Doc. No WCC.

MG10009
WELDING CONSUMABLE CALCULATION (WCC) P.O No
Rev. No 0
PROJECT DETAILS TECHNICAL REQUIREMENT CONSUMABLES
Project Jetty Phase II Material spec API 5L 44TH Ed. PSL2 Tacking Carbofil1 + CO2
Client Reliance Industries Ltd. Design code ASME IX Production 12E + HN-590
Delivery 7/23/2010 Client specs. Repair 21 HD + CO2
Plate Mill JFE
Pipe Details Qty. Pipe Dimensions Longitudinal Circumferential SAW wire SAW Flux
Material Grade
No EEW Client [unit] OD WT L Qty. Total L Qty. Total L Tradename kg/m Total kg Tradename kg/m Total kg
TOTAL 16 146,200 6 104,191 TOTAL 3,421 TOTAL 5,131
1 00100 1 X70M 5 1,800.0 40.00 6,000 5 36,000 1 27,646 12E 8.19 521 HN-590 12.29 782
2 00200 2 X70M 4 1,800.0 50.00 8,000 4 36,800 1 21,991 12E 11.76 691 HN-590 17.64 1,037
3 00300 2 X70M 1 1,800.0 50.00 6,000 1 7,200 1 5,498 12E 11.76 149 HN-590 17.64 224
4 00400 3 X70M 4 1,800.0 65.00 11,800 4 54,400 2 43,605 12E 18.26 1,790 HN-590 27.39 2,684
5 00500 3 X70M 1 1,800.0 65.00 6,000 1 7,200 1 5,451 12E 18.26 231 HN-590 27.39 347
6 00600 4 X70M 1 1,380.0 40.00 4,000 1 4,600 0 0 12E 8.19 38 HN-590 12.29 57
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Form Control No: EEW/W/090-1 EEW MALAYSIA SDN. BHD. Page 1 of 10

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Form Control No: EEW/W/090-1 EEW MALAYSIA SDN. BHD. Page 2 of 10

WELDING CONSUMABLES Fluxocord 40E+41.1+43.1/OP121TT

Tabelle 5
Wdd kg/m Faktor Draht SD3 Pulver Strom Summe Kalkulation
mm DM/kg DM/kg DM/kg DM/m DM/kg m DM/m
2.9267 2.6103 0.38
1.20 FACTOR (DM 0.09/KWh)
60KW/Std.-25kg
TH'K kg/m FACTOR kg/m Wire Cost Flux Cost Electric Cost Cost/meter Cost/Kg Welding Cost/meter
6 0.3 2 0.60 1.8 1.9 0.2 3.9 12.9 3.9
7 0.4 2 0.80 2.3 2.5 0.3 5.2 12.9 5.2
8 0.5 2 1.00 2.9 3.1 0.4 6.4 12.9 6.4
9 0.6 1.5 0.90 2.6 2.8 0.3 5.8 9.7 5.8
10 0.8 1.5 1.20 3.5 3.8 0.5 7.7 9.7 7.7
11 0.9 1.5 1.35 4.0 4.2 0.5 8.7 9.7 8.7
12 1.1 1.25 1.38 4.0 4.3 0.5 8.9 8.0 8.9
13 1.3 1.25 1.63 4.8 5.1 0.6 10.5 8.0 10.5
14 1.5 1.25 1.88 5.5 5.9 0.7 12.1 8.0 12.1
15 1.8 1.25 2.25 6.6 7.0 0.9 14.5 8.0 14.5
16 2 1.25 2.50 7.3 7.8 1.0 16.1 8.0 16.1
17 2.3 1.25 2.88 8.4 9.0 1.1 18.5 8.0 18.5
18 2.5 1.1 2.75 8.0 8.6 1.0 17.7 7.1 17.7
19 2.8 1.1 3.08 9.0 9.6 1.2 19.8 7.1 19.8
20 3.1 1 3.10 9.1 9.7 1.2 20.0 6.4 20.0
21 3.5 1 3.50 10.2 11.0 1.3 22.5 6.4 22.5
22 3.8 1 3.80 11.1 11.9 1.4 24.5 6.4 24.5
23 4.2 1 4.20 12.3 13.2 1.6 27.0 6.4 27.0
24 4.5 1 4.50 13.2 14.1 1.7 29.0 6.4 29.0
25 4.9 1 4.90 14.3 15.3 1.9 31.6 6.4 31.6
26 5.3 1 5.30 15.5 16.6 2.0 34.1 6.4 34.1
27 5.7 1 5.70 16.7 17.9 2.2 36.7 6.4 36.7
28 6.2 0.9 5.58 16.3 17.5 2.1 35.9 5.8 35.9
29 6.6 0.9 5.94 17.4 18.6 2.3 38.2 5.8 38.2
30 7.1 0.8 5.68 16.6 17.8 2.2 36.6 5.2 36.6
31 7.5 0.8 6.00 17.6 18.8 2.3 38.6 5.2 38.6
32 8 0.8 6.40 18.7 20.0 2.4 41.2 5.2 41.2
33 8.5 0.8 6.80 19.9 21.3 2.6 43.8 5.2 43.8
34 9.1 0.8 7.28 21.3 22.8 2.8 46.9 5.2 46.9
35 9.6 0.8 7.68 22.5 24.1 2.9 49.5 5.2 49.5
36 10.2 0.8 8.16 23.9 25.6 3.1 52.5 5.2 52.5
37 10.7 0.8 8.56 25.1 26.8 3.3 55.1 5.2 55.1
38 11.3 0.8 9.04 26.5 28.3 3.4 58.2 5.2 58.2
39 11.9 0.8 9.52 27.9 29.8 3.6 61.3 5.2 61.3
40 12.6 0.65 8.19 24.0 25.7 3.1 52.7 4.2 52.7
41 13.2 0.65 8.58 25.1 26.9 3.3 55.2 4.2 55.2
42 13.8 0.65 8.97 26.3 28.1 3.4 57.8 4.2 57.8
43 14.5 0.65 9.43 27.6 29.5 3.6 60.7 4.2 60.7
44 15.2 0.65 9.88 28.9 30.9 3.8 63.6 4.2 63.6
45 15.9 0.65 10.34 30.2 32.4 3.9 66.5 4.2 66.5
46 16.6 0.65 10.79 31.6 33.8 4.1 69.5 4.2 69.5
47 17.3 0.65 11.25 32.9 35.2 4.3 72.4 4.2 72.4
48 18.1 0.65 11.77 34.4 36.9 4.5 75.8 4.2 75.8
49 18.8 0.65 12.22 35.8 38.3 4.6 78.7 4.2 78.7
50 19.6 0.6 11.76 34.4 36.8 4.5 75.7 3.9 75.7
51 20.4 0.6 12.24 35.8 38.3 4.7 78.8 3.9 78.8
52 21.2 0.6 12.72 37.2 39.8 4.8 81.9 3.9 81.9
53 22.1 0.6 13.26 38.8 41.5 5.0 85.4 3.9 85.4
54 22.9 0.6 13.74 40.2 43.0 5.2 88.5 3.9 88.5
55 23.7 0.6 14.22 41.6 44.5 5.4 91.6 3.9 91.6
56 24.6 0.6 14.76 43.2 46.2 5.6 95.0 3.9 95.0
57 25.5 0.6 15.30 44.8 47.9 5.8 98.5 3.9 98.5
58 26.4 0.6 15.84 46.4 49.6 6.0 102.0 3.9 102.0
59 27.3 0.6 16.38 47.9 51.3 6.2 105.5 3.9 105.5
60 28.3 0.55 15.57 45.6 48.8 5.9 100.2 3.5 100.2
61 29.2 0.55 16.06 47.0 50.3 6.1 103.4 3.5 103.4
62 30.2 0.55 16.61 48.6 52.0 6.3 107.0 3.5 107.0
63 31.2 0.55 17.16 50.2 53.8 6.5 110.5 3.5 110.5
64 32.2 0.55 17.71 51.8 55.5 6.7 114.0 3.5 114.0

399323083.xls 3 OF 10 작성자 이 창 식
WELDING CONSUMABLES Fluxocord 40E+41.1+43.1/OP121TT

Tabelle 5
Wdd kg/m Faktor Draht SD3 Pulver Strom Summe Kalkulation
mm DM/kg DM/kg DM/kg DM/m DM/kg m DM/m
2.9267 2.6103 0.38
1.20 FACTOR (DM 0.09/KWh)
60KW/Std.-25kg
TH'K kg/m FACTOR kg/m Wire Cost Flux Cost Electric Cost Cost/meter Cost/Kg Welding Cost/meter
65 33.2 0.55 18.26 53.4 57.2 6.9 117.6 3.5 117.6
66 34.2 0.55 18.81 55.1 58.9 7.1 121.1 3.5 121.1
67 35.2 0.55 19.36 56.7 60.6 7.4 124.7 3.5 124.7
68 36.3 0.55 19.97 58.4 62.5 7.6 128.6 3.5 128.6
69 37.4 0.55 20.57 60.2 64.4 7.8 132.5 3.5 132.5
70 38.5 0.5 19.25 56.3 60.3 7.3 124.0 3.2 124.0
71 39.6 0.5 19.80 57.9 62.0 7.5 127.5 3.2 127.5
72 40.7 0.5 20.35 59.6 63.7 7.7 131.0 3.2 131.0
73 41.8 0.5 20.90 61.2 65.5 7.9 134.6 3.2 134.6
74 43 0.5 21.50 62.9 67.3 8.2 138.4 3.2 138.4
75 44.2 0.5 22.10 64.7 69.2 8.4 142.3 3.2 142.3
76 45.3 0.5 22.65 66.3 70.9 8.6 145.8 3.2 145.8
77 46.5 0.5 23.25 68.0 72.8 8.8 149.7 3.2 149.7
78 47.8 0.5 23.90 69.9 74.9 9.1 153.9 3.2 153.9
79 49 0.5 24.50 71.7 76.7 9.3 157.8 3.2 157.8
80 50.2 0.45 22.59 66.1 70.8 8.6 145.5 2.9 145.5
81 51.5 0.45 23.18 67.8 72.6 8.8 149.2 2.9 149.2
82 52.8 0.45 23.76 69.5 74.4 9.0 153.0 2.9 153.0
83 54.1 0.45 24.35 71.3 76.3 9.3 156.8 2.9 156.8
84 55.4 0.45 24.93 73.0 78.1 9.5 160.5 2.9 160.5
85 56.7 0.45 25.52 74.7 79.9 9.7 164.3 2.9 164.3
86 58.1 0.45 26.15 76.5 81.9 9.9 168.3 2.9 168.3
87 59.4 0.45 26.73 78.2 83.7 10.2 172.1 2.9 172.1
88 60.8 0.45 27.36 80.1 85.7 10.4 176.2 2.9 176.2
89 62.2 0.45 27.99 81.9 87.7 10.6 180.2 2.9 180.2
90 63.6 0.4 25.44 74.5 79.7 9.7 163.8 2.6 163.8
91 65 0.4 26.00 76.1 81.4 9.9 167.4 2.6 167.4
92 66.4 0.4 26.56 77.7 83.2 10.1 171.0 2.6 171.0
93 67.9 0.4 27.16 79.5 85.1 10.3 174.9 2.6 174.9
94 69.4 0.4 27.76 81.2 87.0 10.5 178.7 2.6 178.7
95 70.8 0.4 28.32 82.9 88.7 10.8 182.4 2.6 182.4
96 72.3 0.4 28.92 84.6 90.6 11.0 186.2 2.6 186.2
97 73.9 0.4 29.56 86.5 92.6 11.2 190.3 2.6 190.3
98 75.4 0.4 30.16 88.3 94.5 11.5 194.2 2.6 194.2
99 76.9 0.4 30.76 90.0 96.4 11.7 198.1 2.6 198.1
100 78.5 0.4 31.40 91.9 98.4 11.9 202.2 2.6 202.2
101 80.1 0.4 32.04 93.8 100.4 12.2 206.3 2.6 206.3
102 81.7 0.4 32.68 95.6 102.4 12.4 210.4 2.6 210.4
103 83.3 0.4 33.32 97.5 104.4 12.7 214.5 2.6 214.5
104 84.9 0.4 33.96 99.4 106.4 12.9 218.7 2.6 218.7
105 86.5 0.4 34.60 101.3 108.4 13.1 222.8 2.6 222.8
106 88.2 0.4 35.28 103.3 110.5 13.4 227.2 2.6 227.2
107 89.9 0.4 35.96 105.2 112.6 13.7 231.5 2.6 231.5
108 91.6 0.4 36.64 107.2 114.8 13.9 235.9 2.6 235.9
109 93.3 0.4 37.32 109.2 116.9 14.2 240.3 2.6 240.3
110 95 0.4 38.00 111.2 119.0 14.4 244.7 2.6 244.7
111 96.7 0.4 38.68 113.2 121.2 14.7 249.1 2.6 249.1
112 98.5 0.4 39.40 115.3 123.4 15.0 253.7 2.6 253.7
113 100.2 0.1 10.02 29.3 31.4 3.8 64.5 0.6 64.5
114 102 0.4 40.80 119.4 127.8 15.5 262.7 2.6 262.7
115 103.8 0.4 41.52 121.5 130.1 15.8 267.3 2.6 267.3
116 105.6 0.4 42.24 123.6 132.3 16.1 272.0 2.6 272.0
117 107.5 0.4 43.00 125.8 134.7 16.3 276.9 2.6 276.9
118 109.3 0.4 43.72 128.0 136.9 16.6 281.5 2.6 281.5
119 111.2 0.4 44.48 130.2 139.3 16.9 286.4 2.6 286.4
120 113 0.4 45.20 132.3 141.6 17.2 291.0 2.6 291.0
121 114.9 0.4 45.96 134.5 144.0 17.5 295.9 2.6 295.9
122 116.8 0.4 46.72 136.7 146.3 17.8 300.8 2.6 300.8
123 118.8 0.4 47.52 139.1 148.8 18.1 306.0 2.6 306.0

399323083.xls 4 OF 10 작성자 이 창 식
WELDING CONSUMABLES Fluxocord 40E+41.1+43.1/OP121TT

Tabelle 5
Wdd kg/m Faktor Draht SD3 Pulver Strom Summe Kalkulation
mm DM/kg DM/kg DM/kg DM/m DM/kg m DM/m
2.9267 2.6103 0.38
1.20 FACTOR (DM 0.09/KWh)
60KW/Std.-25kg
TH'K kg/m FACTOR kg/m Wire Cost Flux Cost Electric Cost Cost/meter Cost/Kg Welding Cost/meter
124 120.7 0.4 48.28 141.3 151.2 18.3 310.9 2.6 310.9
125 122.7 0.4 49.08 143.6 153.7 18.7 316.0 2.6 316.0
126 124.6 0.4 49.84 145.9 156.1 18.9 320.9 2.6 320.9
127 126.6 0.4 50.64 148.2 158.6 19.2 326.1 2.6 326.1
128 128.6 0.4 51.44 150.5 161.1 19.5 331.2 2.6 331.2
129 130.6 0.4 52.24 152.9 163.6 19.9 336.4 2.6 336.4
130 132.7 0.4 53.08 155.3 166.3 20.2 341.8 2.6 341.8
131 134.7 0.4 53.88 157.7 168.8 20.5 346.9 2.6 346.9
132 136.8 0.4 54.72 160.1 171.4 20.8 352.3 2.6 352.3
133 138.9 0.4 55.56 162.6 174.0 21.1 357.8 2.6 357.8
134 141 0.4 56.40 165.1 176.7 21.4 363.2 2.6 363.2
135 143.1 0.4 57.24 167.5 179.3 21.8 368.6 2.6 368.6
136 145.2 0.4 58.08 170.0 181.9 22.1 374.0 2.6 374.0
137 147.3 0.4 58.92 172.4 184.6 22.4 379.4 2.6 379.4
138 149.5 0.4 59.80 175.0 187.3 22.7 385.1 2.6 385.1
139 151.7 0.4 60.68 177.6 190.1 23.1 390.7 2.6 390.7
140 153.9 0.4 61.56 180.2 192.8 23.4 396.4 2.6 396.4
141 156.1 0.4 62.44 182.7 195.6 23.7 402.1 2.6 402.1
142 158.3 0.4 63.32 185.3 198.3 24.1 407.7 2.6 407.7
143 160.5 0.4 64.20 187.9 201.1 24.4 413.4 2.6 413.4
144 132.8 0.4 53.12 155.5 166.4 20.2 342.0 2.6 342.0
145 165 0.4 66.00 193.2 206.7 25.1 425.0 2.6 425.0
146 167.3 0.4 66.92 195.9 209.6 25.4 430.9 2.6 430.9
147 169.6 0.4 67.84 198.5 212.5 25.8 436.8 2.6 436.8
148 171.9 0.4 68.76 201.2 215.4 26.1 442.7 2.6 442.7
149 174.3 0.4 69.72 204.0 218.4 26.5 448.9 2.6 448.9
150 176.6 0.4 70.64 206.7 221.3 26.8 454.9 2.6 454.9
151 179 0.4 71.60 209.6 224.3 27.2 461.0 2.6 461.0
152 181.4 0.4 72.56 212.4 227.3 27.6 467.2 2.6 467.2
153 183.8 0.4 73.52 215.2 230.3 27.9 473.4 2.6 473.4
154 186.2 0.4 74.48 218.0 233.3 28.3 479.6 2.6 479.6
155 188.6 0.4 75.44 220.8 236.3 28.7 485.8 2.6 485.8
156 191 0.4 76.40 223.6 239.3 29.0 491.9 2.6 491.9
157 193.5 0.4 77.40 226.5 242.4 29.4 498.4 2.6 498.4
158 196 0.4 78.40 229.5 245.6 29.8 504.8 2.6 504.8
159 198.5 0.4 79.40 232.4 248.7 30.2 511.3 2.6 511.3
160 201 0.4 80.40 235.3 251.8 30.6 517.7 2.6 517.7
161 203.5 0.4 81.40 238.2 255.0 30.9 524.1 2.6 524.1
162 206 0.4 82.40 241.2 258.1 31.3 530.6 2.6 530.6
163 208.6 0.4 83.44 244.2 261.4 31.7 537.3 2.6 537.3
164 211.1 0.4 84.44 247.1 264.5 32.1 543.7 2.6 543.7
165 213.7 0.4 85.48 250.2 267.8 32.5 550.4 2.6 550.4
166 216.3 0.4 86.52 253.2 271.0 32.9 557.1 2.6 557.1
167 218.9 0.4 87.56 256.3 274.3 33.3 563.8 2.6 563.8
168 221.6 0.4 88.64 259.4 277.7 33.7 570.8 2.6 570.8
169 224.2 0.4 89.68 262.5 280.9 34.1 577.5 2.6 577.5
170 226.9 0.4 90.76 265.6 284.3 34.5 584.4 2.6 584.4
171 229.5 0.4 91.80 268.7 287.6 34.9 591.1 2.6 591.1
172 232.2 0.4 92.88 271.8 290.9 35.3 598.1 2.6 598.1
173 234.9 0.4 93.96 275.0 294.3 35.7 605.0 2.6 605.0
174 237.7 0.4 95.08 278.3 297.8 36.1 612.2 2.6 612.2
175 240.4 0.4 96.16 281.4 301.2 36.5 619.2 2.6 619.2
176 243.2 0.4 97.28 284.7 304.7 37.0 626.4 2.6 626.4
177 245.9 0.4 98.36 287.9 308.1 37.4 633.3 2.6 633.3
178 248.7 0.4 99.48 291.1 311.6 37.8 640.6 2.6 640.6
179 251.5 0.4 100.60 294.4 315.1 38.2 647.8 2.6 647.8
180 254.3 0.4 101.72 297.7 318.6 38.7 655.0 2.6 655.0
181 257.2 0.4 102.88 301.1 322.3 39.1 662.5 2.6 662.5
182 260 0.4 104.00 304.4 325.8 39.5 669.7 2.6 669.7

399323083.xls 5 OF 10 작성자 이 창 식
WELDING CONSUMABLES Fluxocord 40E+41.1+43.1/OP121TT

Tabelle 5
Wdd kg/m Faktor Draht SD3 Pulver Strom Summe Kalkulation
mm DM/kg DM/kg DM/kg DM/m DM/kg m DM/m
2.9267 2.6103 0.38
1.20 FACTOR (DM 0.09/KWh)
60KW/Std.-25kg
TH'K kg/m FACTOR kg/m Wire Cost Flux Cost Electric Cost Cost/meter Cost/Kg Welding Cost/meter
183 262.9 0.4 105.16 307.8 329.4 40.0 677.1 2.6 677.1
184 265.8 0.4 106.32 311.2 333.0 40.4 684.6 2.6 684.6
185 268.7 0.4 107.48 314.6 336.7 40.8 692.1 2.6 692.1
186 271.6 0.4 108.64 318.0 340.3 41.3 699.5 2.6 699.5
187 274.5 0.4 109.80 321.4 343.9 41.7 707.0 2.6 707.0
188 277.5 0.4 111.00 324.9 347.7 42.2 714.7 2.6 714.7
189 280.4 0.4 112.16 328.3 351.3 42.6 722.2 2.6 722.2
190 283.4 0.4 113.36 331.8 355.1 43.1 729.9 2.6 729.9

399323083.xls 6 OF 10 작성자 이 창 식
1 DM = 600원

Kalkulation
\/m

Welding Cost
2,318.1
3,090.7
3,863.4
3,477.1
4,636.1
5,215.6
5,312.2
6,278.1
7,243.9
8,692.7
9,658.6
11,107.4
10,624.4
11,899.4
11,976.7
13,522.0
14,681.1
16,226.4
17,385.5
18,930.8
20,476.2
22,021.6
21,558.0
22,948.8
21,944.3
23,180.6
24,726.0
26,271.4
28,125.8
29,671.2
31,525.6
33,071.0
34,925.5
36,779.9
31,641.5
33,148.3
34,655.0
36,412.9
38,170.7
39,928.6
41,686.5
43,444.3
45,453.3
47,211.2
45,434.0
47,288.5
49,142.9
51,229.2
53,083.6
54,938.1
57,024.3
59,110.6
61,196.8
63,283.1
60,134.4
62,046.8
64,171.7
66,296.6
68,421.5

399323083.xls 7 OF 10 작성자 이 창 식
1 DM = 600원

Kalkulation
\/m

Welding Cost
70,546.3
72,671.2
74,796.1
77,133.5
79,470.9
74,371.1
76,496.0
78,620.9
80,745.8
83,063.9
85,381.9
87,506.8
89,824.9
92,336.1
94,654.2
87,275.0
89,535.1
91,795.2
94,055.3
96,315.5
98,575.6
101,009.5
103,269.6
105,703.6
108,137.6
98,285.8
100,449.3
102,612.9
104,930.9
107,249.0
109,412.5
111,730.6
114,203.2
116,521.2
118,839.3
121,311.9
123,784.5
126,257.1
128,729.7
131,202.3
133,674.9
136,302.0
138,929.2
141,556.3
144,183.4
146,810.6
149,437.7
152,219.4
38,711.6
157,628.2
160,409.9
163,191.5
166,127.7
168,909.4
171,845.6
174,627.3
177,563.5
180,499.7
183,590.5

399323083.xls 8 OF 10 작성자 이 창 식
1 DM = 600원

Kalkulation
\/m

Welding Cost
186,526.7
189,617.4
192,553.7
195,644.4
198,735.1
201,825.9
205,071.2
208,161.9
211,407.2
214,652.5
217,897.8
221,143.1
224,388.4
227,633.6
231,033.5
234,433.3
237,833.1
241,232.9
244,632.8
248,032.6
205,225.7
254,986.8
258,541.1
262,095.5
265,649.9
269,358.8
272,913.1
276,622.0
280,330.9
284,039.8
287,748.7
291,457.6
295,166.5
299,029.9
302,893.4
306,756.8
310,620.3
314,483.7
318,347.1
322,365.1
326,228.5
330,246.5
334,264.5
338,282.5
342,455.0
346,472.9
350,645.5
354,663.4
358,835.9
363,008.4
367,335.5
371,508.0
375,835.1
380,007.6
384,334.6
388,661.7
392,988.7
397,470.3
401,797.3

399323083.xls 9 OF 10 작성자 이 창 식
1 DM = 600원

Kalkulation
\/m

Welding Cost
406,278.9
410,760.5
415,242.1
419,723.7
424,205.3
428,841.4
433,323.0
437,959.1

399323083.xls 10 OF 10 작성자 이 창 식