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Declaration: Attachment at Dhaka Northern Power Generations LTD" Has Been
Declaration: Attachment at Dhaka Northern Power Generations LTD" Has Been
Declaration: Attachment at Dhaka Northern Power Generations LTD" Has Been
Attachment Supervisor
………………………….
(Prof. Dr. Md. Rabiul Islam)
Professor
Department of Electrical and Electronic Engineering
Rajshahi University of Engineernig & Technology
Rajshahi 6204, Bangladesh
December 2017
I
Acknowledgement
I accomplishment of this project successfully, many people have best owned upon me their
blessings and the heart pledged support. At first, I would like to thank the Almighty Allah for
guiding me to the right path. I wish to express my gratitude to my parents for overwhelming love
and care they bestow upon me, without whose proper guidance it would have been impossible for
me to be in this platform.
I would like to show my gratitude to the Plant Manager of Dhaka Northern Power Generations
Limited (DNPGL), Md. Ismail Sarker, for allowing us to conduct our industrial attachment
program at DNPGL. I must thank the Electrical Manager, Md. Farhad Hossain for his valuable
assistance and overall guidance from the early stage of this training. I am also grateful to all the
staffs of DNPGL for providing us wonderful support in various ways.
I am deeply grateful and humble to my respected supervisor, Prof. Dr. Md. Rabiul Islam,
Professor, Department of Electrical and Electronic Engineering, Rajshahi University of
Engineering & Technology for his guidance, help and encouragement and kind consideration in
many ways throughout this industrial attachment.
My special and profound respect to all my teachers for their encouragement and support through
my entire life.
II
OBJECTIVES
The prime purpose of the training was to merge our academic knowledge with the practical
knowledge of power station. This program was taken to fulfill our academic requirement. We
chose a power plant for this industrial training for a close observation of a power plant and
application of our academic knowledge in practical field. In this training, main focus was on
generation system, transmission process and maintenance of Dhaka Northern Power Generations
Limited (DNPGL) to get a complete overview. The objectives were:
III
Contents
Declaration I
Acknowledgement II
Objectives III
Contents IV
List of Figures X
List of Tables XIII
Chapter 1 Introduction
1.1 Power Stations 1
1.2 Introduction to DNPGL 1
1.3 Overview of DNPGL 2
1.4 Admin Panel of DNPGL 3
1.5 Lists of Staffs in DNPGL 4
IV
Chapter 4 Tank Farm
4.1 Necessity of Tank Farm 8
4.2 HFO Storage Tanks 9
4.3 HFO Buffer Tanks 9
4.4 HFO Day Tanks or Service Tanks 10
4.5 Oily Water Tank 10
4.6 Sludge Tank 11
4.7 Treated Water Tank 11
4.8 Lube Oil (LO) Tank 11
4.9 Diesel Oil (DO) Tank 12
V
Chapter 7 Power Generation Unit
7.1 Power Generation Section 18
7.2 Arrangement of Engine Room 18
7.3 Specification of Engines 19
7.4 Alternator 20
7.5 Turbine Unit 21
7.6 Booster Pump 22
7.7 Start Air Compressor 22
7.8 Radiator 22
7.9 Lube Oil Separator 22
7.10 Pneumatic Control 22
7.11 Instrument Air Compressor 23
7.12 Cooler 23
7.13 Automatic Voltage Regulator (AVR) 23
7.14 Lubrication System 23
7.15 Cooling System 23
7.16 Exhaust System 24
Chapter 8 Boiler
8.1 Introduction to Boiler 24
8.2 Types of Boiler in DNPGL 25
8.3 Exhaust Gas Boiler 25
8.3.1 Low pressure evaporator 25
8.3.2 Economizer 25
8.3.3 High pressure Evaporator 26
8.3.4 Super Heater 26
8.4 Header 26
VI
8.5 Steam Drum 26
8.5.1 Low Pressure (LP) Drum 27
8.5.2 High Pressure (HP) Drum 27
8.6 Feed Water Tank (FWT) 28
8.7 Feed Water Pump 28
8.8 Auxiliary Boiler 29
8.8.1 Burner 29
8.9 Diesel Reservoir 30
8.10 Boiler Water Level Sensor 30
8.11 Feed Water Take Back System 31
8.12 Blow down Cock and Tank 32
8.13 Chimney 32
8.14 Shoot Blow 33
Chapter 10 Sub-Station
10.1 Introduction to Sub-Station 35
10.2 Objectives of a Sub-Station 36
10.3 Familiarization with the Apparatus of the Sub-Station of DNPGL 36
10.3.1 Power Transformer 37
10.3.1.1 Bushing 38
10.3.1.2 Cooling System of Power Transformer 38
10.3.1.3 Tap Changer 39
10.3.1.4 Conservator 39
10.3.1.5 Dehydrating Breathers 40
10.3.2 Auxiliary Transformer 40
VII
10.3.3 Instrument Transformers 41
10.3.3.1 Current Transformer 42
10.3.3.2 Potential Transformer 42
10.4 Bus Bar 43
10.5 Protective Devices of DNPGL 43
10.5.1 Lightning Arrester 44
10.5.2 Protective Relays 44
10.5.3 Insulator 45
10.5.4 Circuit Breaker (CB) 45
10.5.4.1 Vacuum circuit breaker (VCB) 47
10.5.4.2 Air Circuit Breaker (ACB) 47
10.5.5 Isolator 48
10.5.6 Earth Switches 48
10.5.7 Buchholz Relay 48
10.6 Single Line Diagram of the Sub-station in DNPGL 51
VIII
11.3.3 Proximity Sensor 54
11.3.3.1 Speed Sensor 55
11.3.3.2 Cylinder Lubrication 55
11.3.3 Level Sensor 55
11.3.3.1 Level Transmitter 55
11.3.3.2 Level Switch 56
Chapter 14 Conclusion
14.1 Conclusion 60
Reference 61
IX
List of Figures
X
Fig. 8.4. A photograph of the High Pressure Drum 27
Fig. 8.5. A photograph of the Feed Water Tank 28
Fig. 8.6. A photograph of the Feed Water Pump 28
Fig. 8.7. A photograph of the Auxiliary Boiler and Burner 29
Fig. 8.8. A photograph of the Boiler DO Tank 30
Fig. 8.9. A photograph of the Boiler Water Level Sensor 31
Fig. 8.10. A photograph of the Feed Water Pump (Return) 31
Fig. 8.11. A photograph of the Blow down Cock and Tank 32
Fig. 8.12. A photograph of the Chimney 33
Fig. 8.13. A photograph of Shoot Blow 33
Fig. 9.1. A photograph of Cooling Tower 34
Fig.10.1. A photograph of the Sub-Station of DNPGL 35
Fig.10.2. A photograph of Power Transformer and its Rating plate 37
Fig.10.3. A photograph of the Cooling Fan of the Power Transformer 38
Fig.10.4. A photograph of the Conservator 39
Fig.10.5. A photograph of the Dehydrating Breather of a transformer 40
Fig.10.6. A photograph of the Auxiliary Transformer of DNPGL 41
Fig.10.7. A photograph of the Metering Arrangement of CT and PT 41
Fig.10.8. A photograph of CT, PT and VCB 42
Fig.10.9. A photograph of Bus Bars of DNPGL sub-station 43
Fig.10.10. A photograph of Surge Monitor 44
Fig.10.11. Basic block diagram of a Protective Relay 45
Fig.10.12. Basic construction diagram of a Circuit Breaker 46
Fig.10.13. A photograph of VCB 47
Fig.10.14. A photograph of Position of Buchholz Relay 49
Fig. 10.15. A functional diagram of Buchholz Relay 49
Fig.10.16. A photograph of Buchholz Relay 50
Fig. 10.17. Single line diagram of the DNPGL Substation 51
XI
Fig.12.1. A photograph of Switchgear Room 56
Fig.13.1. Photograph of the control room 58
Fig. 13.2. A photograph of UPS Panel 59
XII
List of Tables
Table 1.1. Overview of DNPGL 2
Table 7.1. Specification of MAN 18V 48/60 TS engine 19
XIII