aunwarrs ‘veep Uraweng Analysis By Using Exple Uynames in Ansys WorkDencr CPDLR2- Engineering Deep Drawing Analysis By Using Explicit Dynamics In Ansys Workbench Fig. 1 Deep Drawing Set up Sheet metal shaping procedures are innovatively among the most © Connect With Our Experts sheet-forming process include a very large variety of different geomeuiva: snapes anu sizes, uxe sumpie vena to double curvatures even with deep recesses and very complex shapes. Typical examples are automobile bodies, aircraft panels, appliance bodies, kitchen utensils, and beverage cans, Sheet metal forming processes are widely used in the manufacturing industry. It is usually involved in developing and building tools namely “Die” and “Punch”. Usually, tools are costly and the cycle time for building them is long. However, once die and punch are built, the tools can be used to produce a large amount of products. Therefore Sheet ‘metal forming is a simple and efficient manufacturing process. Great productivity and low production cost can be expected for commercial scale production. Deep drawing analysis provides a great challenge because of the complex physical phenomenon to be simulated. In such analysis for example large deformation, large strain anisotropic material behavior, contact conditions including friction need to be modeled. ‘The basie tools for deep drawing process are blank, punch, die and blank holder. hitpsswww-cpdlccomMnotes-articles-enginoering259-deop-drawing.analysis-by-using-oxplic-dynamics-n-ansys-workbench. html wn1120 Deen prowing Anyi by Using Expl Dynami in Ansys Workbench. ‘oblem Statement: An Aluminunt alloy cup with an inside fadiug oF Simm and a tieeness of 3mm is to be drawn from a blank of radius 40mm. | Determine the drawing force, assuming that the coefficient of friction ‘y’=0.1 and ‘B’=0.05. Il Determine the minimum possible radius of the cup which can be drawn from the given blank without causing a fracture, Geometry and Details: ‘The geometry was modeled in Ansys Design Modeler. The Deep Drawing setup contains Dic, Blank, Blank Holder and Punch. The Blank is modeled as a surface body while other three parts were >» modeled as solid body. Geometry was divided ia to two equal parts ang there by symmetry was assigned to the set up. The matenal assigned for Blank is ‘Aluminum Alloy” and for other parts it is “Scuctural Steet Fig. 2 Deep Drawing Model ‘The Geometry was modeled by using the following dimensions: Punch radius (rp) 30 mm Punch comer radius émm_ Connect With Our Experts Die radius (rq) 33 mm Die comer radius 6mm Blank radius (r)) 40 mm Blank thickness (t) 3mm Table: 1 Material Properties: The material assigned for blank is “Aluminum Alloy’ with given material properties: Density (p) 2770 kg/m? Modulus of Elasticity (E) 7.1E10 Pa Poisson’s Ratio (0) 0.33 Ultimate Tensile Strength 310 MPa Shear Yield Stress (K) 201.5 N/mm? tps woh FOR SOTTROTSS aTITSE STURT GIST Cop TAT. a an EDVsora ‘rays Analyte Vang Explek Dynamics fara aroreh orzo ‘Maximum Allowable Sfrei"2 798 PY vsrg Berle Dv BON TR ‘Table: 2 Calculations used in Analysis Process: The following calculations were performed to find out the required parameters in the Analysis Process: I. Blank holding Force (F, irstly the blank holding force ‘Fy’ will be calculated from the given formula: Fa= Bay Therefore, Zz II. Radial Stress ): Next we find the value of ‘6,’ at r= rg by using the following equation: or Ph oe = in 2K anke 8a Therefore, or = 129.36 Nim? z ota As the job slides along the die corner, the radial stress increases to ‘6,’ due to Friction frictional forces, This increment of ‘0,’ can be estimated by the following equation: 2 OE ee orjrard 2 « Therefore, Fig 3:Effect of friction at comers Gz =15136N/mm? |——________[s IL. Drawing Force: Drawing force is to be calculated by the following equation: F=o.2myt Therefore, F=85592N 9 |__| hitpssiwww.cpdk-comMnotes-tiles-engineering 259-deep-drawing 37