IMPLEMENT SYSTEM COMPONENTS

Implement ECM Implement Lift Position

Control Sensor
Hydraulic Tank
Levers
Tilt Cylinder
Lift Cylinder

Tilt Position
Sensor

Electrical Components Implement Pump 3PC Electrohydraulic Valve

Ride Control Accumulator
Hydraulic System Components
 IMPLEMENT ELECTRONIC CONTROL SYSTEM
CAT Data Link Caterpillar Monitor
Implement ECM System

Input Components Output Components

Key Start Switch ON

Hydraulic Lockout Valve
Tilt Lever Sensor
Tilt Back Solenoid Valve
Lift Lever Sensor
Dump Solenoid Valve
Auxiliary Lever Sensor
Lower Solenoid Valve
Hydraulic Lockout Switch
Kickout Set Switch Raise Solenoid Valve
Lift / Tilt
Third Function HE Solenoid Valve
Fine Modulation Switch
Third Function RE Solenoid Valve
Lift Linkage Position Sensor
Lower Anti-drift Solenoid Valve
Tilt Linkage Position Sensor
Dump Anti-drift Solenoid Valve

Lift Head End Pressure Sensor Autodig Audible Indicator

Autodig Dig Mode Switch Autodig Operator Trigger Indicator

Autodig Record Mode Indicator

Autodig Trigger Switch
Fuel Pressure Indicator
Autodig Select Mode Switch
Location Code 4 (Ground)
Autodig Kickout Set Switch Location Code Enabled (Ground)
Auxiliary
Continuous Flow Switch
+ 24 Voltage
 LIFT LINKAGE MODULATION

100%

Lift Command
-100% -50% -10 0 10 50% 100%

-100%

Percentage of Lift Lever Position

Normal Modulation Fine Modulation

TILT LINKAGE MODULATION

100%
Tilt Command

-100% -50% -10 0 10 50% 100%

-100%

Percentage of Lift Lever Position

Normal Modulation Fine Modulation
AUTODIG OPERATING REQUIREMENTS
- Autodig ON
- Lift linkage near ground
- Bucket angle near level
- Machine speed > 0.7 kph and < 12.3 kph
- 1st, 2nd or 3rd gear forward
- No direction changes in last 2 seconds
- No gear changes in last 0.5 second
- Neutralizer not active
- Left and tilt levers centered
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
HOLD

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift
Cylinders
Tilt Antidrift Head End
Manual Solenoid Valve Pilot Shutoff
Lower Valve Valve
Valve Line
Relief Lift Antidrift Pilot
Valves Valve Accumulator

Raise Pilot Auxiliary

Solenoid Valve Head End
Solenoid Valve
Rod End
Solenoid Valve

Tilt Back Pilot

Solenoid Valve Pressure
Compensator
Lift Spool Ride Control
valve
Relief Valve

Tilt Spool Auxiliary Spool Pilot

Pressure
Pressure Reducing
Compensator Valve Steering
Valve Pilot
Supply
Screen
(CCS Only)
Resolver Balance Resolver
Resolver Valve Valve Valve
Check
Valve
Valve

Signal
Relief
Valve
Signal Ride
Duplication Control
Valve
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve

Pump

Tank
 "H" SERIES MEDIUM WHEEL LOADER TILT CONTROL VALVE
HOLD
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Valves

To / From Head End To / From Rod End

of Cylinder of Cylinder
Pressure
Compensat or
Tilt Antidrift
Valve
Valve

Bridge Passage

Line Relief
and Line Relief
Makeup Valve and
Makeup Valve
Internal Passage
Feeder
Control Spool Passage

Rackback Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage
 "H" SERIES MEDIUM WHEEL LOADER TILT CONTROL VALVE
DUMP
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Network

From Head End To Rod End

of Cylinder of Cylinder
Pressure
Compensat or
Tilt Antidrift
Valve
Valve

Bridge Passage

Line Relief
and Line Relief
Makeup Valve and
Makeup Valve
Internal Passage
Feeder
Control Spool Passage

Tilt Back Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage
 PRESSURE COMPENSATOR AND LOAD CHECK VALVE
HOLD
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Network

From Head End To Rod End

of Cylinder Load Check
of Cylinder Spool
Pressure
Tilt Antidrift Compensator
Valve Valve
Bridge Passage

Line Relief Line Relief

and and
Makeup Valve Makeup Valve

Internal Passage
Feeder
Control Spool Passage

Tilt Back Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage
 PRESSURE COMPENSATOR AND LOAD CHECK VALVE
LOAD CHECK OPERATION
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Network

From Head End To Rod End Load Check

of Cylinder of Cylinder Spool

Tilt Antidrift
Valve Pressure
Compensator
Valve
Bridge Passage
Line Relief
and Line Relief
Makeup Valve and
Makeup Valve
Internal Passage
Feeder
Control Spool Passage

Tilt Back Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage
 PRESSURE COMPENSATOR AND LOAD CHECK VALVE
PRESSURE COMPENSATOR OPERATION
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Network

From Head End To Rod End

of Cylinder of Cylinder
Load Check Spool

Tilt Antidrift Pressure

Valve Compensator Valve
Orifices

Bridge Passage
Line Relief
and
Makeup Valve Line Relief and
Makeup Valve
Internal Passage
Feeder
Control Spool Passage

Tilt Back Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage
 PROPORTIONAL PRIORITY, PRESSURE COMPENSATOR
OPERATION
From Signal
Duplication Valve

Signal Pressure Differential

To Pump and
Signal Limiter Relief Valve

To
Signal Resolver Resolver
Duplication Valve Valve Valve
Valve A Valve B Valve C

Spool Spool Spool

Bridged Bridged Bridged
Pump Pump Feeder Pump
Passage Feeder Passage Passage Feeder
Supply Supply Passage Supply
Passage Passage
HOLD LOW PRESSURE HIGH PRESSURE
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
DUMP

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift
Cylinders
Tilt Antidrift Head End
Manual Solenoid Valve Pilot Shutoff
Lower Valve Valve
Valve Line
Relief Lift Antidrift Pilot
Valves Valve Accumulator

Raise Pilot Auxiliary

Solenoid Valve Head End
Solenoid Valve
Rod End
Solenoid Valve

Tilt Back Pilot

Solenoid Valve Pressure
Compensator
Lift Spool Ride Control
valve
Relief Valve

Tilt Spool Auxiliary Spool Pilot

Pressure
Pressure Reducing
Compensator Valve
Valve

Screen
Resolver Balance Resolver
Resolver Valve Valve Valve
Check
Valve
Valve

Signal
Relief
Valve
Signal Ride
Duplication Control
Valve
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve

Pump

Tank
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
RAISE

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift
Cylinders
Tilt Antidrift Head End
Manual Solenoid Valve Pilot Shutoff
Lower Valve Valve
Valve Line
Relief Lift Antidrift Pilot
Valves Valve Accumulator

Auxiliary
Raise Pilot
Head End
Solenoid Valve
Solenoid Valve
Rod End
Solenoid Valve

Tilt Back Pilot

Solenoid Valve Pressure
Compensator
Lift Spool Ride Control
valve
Relief Valve

Tilt Spool Auxiliary Spool Pilot

Pressure
Pressure Reducing
Compensator Valve
Valve

Screen
Resolver Balance Resolver
Resolver Valve Valve Valve
Check
Valve
Valve

Signal
Relief
Valve
Signal Ride
Duplication Control
Valve
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve

Pump

Tank
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
FLOAT

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift
Cylinders
Tilt Antidrift Head End
Manual Solenoid Valve Pilot Shutoff
Lower Valve Valve
Valve Line
Relief Lift Antidrift Pilot
Valves Valve Accumulator

Auxiliary
Raise Pilot
Head End
Solenoid Valve
Solenoid Valve
Rod End
Solenoid Valve

Tilt Back Pilot

Solenoid Valve Pressure
Compensator
Lift Spool Ride Control
valve
Relief Valve

Tilt Spool Auxiliary Spool Pilot

Pressure
Pressure Reducing
Compensator Valve
Valve

Screen
Resolver Balance Resolver
Resolver Valve Valve Valve
Check
Valve
Valve

Signal
Relief
Valve
Signal Ride
Duplication Control
Valve
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve

Pump

Tank
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
TILT BACK AND RAISE

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift
Cylinders
Tilt Antidrift Head End
Manual Solenoid Valve Pilot Shutoff
Lower Valve Valve
Valve Line
Relief Lift Antidrift Pilot
Valves Valve Accumulator

Auxiliary
Raise Pilot
Head End
Solenoid Valve
Solenoid Valve
Rod End
Solenoid Valve

Tilt Back Pilot

Solenoid Valve Pressure
Compensator
Lift Spool Ride Control
valve
Relief Valve

Tilt Spool Auxiliary Spool Pilot

Pressure
Pressure Reducing
Compensator Valve
Valve

Screen
Resolver Balance Resolver
Resolver Valve Valve Valve
Check
Valve
Valve

Signal
Relief
Valve
Signal Ride
Duplication Control
Valve
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve

Pump

Tank
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
HOLD / AUTO TRAVEL MORE THAN 9.7 KM/H (6 MPH)

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift
Cylinders
Tilt Antidrift Head End
Manual Solenoid Valve Pilot Shutoff
Lower Valve Valve
Valve Line
Relief Lift Antidrift Pilot
Valves Valve Accumulator

Raise Pilot Auxiliary

Solenoid Valve Head End
Solenoid Valve
Rod End
Solenoid Valve

Tilt Back Pilot

Solenoid Valve Pressure
Compensator
Lift Spool Ride Control
valve
Relief Valve

Tilt Spool Auxiliary Spool Pilot

Pressure
Pressure Reducing
Compensator Valve
Valve

Screen
Resolver Balance Resolver
Resolver Valve Valve Valve
Check
Valve
Valve

Signal
Relief
Valve
Signal Ride
Duplication Control
Valve
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve

Pump

Tank
 RIDE CONTROL SYSTEM
AUTO / TRAVEL LESS THAN 9 km/h (6 mph)
Head End
Solenoid
Rod End Head End
Valve

Rod End Pilot Operated

Solenoid Check Valve
Valve

Balance Valve Accumulator

Solenoid Port

Relief
Valve

Check
Valve

To Resolver Supply Balance To

Tank Valve Passage Spool Tank
 RIDE CONTROL SYSTEM
AUTO / TRAVEL MORE THAN 9.6 km/h (6 mph)

Head End
Solenoid Valve
Rod End Head End

Rod End Pilot Operated

Solenoid Check Valve
Valve

Balance Valve Accumulator

Solenoid Port

Relief
Valve

Check
Valve

To Resolver Supply Balance To

Tank Valve Passage Spool Tank
 PUMP CONTROL VALVE
ENGINE OFF

Maximum Angle Stop

Adjustment Screw

Set Screw
To Implement
Control Valve

Pump System Pressure Piston

Load Sensing Spool

Orifice

Pump

Load Sensing Sleeve

Margin Spring
Swashplate Pin
Load Sensing Piston

Actuator Piston
Signal Relief
Valve Load
Sensing
Adjustment Bias Spring
Screw
LS Signal from
Signal Duplication Valve
 PUMP CONTROL VALVE
LOW PRESSURE STANDBY

Maximum Angle Stop

Adjustment Screw

Set Screw
To Implement
Control Valve

Pump System Pressure Piston

Load Sensing Spool

Orifice

Pump

Load Sensing Sleeve

Margin Spring

Load Sensing Piston Swashplate Pin

Actuator Piston
Signal Relief
Valve Load
Sensing Bias Spring
Adjustment
Screw
LS Signal from
Signal Duplication Valve
 PUMP CONTROL VALVE
UPSTROKE

Maximum Angle Stop

Adjustment Screw

Set Screw
To Implement
Control Valve

Pump System Pressure Piston

Load Sensing Spool

Orifice

Pump

Load Sensing Sleeve

Margin Spring Swashplate Pin

Load Sensing Piston

Signal Relief Actuator Piston

Valve Load
Sensing
Adjustment Bias Spring
Screw
LS Signal From
Signal Duplication Valve
 PUMP CONTROL VALVE
CONSTANT FLOW DEMAND

Maximum Angle Stop

Adjustment Screw

Set Screw
To Implement
Control Valve

Pump System Pressure Piston

Load Sensing Spool

Orifice

Pump

Load Sensing Sleeve

Margin Spring

Load Sensing Piston Swashplate Pin

Signal Relief Actuator Piston

Valve Load
Sensing
Bias Spring
Adjustment
Screw
LS Signal from
Signal Duplication Valve
 PUMP CONTROL VALVE
MAXIMUM SYSTEM PRESSURE

Maximum Angle Stop

Adjustment Screw

Set Screw
To Implement
Control Valve

Pump System Pressure Piston

Load Sensing Spool

Orifice

Pump

Load Sensing Sleeve

Margin Spring

Load Sensing Piston Swashplate Pin

Signal Relief Actuator Piston

Valve Load
Sensing
Adjustment Bias Spring
Screw
LS Signal from
Signal Duplication Valve
 PUMP CONTROL VALVE
MAXIMUM SYSTEM PRESSURE WITH ADDED FLOW DEMAND

Maximum Angle Stop

Adjustment Screw

Set Screw
To Implement
Control Valve

Pump System Pressure Piston

Load Sensing Spool

Orifice

Pump

Load Sensing Sleeve

Margin Spring

Load Sensing Piston Swashplate Pin

Actuator Piston
Signal Relief
Valve Load
Sensing
Adjustment Bias Spring
Screw
LS Signal From
Signal Duplication Valve Pump Destroke
 MARGIN RELIEF VALVE

Load Sensing Signal

From
Pump

To Tank
 PRESSURE REDUCING VALVE
BELOW 3445 kPa (500 psi)
Spring Ball Spring
Spool Orifice Spring Cavity Seat Retainer Spring Cavity

Adjustment
Screw

To Pilot From
Accumulator Implement Hydraulic
Pump Tank
 PRESSURE REDUCING VALVE
ABOVE 3445 kPa (500 psi)

Spring Ball Spring

Spool Orifice Spring Cavity Seat Retainer Spring Cavity

Adjustment
Screw

To Pilot From
Accumulator Implement Hydraulic
Pump Tank
 SIGNAL DUPLICATION VALVE

From Resolver
Network
From Pump
Supply

To
Pump Control
and Pressure
Compensator Valve
 SIGNAL RELIEF VALVE
BELOW ADJUSTED PRESSURE SETTING

To Pressure Compensator Valves

Seat Adjustment
Signal
Duplication Screw
Valve

Choke
Check Tank Poppet Spring
Valve

To Pump Control Valve

 SIGNAL RELIEF VALVE
ABOVE ADJUSTED PRESSURE SETTING

To Pressure Compensator Valves

Seat Adjustment
Signal
Duplication Screw
Valve

Choke
Check Tank Poppet Spring
Valve

To Pump Control Valve

 LINE RELIEF VALVE
BELOW RELIEF SETTING
From Implement
Cylinders Shoulder
Seat Area Sleeve Spring

Inner Outer
Spring Spool Spring Poppet
 LINE RELIEF VALVE
ABOVE RELIEF SETTING
From Implement
Cylinders Shoulder
Seat Area Sleeve Spring

Inner Outer
Spring Spool Spring Poppet
 LINE RELIEF VALVE
MAKEUP FUNCTION
To Implement
Cylinders Shoulder
Seat Area Sleeve Spring

Inner Outer
Spring Spool Spring Poppet
 QUICK COUPLER
Manual
PIN CYLINDER EXTENDED AND LOCKED Valve
Quick
Coupler Valve

Frame
Manual Valve Pilot
Operated
Check
Valve
From
Brake
Accumulator
Quick Coupler Quick Coupler
Solenoid Valve Manual Valve Pin Cylinder
Quick Coupler
Solenoid Valve
Hydraulic
Tank Manual
PIN CYLINDER RETRACTED Valve
Quick
Coupler Valve

Frame
Manual Valve Pilot
Operated
Check
Valve
From
Brake
Accumulator

Quick Coupler Quick Coupler

Solenoid Valve Manual Valve Pin Cylinder
Hydraulic Quick Coupler
Tank Solenoid Valve
 QUICK COUPLER ELECTRICAL DIAGRAM

1
Power 2
Buss
10 A 168-GN 3
P976-BN A 779-WH
4
5 200-BK B 200-BK
C
6
7
614-PU
8
200-BK 9

Quick Coupler
Switch Quick Coupler
Solenoid Valve
 BRAKE AND HYDRAULIC FAN SYSTEM COMPONENTS
Brake Pedal
Brake and Hydraulic Tank
Hydraulic Fan Pump Parking Brake Valve

Hydraulic Fan Engine ECM Service Brake Valve

Motor

Hydraulic Oil
Cooler

Parking Front Service

Accumulator Rear Service Accumulators
Brake Brakes
Charging Valve and Brakes
Fan Solenoid Valve
 BRAKE AND HYDRAULIC FAN HYDRAULIC SYSTEM
ACCUMULATORS CUT IN REDUCED FAN SPEED

Left Brake
Right Brake Front Brake Rear Brake
Pedal
Pedal Accumulator Accumulator
Accumulator
Rear Service Charging Valve
Brakes Service and Fan Solenoid Valve
Brake
Front Service Valve Relief
Inverse Shuttle Valve
Brakes Valve

Brake Fan Solenoid Cut-in Valve

Pressure Valve
Parking Parking Cut-out
Switch Valve
Brake Brake
Pressure Valve
Switch

Resolver Pump
Parking Check Valve
Valve Control Valve
Brake
Hydraulic Flow
Actuator
Fan Screen Control
Motor Spool
Priority Pressure
Parking Cutoff
Oil Valve
Brake Spool
Cooler

Actuator
Brake and
Hydraulic Min Angle
Filter
Fan Pump

Case Drain
Filter

Hydraulic Tank
 BRAKE AND HYDRAULIC FAN HYDRAULIC SYSTEM
MINIMUM FAN SPEED AT CUT OUT

Left Brake
Right Brake Front Brake Rear Brake
Pedal
Pedal Accumulator Accumulator
Accumulator
Rear Service Charging Valve
Brakes Service and Fan Solenoid Valve
Brake
Front Service Valve Inverse Shuttle Valve Relief
Brakes Valve

Brake Fan Solenoid Cut-in Valve

Pressure Valve
Parking Cut-out
Parking Switch Valve
Brake
Brake
Valve
Pressure
Switch

Pump
Parking Resolver
Check Valve Control Valve
Brake Valve
Hydraulic Flow
Actuator
Fan Screen Control
Motor Spool
Priority Pressure
Parking Cutoff
Oil Valve
Brake Spool
Cooler

Actuator
Brake and Min Angle
Filter Hydraulic
Fan Pump

Case Drain
Filter

Hydraulic Tank
 BRAKE AND HYDRAULIC FAN HYDRAULIC SYSTEM
MAXIMUM FAN SPEED AT CUT OUT

Left Brake
Right Brake Front Brake Rear Brake
Pedal
Pedal Accumulator Accumulator
Accumulator
Rear Service Charging Valve
Brakes and Fan Solenoid Valve
Service
Brake
Front Service Valve Relief
Inverse Shuttle Valve Valve
Brakes

Brake Fan Solenoid Cut-in Valve

Pressure Valve
Parking Cut-out
Parking Switch Valve
Brake
Brake
Valve
Pressure
Switch

Pump
Parking Resolver
Check Valve Control Valve
Brake Valve
Hydraulic Flow
Actuator
Fan Screen Control
Motor Spool

Parking Priority Pressure

Oil Valve Cutoff
Brake
Cooler Spool

Actuator
Brake and
Filter Hydraulic Min Angle
Fan Pump

Case Drain
Filter

Hydraulic Tank
 HYDRAULIC FAN SYSTEM CONTROL
Engine ECM Caterpillar Monitoring System

Cat Data Link 15

20 2
10
5
25
X100

0
MPH
km/h 30 44

INPUT COMPONENTS INPUT COMPONENTS

Intake Manifold Air Hydraulic Oil

Temperature Sensor Temperature
Sensor
Engine Coolant
Temperature Sensor

OUTPUT COMPONENT
Fan Solenoid
Valve
 Engine ECM J2
DEMAND FAN CIRCUIT
Analog Temperature
30
Sensor Return
BU 18 1 Signal
PK 18 2 Ground
Coolant
13 Engine Coolant
Temperature Signal
Temperature Sensor

Main Display Module Intake Manifold 56 1 Signal

BU 18
Air Temperature
PK 18 2 Ground
2 Ground Cat Data
Link Intake Manifold Air
J1 Temperature Sensor
10 Hyd Temp Sensor
Variable Speed
43
Fan Control
YL 18 1
BR 18 2
GY 18 1 Variable Speed 51
Signal Variable Speed
Fan Control
BK 18 2 Ground Fan Solenoid
Hydraulic Oil
Temperature Sensor
 BRAKE AND HYDRAULIC FAN PUMP
ENGINE OFF

Signal Pump Large

Discharge Actuator Swashplate

Drive
Shaft

Margin
Spring

Flow
Compensator Pressure
Spool Compensator
Spool
Small Actuator
Piston and and Bias Spring
Barrel Assembly
 BRAKE AND HYDRAULIC FAN PUMP
LOW PRESSURE STANDBY
Signal
Pressure Pump
Discharge Large
Actuator Swashplate

Margin
Spring

Flow
Compensator Pressure
Spool Compensator
Spool
Small Actuator

Bias Spring
 BRAKE AND HYDRAULIC FAN PUMP
UPSTROKE
Signal Pump
Pressure Discharge
Large Reduced
Actuator Pressure Swashplate

Margin
Spring

Flow
Compensator Pressure
Spool Compensator
Spool
Small Actuator

Bias Spring
 BRAKE AND HYDRAULIC FAN PUMP
CONSTANT FLOW
Signal
Pump
Pressure
Discharge
Large Constant
Actuator Pressure Swashplate

Margin
Spring

Flow
Compensator Pressure
Spool Compensator
Spool
Small Actuator

Bias Spring
 BRAKE AND HYDRAULIC FAN PUMP
DESTROKE
Signal
Pump
Pressure
Discharge
Large Increased
Actuator Pressure Swashplate

Margin
Spring

Flow
Compensator Pressure
Spool Compensator
Spool
Small Actuator

Bias Spring
 BRAKE AND HYDRAULIC FAN PUMP
HIGH PRESSURE STALL
Signal
Pressure Pump
Discharge
Large Increased
Actuator Pressure Swashplate

Margin
Spring

Flow
Compensator Pressure
Spool Compensator
Spool
Small Actuator

Bias Spring
 Front Brake Rear Brake
Accumulator Accumulator
BRAKE SYSTEM
To
Power Train
Left Brake Right Brake PARKING BRAKE DISENGAGED
Pedal Pedal
ECM
Brake Lights

Brake
Rear Axle Accumulator Pressure
Brakes Charging Switch
Hydraulic
Fan Valve
Service Motor
Brake
Valve
Parking
Brake
Pressure
Front Axle Switch
Brakes

Parking Parking
Brake Brake
Valve Actuator

Brake
and
Hydraulic
Fan Pump
Parking
Brake

Tank
 Front Brake Rear Brake
Accumulator Accumulator
BRAKE SYSTEM
To Right Brake PARKING BRAKE DISENGAGED
Power Train Left Brake Pedal
Pedal SERVICE BRAKES APPLIED
ECM
Brake Lights

Brake
Rear Axle Accumulator Pressure
Brakes Charging Switch
Hydraulic
Fan Valve
Service Motor
Brake
Valve
Parking
Brake
Pressure
Front Axle Switch
Brakes

Parking
Brake
Parking
Actuator
Brake
Valve
Brake
and
Hydraulic
Fan Pump
Parking
Brake

Tank
 SERVICE BRAKE VALVE
NOT ACTIVATED
Plunger Boot

Return Spring Plunger Springs

Ball Retainer Shims

Ball

Upper Spool Check Valve

Front Brake Port To Tank

Supply Oil from Pump Upper Spool Orifice

Lower Spool
Upper Spool Passage
Rear Brake Port To Tank

Supply Oil from Pump Upper Spool Orifice

Lower Spool Passage

Lower Return Spring
 SERVICE BRAKE VALVE
BRAKES ACTIVATED
Plunger Boot

Return Spring
Plunger Springs

Ball Retainer
Shims
Ball
Check Valve
Upper Spool

Front Brake Port To Tank

Supply Oil from Pump

Upper Spool Orifice
Lower Spool
Upper Spool Passage

Rear Brake Port To Tank

Supply Oil from Pump

Lower Spool Orifice

Lower Spool Passage

Lower Return Spring
 CATERPILLAR MONITORING SYSTEM
Speedometer/
Main Display Action
Gauge Cluster Tachometer
Module Lamp
Module Module

C kPa Miles KM RPM Liter SERV

12 MPH
km/h 3F CODE
X10

Action
Alarm Input
Components
Display Data Link

Cat Data Link

Transmission ECM Implement ECM

Engine ECM
Input Input Input
Components Components Components
 HYDRAULIC SCHEMATIC COLOR CODE

Black - Mechanical connection. Seal Red - High pressure oil

Dark Gray - Cutaway section Red/White Stripes - 1st pressure reduction

Light Gray - Surface color Red Crosshatch - 2nd reduction in pressure

White - Atmosphere or Pink - 3rd reduction in pressure

Air (No pressure)

Purple - Pneumatic pressure Red/Pink Stripes - Secondary source oil pressure

Yellow - Moving or activated components Orange - Pilot, charge, or Torque Converter oil

Cat Yellow - (R estricted usage) Orange / White Stripes -

Identification of components Reduced pilot, charge, or TC oil pressure
within a moving group
Orange Crosshatch - 2nd reduction in
Brown - Lubricating oil pilot, charge, or TC oil pressure.

Green - Tank, sump, or return oil Blue - Trapped oil

Green / White Stripes -

Scavenge Oil or Hydraulic Void