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00 Saip 72
00 Saip 72
00 Saip 72
1 Scope............................................................. 2
2 Applicable Documents................................... 2
3 Definitions...................................................... 3
4 Responsibilities.............................................. 4
5 Documentation............................................... 6
1 Scope
1.1 This SAIP provides guidelines for Plant Inspection Units regarding its
involvement and responsibilities in the facility's management of change. This is
also to supplement the Risk Based Inspection studies per API RP 580. A direct
replacement in kind as defined in section 3 is not covered by this SAIP except as
mentioned in section 3 under definition of replacement in kind.
Commentary Note:
Changes and modifications in plants are needed for a variety of reasons such as
yield improvement, compensation for unavailable equipment and production
increases. The process changes usually involve changes in operating
procedures; changes in piping, equipment or materials of construction as well
changes in feedstock's, catalysts, fuels or their method of delivery.
2 Applicable Documents
The following Standards are to be used as reference for this inspection procedure.
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Document Responsibility: Inspection Engineering Standards Committee 00-SAIP-72
Issue Date: 10 June 2009
Next Planned Update: TBD Inspection Involvement in Management of Change
3 Definitions
Design Change: For the purpose of this SAIP, a design change is defined as any
replacement, modification, addition, changes that involve any operating procedures or
design limits, or deletion of plant equipment or instrumentation which involves the
mechanical, physical, chemical, or electrical or control parameters of process or
equipment associated with change.
Temporary Change: A change implemented with the intent that it shall remain in
place only until the next planned shutdown or until a date pre-determined by the
applicable Operations Department superintendent responsible for that Plant or Area in
conjunction with the Change Management Committee.
Commentary Note:
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Document Responsibility: Inspection Engineering Standards Committee 00-SAIP-72
Issue Date: 10 June 2009
Next Planned Update: TBD Inspection Involvement in Management of Change
Due to repeated failures of injection points, new or reinstated injection points in critical
service is defined in 01-SAIP-04 should always be considered as a change.
Reviewers: The Subject Matters Experts when necessitated or required based on the
complexity of the Change are nominated by the (CMC) to review the proposed Change.
In the inspection Unit, he could be a corrosion engineer or a senior inspector in the area
affected by the change.
4 Responsibilities
4.1.2 Review all conceptual and detailed design packages with inspection
input and communicate with the CMC for implementation and execution.
4.1.4. Perform interim inspection during the construction phase to ensure that
new modifications are in compliance with approved drawings and
applicable Saudi Aramco engineering standards including applicable
industry code requirements.
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Document Responsibility: Inspection Engineering Standards Committee 00-SAIP-72
Issue Date: 10 June 2009
Next Planned Update: TBD Inspection Involvement in Management of Change
4.1.5 Communicate with CMC team as needed to ensure that all new drawing
revisions and revisions to the Change that may affect inspection
requirements are discussed and agreed upon.
4.1.7 Receive and maintain as-built drawing files for design change packages
as applicable.
4.2.3 Establish communications with CMC team and or OME to confirm and
record when the new Process Change was implemented. Daily
communications with OME team is recommended to highlight and
discuss operational process upsets so that inspection may evaluate and
determine if the plant equipment integrity was affected and or to
schedule inspection if deemed necessary.
4.2.4 Require from the OME and or CMC the results of a systematic process,
involving appropriate subject matter experts (SME's) to identify and
document each process variable that must stay within a specific range in
order no to increase the chances of equipment failure beyond that
normally expected.
4.2.5 If the Process Change does require a Design Change, invoke the
requirements listed under paragraph 5.
4.2.6 The inspection units should request a look ahead schedule of activity for
the purpose of planning inspection coverage of the different disciplines.
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Document Responsibility: Inspection Engineering Standards Committee 00-SAIP-72
Issue Date: 10 June 2009
Next Planned Update: TBD Inspection Involvement in Management of Change
4.3.1 The Inspection Unit shall confirm that temporary repairs made by
qualified personnel, using approved methods and procedures so that the
risk of an incident is not increased by sub-standard repairs. This will
minimize unscheduled outages due to failures of inappropriate repairs.
4.3.2 The Inspection Unit shall confirm that temporary installations are
installed by qualified personnel, using approved methods and procedures
to make sure they are adequate for the intended purpose and the length of
time required. This will minimize unscheduled outages due to failures of
inadequate installations.
4.3.3 The Inspection Unit shall ensure that worksheets covering temporary
repairs remain open and tracked until it is changed to permanent as soon
as possible. The tracking of the worksheets shall be per 00-SAIP-76.
5 Documentation
5.1 Inspection unit shall maintain all MOC change documentation in the applicable
plant file and equipment and also maintain a log of all changes. The final MOC
documentation shall have evidence that Inspection performed a final inspection
and is closed with no outstanding issues.
5.2 Inspection unit shall maintain all documents related to acceptance of the plant
after T&I per GI-0002.600 ensuring that all changes have been reviewed and
accepted.
Revision Summary
10 June 2009 Revised the "Next Planned Update". Reaffirmed the contents of the document, and reissued
with editorial changes (changed document responsibility and primary contact to Chairman,
Inspection Engineering Standards Committee).
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