Units ==>
m^3/hr
l/min
1 gpm
l/sec
NOTE: If you change anything here, recalculate the whole sheet Ctrl+Alt+F9
performance
on Workbook
ct Elements / Units
STAGE 3 - not used
not used
not used
not used 72.00 TOTAL ELEMENTS
not used 2,685.60 TOTAL AREA M^2
not used 28.90 Average Reference Flux (GFD)
not used 549.75 Baseline Permeate Flow Rate
NOT CHANGE THIS AREA
TempUnits <== Select Temperature Units
et Ctrl+Alt+F9
Element Data Sheet
20147 Element Data Version
Low
Total Stage 1 Total Pressure M/F Inlet
Stage 1 Stage 2 Concentr Permeate Permeate Permeate Concentr Pressure( Stage 1
DATE & TIME Feed (X) Feed (X) ate (X) (X) (G) (G) ate (G) G) Feed (G)
psi psi psi psi psi psi psi psi psi
11/12/2015 0:00 87.9 71.1 54.3 12.0 16.5 13.0 26.0 88.0 87.0
11/13/2015 0:00 89.3 73.2 56.3 13.0 16.0 13.0 28.0 90.0 89.0
11/15/2015 0:00 90.3 73.6 57.2 13.0 16.0 13.0 27.0 90.0 89.0
11/16/2015 0:00 89.2 72.3 55.7 12.0 16.0 12.0 27.0 89.0 88.0
11/17/2015 0:00 86.6 70.5 53.9 16.0 15.0 12.0 26.0 88.0 86.0
11/18/2015 0:00 89.2 72.5 55.9 12.0 16.0 12.0 27.0 90.0 89.0
11/19/2015 0:00 89.6 73.4 56.7 13.0 16.0 13.0 26.0 90.0 89.0
11/20/2015 0:00 89.8 72.2 55.9 13.0 16.0 13.0 27.0 90.0 89.0
11/21/2015 0:00 89.6 73.1 56.9 13.0 16.0 13.0 26.0 91.0 90.0
11/22/2015 0:00 90.4 73.8 56.6 13.0 16.0 13.0 26.0 91.0 90.0
heet called DATA starting in Data!Row7. This step ALWAYS requires some manual intervention and is for experienced Excel users.
LUMNS. LINKING is usually easier than copy.
Elapsed Time
DATE & TIME day Comments
Ver 3.0.2-Ptotal_PF2
Overall
Feedu Overall Stage 1 Stage 2 Perm Stage 2 Stage 2 Feed
Temp S Perm uS Perm uS Perm uS Flow Perm Flow Conc Flow Press
Stage 1
Stage 1 Stage 1 Stage 2 Stage 2 Stage 2 Perm Feed
Conc Perm Feed Conc Stage 2 Feed uS Flow Flow
Pressure Press Pressure Press Perm Press Calc'd Calc'd Calc'd
70%
Stage 1 Stage 1
Perm Flow Perm Flow Stage 1 Salt STAGE 1 Stage 1 DP Stage 1 DP
Normalized Normalized Passage SP CIP Normalized Normalized
GPM CIP Line Normalized Line PSI CIP Line
Normalized Normalize
Normalized Salt d
Specific Flux Salt Passage Permeate Normalized DP
GFD/psi DegC Passage Saltonstall Flow psi
Osmotic
Feed Brine Feed Brine Osmotic Pressur
Average Avg TDS Pressure e Viscosit Water
Viscosity (SaltonStall Feed Brine Permeat Solution y Viscosit
25 method) Bar Toray e Toray DegK Density Solution y
Normaliz
ed Salt
Normaliz Passage Normaliz Normaliz Actual Feed
ed Salt Saltonst ed DP ed DP, Salt Pressure
Passage all psi Bar DP, psi DP (Bar) Passage (Bar)
Feed Osmotic
Feed Brine Pressur Osmotic
Brine Avg TDS e Feed Pressur
Average (SaltonS Brine e Viscosit Water
Viscosit tall Bar Permeat Solution y Viscosit TCF
y 25 method) Toray e Toray DegK Density Solution y Flow
FBAvgT
TCF DSRef/ FeedTD Normalized
Salt NDP Perm/P TCFREF FBAvgT S/Feed Salt
(Toray) (Bar) ermRef /TCF DS TDSREF Passage
Normalized
Salt Normalized
Passage Permeate Normalized Normalized Actual Salt
Saltonstall Flow DP psi DP, Bar DP, psi DP (Bar) Passage
FBAvgTDSR
TCFREF/T ef/FBAvgTD FeedTDS/F
CF S eedTDSREF
500.00
Permeate Flow
400.00
300.00
200.00
100.00
-
11/10/15 11/11/15 11/12/15 11/13/15 11/14/15 11/15/15 11/16/15 11/17/15 11/18/15
Overall Perm Flow Normalized GPM Overall Perm Flow Normalized CIP Line
gpm
Stage 1 - Normalized Permeate Flow with Clean line
500.00
450.00
Permeate Flow
400.00
350.00
300.00
250.00
200.00
150.00
100.00
50.00
-
11/10/15 11/11/15 11/12/15 11/13/15 11/14/15 11/15/15 11/16/15 11/17/15 11/18/15
Stage 1 Perm Fl ow Normal i zed GPM Stage 1 Perm Fl ow Normal i zed CIP Li ne
100.00
50.00
-
11/10/15 11/11/15 11/12/15 11/13/15 11/14/15 11/15/15 11/16/15 11/17/15 11/18/15
Stage 1 Perm Fl ow Normal i zed GPM Stage 1 Perm Fl ow Normal i zed CIP Li ne
125.00
Permeate Fl ow
120.00
115.00
110.00
105.00
100.00
95.00
90.00
85.00
80.00
11/10/15 11/11/15 11/12/15 11/13/15 11/14/15 11/15/15 11/16/15 11/17/15 11/18/15
Sta ge 2 Perm Fl ow Norma li zed GPM Stage 2 Perm Fl ow Norma li zed CIP Li ne
an line
11/17/15 11/18/15
Line
11/17/15 11/18/15
ed CIP Li ne
11/17/15 11/18/15
ed CIP Li ne
1/17/15 11/18/15
ne
System Overall Salt Passage Normalized with Clean line
1.2%
1.0%
% SP
0.8%
0.6%
0.4%
0.2%
0.0%
11/10/15 11/11/15 11/12/15 11/13/15 11/14/15 11/15/15 11/16/15 11/17/15 11/18/15
1.2%
1.0%
% SP
0.8%
0.6%
0.4%
0.2%
0.0%
11/10/15 11/11/15 11/12/15 11/13/15 11/14/15 11/15/15 11/16/15 11/17/15 11/18/15
0.0%
11/10/15 11/11/15 11/12/15 11/13/15 11/14/15 11/15/15 11/16/15 11/17/15 11/18/15
1.2%
1.0%
% SP
0.8%
0.6%
0.4%
0.2%
0.0%
11/10/15 11/11/15 11/12/15 11/13/15 11/14/15 11/15/15 11/16/15 11/17/15 11/18/15
Sta ge 2 Sal t Pass a ge Normal i zed Stage 2 Sal t Pas s age Normal i ze d CIP Li ne
ine
17/15 11/18/15
11/17/15 11/18/15
11/17/15 11/18/15
1/17/15 11/18/15
ne
OVERALL Normalized Differential Pressure with Clean line
psi
14.00
12.00
10.00
DP
8.00
6.00
4.00
2.00
-
11/10/15 11/11/15 11/12/15 11/13/15 11/14/15 11/15/15 11/16/15 11/17/15 11/18/15
5.00
4.00
DP
3.00
2.00
1.00
0.00
12/30/99 7/18/00 2/3/01 8/22/01 3/10/02 9/26/02 4/14/03 10/31/03
2.00
1.00
0.00
12/30/99 7/18/00 2/3/01 8/22/01 3/10/02 9/26/02 4/14/03 10/31/03
6.00
5.00
DP
4.00
3.00
2.00
1.00
-
12/30/99 7/18/00 2/3/01 8/22/01 3/10/02 9/26/02 4/14/03 10/31/03
/14/03 10/31/03
/14/03 10/31/03
ne
/14/03 10/31/03
Specific Flux and Pump kW
102.00 0.1740
0.1720
101.00
0.1700
0.1680
99.00
Pump KW
0.1660
98.00
0.1640
97.00
0.1620
96.00
0.1600
95.00 0.1580
11/10/15 11/11/15 11/12/15 11/13/15 11/14/15 11/15/15 11/16/15 11/17/15 11/18/15
DATE
T uS1
P3 F3 uS3
dP
Steps To Take
1 Configure the Element Type and Array Layout - Sheet = Configuration
2 Specify the units for temperature, pressure, and flow.
Deg C or F psi, kpa, bar gpm, m3/hr, l/min
3 Add data - starting with the SECOND ROW of data
All the input ad calculated values must be present.
If your data comes in differently then you may change what is entered vs what is calculated
4 If the number of data rows exceeds the area with calculations pre-placed - simply copy the row above
As released the graph name manager goes to row 1200. If you get more rows than 1200, INSERT b
ADD DATA USING THE "DATA" SHEET, THESE ARE EXAMPLE DATA ONLY for a SINGLE STAGE UNIT. MINIMUM
Data in this example may be changed to
experiment with the TorayTrak(c)
functions. Conductivity Flow, Consistent Units
DATE Deg C (T) FeeduS (uS1) PermuS (uS2) FeedFlow (F1) PermFlow (F2)
7/12/2008 25.00 8,830.00 38.00 9.50 6.50
7/13/2008 40.00 9,000.00 43.00 9.50 6.50
7/14/2008 10.00 8,850.00 43.00 9.50 6.50
7/15/2008 5.00 9,200.00 35.00 9.80 6.50
NormPermFlow OFFSET(Data!$O$6,,,COUNT(Data!$A$6:Data!$A$1200)),
CleanPermFlow OFFSET(Data!$M$6,,,COUNT(Data!$A$6:Data!$A$1200))
NormSP OFFSET(Data!$P$6,,,COUNT(Data!$A$6:Data!$A$1200))
CleanSP OFFSET(Data!$L$6,,,COUNT(Data!$A$6:Data!$A$1200))
NormDP OFFSET(Data!$Q$6,,,COUNT(Data!$A$6:Data!$A$1200))
Clean DP OFFSET(Data!$N$6,,,COUNT(Data!$A$6:Data!$A$1200))
Useful equations
F1 = F2 + F3
P1 = dP + P3
dP = P1 - P3
uS3 = (uS1 * F1 - uS2 * F2) / F3
kW = (GPM * PSI) / (1714 * Efficiency)
s what is calculated
d - simply copy the row above as needed
e rows than 1200, INSERT blank rows above row 1200 as needed to preserve the graph names
GLE STAGE UNIT. MINIMUM DATA REQUIRED. REFERENCE DATA IS IN THE FIRST ROW.