Basic Concepts of Strategic Management

Kajian Lingkungan Evaluasi

External Kemampuan
Internal

Peluang & Kekuatan &

Tantangan Kelemahan

Key Success
Visi / Misi Keunggulan
Factors Kompetensi

Formulasi Sasaran
Jangka Panjang

F
Formulasi
l i&
Pemilihan Strategi

Formulasi
Implementasi
Strategi

Evaluasi dan
Penegndalian
P d li

Page 1
 Regulasi Standard Emisi dan Kualitas Fuel
Road Map Clean Fuel Dunia

Page 2
 Regulasi Standard Emisi dan Kualitas Fuel
Road Map Clean Fuel ( Gasoil ) Regional
Most of the ASEAN countries would require diesel with 500 ppm S and lower after 2005

> 10000 5000 3000 2000 500 400 150

30 ppm
ppm ppm ppm ppm ppm ppm ppm

2004
☯ Pakistan ☯ Indonesia ☯ Malaysia ☯ Cambodia ☯ Australia ☯ S. Korea (430) ☯ Hong Kong
☯ Brunei ☯ N. Zealand ☯ China ☯ Japan ☯ Taiwan (350)
☯ Myanmar ☯ Vietnam ☯ India ☯ Singapore ☯ Thailand (350)
☯ Philippines

2005
☯ Brunei ☯ Vietnam ☯ Cambodia ☯ Australia ☯ S. Korea (430) Thailand ☯ Hong Kong
☯ PNG ☯ Myanmar ☯ China ☯ Taiwan (350) ☯ Japan
☯ Pakistan ☯ India ☯ Thailand (350)
☯ Indonesia
☯ Philippines
☯ Singapore
Malaysia
2010 ☯

☯ Brunei ☯ Vietnam ☯ Cambodia ☯ China Taiwan ☯ Australia

☯ Pakistan ☯ India Indonesia (350) ☯ Taiwan
☯ S. Korea
☯ M l i
Malaysia
☯ Thailand
☯ Singapore
☯ Philippines

Page 3
 Regulasi Standard Emisi dan Kualitas Fuel
Road Map Clean Fuel (Gasoline) Regional
By 2005 only Thailand is implementing the 150 ppm S in Mogas

> 2000 1500 1000 500 150 100 50

10 ppm
ppm ppm ppm ppm ppm ppm ppm

2004
☯ Vietnam ☯ Brunei ☯ Australia ☯ Hongkong ☯ Taiwan (80-120) ☯ Japan
☯ Myanmar ☯ Malaysia ☯ Singapore ☯ S Korea (130)
☯ Cambodia ☯ Pakistan ☯ Thailand
☯ Philipines
☯ India
☯ China (800)
2005
☯ Vietnam ☯ Brunei ☯ India ☯ Hong Kong ☯ Taiwan Japan
☯ Myanmar ☯ Pakistan ☯ Malaysia ☯ Thailand
☯ Cambodia ☯ Philipines ☯ Australia ☯ S Korea (130)
☯ India ☯ Indonesia
☯ China (800) ☯ Singapore

2010
☯ Myanmar ☯ Brunei ☯ India ☯ Hong Kong ☯ Taiwan ☯ Japan
☯ Cambodia ☯ Pakistan ☯ Indonesia ☯ Vietnam ☯ Australia
☯ Indonesia ☯ S Korea
☯ Chi (800)
China ☯ Malaysia
☯ Thailand
☯ Philippines
☯ Singapore

Page 4
 Regulasi Standard Emisi dan Kualitas Fuel
Road Map Clean Fuel Regional
Benzene limit mogas : Current level and target (vol %)

M t off the
Most th ASEAN countries
t i has
h sett the
th benzene
b content
t t in
i gasoline
li within
ithi the
th 3% to
t 5% limit
li it

5.0% 4.0% 3.5% 3.0% 2.5% 2.0% 1.5% 1.0%

☯ PNG ☯ N. Zealand ☯ Singapore ☯ India’s metro ☯ China ☯ Philippines ☯ S. Korea ☯ Hong Kong
☯ Brunei ☯ Sri Lanka ☯ Thailand + cities and ☯ Japan
☯ India nationwide ☯ Taiwan
(Nationwide) starting 2005 ☯ S. Korea
☯ Malaysia ☯ Indonesia (2006)
☯ Vietnam (2008) # ☯ Australia *
☯ Indonesia (2006)
☯ Myanmar ☯ India (2010)
☯ Cambodia

☯ WWFC (2.7) ☯ CARBIII ☯ EURO II, III

(1.1%) and VI

Notes :
1. * Varies from state to state between 1 to 5% Source : IFQC, FACTS
2. + Average benzene content in Thailand – 1.6%
3. # Proposed
4. WWFC – World Wide Fuel Charter

Page 5
 Regulasi Standard Emisi dan Kualitas Fuel
Kil
Kilang Minyak
Mi k Mentah
M t h di Asia
A i Tenggara
T

Crude Unit Vacuum Unit Coking

FCC/ RCC Hydrocracking Thermal
Cat Reforming Alky/ Poly C5/C6 Isom
Hydrotreating Other Crude Capacity, MBPD
12 3,000

Rate, MBPD
PD
10 2 500
2,500
mplexity

8 2,000
6 1,500
,
Com

Crude R
4 1,000
2 500
0 0
am
e

nd
a

ea
es

or
si

si

in

or
ila
ay
ne

ap

tn
pp

K
FACTS Inc.
ha
do

ie
al

ng
ili

S
M

& UOP
T
In

Si
Ph

Page 6
 BAB III : Regulasi Standard Emisi dan Kualitas Fuel
Complexity Kilang-Kilang Pertamina dengan tambahan kapasitas untuk memenuhi
spesifikasi Bahan Bakar.
Original Capacity
Capacity Addition
BPD BPD • Capacity for higher quality
Crude 1,000,075 0 gasoline
– Cat reforming
Vacuum 265,980 0 – Isom
so
– Alky
Coking 32,580 0 – Cat Cracking
• Capacity for more conversion
Thermal operations 58,860 0 - Cat Cracking
• Capacity to remove sulfur -
Cat Crackingg 103,000
, 55,000
, hydrotreating
y g

Catalytic Reforming 72,150 41,000

Catalytic Hydrocracking 99,720 0
Catalytic
y Hydrotreating
y g 114,500 10,000
Alkylation 2,340 6,435
Polymerization./Dimer. 16,100 0
Aromatics 15,200 0
Isomerization 0 44,500
Complexity
Page 7
 Regulasi Standard Emisi dan Kualitas Fuel

Spesifikasi Gasoline Kilang – Kilang Pertamina

UP's UP's UP's UP's UP's UP's SPESIFIKASI
PROPERTIES UNITS
II III IV V VI VII EURO II EURO III EURO IV

Research Octane Number Min RON 88.1 88.5 88.2 88.2 89.0 88.0
Motor Octane Number Min MON 82.1 80.4 non 85.5 non non

Oxidation stability Min minutes >240 400 >240 540 600 >240
Sulfur content Max ppm 200 300 200 200 200 150 500 150 50 (10)

Lead content Max g/l 0.31 0.25 0.15 0.23 0.013 nil 0.013 None None

Phosphorus content g/l

Manganese content g/l
Silicon g/Kg
Oxygenate content Max % m/m non non non non non non - 2.7 2.7

Olefins content Max % v/v 4 00

4.00 29 0
29.0 68
6.8 19
1.9 46 02
46.02 non - 18 18

Aromatics content Max % v/v 35.60 25.0 31.9 22.8 20.42 non - 42 35

Benzene content Max % v/v non 2.4 non 3.3 non non 5 1.0 1.0

Vapour pressure / volatility kPa 54 66 53 54.2 50.0 60.0 35 - 60 /70 60 /70

Kandungan
K d sulfur
lf padad gasoline
li (premium)
( i ) produk
d k kilang
kil Pertamina
P t i sudah
d h dapat
d t memenuhi
hi standard
t d d Euro
E II,
II
namun belum memenuhi standard Euro III dan Euro IV. Kandungan Olefin dan benzene dari beberapa kilang
masih diatas batas toleransi Euro II dan IV.

Page 8
 BAB IV : KEBUTUHAN ENERGI NASIONAL
Grafik Kebutuhan Energi Nasional dasar KEN
3,000

2,500

2,000
uta Barrel

1,500
Ju

1,000

500

-
05

06

07

08

09

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25
20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20
Tahun
Batu Bara Minyak Bumi Gas Tenaga Air Panas Bumi EBT Lain Total
Sumber : Bakoren
• Energi minyak Bumi yang saai ini masih dominan, secara bertahap akan mulai digantikan perannya oleh energi gas dan
batu bara.
g minyak
• Pada tahun 2025 kebutuhan energi y bumi diprediksi
p menjadi
j sekitar 20% dari total energi
g nasional.
• Pertumbuhan pemakaian energi minyak bumi diprediksi sebesar 1.1% per tahun, sedangkan pertubuhan energi nasional
diprediksi sebesar 5.5 % per tahunnya.
• Energi Baru dan terbarukan akan mengambil peran sebesar 5% dari total energi nasional pada tahun 2025

Page 9
CDU MIDEAST

Page 10
TREATING & CRACKING – MIDEAST

Page 11
ASPAC CDU

Page 12
ASPAC CRACKING

Page 13
MARGIN : CRACKING vs HYDROSKIMMING

Page 14
PRODUCT BALANCE - ASPAC

Asia-Pacific Net Import of Key Products

Page 15
REFINING CAPACITY & PRODUCT BALANCE – ASIA

Page 16
 Environment
Gasoline MAP SUPPLIED BY PTM REFINERIES – BEFORE JULY-
JULY-01
01--2006
CITIES, WHERE ARE AVAILABLE.UL PREMIUM,
UL PERTAMAX AND UL PERTAMAX PLUS.
CITIES, WHERE ARE AVAILABLE LEADED PREMIUM,
UL PERTAMAX AND UL PERTAMAX PLUS.

ACEH CITIES, WHERE IS ONLY AVAILABLE LEADED PREMIUM.

MEDAN
BATAM MENADO
PEKANBARU
SAMARINDA
PADANG SORONG
JAMBI PONTIANAK
PALEMBANG PALU

BENGKULU PALANGKARAYA
KENDARI
AMBON
BANJARMASIN
LAMPUNG JAKARTA
SEMARANG UJUNGPANDANG
BANDUNG SURABAYA
BALI MERAUKE
YOGYAKARTA
LOMBOK KUPANG
 Environment
Gasoline MAP SUPPLIED BY PTM REFINERIES – SINCE JULY-
JULY-01-
01-2006
CITIES,, WHERE ARE AVAILABLE UL PREMIUM,,
UL PERTAMAX AND UL PERTAMAX PLUS.

CITIES, WHERE IS ONLY AVAILABLE UL PREMIUM.

ACEH

MEDAN
BATAM MENADO
PEKANBARU
SAMARINDA
PADANG SORONG
JAMBI PONTIANAK
PALEMBANG PALU

BENGKULU PALANGKARAYA
KENDARI
AMBON
BANJARMASIN
LAMPUNG JAKARTA
SEMARANG UJUNGPANDANG
BANDUNG SURABAYA
BALI MERAUKE
YOGYAKARTA
LOMBOK KUPANG
I. Latar Belakang

Marketable
Product
Crude Oil LPG
Gasoline
PROSES
(F,T,P,Katalisis) Kerosene / Avtur
SLC
ADO
Duri
F l Oil
Fuel
ALC
Nigeria C2=, C3=, C4=
dll Wax, Asphalt,
Aromatic, coke

Page 19
 KILANG-KILANG
G G BBM PERTAMINA

II

VII

V
VI
III

IV
UP I : Pangkalan Brandan UP III : Plaju UP V : Balikpapan
UP II : Dumai
D i UP IV : Cilacap
Cil UP VI : BBalongan
l
UP VII : Kasim
Page 20
 KONFIGURASI KILANG PERTAMINA
CRUDE 1053 MBSD
PRODUK
LPG
LPG 26.0
2,47 %
PARAXYLENE
REC
AVIGAS
STAB 4,38
0,43 %
C/A/B
POLYMERIZATION ALKYL MOGAS
208,8
20,55 %
T. REF PTA NAPHTHA
60,76
5,98 %
KEROSENE
197,26
19,41 %

ADO
301,28
29,55 %
NHDT PLF
LPG IFO
68,71
LT. NAPHTHA 6,76 %
H
C HV. NAPHTHA LSWR
79
LT. NAPHTHA U KERO 7,7 %
C PARAXYLENE
HV. NAPHTHA 6,39
GAS OIL 0,6 %

D BENZENE
2,78
0,27 %
KEROSENE
DHDT MINAREX
U C3 0,28
0,027 %
POLYPROPYLENE
F C4 PTA
GAS OIL C C. NAPH 0,54
0,05 %
H C
V U LCGO WAX
0
U
LUBE BASE
5,8
0,5 %
WAX
COKER HCGO PLANT ASPHALT
HVU 11,84
1,16 %

COKE
LUBE PLANT 3,96
0,38 %
T DPU CALCINER POLYTAM
CRACK ,
0,231
0,02 %
VISB
POLYTAM
0,92
0,09 %

Page 21
I. Latar Belakang (lanjutan)

Crude Oil ( minyak bumi) :

• Terdiri atas senyawa C ( 1 - 40an ) dan H
• Didefinisikan dengan crude assay (boiling point cut, sifat fisik)
• Mengandung
g g impurities
p ((S,, N,, metals))
• Dikatagorikan sebagai : parafinik, naphthenik, aromatik.

Page 22
Page 23
II . Jenis dan Peran Katalis dalam Pemrosesan Minyak Bumi

Proses – Proses Pengilangan Minyak Bumi

No Jenis Proses Tujuan Proses

1 Persiapan Menurunkan water, menurunkan garam-garam

2 Pemisahan Distilasi atmosferik, distilasi vakum, ekstraksi,

adsorbsi, absorbsi

3 Treating Demetalisasi denitrogenisasi

Demetalisasi, denitrogenisasi, desulfurisasi

4 Konversi Thermal cracking, catalytic cracking,

hydrocracking, reforming

5 Perbaikan Kualitas Saturasi, desulfurisasi

6 Proses-proses turunan Polymerisasi, aromatisasi

Proses berkatalisis
Page 24
 Unit Proses dan Jenis Katalis di Kilang

Proses Fungsi
g Proses Jenis Katalis

1 Hydrotreater Saturasi, Desulfurisasi, NiMo, CoMo dalam silika-

(naphtha, distilate, residue) Denitrogenifikasi,demetalisasi alumina

2 Naphtha reforming Siklisasi dan dehidrogenasi Pt, Rh dalam silika-alumina

3 Hydrocracker Cracking (perengkahan) ber hydrogen NiO, W2O3 dalam amorphous

silika alumina
silika-alumina

4 Fluid Catalytic Cracking (FCC)/ Cracking (perengkahan) dengan fluidisasi Zeolite

Residual Fluid Catalytic Cracking
(RFCC)
5 Naphtha Isomerization Isomerisasi naphtha Pt dalam silika alumina

6 Steam reforming Steam reforming, shift converter, Ni, Fe, ZnO, CuO
et a as , desu
methanasi, desulfurisasi
u sas

Page 25
Page 26
 APRESIASI UNIT RCC
1. JUAL BELI BBM DALAM SATUAN VOLUME
2. BAHAN BAKU MASUK 100%vol ----- PRODUK KELUAR
108%vol
3. PRODUK- ETHYLENE,
PRODUK-PRODUK BERNILAI JUAL TINGGI ((ETHYLENE,
PROPYLENE, LPG, BENSIN OKTAN TINGGI, SOLAR)
4. BIAYA INVESTASI TIDAK SEBESAR HYDROCRACKER
5. OPERASI FLEKSIBEL
6. CATALYST DAPAT DISELEKSI UNTUK MENYESUAIKAN
Dinamika PASAR, praktis TANPA merubah Infrastruktur
7.
 KONFIGURASI UNIT UP-
UP-VI
Off Gas
G
Kerosene
Gasoil
C
CRUDE Off Gas
D
T/J %wt W Naphtha
Duri 603 80 U A Kerosene
Minas 150 20
Total 753 100
R Gasoil
AR 547 t/j H
D Off Gas
AR Tank
360 T/j M LPG Mix
Naphtha
DMAR 328 T/j
DMAR T
Tank
k R
Coke
C
177 T/j 505 T/j C LCO

DCO
Page 28
BALONGAN REFINERY – BLOCK FLOW DIAGRAM

Page 29
 FUNGSI UNIT RCC

PERENGKAHAN KATALITIK SELEKTIF

RESIDUE BERAT ((EX DURI CRUDE))

KURANG MENGUNTUNGKAN

MENJADI HIGHER VALUE PRODUCTS

Page 30
 Fluid Catalytic Cracking (FCC) /
Residual Fluid Catalytic Cracking (RFCC)

Page 31
 BLOCK DIAGRAM UNIT RCC
P PROPYLENE
R
S
P
U PROPANE
L
I
LPG TR T
E
U R C BUTANE
G C
POLY
R C U
GASO LINE
C Naphtha TR NAPHTHA
Feed U LIGHT CYCLE
OIL
DECANT OIL

Page 32
 MATERIAL BALANCE
T/J %WT

OFF GAS 25,80 5,1

LPG MIX 82,69 16,4

NAPHTHA 232,82 46,1

COKE 38,25 7,6

FEED LCO 84 9 16
84,59 16,7
T/J %wt
AR 180 35
DMAR 325 65 DCO 40 90
40,90 8
8,1
1
TOTAL 505 100
Page 33
 FCC Unit Operating Conditions
P

R 530 540°C

REACTOR

510°C
S
735°C

REGENERATOR
720°C
RISER

F 240 260°C
190°C

R A
Page 34
 VARIABEL PROSES

SIFAT--SIFAT FEED
SIFAT
KONDISI OPERASI
SIFAT--SIFAT KATALIS
SIFAT

Page 35
 SIFAT--SIFAT FEED
SIFAT
SPECIFIC GRAVIY
API GRAVITY
METAL CONTENT (Ni + V)
MICRO CARBON RESIDUE
HYDROGEN CONTENT
NITROGEN CONTENT
TOTAL SULPHUR
Page 36
KONDISI OPERASI REACTOR
Kapasitas Olah Unit
Feed Inlet Riser Temperature
Reactor Temperature
Reactor Pressure
Riser Velocity
Cat Circulation
Catalyst / Oil Ratio

Page 37
KONDISI OPERASI REGENERATOR

Regenerator Pressure
Regenerator Temperature
Regenerator
g Level
Regenerated Catalyst Temperature

Page 38
 TYPICAL SIFAT-
SIFAT-SIFAT KATALIS

• Micro Activity Test, % wt.

• Surface Area, m2/gr.
• Atrition Index.
Index
• Particle Size Distribution
• Al2O3,
Al2O3 % wt. t
• Na2O, % wt.
• Metal, ppm wt.
• Re2O3, % wt.

Page 39
 REAKSI YANG TERJADI

1. CRACKING (KATALITIK & THERMAL).

2 ISOMERISASI
2. ISOMERISASI.
3. HYDROGEN TRANSFER.
4. TRANSALKYLASI.
5. CYCLISASI OLEFIN.
6. DEALKYLASI.
7 DEHYDROGENASI
7. DEHYDROGENASI.
Page 40
 REAKSI YANG TERJADI
1. Cracking.
a. Paraffin terengkah menjadi o lefin dan paraffin yang lebih kecil.
Cn H 2 n + 2 Cm H 2 m + Cp H 2 p + 2 dimana n = m + P
paraffin olefin paraffin
b. Olefin terengkah menjadi olefin yang lebih kecil.
Cn H 2 n CmH2m + CpH2p dimana n = m + P
olefin olefin olefin
c. Perengkahan rantai samping aromatik.
ArCnH2n + 1 Ar CmH 2 m-1 + Cm H 2 m+2 dimana n = 2 m
d. Naphthene (cycloparaffin) terengkah menjadi o lefin.
Cyclo-CnH2n CmH2m + CpH2p dimana n = m + P
olefin olefin
jika cycloparaffin mengandung cincin cyclo hexane,
Cyclo-Cn H 2 n C6 H 12 + Cm H 2 m + Cp H 2 p dimana n = m+p+6
olefin cyclo hexane olefin olefin

Page 41
 REAKSI YANG TERJADI
2. Isomerisasi.
a. n-Olefin menjadi iso-Olefin
1- CnH2n trans-2-CnH2n
b. n-Paraffin menjadi iso-Paraffin.
n-CnH2n iso-CnH2n
3. Hydrogen transfer.
a. Naphthene + Olefin Aromatik + Paraffin

b. Cyclo aromatisasi.
C6 H 12 + 3C5 H 10 C6 H 6 + 3C5 H 12

c. Olefin menjadi paraffin dan aromatik.

4C6 H 12 3C6 H 14 + C6 H 6
Page 42
 REAKSI YANG TERJADI
4. Alkyl grup transfer/transalkylation.
C6 H 4 (C6 H 4) C6 H 12 + Cm H 2 m + Cp H 2 p

5. Cyclisasi olefin menjadi naphthene.

C7 H 1 4 CH 3-cyclo-C6 H 11

66.. D ealkyllasi.
Dealky asi.
Iso-C3H 7-C6H 5 C6H 6 + C 3H 6

7. Dehydrogenasi.
n-C8H 18 C8H 16 + H 2

Page 43
Sumber : Presentasi Grace Davison

Page 44
Page 45
Page 46
 PERALATAN UTAMA
• REACTOR
• REGENERATOR
• CATALYST COOLER
• CO BOILER
• AIR COMPRESSOR
• MAIN AIR BLOWER
• WET GAS COMPRESSOR
• MAIN COLUMN
Page 47
 REAKTOR
FUNGSI
TEMPAT TERJADINYA REAKSI KATALITIS SEBAGAI AKIBAT KONTAK
ANTARA FEED RESIDU DENGAN KATALIS PADA TEMPERATUR TINGGI
SEHINGGA DIHASILKAN PRODUK PRODUK YANG SANGAT BERHARGA
SEPERTI PROPYLENE, LPG & NAPHTHA
Mechanical Data Kondisi Operasi
1st Stage RX ID 9700 mm Feed Inlet Riser Temp : 274 °C max
TL 8000 mm Top RX Temp : 545 °C max
Stripper ID 5200 mm RX Pressure : 1,8 kg/cm2 max
TL 14500 mm Riser Velocity : 14,8 - 15,5 m/s
Riser ID 172 mm Reaction Residence time : 3 - 3,5
3 5 sec
TL 39639 mm Lift Gas : 22.000 KNm3/j max
13 buah single stage cyclone Lift Steam : 15 mt/j max
7 Stage stripper Emergency Steam : 65 mt/j max
8 bh elevated premix feed nozzle Dispersion Steam : 12,5 mt/j max
Stripping Steam : 17 mt/j max
Page 48
Page 49
 REGENERATOR
FUNGSI
TEMPAT DILAKUKAN REGENERASI KATALIS DENGAN CARA MEMBAKAR
COKE YANG TERDAPAT PADA SPENT CATALYST
CATALYST, MEMPERGUNAKAN
UDARA PEMBAKARAN. PADA STAGE PERTAMA DILAKUKAN PARTIAL
COMBUSTION, PADA STAGE KEDUA DILAKUKAN COMPLETE COMBUSTION.

Mechanical Data Kondisi Operasi

Upper RG ID 16200 mm Flue Gas Temperature : 735 °C max
TL 13700
13 00 mm C
Cyclone Temperature : 750 0 °C max
Lower RG ID 8300 mm Upper Dillute Temp : 750 °C max
TL 10500 mm Upper Dense Temp : 750 °C max
20 bh double stage Cyclone Upper RG pressure : 1,6 kg/cm2 max
32 bh Vent Tube (12” dia) Lower Dillute Tempe : 735 °C max
4 bh Fluffing Air Distr Lower Dense Temp : 735 °C max
4 bh Cat Cooler (34,33 k cal/j) Regenerated Cat Temp: 735 °C max
470 bh nozzle 1,1” pd upper dome
525 bh nozzle 1,1” pd lower dome Page 50
Page 51
 MAIN COLUMN

FUNGSI
TEMPAT DILAKUKANNYA PEMISAHAN PRODUK HASIL PERENGKAHAN
BERDASARKAN RENTANG TITIK DIDIHNYA

Internal Equipment Kondisi Operasi

Main Column ID 8.992 mm Over Head Temperature : 130 °C max
T-T Length 45.900 mm Over Head
Ove e d Pressure
essu e : 1,2
, kg/cm2
g/c max
MCB Design Temp 552 °C
Hv Naphtha draw off : 165 - 170 °C
Top Colmn Design Temp 340 °C
LCO Draw off : 235 - 240 °C
Design
g Pressure 2,5
, kg/cm2
g
HCO Draw
D off
ff : 390 - 400 °C
33 Sieve Tray
MCB Circulation : 800 mt/j min
5 bh Disc & Donut Tray
MCB Temperature : 357 °C max
3 buah chimneyy accumulator
MCB PPressure : 1,8
1 8 kg/cm2
k / 2 max
2 bh Pump Around System

Page 52
Page 53
 CATALYST COOLER
FUNGSI

DIPERGUNAKAN UNTUK MENYERAP EKSES PANAS REGENERASI KATALIS

HASIL PEMBAKARAN COKE DI REGENERATOR UNTUK MAMBANGKITKAN HP
STEAM.
FLOW THROUGH BACK MIX

HOT SIDE CATALYST CATALYST

- Inlet
I l t/OOutlet
tl t Temp,
T °C 727 / 643 727 / -
- Inlet Press, kg/cm2 2.2 2.2
- Cat Flow Rate, kg/hr 981.300 -
- Lining ID,
ID mm 1 860
1.860 1 860
1.860
COLD SIDE CIRC HBW CIRC HBW
- Inlet / Outlet Temp, °C 258 / 258 258 / 258
- Outlet
O Press, kg/cm2
/ 2 4
45,5 4
45,5
- HBW Inlet Flow Rate, kg/hr 1.073.076 626.689
- Tube length / diameter. 6.160 mm / 3” Page6.160
54 mm / 3”
Page 55
 MAIN AIR BLOWER
FUNGSI

MENSUPLAI UDARA YANG DIPERLUKAN UNTUK PEMBAKARAN COKE PADA

UPPER DAN LOWER REGENERATOR.

DRIVER COMPRESSOR
Full Condensing Steam turbine Axial compressor
Manufacture EBARA model 2SNV-
2SNV-11 Manuf MAN-
MAN-GHH model AG110/10
Speed 3.680 rpm (rated) Inlet Volume 560.558 m3/j
3.475 rpm (normal) Inlet temperature 35 °C
HP Steam 140 mt/j, 41 kg/cm2, 360 °C Inlet pressure 1,0 kg/cm2
Turbine power 31.094 kw Molecul weight 28,4
Disch temperature 190 °C
Disch pressure 3,865 kg/cm2
Power required 27565 kw
Page 56
Page 57
 CO BOILER
FUNGSI
MELAKUKAN PEMBAKARAN GAS CO DENGAN MEMPERGUNAKAN
UDARA MENJADI CO2 DAN MEMANFAATKAN PANAS EKSOTERMIS
YANG DITIMBULKAN UNTUK MAMBANGKITKAN HP STEAM.
COMPRESSOR KONDISI OPERASI
Manufacture Foster Wheller CO gas quant 552.802 – 578.024 kg/hr
Boiler Diameter/Length 5250 / 5800 mm CO ggas temp
p 740 °C
Boiler MCR 106 KW CO Content 2,28 – 4,18 % wt.
Burner Pebody LNG 6.8 Horiz. firing Auxiliary Firing 9,0 – 35,5 MW
Number of burners 6 O2 in Flue Gas 2,0
, %
Burner heat release 2,63 – 17,67 MW Comb Air 133.790 kg/hr
Steam Drum Press 47,7 kg/cm2.
HP Steam pproduct 213 t/hr.
Final Superheater Temp 380 °C.

Page 58
 AIR COMPRESSOR
FUNGSI

MENSUPLAI UDARA FLUIDISASI YANG DIPERGUNAKAN PADA

FLOW THROUGH MAUPUN BACK MIX CATALYST COOLER.

DRIVER COMPRESSOR
Induction Motor Centrifugal compressor
Manufacture ELLIOT Inlet Volume 22.443 NM3/jj
Speed 1.480 rpm Inlet temperature 35 °C
Power 3.000 kw, 3.000 Volt, 717 Amp Inlet pressure 1,0 kg/cm2
Molecul weight 28
Relative humidity 80 %
Disch temperature 125 °C
Disch pressure 8,3 kg/cm2
Power required 2522 kw
Page 59
 WET GAS COMPRESSOR
FUNGSI
MENGKOMPRESI WET GAS DARI OVERHEAD MAIN COLUMN
AGAR MUDAH DIPISAHKAN ANTARA GAS KERING (OFF GAS) DAN
GAS BASAH (LPG & NAPHTHA) UNTUK TREATMENT LEBIH LANJUT

DRIVER COMPRESSOR
Full condensing Steam turbine Centrifugal compressor
Manufacture SIEMENS Manufactur HITACHI
Speed 4050 rpm (rated) Flow rate 146158 NM3/j
HP Steam flow 87,6 mt/j Inlet temperature 43 °C
HP Steam press 41 kg/cm2 Inlet pressure 1,3 kg/cm2
HP Steam temperature 360 °C Molecul Weight 36,75
Disch temperature 114,8 °C
Disch pressure 17,12 kg/cm2
Power required 15942 kw
Page 60
Page 61
TERIMA KASIH
ATAS
PERHATIANNYA

Page 62
Catalyst

1. Catalyst promote reaction rate without react

with the reactant
2. Catalyst very important function and
determined the y
yield configuration
g and profit
p
3. Catalyst type depends on the refiner objective
4. Catalyst tailor made

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Fresh Catalyst - Parameter
1. MAT (Mi
(Micro Activity)
A i i ) I di
Indicate the
h activity
i i off
fresh catalyst
2. LOI (
(Lost off Ignition)
g ) Indicate the real weight
g
of fresh catalyst
3. APS (Avr. Particle Size Distribution) Indicate
the average size of particle catalyst which is
related to the easiness of catalyst to fluidized
4 SA (Surface Area)
4. Indicate the amount of active
surface area of catalyst can be used
5. PV (Pore Volume) is used to measure the availability
of catalyst side. High PV high activity
6. AI (Attrition Index) indicate the hardness of the
catalyst and this parameter is related to the erosion
rate of internal RG -RX

Page 64
Equilibrium Catalyst - Parameter

1. MAT (Micro Activity) Indicate the activity of E-

y
catalyst
2. Metal Level Indicate the amount (ppm) of
metal content in the E-Cat
3. APS (Avr. Particle Size Distribution) Indicate
the average size of particle catalyst of E-Cat
4. SA (Surface Area) Indicate the reduction rate of
active surface area of catalyst after having used
5. PV (Pore Volume) indicate the effect of
hydrothermal to the catalyst

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Acrobat Document

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