Genie Z80 60 Parts Manual

Serial Number Range
Z-80/60 from SN Z8003-101 to

Z8016-5829
and from Z8016H-5830
Part No. 88618

Rev G2
April 2016
April 2016
2 Z-80/60 Part No. 88618

April 2016
How to Read Your Serial Number
Part No. 88618 Z-80/60 3

April 2016
Table of Contents
301.3 Hydraulic and Fuel Tanks - Gasoline/LPG Models (from

This manual is updated frequently. If you have a SN 3201).............................................................................60
printed manual, you can keep it up to date by 302.1 Turntable Rotator and Hydraulic Rotary Coupler
downloading new figures from the Genie website at Installation...........................................................................64
www.genielift.com. For the most up-to-date parts
303.1 Ground Control Box - View 1.....................................70
information, visit the Parts Lookup System on the
Genie website at www.genielift.com. 303.2 Ground Control Box - View 2.....................................74
304.1 Ground Controls Box (Perkins 404F-22T and Deutz TD
2.9L4) - View 1.....................................................................76
How to Read Your Serial Number..........................................3 304.2 Ground Controls Box (Perkins 404F-22T and Deutz TD
Parts Stocking List.................................................................7 2.9L4) - View 2.....................................................................78
How to Order Parts................................................................8 305.1 Turntable Covers........................................................80
Service Parts Fax Order Form...............................................9 306.1 Turntable Components, Engine Side.........................82
307.1 Turntable Components - Relay Panel (to SN 338).....84
307.2 Turntable Components - Relay Panel (from SN
Electronic Version 339).....................................................................................86
Click on any page number to view the figure. 400 Engine Components
401.1 Perkins 704-30 Engine - View 1 (to SN 328).............88
001 Parts Stocking List
001.1 Parts Stocking List.....................................................10 403.1 Perkins 704-30 Engine - View 3 (to SN 328).............92
100 Decals 405.1 Perkins 804D-33 Engine - View 1 (from SN 329)......96
101.1 Decals with Word, Hydraulic Tank Side / Non-Steer 406.1 Perkins 804D-33 Engine - View 2 (from SN 329)......98
End......................................................................................14
407.1 Perkins 804D-33 Engine - View 3 (from SN 329).....100
102.1 Decals with Word, Engine Side / Steer End...............16
408.1 Perkins 404F-22T Engine - View 1..........................102
103.1 Decals with Word, Booms..........................................18
104.1 Decals with Word, Platform........................................20
105.1 Decals with Symbols, Hydraulic Tank Side / Non-Steer
End......................................................................................22 411.1 Perkins 404F-22T Engine - View 4..........................108
106.1 Decals with Symbols, Engine Side / Steer End.........24 412.1 Deutz F4L-913 Engine - View 1 (to SN 338)............110
107.1 Decals with Symbols, Booms....................................26 413.1 Deutz F4L-913 Engine - View 2 (to SN 338)............112
108.1 Decals with Symbols, Platform..................................28 414.1 Deutz F4L-913 Engine - View 3 (to SN 338)............114
415.1 Deutz F4L-913 Engine - View 4 (to SN 338)............116
200 Drive Chassis Components 416.1 Deutz BF4L-2011 / TD2011-L04i Engine - View 1 (from
201.1 2WD Steer Axle Linkage...........................................30 SN 339).............................................................................118
202.1 4WD Steer Axle Linkage (to SN 3225)......................32 417.1 Deutz BF4L-2011 / TD2011-L04i Engine - View 2 (from
202.2 4WD Steer Axle Linkage (from SN 3226)..................36 SN 339).............................................................................122
203.1 Front Steer Axle (to SN 3225)...................................38 418.1 Deutz TD 2.9L4 Engine - View 1..............................124
203.2 Front Steer Axle (from SN 3226)...............................40 419.1 Deutz TD 2.9L4 Engine - View 2..............................126
204.1 Axle Installation.........................................................42 420.1 Deutz TD 2.9L4 Engine - View 3..............................128
205.1 Drive Chassis and Axle Counterweights....................46 421.1 Deutz TD 2.9L4 Engine - View 4..............................130
206.1 Drive Hub Assembly with Brake - Type 1 (from SN 422.1 GM 3.0L EFI Engine - View 1..................................132
3226)...................................................................................48 423.1 GM 3.0L EFI Engine - View 2..................................136
207.1 Drive Hub Assembly with Brake - Type 2 (from SN 424.1 Ford LRG-425 EFI Engine - View 1.........................138
3156)...................................................................................50 425.1 Ford LRG-425 EFI Engine - View 2.........................142
426.1 Ford LRG-425 EFI Engine - View 3.........................144
300 Turntable Components
427.1 Ford LRG-425 EFI Engine - View 4.........................146
301.1 Hydraulic and Fuel Tanks..........................................52
428.1 Continental TME-27 Engine - View 1.......................148
301.2 Hydraulic and Fuel Tanks - Gasoline/LPG Models (from
SN 966 to 3200)..................................................................56 429.1 Continental TME-27 Engine - View 2.......................152
4 Z-80/60 Part No. 88618

April 2016
Table of Contents (continued)
430.1 Continental TME-27 Engine - View 3.......................156 800 Accessories

431.1 Engine Tray and Battery..........................................160 801.1 Alarm and Beacon Package, Driving Lights............246
802.1 Platform Options......................................................248
500 Boom Components 803.1 Ground and Platform Control Box Covers...............252
501.1 Primary and Secondary Lift Cylinders and Linkage.162
804.1 Hostile Environment Package - Primary and Secondary
502.1 Primary Boom and Cable Track - View 1.................164 Boom Wipers.....................................................................254
503.1 Primary Boom and Cable Track - View 2.................166 805.1 Hostile Environment Package - Turntable................256
504.1 Secondary Boom.....................................................168 806.1 Hostile Environment Package - Cylinder Bellows.....258
505.1 Jib Boom and Platform Rotator...............................170 807.1 Hostile Environment Package - Engine Air Cleaners.260
506.1 Riser Hose Bulkhead Mount....................................174 807.2 Engine Air Cleaners (Perkins 404F-22T and Deutz TD
2.9L4)................................................................................262
600 Platform Components 808.1 Panel Cradle Option................................................264
601.1 Platform Installation.................................................176
809.1 Platform Overload - European Models....................266
602.1 Platform Controls - View 1 (to SN 4591)..................180
810.1 Belt Driven Generator Option - View 1 (to SN 3139).268
603.1 Platform Controls - View 2 (to SN 4591)..................182
811.1 Belt Driven Generator Option - View 2 (to SN 3139).272
604.1 Toggle Switch Lid Option (to SN 4591)....................184
812.1 Air Line to Platform..................................................274
605.1 Platform Controls (from SN 4592)...........................186
813.1 Welder Option - Hydraulic Generator, Chassis
605.2 Platform Controls, Perkins 404F-22T and Deutz Components......................................................................276
TD2.9L4.............................................................................190
814.1 Welder Option, Hoses and Fittings..........................280
606.1 Joysticks (to SN 1166).............................................192
815.1 Welder Option, Platform Components.....................282
606.2 Joysticks (from SN 1167).........................................194
816.1 Hydraulic Generator Option, Continental TME-27 Engine
(to SN 3139)......................................................................284
700 Hydraulic Components
817.1 Hydraulic Generator Option, Continental TME-27 Engine,
701.1 2WD Traction Manifold.............................................196
Hoses and Fittings (to SN 3139).......................................286
702.1 2WD Steer/Oscillate Manifold (to SN 989)..............198
818.1 Hydraulic Generator Option (MTE) (from SN 3140).288
702.2 2WD Steer/Oscillate Manifold (from SN 990)..........200
819.1 Hydraulic Generator Option (MTE), Hoses and Fittings
703.1 4WD Traction Manifold.............................................202 (from SN 3140)..................................................................290
704.1 4WD Steer/Oscillate Manifold (to SN 989)..............204 820.1 Cold Start Package (to SN 4370)............................292
704.2 4WD Steer/Oscillate Manifold (from SN 990)..........208 820.2 Cold Start Package (from SN 4371)........................294
705.1 Function Manifold - View 1.......................................212 821.1 Half-Mesh and Pipe Cradle Options........................296
706.1 Function Manifold - View 2.......................................214 822.1 Spare LPG Tank Carrier Option...............................298
707.1 Platform Manifold (to SN 3025)...............................218 823.1 Operators Protection Alarm.....................................300
707.2 Platform Manifold (from SN 3026)...........................220 824.1 Aircraft Protection Package, Standard (from SN 2463 to
708.1 Platform Rotate Manifold.........................................222 4800).................................................................................302
709.1 Remote Pilot Manifold (to SN 2674)........................224 825.1 Aircraft Protection Package, Deluxe (from SN 2463 to
710.1 Pumps.....................................................................226 4800).................................................................................304
711.1 Hydraulic Hoses and Fittings - Steer System..........228 825.2 Aircraft Protection Package (from SN 4801)............306
712.1 Hydraulic Hoses and Fittings - Drive System, 2WD 826.1 Operator Protection Structure (from SN 142)..........308
Models...............................................................................230 827.1 Traveling Fall Arrest Anchor System........................310
713.1 Hydraulic Hoses and Fittings - Drive System, 4WD
Models (to SN 538)............................................................232
Indices
Part Number Index.............................................................312
713.2 Hydraulic Hoses and Fittings - Drive System, 4WD
Part Description Index.......................................................322
Models (from SN 539 to 957)............................................234
713.3 Hydraulic Hoses and Fittings - Drive System, 4WD Cross References
Models (from 958).............................................................236 Fittings Cross Reference...................................................338
714.1 Hydraulic Hoses and Fittings - Turntable
Components......................................................................238
715.1 Hydraulic Hoses and Fittings - Boom Components..242
Part No. 88618 Z-80/60 5

April 2016
Notes
6 Z-80/60 Part No. 88618

April 2016
Parts Stocking List
Part No. 88618 Z-80/60 7

April 2016
How To Order Parts
8 Z-80/60 Part No. 88618

April 2016
Fax Order Form
Part No. 88618 Z-80/60 9

001 Parts Stocking List April 2016
001.1 Parts Stocking List
10 Z-80/60 Part No. 88618

April 2016 001 Parts Stocking List
Item Part No. Description Qty. Item Part No. Description Qty.
-- 1268 PAINT,AEROSOL,GENIE GRAY*** 6 62420 FILTER,AIR***

12-ounce spray paint Perkins 404F-22T Models
-- 1484 PAINT,AEROSOL,BRIGHT BLUE*** -- 1253750 V-belt (air pump)
12-ounce spray paint Perkins 404F-22T Models
-- 28750 O-RING KIT,FIELD SVC,ALL PROD* -- 62421 FILTER,FUEL,PERKINS
O-ring kit, SAE Perkins 404F-22T Models
-- 32150 PAINT,WET,GENIE BLUE (1 GL)** -- 62433 FILTER,ELEMENT,30 MIC,75020
1-gallon Perkins 404F-22T Models
-- 32151 PAINT,WET,GENIE GRAY (1 GL)** -- 89765 BELT, V (PERKINS 404)
1-gallon Perkins 404F-22T Models
-- 33994 PLUG AND CAP KIT-SERVICE,37 ** -- 94762 OIL FILTER - PERKINS
Plug and cap kit, SAE Perkins 404F-22T Models
-- 49612 O-RING KIT (ORFS FITTINGS) 7 62425 FILTER,AIR CLEANER,
O-ring kit, Parker SUPERBOOM
-- 60536 FUSE,20 AMP,MAXI Deutz F3L-913 Models; to SN 338
(refer to figure 307.1) -- 62430 FILTER,OIL, DEUTZ F4L913
-- 66399 GREASE,DIELECTRIC 4 OZ** Deutz F3L-913 Models; to SN 338
-- 90319 SENTRY SEAL -- 62431 BELT,V, BLOWER, DEUTZ F4L913

Deutz F3L-913 Models; to SN 338
-- 93500 PARKER DIGITAL PRESSURE
GAUGE -- 75484 FILTER,FUEL/WATER SEPARATOR
Deutz F3L-913 Models; to SN 338
-- 94327 FUSE,30 AMP
(refer to figure 307.1) 8 62425 FILTER,AIR CLEANER,
SUPERBOOM
1 27581 MANUAL,AEM SAFETY Deutz BF4L-2011 / TD2011-L04i
-- 31779 MANUAL,RESPON,A92.5 BOOM Models; from SN 339
2 60857 FILTER,ELEMENT,BETA(5)=1000 -- 102589 V-BELT, DEUTZ F4L2011
All Models Deutz BF4L-2011 / TD2011-L04i
Models; from SN 339
3 61326 FILTER ELEMENT,10 MICRON,60508
All Models -- 29560 FILTER,FUEL/WTR SEP, DTZ 1008
Deutz BF4L-2011 / TD2011-L04i
4 62420 FILTER,AIR***
Models; from SN 339
Perkins 704-30 Models; to SN 328
-- 49924 FILTER,OIL,DEUTZ F4L1011F
-- 62421 FILTER,FUEL,PERKINS
Deutz BF4L-2011 / TD2011-L04i
Models; from SN 339
-- 62422 FILTER,OIL,PERKINS 704-30 (BB)
9 62425 FILTER,AIR CLEANER,
SUPERBOOM
-- 62423 BELT,V KIT, PERKINS 704-30 Deutz TD 2.9L4 Models
-- 1253748 V-belt (alternator & water pump)
5 62420 FILTER,AIR*** Deutz TD 2.9L4 Models
Perkins 804D-33 Models; from SN 329
-- 1253750 V-belt (air pump)
-- 101613 ELEMENT,OIL FILTER,PERKINS*** Deutz TD 2.9L4 Models
-- 214228 FILTER, DEUTZ 2.9, FUEL
-- 101614 ELEMENT,FUEL/WATER Deutz TD 2.9L4 Models
SEPARATOR
-- 236260 PRE-FILTER,FUEL,DEUTZ
Deutz TD 2.9L4 Models
-- 102534 V-BELT, PERKINS 804C-33
-- 49924 FILTER,OIL,DEUTZ F4L1011F
Deutz TD 2.9L4 Models
Part No. 88618 Z-80/60 11

001 Parts Stocking List April 2016

(continued)
Item Part No. Description Qty.
10 62420 FILTER,AIR***
GM 3.0L EFI Models
-- 65620 PCV VALVE-GM 3.0L ENGINE
GM 3.0L EFI Models
-- 65621 BELT-FAN, GM 3.0L ENGINE
GM 3.0L EFI Models
-- 65622 SPARK PLUG-GM 3.0L ENGINE
GM 3.0L EFI Models
-- 65623 FILTER-OIL,GM 3.0L ENGINE
GM 3.0L EFI Models
-- 65626 FILTER-FUEL, GM 3.0L ENGINE
GM 3.0L EFI Models
-- 65627 FILTER-LPG, GM 3.0L ENGINE
GM 3.0L EFI Models
11 52179 FILTER, FUEL LRG 425/423 EFI
Ford LRG-425 Models
-- 106490 SPARK PLUG, FORD LRG425
Ford LRG-425 Models
-- 28656 FILTER,OIL,FORD
Ford LRG-425 Models
-- 33957 VALVE,PCV-FORD LRG***
Ford LRG-425 Models
-- 52580 BELT,SERPENTINE,LRG425 EFI***
Ford LRG-425 Models
-- 58967 FUEL PRESSURE REG,425EFI***
Ford LRG-425 Models
-- 77295 FILTER ELEMENT,AIR,NOLFF LPG
Ford LRG-425 Models
12 111797 FILTER, GAS, SAE J2044 FITTING
Continental TME-27 Models
-- 111914 REGULATOR,FUEL PRESS. TME27
-- 111917 OIL FILTER,TME 2.7L ENGINE
-- 62420 FILTER,AIR***
12 Z-80/60 Part No. 88618

April 2016 001 Parts Stocking List

(continued)
This Page Intentionally Left Blank
Part No. 88618 Z-80/60 13

100 Decals April 2016
101.1 Decals with Word, Hydraulic Tank Side / Non-Steer End
14 Z-80/60 Part No. 88618

April 2016 100 Decals
101.1 Decals with Word, Hydraulic Tank Side / Non-Steer End
1 25994 DECAL, NOTICE, SHUTOFF 20 74692 HYD. FLUID, FIRE

VALVES...........................................1 RES.QUINTOLUB**.........................1
2 27205 DECAL,ARROW YELLOW LRG Option, hydraulic oil
9".....................................................1 21 82161 DECAL,ENGINE
3 27206 DECAL,TRIANGLE,BLUE...............1 SPEC,PERKINS***..........................1
Option, hydraulic oil
4 27207 DECAL,TRIANGLE,YELLOW..........1
22A 82269 DECAL,GROUND CONTROL
5A 27564 DECAL,DANGER,ELEC.HAZ.STAY PANEL,Z80......................................1
CLR.................................................1 to SN 3910
to SN 2448
22B 230986 DECAL, GROUND CONTROL
5B 114390 DECAL,DANGER,ELECT Z80..................................................1
HAZARD***......................................1 from SN 3911
from SN 2449
22C 230987 DECAL, SERVICE RECOVERY
6 28158 DECAL,LABEL,UNLEADED GAS SWITCH..........................................1
ONLY...............................................1 from SN 3911
Option, fuel
23 82296 DECAL, NOTICE TIRE SPECS.......2
7 28159 DECAL,DIESEL...............................1 (foam filled)
Option, fuel
24 82366 SCREW,HHF,1/4-20X.75,8,ZAG......1
8 28160 DECAL,LABEL,LIQUID Option, hydraulic oil
PROPANE.......................................1
Option, LPG tank 25 82989 KUBOTA OIL FILTER.......................2
(hi-floatation)
9 28174 DECAL,POWER TO PLATFORM
230V................................................1 26 97875 DECAL,WARN.WELD LINE
INST.WORD....................................1
10 28235 DECAL,POWER TO PLATFORM Option, weld cable line
115V................................................1
27A 97890 DECAL,DANGER,GEN SAFETY
11 38149 DECAL,LABEL,PATENTS................1 RULES.............................................1
(US Only) from SN 101 to 2448
12 43595 DECAL,DANGER,TIP-OVER,TIRES***.2 27B 114389 DECAL,DANGER,GENERAL
(foam filled) SAFETY...........................................1
13 44981 DECAL,LABEL,AIRLINE 110 PSI.....1 from SN 2449
Option, airline to platform 28 114166 DECAL,LABEL,TRANSPORT
14 52865 DECAL,ANNUAL INSP***................1 DIAGRAM........................................1
(US Only) 29 114258 DECAL,DANGER,NO SMOKING.....1
15 52966 DECAL,COSMETIC,4 X 2...............1 30 133278 DECAL,LOW/ULTRA LOW SULFR
Option, drive FUEL...............................................1
16 52967 DECAL,COSMETIC,4 X 4...............1 (Deutz - from SN 2178) (perkins - from
Option, drive SN 2025)
17A 65269 DECAL,NOTICE,OPERATING 31 133400 DECAL,LABEL,WHEEL LOAD
INST.................................................1 Z80***..............................................2
ANSI to SN 800 32 226518 DECAL,INST,OPER
17B 1000238 DECAL, NOTICE, OPERATING INST,Z80,AUS.................................1
INST.................................................1 AUS
ANSI from SN 801
18 65278 DECAL,CAUTION,NO STEP...........2
19 72999 DECAL,LABEL,UCON
HYDROLUBE..................................1
Option, hydraulic oil
Part No. 88618 Z-80/60 15

102.1 Decals with Word, Engine Side / Steer End
16 Z-80/60 Part No. 88618

102.1 Decals with Word, Engine Side / Steer End
1 27204 DECAL,ARROW BLUE....................1 16A 82204 DECAL,DANGER,HIGH

2 27206 DECAL,TRIANGLE,BLUE...............1 VOLTAGE.........................................1
to SN 328
16B 97576 DECAL,EXPLOSION HAZARD.......1
4A 27564 DECAL,DANGER,ELEC.HAZ.STAY from SN 329 to 2177
CLR.................................................1
to SN 2448 16C 128953 DECAL,ENGINE
SPEC,DEUTZ,TD2011....................1
4B 114390 DECAL,DANGER,ELECT from SN 2178
HAZARD***......................................1
from SN 2449 17 82237 DECAL,DANGER,HIGH
VOLTAGE.........................................2
5A 28164 DECAL,NOTICE,HAZARDOUS Option, welder generator
MAT'LS*...........................................1
to SN 2448 18 82296 DECAL, NOTICE TIRE SPECS.......2
(foam filled)
5B 31788 DECAL,DANGER,BATTERY
SAFETY***......................................1 19 82312 DECAL,COSMETIC,Z80..................1
from SN 2449 20A 82403 DECAL, RELAY & FUSE PANELS...1
6 28174 DECAL,POWER TO PLATFORM to SN 328
230V................................................1 20B 97592 DECAL, LABEL,FUSE RELAY
Option PANEL.............................................1
7 28175 DECAL,COMPARTMENT from SN 329 to SN 995
ACCESS..........................................1 20C 122066 DECAL, RELAY & FUSE PANELS...1
8 28235 DECAL,POWER TO PLATFORM from SN 996 to 2439
115V................................................1 20D 122864 DECAL, RELAY & FUSE PANELS...1
Option from SN 2440
9 31060 DECAL,DANGER DO NOT ALTER 21 82989 KUBOTA OIL FILTER.......................2
SWTC..............................................1 (hi-floatation)
10 43595 DECAL,DANGER,TIP-OVER,TIRES***.2 22 97602 DECAL,NOTICE,PERKINS ENG
(foam filled) SPEC*.............................................1
11 65278 DECAL,CAUTION,NO STEP...........2 23 111878 DECAL,FUSE AND RELAY
12 72053 DECAL,LABEL,STARTER TME27.............................................1
BATTERY.........................................1 continental engines only
Option, generator 24 111896 DECAL,ENG.SPECS,CONTINENTAL.1
13 72168 DECAL,LABEL,CONTROLS continental engines only
BATTERY.........................................1 25 114166 DECAL,LABEL,TRANSPORT
Option, battery DIAGRAM........................................1
14 72169 DECAL,LABEL,PETRO 26 114236 DECAL,LABEL,CB SYMBOL..........1
CANADA***......................................1 Option, circuit breaker
Option, battery 27 133400 DECAL,LABEL,WHEEL LOAD
15A 82202 DECAL,NOTICE,DEUTZ ENG Z80***..............................................2
SPEC...............................................1
to SN 328
15B 97758 DECAL,WARN.WELD LINE
INST.WORD....................................1
from SN 329 to 2024
15C 122627 DECAL,T3 ENGINE
SPEC.PERKINS..............................1
from SN 2025
Part No. 88618 Z-80/60 17

103.1 Decals with Word, Booms
18 Z-80/60 Part No. 88618

103.1 Decals with Word, Booms
1 28161 DECAL,WARN,CRUSH HAZARD

HAND..............................................3
2 28181 DECAL,WARN,FALL HAZARD........1
3 31060 DECAL,DANGER DO NOT ALTER
SWTC..............................................3
4 82268 DECAL,COSMETIC,GENIE
Z-80/60............................................1
5 82314 DECAL,DANGER,TIP-OVER...........1
6 82384 DECAL, LABEL, PBAS VOLTAGE....1
Part No. 88618 Z-80/60 19

104.1 Decals with Word, Platform
20 Z-80/60 Part No. 88618

104.1 Decals with Word, Platform
1 28165 DECAL,INSTRUCT,FOOTSWITCH 16B 233131 DECAL, PLATFORM CONTROL

OPER..............................................1 PANEL.............................................1
2 28174 DECAL,POWER TO PLATFORM from SN 4592
230V................................................1 17A 82308 DECAL,CONTROL PANEL PROT
3 28176 DECAL,LABEL,MANUAL NOT 82281...............................................1
HERE...............................................1 to SN 4591 top clear protection for the
platform box decal
PLAT................................................2 17B 1252716 DECAL, PROTECTIVE CONVER,
Z80..................................................1
5 28235 DECAL,POWER TO PLATFORM from SN 4592
115V................................................1
18 82410 DECAL,WARNING,PANEL
6 28236 DECAL,WARN,IMPROPER CRADLE..........................................2
OPERATION....................................1 Option, panel cradle
7 30080 DECAL,NOTICE,MAX LOAD 500 19 82422 DECAL,PATCH,DRIVING LIGHT.....1
LBS..................................................1 Option, Worklights
8A 33952 DECAL,DANGER,TILT ALARM.......1 20 82862 DECAL,FIRE EXTINGUISHER.......1
to SN 2448 Option, welder
8B 133236 DECAL,DANGER,TIPOVER,TILT 21 97579 DECAL,DANGER,TIP-OVER,WELDER**.1
135*.................................................1 Option, welder
from SN 2449
22 97815 DECAL,LABEL,LOWER MIDRAIL....1
9 40434 DECAL,LANYARD ANCHORAGE
POINT..............................................8 23 97875 DECAL,WARN.WELD LINE
INST.WORD....................................1
10 44981 DECAL,LABEL,AIRLINE 110 PSI.....1 Option, weld cable line
Option, airline to platform
24 97887 DECAL,INSTR,MAX SIDE
11 44986 DECAL,INSTR,SIDE FRC,ANSI........................................1
FRC/WIND,AUS...............................1 (ANSI/CSA)
(AUS)
25A 97890 DECAL,DANGER,GEN SAFETY
12A 46468 DECAL,FUNCTION OVERRIDE.....1 RULES.............................................1
Option, aircraft protection from SN from SN 101 to 2448
2463 to SN 5513
25B 114389 DECAL,DANGER,GENERAL
12B 133163 DECAL,FUNCTION OVERRIDE.....1 SAFETY...........................................1
Option, aircraft protection from SN from SN 2449
5514
26 226518 DECAL,INST,OPER
13A 65269 DECAL,NOTICE,OPERATING INST,Z80,AUS.................................1
INST.................................................1 AUS
ANSI to SN 800
27 T112773 TAPE, PROTECTIVE MASK............2
13B 1000238 DECAL, NOTICE, OPERATING from SN 2992
INST.................................................1
ANSI from SN 801
14 72875 DECAL,WARNING,PIPE
CRADLE,BOOM..............................2
Option, pipe cradle
15 82237 DECAL,DANGER,HIGH
VOLTAGE.........................................2
Option, welder
16A 82281 DECAL,PLAT CONTROL
PANEL,Z80......................................1
to SN 4591
Part No. 88618 Z-80/60 21

105.1 Decals with Symbols, Hydraulic Tank Side / Non-Steer End
22 Z-80/60 Part No. 88618

105.1 Decals with Symbols, Hydraulic Tank Side / Non-Steer End
1 27205 DECAL,ARROW YELLOW LRG 17 82671 DECAL,LABEL,WELD LINE

9".....................................................1 INST,SYM........................................1
2 27206 DECAL,TRIANGLE,BLUE...............1 Option, weld cable
3 27207 DECAL,TRIANGLE,YELLOW..........1 18 82924 DECAL,CAUTION,SHUTOFF

VALVES**........................................1
4 28158 DECAL,LABEL,UNLEADED GAS to SN 2448
ONLY...............................................1
Option, fuel 19 82990 DECAL,LABEL,TIRE
PRESS,HIFLOAT.............................2
5 28159 DECAL,DIESEL...............................1 (hi-floatation)
Option, fuel
20 114166 DECAL,LABEL,TRANSPORT
6 28160 DECAL,LABEL,LIQUID DIAGRAM........................................1
PROPANE.......................................1
Option, LPG Tank 21 114249 DECAL,LABEL,TIPOVER,TIRES,SYMB.2
from SN 2449
230V................................................1 22 114251 DECAL,LABEL,NO
SMOKING,SYMB............................1
115V................................................1 23 133400 DECAL,LABEL,WHEEL LOAD
Z80***..............................................2
9 44981 DECAL,LABEL,AIRLINE 110 PSI.....1
10 52966 DECAL,COSMETIC,4 X 2...............1
Option, drive
11 52967 DECAL,COSMETIC,4 X 4...............1
Option, drive
12A 82246 DECAL,LABEL,113 DB***...............1
(CE Only) to SN 2510
12B 133411 DECAL,LABEL,106 DB***...............1
(CE Only) from SN 2511
13A 82269 DECAL,GROUND CONTROL
PANEL,Z80......................................1
to SN 3910
13B 230986 DECAL, GROUND CONTROL
Z80..................................................1
from SN 3911
13C 230987 DECAL, SERVICE RECOVERY
SWITCH..........................................1
from SN 3911
14A 82544 DECAL,DANGER,ELEC.HAZ.STAY
CLR.................................................1
to SN 2448
14B 133067 DECAL,DANGER,ELEC.HAZ.STAY
CLR.................................................1
from SN 2449
15A 82607 DECAL,CAUTION,NO STEP***.......2
to SN 2448
15B 65278 DECAL,CAUTION,NO STEP...........2
from SN 2449
16 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................1
Part No. 88618 Z-80/60 23

106.1 Decals with Symbols, Engine Side / Steer End
24 Z-80/60 Part No. 88618

106.1 Decals with Symbols, Engine Side / Steer End
1 27204 DECAL,ARROW BLUE....................1

2 27206 DECAL,TRIANGLE,BLUE...............1
230V................................................1
Option
115V................................................1
Option
6 82312 DECAL,COSMETIC,Z80..................1
7 82473 DECAL,SYMBOL-COMP
ACCESS..........................................1
8 82481 DECAL,SYMBOL-BATTERY
SAFETY...........................................1
from SN 2449
9A 82544 DECAL,DANGER,ELEC.HAZ.STAY
CLR.................................................1
to SN 2448
9B 133067 DECAL,DANGER,ELEC.HAZ.STAY
CLR.................................................1
from SN 2449
10A 82607 DECAL,CAUTION,NO STEP***.......2
to SN 2448
10B 65278 DECAL,CAUTION,NO STEP...........2
from SN 2449
11 82990 DECAL,LABEL,TIRE
PRESS,HIFLOAT.............................2
(hi-floatation)
12 114166 DECAL,LABEL,TRANSPORT
DIAGRAM........................................1
13 114236 DECAL,LABEL,CB SYMBOL..........1
(MTE generator option)
14 114249 DECAL,LABEL,TIPOVER,TIRES,SYMB.2
from SN 2449
15 133400 DECAL,LABEL,WHEEL LOAD
Z80***..............................................2
Part No. 88618 Z-80/60 25

107.1 Decals with Symbols, Booms
26 Z-80/60 Part No. 88618

107.1 Decals with Symbols, Booms
1 82268 DECAL,COSMETIC,GENIE
Z-80/60............................................1
2 82472 DECAL,WARNING,CRUSHING
HAZARD..........................................3
3 114247 DECAL,LABEL,FALL HAZARD***....1
4 114252 DECAL,LABEL,TIP OVER LMT
SWTCH...........................................4
Part No. 88618 Z-80/60 27

108.1 Decals with Symbols, Platform
28 Z-80/60 Part No. 88618

108.1 Decals with Symbols, Platform
1 28174 DECAL,POWER TO PLATFORM 16 97815 DECAL,LABEL,LOWER MIDRAIL....1

230V................................................1 17 114248 DECAL,LABEL,TIPOVER,TILT AL
2 28235 DECAL,POWER TO PLATFORM SY....................................................1
115V................................................1 from SN 2449
3 40434 DECAL,LANYARD ANCHORAGE 18 T112773 TAPE, PROTECTIVE MASK............2
POINT..............................................8 from SN 2992
4 44981 DECAL,LABEL,AIRLINE 110 PSI.....1
5A 82281 DECAL,PLAT CONTROL
PANEL,Z80......................................1
to SN 4591
5B 233131 DECAL, PLATFORM CONTROL
PANEL.............................................1
from SN 4592
6A 82308 DECAL,CONTROL PANEL PROT
82281...............................................1
top clear protection for the platform
box decal, to SN 4591
6B 1252716 DECAL, PROTECTIVE CONVER,
Z80..................................................1
from SN 4592
7 82422 DECAL,PATCH,DRIVING LIGHT.....1
Option, worklights
8 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................1
9A 82545 DECAL,DANGER,MAX LOAD 227
KG**.................................................1
to SN 2448
9B 82601 DECAL,LABEL,MAX
CAPACITY***...................................1
from SN 2449
PLAT................................................2
11 82577 DECAL,PLATFORM OVERLOAD
PATCH.............................................1
(CE) Option
12 82602 DECAL,DANGER,MAX SIDE
FRC,667N........................................1
ANSI
13 82603 DECAL,DRIVE ENABLE
PATCH***.........................................1
14 82604 DECAL,DANGER,SIDE FRC
400N................................................1
CE
15 82671 DECAL,LABEL,WELD LINE
INST,SYM........................................1
Option, weld cable
Part No. 88618 Z-80/60 29

200 Drive Chassis Components April 2016
201.1 2WD Steer Axle Linkage
30 Z-80/60 Part No. 88618

April 2016 200 Drive Chassis Components
201.1 2WD Steer Axle Linkage
1 6090 SCREW,HHC,1/4-20 X .75 26 107864 KIT,SERVICE,STEER

2 6356 WASHER,LOCK,.25 SENSOR,Z80..................................1
complete, (calibration required after
3 6638 WASHER,FLAT,USS,1/4"Y replacement)
4 59370 CYLINDER,STEER.........................2 -- 107862 KIT,SERVICE,STEER SENSOR
-- 88349 SEAL KIT,STEER CYL*** (calibration required after replacement)
5 88226 SPINDLE,STEER YOKE LH,2WD....1 -- 49817 SCREW,PHILLIPS,PHM,10-32 X1.25
-- 25817 BEARING,1.00IDX1.25ODX1.00L -- 60440 CONN,RECEP 3 WAY, 14-18GA
6 27698 BEARING,2.50IDX2.75ODX2.00L....2 -- 60441 LOCK,RECEP 3 WAY,14-18GA
7 82908 FRONT STEER AXLE ASSY. Z80....1 -- 60609 COVER,STEERING SENSOR
-- 119620 BEARING,1.75IDX2.00ODX1.50L -- 60746 BUSHING, STRAIN RELIEF, 1"
8 60555 WASHER,THRUST 5 X 1.81 BRONZE -- 75631-3700 HOSE,AIR 3/8
9 8255 SCREW,HHC,3/8-16 X .75 -- 75632-300 TUBING,HEAT SHRINK THICK .75
10 6021 WASHER,LOCK,.375 -- 83130 TERM,NI PIN,S&F,16-18GA,BULK
11 45226 ROD END,.375 X 3.69.....................2
12 88067 PIN,1.75" OD X 4.25........................2
13 119620 BEARING,1.75IDX2.00ODX1.50L....4
14 94794 SEAL,GREASE...............................2
15 94793 BEARING,INNER CONE.................2
16 34127 NUT,LUG,3/4-16 X 7/8 RADIUS.....20
17 Ref. Wheel and Tire Assembly (refer
to 202.1)
18 34627 NUT,SPINDLE,2.00-12....................1
-- 34628 PIN,COTTER,.375 X 3.5
19 94795 CAP,DUST.......................................2
20 34626 WASHER,FLAT,2.0 X 4.5 X .25
21 94796 BEARING,OUTER CONE...............2
22 94789 HUB ASSY W/RACES.....................2
-- 73076 HUB RACE,INNER
-- 94791 HUB RACE,OUTER
-- 94792 STUD,WHEEL,3/4-16
23 88225 SPINDLE,STEER YOKE RH,2WD....1
bearings included
-- 25817 BEARING,1.00IDX1.25ODX1.00L
24 88066 PIN,1.75" OD X 4.25........................2
to SN 3225
-- 229398 PIN,1.75DIA X 4.0LG
from SN 3226
25 60618 ACTIVATOR,STEER SENSOR........2
-- 60747 SHIM,STEER SENSOR ACTIVATOR
Part No. 88618 Z-80/60 31

202.1 4WD Steer Axle Linkage (to SN 3225)
32 Z-80/60 Part No. 88618

1A 88258 TIRE & WHEEL ASSY,FOAM RH, -- 77806 SEAL KIT,DRIVE MOTOR***
Z80..................................................2 to SN 538
RT, Foam-filled, right 4A 102777 MOTOR,PISTON,2SPD,45CC.........2
-- 88259 TIRE & WHEEL,ASSY,FOAM LH, Z80 from SN 539 to SN 957
RT, Foam-filled, left -- 102155 BEARING,BALL DRIVE SHAFT
1B 101945 TIRE & WHEEL ASSY,FOAM N-M RH from SN 539 to SN 957
RT, Foam-filled, Non-marking, right -- 102160 RING, RETAINING
-- 101944 TIRE & WHEEL ASSY,FOAM N-M LH from SN 539 to SN 957
RT, Foam-filled, Non-marking, left -- 27067 SEAL,SHAFT-SUNDSTRAND***
1C 227806 TIRE & WHEEL ASSY,FOAM RH,Z80 from SN 539 to SN 957
RT, Foam-filled RNU, right -- 72883 SHAFT - OUTPUT (64290)
-- 227807 TIRE & WHEEL,ASSY,FOAM LH, Z80 from SN 539 to SN 957
RT, Foam-filled RNU, left 4B 101070 MOTOR,PISTON,2 SPEED,45CC....2
1D 228800 TIRE & WHEEL ASSY,FOAM N-M LH from SN 958
RT, Foam-filled RNU, Non-marking, -- 106098 SEAL KIT,MOTOR,LC/KC***
left from SN 958
-- 228801 TIRE & WHEEL ASSY,FOAM N-M RH -- 121668 MOTOR,PISTON,2
RT, Foam-filled RNU, Non-marking, SPEED,45CC/18CC
right (high flotation option); from SN 3156
1E 101769 ASSEMBLY,TIRE,445D50/710,RH 5 77527 O-RING, MOTOR,GREEN(81382)...2
RT, Air-filled, Flotation, right; to SN to SN 538
3155
6 102157 O-RING,.070 X .239,VITON 75D
-- 101011 WHEEL,28.00X15.00 from SN 539 to SN 957
for 101769 and 101770 (10 holes
wheel) -- 106117 O-RING,2-010,VITON
from SN 958
-- 101234 TIRE,445D50/710,18PR,OUTRIGGER
for 101769 and 101770 7 102555 O-RING,.103 X 3.737,VITON,75D
from SN 539 to SN 957
-- 101770 ASSEMBLY,TIRE,445D50/710,LH
RT, Air-filled, Flotation, left; to SN -- 106118 O-RING,2-157,VITON***
3155 from SN 958
1F 227772 Z80 HF WHEEL ASSEMBLY,RH 8 73455 SCREW,HHC,5/8-11 X 2.25
RT, Air-filled, Flotation, right; from SN GR8...............................................16
3156 to 3225 to SN 538
-- 101234 TIRE,445D50/710,18PR,OUTRIGGER -- 102790 SCREW,HHC,5/8-11 X 3.25 GRD 8
for 227772 and 227773 from SN 539 to SN 957
-- 226562 Z80 HF WHEEL,28.00 X 15.00 -- 111155 SCREW,FLANGE,HHC,5/8-11X2,GR8
for 227772 and 227773 (11 holes (high flotation option); from SN 3156
wheel) -- 81110 SCREW,HHC,5/8-11 X 2 GRD.8
-- 227773 Z80 HF WHEEL ASSEMBLY,LH from SN 958
RT, Air-filled, Flotation, left; from SN 9 13064 WASHER,FLAT,.625
3156 to 3225 HARDENED..................................16
2 75101 SCREW,SHC,1/2-13 X 1.25,A574....4 (machines from SN 101 to 270 are
required to use two washers p/n 13064
-- 123164 SCREW,FLANGE,1/2-13X1.25,GR 8 per screw p/n 73455)
(high flotation option); from SN 3156
10 81381 WHEEL DRIVE W/BRAKE,60.2:1....2
3 13066 WASHER,FLAT,.5 HARDENED.......4 to SN 538
4 81382 MOTOR,PISTON,2 SPEED,45CC....2 -- 101284 WHEEL STUD, 3/4-16 X 60MM
to SN 538 to SN 538
Part No. 88618 Z-80/60 33


(continued)
-- 102169 O-RING & SHAFT(81381) -- 111363 O-RING,DISCONNECT ROD

to SN 538 (111060)
-- 102170 O-RING, COVER (81381) from SN 958
to SN 538 -- 146494 BEARING KIT
-- 102491 O-RING, DISCONNECT ROD from SN 958
to SN 538 -- 146495 O-RING
-- 102492 O-RING, GEAR RING (81381) from SN 958
to SN 538 -- 226213 END COVER,WHEEL DRIVE ***
-- 102493 SEAL,SHAFT (81381) includes O-ring part 226215; from SN
to SN 538 958
-- 102494 SPRING,DOWEL SLEEVE (81381) -- 226215 END COVER O-RING,WHEEL DRIVE

to SN 538 from SN 958
-- 58280 BOLT,SCREW,WHEEL DRIVE CAP -- 235155 RETAINING RING, OD 8.250

to SN 538 LARGE SNAP RING FOR COVER
-- 74439 COVER,DISCONNECT ROD* -- 237228 KIT,BRAKE PIST & SPRI (111090)

to SN 538 -- 33441 STUD,WHEEL,3/4-16, ( 34115 )
-- 77525 BRAKE DISC, KIT (81381) from SN 958
to SN 538 -- 98692 RING RETAINING
-- 77526 SEAL KIT, BRAKE (81381) snap ring to hold end cover in place,
to SN 538 not included in assy 226213; from SN
958
10A 102778 WHEEL DRIVE
W/BRAKE,59.28:1...........................2 10C 81383 WHEEL DRIVE,2WD 92.5:1............2
from SN 539 to SN 957 (2WD or high flotation option); to SN
868
-- 102535 KIT,BRAKE DISC (102778)
from SN 539 to SN 957 -- 101533 SEAL KIT (81383)
(2WD or high flotation option); to SN
-- 102536 KIT,O-RING (102778) 868
-- 101534 BRAKE DISC KIT (81383)
-- 102557 SEAL KIT,WHEEL HUB (102778) (2WD or high flotation option); to SN
from SN 539 to SN 957 868
-- 102558 BEARING KIT,WHEEL HUB (102778) 10D 102719 WHEEL DRIVE
from SN 539 to SN 957 W/BRAKE,91.97:1...........................2
-- 22811 O-RING,MOTOR TO BRAKE*** (2WD or high flotation option); from
from SN 539 to SN 957 SN 869 to 3155
-- 33441 STUD,WHEEL,3/4-16, ( 34115 ) -- 1111407 Brake Piston and Spring Kit
from SN 539 to SN 957 (2WD or high flotation option); from
SN 869 to 3155
-- 58284 COVER PLATE,WHEEL
DRIVE,HW3*** -- 111158 KIT,CLOSING CAP
from SN 539 to SN 957 (2WD or high flotation option); from
SN 869 to 3155
10B 111090 WHEEL DRIVE
W/BRAKE,57.49:1...........................2 -- 111403 KIT,CLOSING COVER (102719)
from SN 958 (2WD or high flotation option); from
SN 869 to 3155
-- 106122 CAP,DISENGAGE,4HP/4HB***
from SN 958 -- 111404 KIT,PIN (102719)
(2WD or high flotation option); from
-- 111361 SEAL KIT (111090)
SN 869 to 3155
from SN 958
-- 111405 KIT,DISC BRAKE (102719)
-- 111362 BOLT,WHEEL DRIVE CAP(106122)
from SN 958
SN 869 to 3155
34 Z-80/60 Part No. 88618


(continued)
-- 220254 STUD (102711)

SN 869 to 3155
10E 121291 WHEEL DRIVE,86.74:1***
high flotation option (refer to 207.1);
from SN 3156
11 88066 PIN,1.75" OD X 4.25........................2
12 60618 ACTIVATOR,STEER SENSOR........2
13 49819 SCREW,PHILLIPS,PHM,10-32 X .5
14 6607 WASHER,LOCK,#10 PLTD
15 146437 WELDMENT, GUIDE BRACKET.....2
16 Ref. Steer Sensor Assembly
(refer to 201.1)
17 8255 SCREW,HHC,3/8-16 X .75
18 6021 WASHER,LOCK,.375
19 6090 SCREW,HHC,1/4-20 X .75
21 6638 WASHER,FLAT,USS,1/4"Y
Part No. 88618 Z-80/60 35

202.2 4WD Steer Axle Linkage (from SN 3226)
36 Z-80/60 Part No. 88618

202.2 4WD Steer Axle Linkage (from SN 3226)
1A 121286 TIRE & WHEEL ASSY,RT LP FOAM,L 8 Ref. YOKE ASSEMBLY

RT, Foam-filled, left (11 holes) (refer to 203.1)
-- 121287 TIRE & WHEEL ASSY,RT LP 9 229398 PIN,1.75DIA X 4.0LG
FOAM,R 10 60618 ACTIVATOR,STEER SENSOR........2
RT, Foam-filled, right (11 holes)
1B 121271 TIRE & WHEEL ASSY,FOAM NM,LH
RT, Foam-filled, Non-marking, left 11 49819 SCREW,PHILLIPS,PHM,10-32 X .5
-- 121272 TIRE & WHEEL ASSY,FOAM NM,RH 12 6607 WASHER,LOCK,#10 PLTD
RT, Foam-filled, Non-marking, right 13 121307 WELDMENT,GUIDE BRACKET,YOKE
1C 227804 TIRE & WHEEL ASSY,RT LP FOAM,L 14 75051 SCREW,SER
RT, Low Profile, Foam-filled RNU, left FLNG3/8UNCX3/4ZNYEL
-- 227805 TIRE & WHEEL ASSY,RT LP 15 Ref. Steer Sensor Assembly
FOAM,R (refer to 201.1)
RT, Low Profile, Foam-filled RNU,
16 6090 SCREW,HHC,1/4-20 X .75
right
1D 227985 TIRE & WHEEL ASSY,FOAM, NM,LH
RT, Foam-filled, Non-marking, RNU, 18 6638 WASHER,FLAT,USS,1/4"Y
left
-- 228805 TIRE & WHEEL ASSY,FOAM NM,RH
RT, Foam-filled, Non-marking, RNU,
right
1E 227772 Z80 HF WHEEL ASSEMBLY,RH
RT, Air-filled, Flotation, right
-- 101234 TIRE,445D50/710,18PR,OUTRIGGER
for 227772, 227773
-- 226562 Z80 HF WHEEL,28.00 X 15.00
for 227772, 227773
-- 227773 Z80 HF WHEEL ASSEMBLY,LH
RT, Air-filled, Flotation, left
1F 139828 TIRE WHEEL ASSY,LEFT,SOLID
RT, solid rubber, left
-- 139829 TIRE WHEEL ASSY,RIGHT,SOLID
RT, solid rubber, right
2 227778 SCREW, HHF,M12-1.75X30,10.9.....4
-- 106098 SEAL KIT,MOTOR,LC/KC***
use with motor 101070
3A 101070 MOTOR,PISTON,2 SPEED,45CC....2
3B 121668 MOTOR,PISTON,2
SPEED,45CC/18CC
(high flotation option)
4 106117 O-RING,2-010,VITON
5 106118 O-RING,2-157,VITON***
6 227779 SCREW,HHF,M16-2.0X50 10.9.....24
7A 227775 WHEEL DRIVE,W/BRAKE 57.49:1
(refer to 206.1)
7B 227776 WHEEL DRIVE W/BRAKE 86.74:1
high flotation option (refer to 207.1)
Part No. 88618 Z-80/60 37

203.1 Front Steer Axle (to SN 3225)
38 Z-80/60 Part No. 88618

203.1 Front Steer Axle (to SN 3225)
1 59370 CYLINDER,STEER.........................2
-- 88349 SEAL KIT,STEER CYL***
2 8255 SCREW,HHC,3/8-16 X .75
4 25284 ROD END,.375 X 2.25***.................4
5 6175 SCREW,HHC,3/8-16 X 1
6 88241 SHIM,GALVANIZED STEER YOKE
7 25817 BEARING,1.00IDX1.25ODX1.00L....4
8 88066 PIN,1.75" OD X 4.25........................2
9A 81985-S STEER
YOKE,4WD,LF/RR,ASSEMBLY.......1
includes items 7 and 17, to SN 2508
-- 146411 Z80 STEER YOKE, LF/RR ASSY.
includes items 7 and 17, from SN 2509
-- 233112 Z80 STEER YOKE, LF/RR ASSY.
Hi-Flotation option, includes items 7
and 17, from SN 3156
10 45226 ROD END,.375 X 3.69.....................2
11 88067 PIN,1.75" OD X 4.25........................2
12 88069 PLATE,KING PIN RETAINER *........2
13 6097 WASHER,FLAT,USS,3/8",Y
14 27698 BEARING,2.50IDX2.75ODX2.00L....2
15 82908 FRONT STEER AXLE ASSY. Z80....1
includes items 14, to SN 2508
-- 146262 FRONT STEER AXLE ASSY. Z80
includes items 14, from SN 2509
16 60555 WASHER,THRUST 5 X 1.81 BRONZE
17 119620 BEARING,1.75IDX2.00ODX1.50L....4
18A 81983-S STEER
YOKE,4WD,RF/LR,ASSEMBLY.......1
includes items 7 and 17, to SN 2508
-- 146410 Z80 STEER YOKE, RF/LR ASSY.
includes items 7 and 17, from SN 2509
-- 233111 Z80 STEER YOKE, RF/LR ASSY.
Hi-Flotation option, includes items 7
and 17, from SN 3156
19 30734 PIN,1.00DIAX2.88LG,1HOLE..........4
Part No. 88618 Z-80/60 39

203.2 Front Steer Axle (from SN 3226)
40 Z-80/60 Part No. 88618

203.2 Front Steer Axle (from SN 3226)
1 74389 RUE RING 1.00...............................4

2 19440 PIN,CLEVIS,1 X 2.5 LG...................4
3 59370 CYLINDER,STEER.........................2
-- 88349 SEAL KIT,STEER CYL***
4 6175 SCREW,HHC,3/8-16 X 1
5 88241 SHIM,GALVANIZED STEER YOKE
6 25817 BEARING,1.00IDX1.25ODX1.00L....4
7 229398 PIN,1.75DIA X 4.0LG......................2
8 51144 BEARING,1.75IDX2.00ODX1.25L....2
9 75051 SCREW,SER
FLNG3/8UNCX3/4ZNYEL
10 230981 ASSY,Z80 YOKE,
W/BEARINGS,L...............................1
(includes items 6, 8 and 11) LF / RR
ASSEMBLY
11 119620 BEARING,1.75IDX2.00ODX1.50L....2
12 8255 SCREW,HHC,3/8-16 X .75
14 45226 ROD END,.375 X 3.69
15 88067 PIN,1.75" OD X 4.25........................2
16 88069 PLATE,KING PIN RETAINER *........2
18 60555 WASHER,THRUST 5 X 1.81 BRONZE
19 27698 BEARING,2.50IDX2.75ODX2.00L....2
20 230980 ASSY,STEER AXLE,
W/BEARINGS..................................1
(includes items 6 and 19)
21 230982 ASSY,Z80 YOKE,
W/BEARINGS,RT............................1
(includes items 6, 8 and 11) RF / LR
ASSEMBLY
Part No. 88618 Z-80/60 41

204.1 Axle Installation
42 Z-80/60 Part No. 88618

-- 88147 HARNESS,DRIVE CHASSIS 2WS 19 81330 CYLINDER,OSCILLATE***..............2

2 Wheel Steer -- 33428 VALVE,COUNTERBALANCE
-- 88139 HARNESS,DRIVE CHASSIS 4WS -- 43018 SEAL KIT (39345)
Z-80
4 Wheel Steer -- 77519 SEAL KIT,OSC CYLINDER (81330)*
-- 61283 SLEAVING,PARKER TEK,2.00" 20 81498 PIN,1.75DIAX4.50LG,THREADED...4
1 Ref. Traction Manifold 21 8178 SCREW,HHC,3/8-16 X 2.5
(refer to 701.1 or 703.1) 22 45226 ROD END,.375 X 3.69.....................6
-- 6033 WASHER,LOCK,0.5" 23 30418 ROD END,0.5 X 3.75***...................2
-- 6095 WASHER,FLAT,USS,1/2",Y 24 81378 PIN,2.50DIAX27.63LG,1HOLE........2
-- 8177 SCREW,HHC,1/2-13 X 1.5 25 Ref. FRONT STEER AXLE ASSY
2 101529 COVER,DRIVE CHASSIS,REAR (refer to 203.1 and 203.2 )
ASSY...............................................1 26 121371 PIN,1.75DIA X 10.50LG,2 RING.....2
(circle end) from SN 2509
3 6090 SCREW,HHC,1/4-20 X .75 27 825759 SNAP
4 6356 WASHER,LOCK,.25 RING,EXTERNAL,1.75,ZAG...........4
from SN 2509
28 81598 PIN,1.75DIAX10.75LG,1HOLE........2
6 56912 SPRING CLIP,1/4-20,.025-.15X.5.....8 to SN 2508
7 101530 COVER,DRIVE CHASSIS,FRONT 29 5224 SCREW,HHC,3/8-16 X 2
ASSY...............................................1 to SN 2508
(square end)
30 45226 ROD END,.375 X 3.69
8 10107 SCREW,HHC,5/16-18 X .75 to SN 2508
9 5397 WASHER,FLAT,USS,5/16",Y 31 4828 NUT,NYLOCK,3/8-16
10 6782 NUT,NYLOCK,5/16-18 to SN 2508
11 50154 CONTROL BOX 32 102941 Z80 REAR AXLE
ASSY,DRIVECHASSIS....................1 ASSY.STEER(SERV)......................1
(DCON) 4 Wheel Steer; to SN 2508
12 Ref. 2WS or 4WS Oscillate Manifold -- 146263 REAR STEER AXLE ASSY. Z80
(refer to 702.1, 702.2, 704.1 or 704.2) 4 Wheel Steer; from SN 2509 to 3225
13 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 230992 ASSY,STEER AXLE NON
to SN 2490 OSC,W/BEAR
-- 122202 SCREW,FLANGE,HHC,3/8-16X1.25 4 Wheel Steer; from SN 3226
from SN 2491 33 75101 SCREW,SHC,1/2-13 X 1.25,A574....2
14 4828 NUT,NYLOCK,3/8-16 to SN 3225
to SN 2490 -- 227778 SCREW, HHF,M12-1.75X30,10.9.....2
-- 29868 SPRING CLIP,3/8-16,.05-.20X.73 from SN 3226
from SN 2491 34 13064 WASHER,FLAT,.625 HARDENED....2
15 88103 PLATE,STEER MANIFOLD MOUNT to SN 3225
to SN 2490 35 88351 MOTOR,PISTON,2 SPEED,45CC
-- 146340 PLATE MANIFOLD MOUNT 2WD.................................................2
from SN 2491 (2WD) to SN 868
16 8177 SCREW,HHC,1/2-13 X 1.5 -- Ref. Hydraulic Drive Motor, 4WD

(4WD refer to 202.1 and 202.2)
17 6033 WASHER,LOCK,0.5"
-- 102717 MOTOR,PISTON,HYD,45CC/19.5CC.2
18 6095 WASHER,FLAT,USS,1/2",Y (2WD) from SN 869
Part No. 88618 Z-80/60 43


(continued)
-- 106098 SEAL KIT,MOTOR,LC/KC*** -- 88356-175R7 SWITCH,LIMIT,TAB,BLUE,PLASTIC

(2WD) used with drive motor 102717; part of LS harness item 88383 and
from SN 869 88382
-- 77806 SEAL KIT,DRIVE MOTOR*** -- 110771-175R7 SWITCH,LIMIT,TAB,BLUE,METAL
(2WD) use with drive motor 88351; to can be used in place of LS item
SN 868 88356-175R7
36 Ref. Drive Hub with Brake 54 9145 SCREW,HHC,1/2-13 X 2.5,GR5
2WD or 4WD; (refer to 202.1 and
202.2)
37 101531 REAR AXLE ASSEMBLY Z80 NON
STR.................................................1
to SN 3155
-- 230989 ASSY,NON-STEER AXLE
W/BEARINGS
from SN 3226
-- 233110 REAR AXLE ASSEMBLY Z80 NON
STR
from SN 3156 to 3225
38 88210P PLATE,AXLE COVER PAINTED......2
to SN 3225
-- 121349 FORMING,COVER,REAR AXLE
from SN 3226
39 73455 SCREW,HHC,5/8-11 X 2.25
GR8...............................................16
to SN 3225
-- 227779 SCREW,HHF,M16-2.0X50 10.9
from SN 3226
40 13064 WASHER,FLAT,.625
HARDENED..................................16
to SN 3225
41 27698 BEARING,2.50IDX2.75ODX2.00L....2
42 88092P BAR,AXLE ROTATION STOP
PAINT..............................................2
43 81610 SHIM,AXLE ROTATION STOP,16G
44 81609 SHIM,AXLE ROTATION STOP,22G
45 53387 GUARD, HOSE PROTECTOR.........1
47 6607 WASHER,LOCK,#10 PLTD
48 6178 NUT,NYLOCK,10-32
49 8255 SCREW,HHC,3/8-16 X .75
51 88082P FORMING,SWITCH MOUNT..........2
52 88083P PLATE,SWITCH MOUNT................2
53 88383 HARNESS,LS,OP,OSCILLATE,LH...1
(shown)
-- 88382 HARNESS,LS,OP,OSCILLATE,RH...1
44 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 45

205.1 Drive Chassis and Axle Counterweights
46 Z-80/60 Part No. 88618

205.1 Drive Chassis and Axle Counterweights
1 29764 NUT,NYLOCK,1-8
2 38859 WASHER,FLAT,USS,1",Y................4
3 122770 SCREW,HHC, 1-8 X 19.5 GRD2
4 94723 PLATE,CW,HI-FLO,SAND
OPT,RH...........................................1
-- 111533 PLATE,CW,HI-FLO,SAND,OPT,LH
5 94726 WELDMENT,COUNTERWEIGHT,PLUG.4
6 30798 SCREW,HHC,1-8 X 4.5 GRD.5
7 29605 WASHER,LOCK,1"
8 88482 CASTING,CHASSIS WEIGHT.........2
9 73928 SCREW,HHC,1-8 X 11,GRD 5***.....2
10 101402 NUT,LOCKING LOW PROFILE
1-8...................................................2
11 88483 CASTING,AXLE
COUNTERWEIGHT.........................1
12 34767 CASTING,DRV.CHAS.COUNTERWEIGHT.2
Part No. 88618 Z-80/60 47

206.1 Drive Hub Assembly with Brake - Type 1 (from SN 3226)
48 Z-80/60 Part No. 88618

-- 227775 WHEEL DRIVE,W/BRAKE 57.49:1

shown
1 235133 Brake Lining Kit...............................1
2 235139 Brake Seal Kit..................................1
3 235140 Spring Kit.........................................1
4 235137 BEARING, TAPERED - ASSY.........2
5 146051 BEARING NUT***............................1
6 235151 BOLT,HEX-UNC(.375-16)..............22
7 111362 BOLT,WHEEL DRIVE
CAP(106122)...................................2
8 106122 CAP,DISENGAGE,4HP/4HB***.......1
9 235152 DISENGAGE, ROD.........................1
10 235153 PIPE PLUG, MAGN.........................2
11 111363 O-RING,DISCONNECT ROD
(111060)..........................................1
12 215623 SEAL KIT (227775).........................1
includes 2 O-rings (not shown) and
bearing nut part 146051
13 33441 STUD,WHEEL,3/4-16, ( 34115 ).....11
14 235150 Brake Replacement Kit....................1
Part No. 88618 Z-80/60 49

50 Z-80/60 Part No. 88618

-- 121291 WHEEL DRIVE,86.74:1***

from SN 3156
-- 227776 WHEEL DRIVE W/BRAKE 86.74:1
shown (from SN 3226)
1 T111507 SEAL KIT (121291)***.....................1
includes items 8 and 12
2 33441 STUD,WHEEL,3/4-16, ( 34115 ).....11
3 122878 BRAKE LINING KIT (121291).........1
4 122879 SPRING KIT (121291).....................1
5 106125 SEAL KIT, BRAKE, 4HP..................1
6 146052 SET SCREW***...............................1
7 146051 BEARING NUT***............................1
8 33990 O-RING, TORQUE HUB COVER.....2
part of seal kit T111507
9 58999 WASHER,THRUST,(33434)**..........4
10 65846 BEARING,THRUST WASHER***.....2
11 58237 PLUG,TORQUE HUB,DRAIN***......3
12 111363 O-RING,DISCONNECT ROD
(111060)..........................................1
part of seal kit T111507
13 106122 CAP,DISENGAGE,4HP/4HB***.......1
14 235154 BOLT,HEX-UNC(.250-20, .500G).....4
15 235152 DISENGAGE, ROD.........................1
16 235137 BEARING, TAPERED - ASSY.........2
Part No. 88618 Z-80/60 51

300 Turntable Components April 2016
301.1 Hydraulic and Fuel Tanks
52 Z-80/60 Part No. 88618

April 2016 300 Turntable Components
-- 88154 HARNESS,BATT TO APU SOLENOID 13 6097 WASHER,FLAT,USS,3/8",Y

-- 88155 HARNESS,APU TO ENGINE BLOCK 14 29868 SPRING CLIP,3/8-16,.05-.20X.73.....2
1 61413 TANK,HYDRAULIC,45 GALLON.....1 15 88121P FORMING,TRNTBLE UPPER CNTR
-- 21141 GAUGE-SIGHT,LHA-LGTB*** CVR.................................................1
-- 75113 FILLER NECK/CAP ASSY.HYD 16 6888 SCREW,HHC,1/4-20 X 1

TANK* 17 6638 WASHER,FLAT,USS,1/4"Y
-- 75253 STRAINER ASSY,#16 O-RING 18 56912 SPRING CLIP,1/4-20,.025-.15X.5.....2
-- 75257 STRAINER ASSY,#24 O-RING 19 81829P FORMING,FUEL TANK TRAY.........1
2 60559 BREATHER,RESERVOIR 3 20 4828 NUT,NYLOCK,3/8-16
MICRON***......................................1 21 5224 SCREW,HHC,3/8-16 X 2
3 13002 SCREW,HHC,5/16-18 X 1 GR5 22 8914 SCREW,HHC,1/4-20 X .625
4 6886 WASHER,LOCK,.313 23 6091 NUT,NYLOCK,1/4-20
5 5397 WASHER,FLAT,USS,5/16",Y 24 77536 PUMP,FUEL GM 3.0 ENG.
6 60936P BRACKET,RETURN FILTER...........1 C282-238.........................................1
7 60508 FILTER,RETURN,ASSY 10 gasoline/LPG models; to SN 362
MICRON..........................................1 -- 77219 PUMP, FUEL, LRG425, WALBRO
-- 228823 FILTER,ELEMENT,BETA(10)=1000 gasoline/LPG models; from SN 996
use with hydraulic fluid fire resistant 25 65626 FILTER-FUEL, GM 3.0L ENGINE.....1
option gasoline/LPG models; to SN 362
-- 52768 GAUGE,MED.PRESSUR -- 52179 FILTER, FUEL LRG 425/423 EFI
FILTER,50530 gasoline/LPG models; from SN 363 to
-- 61326 FILTER ELEMENT,10 MICRON,60508 SN 995
8 101726 CAP,FUEL,DIESEL,1/8"VENT(GRN).1 26 88270 WELDMENT,LP BOTTLE

diesel models MOUNT...........................................1
-- 101727 CAP,FUEL,GAS,1/8"VENT(RED) -- 49000 L.P.TANK LATCH

gasoline/LPG models 27 88045P FORMING,MANIFOLD SUPPORT...1
9 77675 ASSY,FUEL TANK Z80....................1 28 88046P FORMING,MANIFOLD SUPPORT...1
-- Gasoline/LPG fuel tanks 29 45363 LATCH,FLEXIBLE...........................2
from SN 966 (refer to 301.2) -- 6146 WASHER,FLAT,MS,#10,Y
-- 60890 SENDER,LOW FUEL INDICATOR -- 6178 NUT,NYLOCK,10-32
-- 61234 FUEL RETURN,DAPCO 18.75 -- 75041 SCREW,PHILLIPS,PHM,10-32 X 1
Deutz models
30 30973 BUMPER,RUBBER-1 X 1.25...........2
-- 61240 BUSHING,FUEL TANK FITTING (SM)
-- 5397 WASHER,FLAT,USS,5/16",Y
-- 88090 FUEL RETURN,DAPCO 5/16"
Gasoline/LPG models; to SN 995 -- 6782 NUT,NYLOCK,5/16-18
-- 88091 FUEL RETURN,DAPCO 1/4" 31 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
Perkins models 32 88105P FORMING,CONTROL BOX
10 50161 SENSOR,TILT MOUNT...........................................1
TURNTABLE(PLSTC)......................1 33 8914 SCREW,HHC,1/4-20 X .625
11 88227P FORMING,HOSE CHAFE 34 6356 WASHER,LOCK,.25
PROTECTOR..................................1
-- 88107 CLAMP RISER CABLETRACK-LEFT
36 102710 PUMP,AUXILIARY,DUAL,12V..........1
12 6175 SCREW,HHC,3/8-16 X 1
Part No. 88618 Z-80/60 53


(continued)
-- 62412 SOLENOID,MOTOR
START,60511,APU
37 88044P FORMING,TANK SUPPORT...........1
38 71259 OIL COOLER W/FAN, 12VDC.........1
-- 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................4
-- 4828 NUT,NYLOCK,3/8-16
-- 75854 FAN - VENTED
-- 75855 THERMOSTAT -OIL COOLER
(71259)
39 8357 SCREW,HHC,1/2-13 X 3.5
41 6198 NUT,NYLOCK,1/2-13
54 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 55

301.2 Hydraulic and Fuel Tanks - Gasoline/LPG Models (from SN 966 to 3200)
56 Z-80/60 Part No. 88618

-- 88154 HARNESS,BATT TO APU SOLENOID 17 Ref Fuel Pressure Regulator (refer to

-- 88155 HARNESS,APU TO ENGINE BLOCK 422.1)
1 61413 TANK,HYDRAULIC,45 GALLON.....1 18 111820-12300 HOSE ASSY,SAE

J2260/J2044,1END.........................1
-- 21141 GAUGE-SIGHT,LHA-LGTB*** from SN 996 to 1913
-- 75253 STRAINER ASSY,#16 O-RING -- 111817-8825 HOSE ASSY,SAE J2260/J2044,2END
-- 75257 STRAINER ASSY,#24 O-RING from SN 1914
2 60559 BREATHER,RESERVOIR 3 19 101727 CAP,FUEL,GAS,1/8"VENT(RED)
MICRON***......................................1 from SN 996 to 1913
3 13002 SCREW,HHC,5/16-18 X 1 GR5 -- 119918 CAP,FUEL,GASOLINE 3.5PSI
from SN 1914
20A 77675 ASSY,FUEL TANK Z80....................1
from SN 996 to 1913
6 60936P BRACKET,RETURN FILTER...........1
-- 61240 BUSHING,FUEL TANK FITTING (SM)
7 60508 FILTER,RETURN,ASSY 10 from SN 996 to 1913
MICRON..........................................1
20B TANK ASSY,GAS,30 GAL,Z80
-- 228823 FILTER,ELEMENT,BETA(10)=1000 Previous tank part 122324 is no longer
use with hydraulic fluid fire resistant available. For first time replacement
option order fuel tank kit 229424 (refer to
-- 52768 GAUGE,MED.PRESSUR 301.3); from 1914 to 3200
FILTER,50530 -- 119983 FUEL PICKUP,3/8X1/4NPT X 2200
-- 61326 FILTER ELEMENT,10 MICRON,60508 Use with previous tank 122324; from
1914
8 19363 ELBOW,130239-4-4.........................1
from SN 996 to 1913 -- 128081 ELBOW,90D,1/4FPTX3/8MPT
from SN 1914
9 111818 FITTING,1/4 NPT X SAE J2044......1
-- 229424 Z80 STEEL FUEL TANK SRVC KIT
10 106033 ADAPTER,NPT 6-4.........................2 Replacement kit for previous tank
from SN 996 to 1913 122324 (refer to 301.3); from 1914 to
11 111817-1700 HOSE ASSY,SAE 3200
J2260/J2044,2END.........................1 -- 60890 SENDER,LOW FUEL INDICATOR
from SN 996 to 1913
21 50161 SENSOR,TILT
-- 111817-3425 HOSE ASSY,SAE J2260/J2044,2END TURNTABLE(PLSTC)......................1
from SN 1914
22 88227P FORMING,HOSE CHAFE
12 111797 FILTER, GAS, SAE J2044 PROTECTOR..................................1
FITTING...........................................1
-- 102309 CLAMP,CABLE TRACK RISER,R.S.
13 111817-0400 HOSE ASSY,SAE
J2260/J2044,2END.........................1 -- 88107 CLAMP RISER CABLETRACK-LEFT
from SN 996 to 1913 23 6175 SCREW,HHC,3/8-16 X 1
-- 111817-0725 HOSE ASSY,SAE J2260/J2044,2END 24 6097 WASHER,FLAT,USS,3/8",Y
from SN 1914
25 29868 SPRING CLIP,3/8-16,.05-.20X.73.....2
14 111915 FUEL PUMP,TME 2.7L ENGINE.....1
26 88121P FORMING,TRNTBLE UPPER CNTR
15 111817-9200 HOSE ASSY,SAE CVR.................................................1
J2260/J2044,2END.........................1
27 6888 SCREW,HHC,1/4-20 X 1
from SN 996 to 1913
-- 111817-5225 HOSE ASSY,SAE J2260/J2044,2END
from SN 1914 29 56912 SPRING CLIP,1/4-20,.025-.15X.5.....2
16 111817-1700 HOSE ASSY,SAE 30 81829P FORMING,FUEL TANK TRAY.........1
J2260/J2044,2END.........................1
Part No. 88618 Z-80/60 57

(continued)
31 4828 NUT,NYLOCK,3/8-16
32 5224 SCREW,HHC,3/8-16 X 2
33 8914 SCREW,HHC,1/4-20 X .625
34 6091 NUT,NYLOCK,1/4-20
35 88270 WELDMENT,LP BOTTLE
MOUNT...........................................1
-- 49000 L.P.TANK LATCH
36 88045P FORMING,MANIFOLD SUPPORT...1
38 45363 LATCH,FLEXIBLE...........................2
-- 6146 WASHER,FLAT,MS,#10,Y
-- 6178 NUT,NYLOCK,10-32
-- 75041 SCREW,PHILLIPS,PHM,10-32 X 1
39 30973 BUMPER,RUBBER-1 X 1.25...........2
39 6782 NUT,NYLOCK,5/16-18
40 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
41 88105P FORMING,CONTROL BOX
MOUNT...........................................1
42 8914 SCREW,HHC,1/4-20 X .625
START,60511,APU
-- 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................4
(71259)
48 8357 SCREW,HHC,1/2-13 X 3.5
50 6198 NUT,NYLOCK,1/2-13
58 Z-80/60 Part No. 88618

(continued)
Part No. 88618 Z-80/60 59

301.3 Hydraulic and Fuel Tanks - Gasoline/LPG Models (from SN 3201)
60 Z-80/60 Part No. 88618

-- 88154 HARNESS,BATT TO APU SOLENOID 25 50161 SENSOR,TILT

-- 88155 HARNESS,APU TO ENGINE BLOCK TURNTABLE(PLSTC)......................1
1 61413 TANK,HYDRAULIC,45 GALLON.....1 26 88227P FORMING,HOSE CHAFE

PROTECTOR..................................1
-- 21141 GAUGE-SIGHT,LHA-LGTB***
-- 75253 STRAINER ASSY,#16 O-RING
-- 88107 CLAMP RISER CABLETRACK-LEFT
-- 75257 STRAINER ASSY,#24 O-RING
27 6175 SCREW,HHC,3/8-16 X 1
2 60559 BREATHER,RESERVOIR 3
MICRON***......................................1 28 6097 WASHER,FLAT,USS,3/8",Y
3 13002 SCREW,HHC,5/16-18 X 1 GR5 29 29868 SPRING CLIP,3/8-16,.05-.20X.73.....2
4 6886 WASHER,LOCK,.313 30 88121P FORMING,TRNTBLE UPPER CNTR

CVR.................................................1
31 6888 SCREW,HHC,1/4-20 X 1
6 60936P BRACKET,RETURN FILTER...........1
7 60508 FILTER,RETURN,ASSY 10
MICRON..........................................1 33 56912 SPRING CLIP,1/4-20,.025-.15X.5.....2
-- 228823 FILTER,ELEMENT,BETA(10)=1000 34 81829P FORMING,FUEL TANK TRAY.........1

use with hydraulic fluid fire resistant 35 4828 NUT,NYLOCK,3/8-16
option 36 8516 SCREW,HHC,3/8-16 X 1.50,GR5
-- 52768 GAUGE,MED.PRESSUR 37 8914 SCREW,HHC,1/4-20 X .625
FILTER,50530
38 6091 NUT,NYLOCK,1/4-20
-- 61326 FILTER ELEMENT,10 MICRON,60508
39 88270 WELDMENT,LP BOTTLE
8 111818 FITTING,1/4 NPT X SAE J2044......1 MOUNT...........................................1
9 111817-9375 ASSY,FUEL HOSE -- 49000 L.P.TANK LATCH
10 111797 FILTER, GAS, SAE J2044 40 88045P FORMING,MANIFOLD SUPPORT...1
FITTING...........................................1
11 111817-0725 HOSE ASSY,SAE J2260/J2044,2END
42 45363 LATCH,FLEXIBLE...........................2
12 111915 FUEL PUMP,TME 2.7L ENGINE.....1
-- 6146 WASHER,FLAT,MS,#10,Y
13 111817-5225 HOSE ASSY,SAE J2260/J2044,2END
-- 6178 NUT,NYLOCK,10-32
14 111817-1700 HOSE ASSY,SAE
J2260/J2044,2END.........................1 -- 75041 SCREW,PHILLIPS,PHM,10-32 X 1
15 Ref Fuel Pressure Regulator (refer to 43 30973 BUMPER,RUBBER-1 X 1.25...........2
422.1) -- 5397 WASHER,FLAT,USS,5/16",Y
16 111817-3825 ASSY,FUEL HOSE -- 6782 NUT,NYLOCK,5/16-18
17 119918 CAP,FUEL,GASOLINE 3.5PSI 44 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
18 49826 SCREW,PHILLIPS,PHM,10-32 X.625 45 88105P FORMING,CONTROL BOX
19 146551 GASKET, FUEL LEVEL SENDER, MOUNT...........................................1
Z80 46 1253314 ASSY, TELEMATICS CONN. BOX
20 60890 SENDER,LOW FUEL INDICATOR from SN 4765
21 128081 ELBOW,90D,1/4FPTX3/8MPT -- 34052 RELAY,SPDT,12V(AUTO) PLUG IN**
from SN 4765
22 146415 TANK ASSY, GAS, 30 GAL.
includes items 18, 19, 21, 23 and 24 -- 34053 ASSY,RELAY SOCKET, AUTO
from SN 4765
23 146417 ASSY, FUEL PICKUP TUBE
47 824059 SCREW,HHF,1/4-20X.75,8,ZAG
24 146413 GAUGE, FUEL LEVEL, 20/30 GAL from SN 4765
Part No. 88618 Z-80/60 61


(continued)
48 824109 WASHER,LOCK,1/4,ZAG
from SN 4765
49 824113 WASHER,FLAT,1/4,USS,ZAG
from SN 4765
50 8914 SCREW,HHC,1/4-20 X .625
START,60511,APU
-- 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................4
(71259)
56 8357 SCREW,HHC,1/2-13 X 3.5
58 6198 NUT,NYLOCK,1/2-13
62 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 63

302.1 Turntable Rotator and Hydraulic Rotary Coupler Installation
64 Z-80/60 Part No. 88618

1 6175 SCREW,HHC,3/8-16 X 1 -- T106954 SEAL, O-RING LIP

2 6021 WASHER,LOCK,.375 for use with swivel assemblies 70238
and 122916
3 88368 HARNESS,LS,OP,DRIVE
ENABLE..........................................1 -- T106955 SEAL, POLY, CHAMFER
for use with swivel assemblies 70238
-- 88356-43103 SWITCH,LIMIT,W/RLLR ARM,NO/NC and 122916
-- 97128 ROLLER ARM,LIMIT SWITCH*** -- T106956 SEAL, O-RING, SQUARE
4 60575P BRACKET,HYD.ROTATOR MOUNT for use with swivel assemblies 70238
MNT.................................................2 and 122916
5 1253811 ASSY, HYD/ELEC 6 PORT/6 -- T106957 SEAL, CAP, NOTCHED
CONT..............................................1 for use with swivel assemblies 70238
(complete) from SN 4834, replaces and 122916
previous swivel assemblies 70238 and 6 81834 WELDMENT,TRANSPORT LOCK
122916
7A Ref.
-- 10107 SCREW,HHC,5/16-18 X .75 HARNESS,LS,OP,SEC.ANGLE.......1
for use with 1253811 Previous harness part 88365 is no
-- 1253697 MACHINED, SWIVEL MOUNTING longer available, for replacement order
for use with 1253811 part 1268595; to SN 5817
-- 1253792 MACHINED, SWIVEL -- 110771-41163 SWITCH,LIMIT,W/RLLR,NO/NC
ANTI-ROTATION GOLD
for use with 1253811 for use with harness 88365; to SN
5817
-- 1253808 SCREW,SHC,5/16-18X.75,A574,YZ
for use with 1253811 -- 97128 ROLLER ARM,LIMIT SWITCH***
for use with limit switch 110771-41163;
-- 1253809 ASSY, ELECTRIC SWIVEL, 6 CONTA
to SN 5817
for use with 1253811
7B 1268595 HARNESS,LS,OP,SEC.ANGLE
-- 1253810 ASSY, HYDRAULIC SWIVEL, 6 PORT
Replacement for previous harness part
for use with 1253811
88365 or from SN 5818
-- Ref. SWIVEL,ELECTRIC 6
-- 110771-41B63 SWITCH,LIMIT,W/RLLR,NO/NC,GOLD
CONTACT***
for use with harness 1268595 or from
Previous electrical 6 contact part
SN 5818
122917 that was used on swivel part
122916 is no longer available, order -- 128636 ROLLER,ARM,LIMIT
replacement kit 1261987. SWITCH,ZCY500
for use with limit switch 110771-41B63
-- 125379 FORMING, PLENUM FRONT,
or from SN 5818
BOTTOM
Included with parts kit 1261987 8 88156 HARNESS,LS,OP,SEC.35DEG
ANGLE............................................1
-- 1261987 KIT,ELECTRIC SWIVEL,6 CONTACT
Replacement for previous electrical 6 -- 110771-41163 SWITCH,LIMIT,W/RLLR,NO/NC
contact part 122917 GOLD
-- 1262044 BOOT,POWER,RECEP,2 WAY -- 97128 ROLLER ARM,LIMIT SWITCH***
Included with parts kit 1261987 9A 88364 HARNESS,LS,SAFETY,SEC.ANGLE.1
-- 88291 SWIVEL,HYDRAULIC,Z80 (70238) to SN 2510
for use with swivel assemblies 70238 -- 110771-21163 SWITCH,LIMIT,W/ROLLER,NC/NC
and 122916 to SN 2510
-- 88293 SEAL KIT,SWIVEL(88291) -- 97128 ROLLER ARM,LIMIT SWITCH***
for use with swivel assemblies 70238 to SN 2510
and 122916
-- 97231 CONTACTOR,LIMIT SWITCH**
use with 88356-21163; to SN 2510
Part No. 88618 Z-80/60 65


(continued)
9B Ref. HARN LS SAFETY SEC ANGL 19 88314P FORMING,PINION GUARD

LSS2AS PAINTED.........................................1
Previous harness part 146430 is no 20 61128 SCREW,HHC,3/4-10 X 4 FULL THRD
longer available, for replacement order
part 1268602; from SN 2511 to SN 21 6126 NUT,HEX,JAM,3/4-10......................1
5817 22 81516 PLATE,BACKLASH
-- 110771-71168 LIMIT SWITCH ROLLER NC/NC/NO ADJ.MACHINED..............................1
for use with harness 1268602; from 23A 1255768 SWING DRIVE ASSEMBLY
SN 2511 to 5817 (Complete) swing drive 1255768 can
-- 97128 ROLLER ARM,LIMIT SWITCH*** be installed as a direct replacement
for use with limit switch 110771-71168; of previous swing drives 139189,
from SN 2511 to SN 5817 88921, and 81367; from SN 5615
9C 1268602 HARN LS SAFETY SEC ANGL -- 1255769 SEAL KIT, SWING BRAKE
LSS2AS (Used on swing drive 1255768); from
Replacement for previous harness part SN 5615
146430 or from SN 5818 -- 1255770 KIT, FRICTION DISC
-- 110771-71B68 LIMIT SWITCH ROLLER NC/NC/NO (Used on swing drive 1255768); from
for use with harness 1268602 or from SN 5615
SN 5818 -- 1255771 KIT, BRAKE SPRING
-- 128636 ROLLER,ARM,LIMIT (Used on swing drive 1255768); from
SWITCH,ZCY500 SN 5615
for use with limit switch 110771-71B68 -- 1255772 KIT, SWING BRAKE REBUILD
or from SN 5818 (Used on swing drive 1255768); from
10 45495 SCREW,SHC,5/8-11 X SN 5615
3.00,A574......................................30 -- 1255773 BRAKE TUBING
11 13064 WASHER,FLAT,.625 (Used on swing drive 1255768); from
HARDENED..................................48 SN 5615
to SN 3391 -- 139308 SWING MOTOR COMPLETE***
-- 13064 WASHER,FLAT,.625 (Used on swing drive 1255768); from
HARDENED..................................60 SN 5615
from SN 3392 -- 139309 CBV ASSEMBLY***
12 28646 ZERK,GREASE,1/8 NPT (Used on swing drive 1255768); from
SN 5615
13 Ref. Hose Assembly
(refer to 301.1) -- 139315 O-RING,MOTOR/BRAKE***
(Used on swing drive 1255768); from
14 30895 BEARING,TURNTABLE..................1 SN 5615
to SN 3391
-- 139323 VALVE,COUNTERBAL,CBCA-LIN***
-- 227785 BEARING TURNTABLE SEAL*** (Used on swing drive 1255768); from
-- 50035 BEARING,TURNTABLE SN 5615
from SN 3392 -- 41489 SCREW,SHC,5/16-18 X 2,PLATED
15 20654 SCREW,SHC,5/8-11 X manifold to motor,
3.50,A574......................................18 -- 58304 SHAFT,OUTPUT
to SN 3391 (Used on swing drive 1255768); from
-- 20654 SCREW,SHC,5/8-11 X SN 5615
3.50,A574......................................30 -- 6886 WASHER,LOCK,.313
from SN 3392 manifold to motor
16 48887 ELBOW,90D, 070202-4
17 8255 SCREW,HHC,3/8-16 X .75
66 Z-80/60 Part No. 88618

23B Ref. SWING DRIVE ASSEMBLY -- 58597 BEARING KIT,INNER (88921)

Previous SWING DRIVE ASSEMBLY (Used on swing drive 139189); from
139189 is no longer available, order SN 2493 to SN 5614
complete assembly 1255768 for first -- 6886 WASHER,LOCK,.313
time replacement; from SN 2493 to manifold to motor
SN 5614
-- 83124 DRAIN PLUG
-- 139308 SWING MOTOR COMPLETE*** (Used on swing drive 139189); from
(Used on swing drive 139189); from SN 2493 to SN 5614
SN 2493 to SN 5614
-- 94620 SEAL KIT,SWING TORQ HUB***
-- 139309 CBV ASSEMBLY*** (Used on swing drive 139189); from
(Used on swing drive 139189); from SN 2493 to SN 5614
SN 2493 to SN 5614
23C Ref. SWING DRIVE ASSEMBLY
-- 139310 BRAKE TUBING*** Previous SWING DRIVE ASSEMBLY
(Used on swing drive 139189); from 88921 is no longer available, order
SN 2493 to SN 5614 complete assembly 1255768 for first
-- 139311 KIT,FRICTION DISC*** time replacement; from SN 237 to SN
(Used on swing drive 139189); from 2492
SN 2493 to SN 5614 -- 21148 WASHER,THRUST,TORQUE HUB
-- 139312 KIT,BRAKE SPRING*** use with swing drive 88921; from SN
(Used on swing drive 139189); from 237 to 2492
SN 2493 to SN 5614 -- 29290 SEAL KIT,FAIRFIELD (S1A2)***
-- 139313 SEAL KIT,SWING BRAKE*** does not include thrust washer part
(Used on swing drive 139189); from 21148 (used with swing drive 88921);
SN 2493 to SN 5614 from SN 237 to 2492
-- 139314 KIT,SWING BRAKE REBUILD*** -- 41489 SCREW,SHC,5/16-18 X 2,PLATED
(Used on swing drive 139189); from manifold to motor,
SN 2493 to SN 5614 -- 45483 VALVE,SHUTTLE***
-- 139315 O-RING,MOTOR/BRAKE*** use with swing drive 88921; from SN
SN 2493 to SN 5614 -- 58387 O-RING,MOTOR/BRAKE (88921)***
-- 139323 VALVE,COUNTERBAL,CBCA-LIN*** use with swing drive 88921; from SN
SN 2493 to SN 5614 -- 58596 BEARING KIT,OUTER (88921)
-- 21148 WASHER,THRUST,TORQUE HUB use with swing drive 88921; from SN
SN 2493 to SN 5614 -- 58597 BEARING KIT,INNER (88921)
-- 29290 SEAL KIT,FAIRFIELD (S1A2)*** use with swing drive 88921; from SN
does not include thrust washer part 237 to 2492
21148 (used on swing drive 139189); -- 65616 SEAL KIT PWR WHL MOTOR
from SN 2493 to SN 5614 use with swing motor 94621 on swing
-- 41489 SCREW,SHC,5/16-18 X 2,PLATED drive 88921; from SN 237 to 2492
manifold to motor, -- 6886 WASHER,LOCK,.313
-- 58304 SHAFT,OUTPUT manifold to motor
(Used on swing drive 139189); from -- 81366 MANIFOLD,SWING CB & BRAKE
SN 2493 to SN 5614 use with swing drive 88921; from SN
-- 58596 BEARING KIT,OUTER (88921) 237 to 2492
(Used on swing drive 139189); from -- 83009 VALVE,COUNTERBALANCE(81366)***
SN 2493 to SN 5614 use with swing drive 88921; from SN
237 to 2492
Part No. 88618 Z-80/60 67


(continued)
-- 94621 SWING MOTOR,COMPLETE*** -- 81366 MANIFOLD,SWING CB & BRAKE

use with swing drive 88921; from SN use with swing drive part 81367; to SN
237 to 2492 236
-- 94622 BRAKE PORT HARDLINE -- 83009 VALVE,COUNTERBALANCE(81366)***
use with swing drive 88921; from SN use with swing drive part 81367; to SN
237 to 2492 236
-- 94623 KIT,FRICTION DISC 24 88212 SCREW,SHC,3/4-10 X 3.00,A574....6
use with swing drive 88921; from SN 25 34550 WASHER,LOCK,.75 PLTD
237 to 2492
26 33278 WASHER,FLAT,.75 HARDENED.....6
-- 94624 KIT,BRAKE SPRING
use with swing drive 88921; from SN 27 109802 PLUG,ORB #6
237 to 2492 use with swing drive
-- 94625 SEAL KIT,SWING BRAKE 28 39882 PLUG,HEX SOCKET,090109B-4
use with swing drive 88921; from SN use with swing drive (top plug)
237 to 2492 29 94747 SCREW,HHC,1/2-13 X 1.75 GRD
-- 94626 KIT,SWING BRAKE REBUILD 8.......................................................6
use with swing drive 88921; from SN 30 13066 WASHER,FLAT,.5 HARDENED.......6
237 to 2492
31 6605 SCREW,HHC,3/8-16 X 3.5,GR5
23D Ref. SWING DRIVE ASSEMBLY
Previous SWING DRIVE ASSEMBLY
81367 is no longer available, order 33 4828 NUT,NYLOCK,3/8-16
complete assembly 1255768 for first
time replacement; to SN 236
-- 21148 WASHER,THRUST,TORQUE HUB
use with swing drive part 81367; to SN
236
-- 29290 SEAL KIT,FAIRFIELD (S1A2)***
does not include thrust washer part
21148 (used with swing drive part
81367); to SN 236
-- 41489 SCREW,SHC,5/16-18 X 2,PLATED
manifold to motor
-- 45483 VALVE,SHUTTLE***
236
-- 53999 MOTOR,TURNTABLE ROTATE**
236
-- 65616 SEAL KIT PWR WHL MOTOR
use with swing motor 53999 on swing
drive 81367; to SN 236
-- 65618 SEAL KIT,BRAKE***
236
-- 6886 WASHER,LOCK,.313
manifold to motor
-- 81331 BRAKE,900 IN*LB
236
68 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 69

303.1 Ground Control Box - View 1
70 Z-80/60 Part No. 88618

-- 77510 GRND BOX,COMPLETE ASSY Z80 -- 88098P BOX,GROUND CONTROL,PAINT

Complete to SN 257, to order provide (box only); to SN 995
model, serial number and software 8 88150 KEYSWITCH,3
revision POS.MOM.DR,W/KEY**
-- 94628 GRND BOX,COMPLETE Z80 REV from SN 3911 (recovery switch)
102 -- 88317 BASE,W/3 N.C.& 3 N.O.
Complete from SN 258 to 453, to order from SN 3911
provide model, serial number, and
software revision 9 88055-S PCB,ASSY,ECM,GROUND VER
1.01..................................................1
-- 102487 GRND BOX,COMPLETE Z80 REV to SN 257
103
Complete from SN 454 to 927, to order 9A 122784 PCB ASSY,ECM,Z80,TCON,V102
provide model, serial number, and from SN 258 to 453, to order provide
software revision model, serial number and software
revision
-- 111630 GRND BOX,COMP Z80 REV 105,D
Complete from SN 928 to 2510, to 9B 122785 PCB ASSY,ECM,Z80 TCON,V103
order provide model, serial number, from SN 454 to 927, to order provide
and software revision model, serial number and software
revision
-- 146505 Z80 GROUND BOX ASSY
from SN 2511 to 3910, to order 9C 122786 PCB ASSY,ECM,Z80 TCON,V104
provide model, serial number and from SN 928 to 2500, to order provide
software revision model, serial number, and software
revision
-- 230999 CONTROL BOX ASSY,TCON,Z80
from SN 3911, to order provide model, 9D 146360 PCB ASSY,ECM,Z80 TCON,V105
serial number, and software revision from SN 2501 to 2510, to order
provide model, serial number, and
-- 88141 HARNESS,GROUND PANEL software revision
to SN 3910
9E 146392 PCB ASSY,ECM,Z80 TCON,V2.00
-- 230996 HARNESS,GROUND CONTROL,Z80 from SN 2511 to 4088, to order
from SN 3911 provide model, serial number, and
1 62374 LENS,LCD,GRND.CONTROL.........1 software revision
2 122406 ASSEMBLY,LCD HEATER ALC1000 9F 219419 PCB ASSY,ECM,Z80 TCON,V2.03
LCD heater option (transparent heater) from SN 4089, to order provide model,
-- 122258 FIELD KIT,LCD HEATER serial number, and software revision
LCD heater option; to SN 3910 10 88177 GASKET,GROUND CONTROL
-- 231023 FIELD KIT,LCD HEATER,Z80 Z135 BOX.................................................1
from SN 3911 11 66821 BASE,WITHOUT CONTACTS.........1
3 62375 CLIP,LCD,GRND.CONTROL...........1 -- 66818 CONTACT,NC
4 88056 PCB.ASSY,LCD,GROUND..............1 -- 66821 BASE,WITHOUT CONTACTS
5 12344 NUT,NYLOCK,6-32 12 66816 CONTACT,N.O.................................5
6 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS -- 66821 BASE,WITHOUT CONTACTS.........1
7 77509 GROUND CONTROL BOX,ASS 13 66818 CONTACT,NC
(Z80)................................................1 -- 122367 KEYSWITCH,DUMMY BLOCK
includes items 10 and 20; to SN 995
14 147095 ASSY, CIRCUIT BREAKER 20A.....1
-- 122128P GROUND CONTROL BOX,PTD includes mounting nut
(box only); from SN 996 to SN 3910
15 94524 BRACKET,CONTACT CLAMP***.....1
-- 230997 BOX,GROUND CONTROL,Z80 use if the LCD heater option is not
(box only); from SN 3911 installed
Part No. 88618 Z-80/60 71


(continued)
-- 122792 ASSY,BRACKET,KS CONTACT -- 218155 KEYSWITCH, LOCKING, 3 POS, W/K

BLOCK part of option 218169
part of LCD heater option (includes 24 88057 SWITCH,MEMBRANE,GROUND
thermostat switch item 122793); to SN CONTROL.......................................1
3910
25 122519 KIT,ESTOP SVC LARGE BOOM.....1
-- 231020 ASSY, BRACKET, CONTACT BLOCK
part of LCD heater option (includes -- 146478 BOOT(BELLOWS),E-STOP,BLACK
thermostat switch item 122793); from -- 66812 BUTTON,PUSH,RED MUSHROOM
SN 3911 HEAD
16 122793 SWITCH,THERMOSTAT 60F 26 7339 SCREW,HHC,1/4-20 X .5
OPEN..............................................1
LCD heater option
-- 6272 RIVET,STL,STL,P,.125 X .25
LCD heater option 29 8914 SCREW,HHC,1/4-20 X .625
17 62379 ALARM,AUDIO,SUPERBOOM*......1
-- 72326 NUT - PLASTIC,RING FOR ALARMS
18 122366 KEYSWITCH,CONTACTS LOCK.....2
19 66818 CONTACT,NC..................................1
20 88097P LID,GROUND CONTROL
BOX,PAINT......................................1
to SN 995
-- 122127P LID,GROUND CONTROL BOX
-- 230998 LID,GROUND CONTROL,Z80
from SN 3911
21 215590 WELDMENT,KEYSWITCH
COVER............................................1
22 122516 KIT,RECOVERY SVC LARGE
BOOMS...........................................1
to SN 213
-- 21982 KEY,SINGLE***
to SN 213
-- 88150 KEYSWITCH,3
POS.MOM.DR,W/KEY**
from SN 214 to 3910 (refer to item 8
for new location)
-- 88317 BASE,W/3 N.C.& 3 N.O.
from SN 214 to 3910 (refer to item 8
for new location)
23 122515 KIT,KEYSWITCH SVC LARGE
BOOM..............................................1
-- 122366 KEYSWITCH,CONTACTS LOCK
-- 66811 KEYSWITCH,3POS.MNTND.DR
WKEY**
includes keyswitch and two keys, not
included: base and contacts.
-- 218169 OPT, KEY SWITCH, RETAINED
option; includes keyswitch 218155
72 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 73

74 Z-80/60 Part No. 88618

1 73717 CONN,RECEP 4 WAY,12-14GA -- 146427 HARNESS TCON MANIFOLD Z80

FL***................................................1 2010
-- 88141 HARNESS,GROUND PANEL from SN 2511
2 88132 HARNESS,SECONDARY,BOOM 9 122351 SCREW,#4X1/4,HI-LO,PH PHIL,TAP

CABLE.............................................1
to SN 2510
-- 1253170 HARNESS, SEC BOOM SAE 11C,
Z80
from SN 4765
-- 146426 HARNESS SEC BOOM SAE 11C
2010
3 88133 HARNESS,LOWER SWITCH..........1
to SN 2510
-- 146428 HARNESS TCON LIMIT SW Z80 2010
from SN 2511
4 88137 HARNESS,POWER Z-80................1
-- 60527 CONN,PLUG 4 WAY,12-14GA
6 12344 NUT,NYLOCK,6-32
7 88134 HARNESS,DEUTZ
ENGINE,F4L913..............................1
Deutz models; to SN 338
-- 101848 HARNESS,DEUTZ
ENGINE,BF4L2011
Deutz models; from SN 339
-- 101891 HARNESS,PERKINS ENGINE,804
Perkins models; from SN 329 to 4781
-- 101892 HARNESS,FORD ENGINE,Z80
Ford models
-- 111839 HARNESS,CONTINENTAL
ENG,TME27
Continental models
-- 1253172 HARNESS,ENG,PERKINS, 804, Z80
Perkins models; from SN 4782
-- 1253210 CIRCUIT BRKR THERM
AUTORESET 6
-- 60513 CONN,PLUG 23 WAY,16-20 GA WHT
-- 88135 HARNESS,PERKINS ENGINE,704-30
Perkins models; to SN 328
-- 88136 HARNESS,GM ENGINE Z-80
GM models
8 88138 HARNESS,TCON J4 MANIFOLD.....1
to SN 2510
Part No. 88618 Z-80/60 75

304.1 Ground Controls Box (Perkins 404F-22T and Deutz TD 2.9L4) - View 1
76 Z-80/60 Part No. 88618

1 62374 LENS,LCD,GRND.CONTROL.........1 26 88057 SWITCH,MEMBRANE,GROUND

2 122406 ASSEMBLY,LCD HEATER CONTROL.......................................1
ALC1000..........................................1 27 66812 BUTTON,PUSH,RED MUSHROOM
-- 231023 FIELD KIT,LCD HEATER,Z80 Z135 HEAD...............................................1
3 62375 CLIP,LCD,GRND.CONTROL...........1 -- 58627 NUT
4 18605 NUT,NYLOCK,8-32..........................6 28 6888 SCREW,HHC,1/4-20 X 1.................4
5 823804 PCB, ECM, ASSY, CAN GATEWAY, 29 6356 WASHER,LOCK,.25 .......................4

Z ......................................................1 30 6638 WASHER,FLAT,USS,1/4"Y..............4
6 81551 SCREW,PHIL,PHM,6-32 X 1/4 31 88315 SCREW,SHS,1/4-20 X .25 ZINC.....2
SS..................................................16
7 88177 GASKET,GROUND CONTROL
BOX.................................................1
8 1251701 BOX, GROUND CONTROL.............1
9 88150 KEYSWITCH,3
POS.MOM.DR,W/KEY**..................1
10 219420 PCB,ASSY,ECM,GROUND,V2.04....1
11 30997 CORROSION INHIBITOR,FOAM.....1
12 13268 CLAMP,0.75,#12 X 1/4,RUB
CUSH..............................................2
13 122366 KEYSWITCH,CONTACTS LOCK.....2
14 66818 CONTACT,NC..................................6
15 66821 BASE,WITHOUT CONTACTS.........1
16 66816 CONTACT,N.O.................................3
17 66817 BASE WITH 1 NC CONTACT,
E-STOP...........................................1
18 122367 KEYSWITCH,DUMMY BLOCK.......1
19 73805 BASE,W/2 NC CONTACTS***.........1
20 147095 ASSY, CIRCUIT BREAKER 20A.....1
-- 122994 NICKEL PLATED JAM NUT
-- 147090 CIRCUIT BREAKER, 15A
-- 6700 WASHER,STAR,EXTERNAL,.375
21 62379 ALARM,AUDIO,SUPERBOOM*......1
-- 45383 ALARM,WARBLE TONE 5-30 VDC***
22 12344 NUT,NYLOCK,6-32
23 231020 ASSY, BRACKET, CONTACT
BLOCK............................................1
part of LCD heater option (includes
thermostat switch item 122793)
24 122793 SWITCH,THERMOSTAT 60F OPEN
-- 6272 RIVET,STL,STL,P,.125 X .25
25 1253304 LID,GROUND CONTROL,Z135.......1
Part No. 88618 Z-80/60 77

78 Z-80/60 Part No. 88618

1 826635 HARNESS, GROUND BOX, TIER

IV,.....................................................2
-- 60526 LOCK,RECEP 4 WAY,12-14GA
2 55906 SCREW,PHILLIPS,PHM,8-32 X .5...6
3 18605 NUT,NYLOCK,8-32..........................6
4 73723 CONN RECEPT,FLANGED.............1
5 73717 CONN,RECEP 4 WAY,12-14GA
FL***................................................1
6 1253170 HARNESS, SEC BOOM SAE 11C,
Z80..................................................1
7 146428 HARNESS TCON LIMIT SW Z80
2010.................................................1
8A 826636 HARNESS, DEUTZ 2.9, Z80...........1
For Deutz TD 2.9L4
-- 119762 CONN PLUG 4 WAY EXTEND DT
8B 826637 HARNESS,PERKINS,TIER4,Z80.....1
For Perkins 404F-22T
-- 119762 CONN PLUG 4 WAY EXTEND DT
9 146427 HARNESS TCON MANIFOLD Z80
2010.................................................1
10 122351 SCREW,#4X1/4,HI-LO,PH
PHIL,TAP.......................................16
Part No. 88618 Z-80/60 79

305.1 Turntable Covers
80 Z-80/60 Part No. 88618

305.1 Turntable Covers
1 101535 COVER ASSY.WORD DECALS LH 25 13635-4 WASHER,SPINDLE, 500 LB

Z80..................................................1 BOOM..............................................2
to SN 800 26 34550 WASHER,LOCK,.75 PLTD
-- 101405 COVER ASSY W/ SYMBOL DECALS 27 88240 FORMING,STRUT SUPPORT
LH
28 75073 HINGE,.375X.120THK.,SLOTTED...2
-- 111353 Z80 LH COVER ASSY W/WRD
DECALS 29 28301 GAS STRUT,250 LBS FORCE***.....4
from SN 801 -- 27377 RETAINER,GAS SPRING***
-- 139648 PLUG,5/16 X .490",BLK -- 33555 BALL STUD**
-- 54723 PLUG,1/4 X .400",BLK -- 6002 NUT,LP NYLOCK,5/16-18
-- 75076 KEEPER,LATCH (45363) 30 81874 WELDMENT,LEFT COVER
-- 81197 PLUG,ENGINE COVER SUPPORT.......................................1
-- 81329 PLUG,ALARM BEACON HOLE -- 81876 WELDMENT,RIGHT COVER
SUPPORT
2 8915 SCREW,HHC,1/4-20 X 1.25
3 12906 WASHER,FENDER,.25 X 1.25 X.062
32 25926 WASHER,FLAT,M6 PLTD.
33 6178 NUT,NYLOCK,10-32
5 6091 NUT,NYLOCK,1/4-20
34 75076 KEEPER,LATCH (45363)
6 30973 BUMPER,RUBBER-1 X 1.25...........2
8 6782 NUT,NYLOCK,5/16-18
9 88106P FORMING,COVER STOP,PAINT.....2
10 6090 SCREW,HHC,1/4-20 X .75
11 6888 SCREW,HHC,1/4-20 X 1
12 101964 WELDMENT,EXHAUST TUBE........1
13 102969 COVER ASSY,W/WRD DECALS-RH
Z80..................................................1
-- 102970 COVER ASSY,W/SYM DECALS-RH
Z80
-- 81197 PLUG,ENGINE COVER
-- 81329 PLUG,ALARM BEACON HOLE
14 5224 SCREW,HHC,3/8-16 X 2
15 T110762 SHIM,2.27 X .06
16 81869P FORMING,HINGE MOUNT.............2
17 42229 SCREW,HHC,1-8 X 3.5
18 29605 WASHER,LOCK,1"
19 122489 WASHER,FLAT,HRD,1.063X2X.134.3
21 6637 SCREW,HHC,1/4-20 X 1.75
22 81868P FORMING,HINGE MOUNT.............2
23 61415 COUNTERWEIGHT,Z80
7250LBS..........................................1
24 51428 SCREW,HHC,3/4-10 X 2.75
Part No. 88618 Z-80/60 81

306.1 Turntable Components, Engine Side
82 Z-80/60 Part No. 88618

306.1 Turntable Components, Engine Side
1 102951 Z80 RELAY COVER W/WORD -- 229567 PLUG, SANTOPRENE .5 BLACK

DECAL.............................................1 DOME
to SN 328 18 Ref. Battery Tray Mount (refer to
-- 102952 RELAY COVER ASSY W/DECAL 431.1)
from SN 329 to SN 776 19 8516 SCREW,HHC,3/8-16 X 1.50,GR5
-- 229567 PLUG, SANTOPRENE .5 BLACK 20 56912 SPRING CLIP,1/4-20,.025-.15X.5.....4
DOME
21 6595 PLUG,ELECTRICAL,DOMESTIC.....1
-- 88265P PLATE,RELAY MOUNT
-- FUSE,13 AMP,220V PLUG
-- 88266P COVER,RELAY (component no longer available) refer
2 88085P FORMING,FILTER BRACKET,P......1 to BS1362 BUSS TDC180-13A
3 6175 SCREW,HHC,3/8-16 X 1 -- 119404 CONN,RECEP 120AC/15A
4 6021 WASHER,LOCK,.375 DOMESTIC
5 6888 SCREW,HHC,1/4-20 X 1 -- 144161 PLUG,PWR,UK,16AMP,3PIN,BLK
6 6356 WASHER,LOCK,.25 -- 25388 PLUG,FUSED,250V,13AMP,U.K.**
7 6638 WASHER,FLAT,USS,1/4"Y -- 6666 PLUG,ELECTRICAL,220/50,NOVON
8 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 22 7056 CONN,SQUEEZE,1/2NPT

.38-.50,SM.......................................1
23 6935 LOCKNUT,ELEC,1/2"......................1
10 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1 24 30794 WIRE,12/3
to SN 6051 SJEOW,BK-WH-GR/YL.....799-inches
primary boom
-- 1267807 ASSEMBLY, MED. PRESS. FILTER,
from SN 6052 -- 30794 WIRE,12/3
SJEOW,BK-WH-GR/YL.....155-inches
-- 58222 O-RING,FILTER ASSY (60334)*** jib boom
-- 58223 SEAL,FILTER ASSY (60334)*** -- 88398 HARNESS,POWER TO PLAT,UPPER
-- 60857 FILTER,ELEMENT,BETA(5)=1000 -- 88399 HARNESS,POWER TO
11 60334 FILTER ASSY,HIGH PRESS PLAT,LOWER
SAE-12*...........................................2 25 88120P FORMING,TRNTBL LOWER CNTR
-- 58222 O-RING,FILTER ASSY (60334)*** CVR.................................................1
-- 58223 SEAL,FILTER ASSY (60334)***
-- 60857 FILTER,ELEMENT,BETA(5)=1000
12 61189 GROMMET,RUBBER .75 X .38
X1.13...............................................2
13 4828 NUT,NYLOCK,3/8-16
14 81578 HORN,12VDC,SPADE
TERMINALS***................................1
16 29868 SPRING CLIP,3/8-16,.05-.20X.73
17 102953 RELAY COVER ASSY W/DECAL.....1
-- 102354P RELAY COVER,Z80,PAINTED
-- 102954 RELAY COVER ASSY W/DECAL
from SN 996 to 2039
-- 122867 RELAY COVER ASSY W/DECAL
from SN 2040
Part No. 88618 Z-80/60 83

307.1 Turntable Components - Relay Panel (to SN 338)
84 Z-80/60 Part No. 88618

307.1 Turntable Components - Relay Panel (to SN 338)
-- 88159 LOCK,WEDGE,RLY 9.5MM

1 237068 SEPARATOR,DUAL
BATTERY,100A................................1
-- 214393 KIT, BATT SEPARATOR, ANSI/CSA
includes part 237068
-- 215209 KIT, BATT SEPARATOR, CE
-- 215210 KIT, BATT SEPARATOR, AS
2 60536 FUSE,20 AMP,MAXI........................2
Deutz models
-- 60536 FUSE,20 AMP,MAXI........................3
Perkins models
-- 88164 CONN MAXI FUSE MODULE,4POS
3 88164 CONN MAXI FUSE MODULE,4POS
3 94327 FUSE,30 AMP.................................1
diesel models
4 101340 FUSE,60 AMP,MAXI........................1
Deutz models
5 61225 RELAY,12VDC,70AMP,SEALED......2
diesel models
-- 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................2
GM models
-- 88162 CONN,POWER RLY MODULE,4POS
diesel models
-- 88167 CONN,DUAL RLY MODULE,10 POS
GM models
6 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................3
diesel models
IN**..................................................2
GM models
7 88160 BRACKET,LEG,RLY BLOCK...........3
9 6178 NUT,NYLOCK,10-32
10 88265P PLATE,RELAY MOUNT...................1
Part No. 88618 Z-80/60 85

307.2 Turntable Components - Relay Panel (from SN 339)
86 Z-80/60 Part No. 88618

307.2 Turntable Components - Relay Panel (from SN 339)
-- 88159 LOCK,WEDGE,RLY 9.5MM -- 102353P FUSE

from SN 339 PANEL,FORMING,Z80,PAINTED
1 237068 SEPARATOR,DUAL shown; from SN 777
BATTERY,100A................................1 12 6090 SCREW,HHC,1/4-20 X .75
from SN 339 from SN 339
-- 214393 KIT, BATT SEPARATOR, ANSI/CSA 13 5397 WASHER,FLAT,USS,5/16",Y
includes part 237068 from SN 339
-- 215209 KIT, BATT SEPARATOR, CE 14 6091 NUT,NYLOCK,1/4-20
includes part 237068 from SN 339
-- 215210 KIT, BATT SEPARATOR, AS
2 106051 CONN,FEED THRU STUD..............2
from SN 339
3 94327 FUSE,30 AMP.................................1
diesel models; from SN 339
from SN 339
4 61225 RELAY,12VDC,70AMP,SEALED......2
diesel models; from SN 339
-- 61225 RELAY,12VDC,70AMP,SEALED......1
gasoline/LPG models; from SN 339
5 60536 FUSE,20 AMP,MAXI........................2
diesel and Ford models; from SN 339
from SN 339
-- 94327 FUSE,30 AMP.................................2
Continental models; from SN 339
6 101340 FUSE,60 AMP,MAXI........................1
from SN 339
from SN 339
7 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................3
Deutz models; from SN 339
IN**..................................................4
from SN 339
8 88160 BRACKET,LEG,RLY BLOCK...........3
from SN 339
from SN 339
10 6178 NUT,NYLOCK,10-32
from SN 339
11 88265P PLATE,RELAY MOUNT...................1
Part No. 88618 Z-80/60 87

400 Engine Components April 2016
401.1 Perkins 704-30 Engine - View 1 (to SN 328)
88 Z-80/60 Part No. 88618

April 2016 400 Engine Components
-- 88135 HARNESS,PERKINS ENGINE,704-30

-- 73993 HARNESS,RPM SOLENOID
RELAY***
1 65499 CAP, SIDE OIL FILL, PERKINS.......1
2 65503 GASKET,MUFFLER
PERKINS(53883)............................1
3 65504 NUT,MUFFLER PERKINS 10MM.....3
4 63313 MUFFLER, PERKINS......................1
5 16584 U-BOLT, KIT 5/16-18 X 2.5..............2
6 63326P MUFFLER BRACKET, PAINTED.....1
7 6782 NUT,NYLOCK,5/16-18
8 44064 SCREW,HHC,M10 X 30MM,
9 22700 WASHER,LOCK,M10
12 23057 SCREW,HHC,M8 X 20MM
14 45454 CLAMP,RUB CUSH,0.75,#12 X
3/8*..................................................1
15 Ref. Drive Pump (refer to 710.1)
16 Ref. Function Pump (refer to 710.1)
17 6175 SCREW,HHC,3/8-16 X 1
19 29436 O-RING***.......................................1
20 8177 SCREW,HHC,1/2-13 X 1.5
21 13066 WASHER,FLAT,.5 HARDENED.......2
22 63464P PLATE, PUMP MOUNT,
PAINTED***.....................................1
23 37002 COUPLER,HUB,15 TOOTH
7/16BOLT*.......................................1
24 33024 FLYWHEEL FLANGE,GREEN
PLASTIC..........................................1
25 65495 STARTER MOTOR, PERKINS
(53883)............................................1
26 65487 ALTERNATOR, PERKINS
(53883)............................................1
Part No. 88618 Z-80/60 89

90 Z-80/60 Part No. 88618

1 109802 PLUG,ORB #6.................................1 26 5397 WASHER,FLAT,USS,5/16",Y

2 62421 FILTER,FUEL,PERKINS..................1 27 6782 NUT,NYLOCK,5/16-18
3 65500 PUMP, LIFT INLET PORT 28 62420 FILTER,AIR***.................................1
(53883)............................................1 29 34162-2300 HOSE,AIR INTAKE 2.50" I.D...........1
-- 53948 ADPTR,STR FEM INV 45D 1/4X1/4 30 72265 SOLENOID,SHUTDOWN,PERKINS
-- 65501 FITTINGS, LIFT PUMP INLET PORT ****
4 65497 DIPSTICK (53883)...........................1
5 62422 FILTER,OIL,PERKINS 704-30
(BB).................................................1
6 65498 CAP,OIL FILLER, PERKINS............1
7 53951 ADPTR,ST. THR 3/4-16 FEM
PIPE................................................1
8 30810 SENDING UNIT,OIL
PRESSURE***.................................1
dual-terminal sender
9 53945 CLAMP,HOSE 2 5/16-3 1/4.............5
10 34164 ELBOW,90
DEGR,RUBBER,2.5"I.D.*................2
11 63463 AIR CLEANER,NELSON***.............1
includes items 12 and 28
12 53952 BRKT,AIR CLEANER
ORIENTATION**..............................1
includes mounting fasteners
13 81128 SCREW,SHSH,M5XM16,ZINC
14 56660 WASHER,RIVETING
15 27082 NUT,NYLOCK,M5X.80
16 88512 THROTTLE LINK,DSL***.................1
17 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
18 21496 NUT,HEX,1/4-28
19 6888 SCREW,HHC,1/4-20 X 1
21 77402 SOLENOID,THROTTLE ACTUATOR
DSL..................................................1
-- 88486 SOL SPRING,SYNCHRO START
1751
22 6090 SCREW,HHC,1/4-20 X .75
23 81199 SEPARATOR/FILTER,FUEL-D,30MIC.1
-- 65853 FILTER,FUEL/WATER
SEPARATOR***
24 63399P AIR CLEANER BRACKET,
PAINTED.........................................1
25 13002 SCREW,HHC,5/16-18 X 1 GR5
Part No. 88618 Z-80/60 91

92 Z-80/60 Part No. 88618

1 65505 GASKET, THERMOSTAT (53883)....1

2 65506 CLAMP, HOSE (53883)...................2
3 65507 HOSE, WATER PUMP (53383).......1
4 65493 THERMOSTAT, PERKINS
(53883)............................................1
5 34058 SENDING
UNIT,TMP,FRD,GM,PRK704...........1
6 65488 LEVER ALTERNATOR, (53883)......1
7 49381 SCREW,HHC,M12 X 30
9 65494 HOUSING,THERMOSTAT
(53883)............................................1
10 67349 SCREW,HHC,M8 X 50
12 65490 FAN, PERKINS (53883)..................1
13 62423 BELT,V KIT, PERKINS 704-30.........1
14 102683 PULLEY, WATER PUMP (704-30)....1
15 65496 PULLEY,CRANKSHAFT (53883).....1
16 65491 WATER PUMP, PERKINS
(53883)............................................1
17 65492 GASKET,TIMMING CASE
COVER............................................1
Part No. 88618 Z-80/60 93

94 Z-80/60 Part No. 88618

1 53909 SCREW,HHC,5/8-11 X 4.0 GR8......4

2 33418 WASHER,FLAT,.625 X 2.25 X.15
3 6024 NUT,NYLOCK,5/8-11
4 13014 CLAMP,HOSE,2.25" DIA.................4
5 63413 RADIATOR HOSE, UPPER.............1
6 63418 WELDMENT,ENGINE
MOUNT,INBOARD...........................2
7 49384 SCREW,HHC,M14 X 30
9 63364P FAN SHROUD, PAINTED................1
10 6175 SCREW,HHC,3/8-16 X 1
13 8819P Intake Baffle.....................................1
14 13002 SCREW,HHC,5/16-18 X 1 GR5
16 63362P RADIATOR MOUNT, LH,
PAINTED.........................................1
17 7713 NUT,LP NYLOCK,3/8-16
18 65473 CAP,RADIATOR,PERKINS/FORD....1
19 63462 RADIATOR,PERKINS,GM...............1
includes item 18
20 Ref. Engine Tray (refer to 424.1)
21 101971 MOTOR,TRACTIOM 24/48V,9"........1
22 54071 COOLANT RETURN
SYSTEM,Z45***..............................1
-- 72327 CAP, COOLANT RET SYS(54071)
23 6090 SCREW,HHC,1/4-20 X .75
24 6889 NUT,LP NYLOCK,1/4-20
25 6888 SCREW,HHC,1/4-20 X 1
26 6091 NUT,NYLOCK,1/4-20
27 63414 RADIATOR HOSE, LOWER............1
28 28076 ISOLATOR,VIBRATION,LG,RD&WH***.4
29 63419 WELDMENT,ENGINE
MOUNT,OUTBOARD.......................2
Part No. 88618 Z-80/60 95

405.1 Perkins 804D-33 Engine - View 1 (from SN 329)
96 Z-80/60 Part No. 88618

-- 101891 HARNESS,PERKINS ENGINE,804 24 101608P ENGINE MOUNT,LF PAINTED........1

to SN 4781 25 6653 CLAMP,1.88,#30 X 1/4,RUB
-- 1253172 HARNESS,ENG,PERKINS, 804, Z80 CUSH..............................................2
from SN 4782 26 6090 SCREW,HHC,1/4-20 X .75
-- 1253210 CIRCUIT BRKR THERM 27 6638 WASHER,FLAT,USS,1/4"Y
AUTORESET 6
from SN 4782 28 56912 SPRING CLIP,1/4-20,.025-.15X.5
-- 101638 OPTION, SPARK ARREST 29 8516 SCREW,HHC,3/8-16 X 1.50,GR5
1 101601 HOSE,RADIATOR,UPPER,PERKINS.1 30 6097 WASHER,FLAT,USS,3/8",Y
-- 35434 CLAMP,HOSE,2.00*** 31 4828 NUT,NYLOCK,3/8-16
2 101619 PIPE,TAIL........................................1 32 101606P BRACKET,RADIATOR SUPPORT
PNTD...............................................1
3 71911 CLAMP,MUFFLER, 2.50 INCH
4 70444 MUFFLER,2.5"INLET/OUTLET.......1
34 101603P SHROUD,FAN,PERKINS
-- 101633 MUFFLER,SPARK ARREST,2.5 I/O PAINTED.........................................1
-- 101634 MUFFLER,CATALYTIC,2.5 I/O 35 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS
5 70449 U-BOLT,1/2-13 X 8.5........................2 36 110304 RADIATOR,FORD/PERKINS***......1
6 13066 WASHER,FLAT,.5 HARDENED.......4 -- 65473 CAP,RADIATOR,PERKINS/FORD
7 66777 NUT,TOP LOCK,1/2-13 37 101622 BAFFLE,INTAKE,Z80 PERKINS.....1
8 101611 BRACKET,AIR 38 6888 SCREW,HHC,1/4-20 X 1
CLEANER,MUFFLER......................1
39 6091 NUT,NYLOCK,1/4-20
9 13002 SCREW,HHC,5/16-18 X 1 GR5
40 24038 SHOCK MOUNT,SMALL.................4
41 35434 CLAMP,HOSE,2.00***.....................1
11 6782 NUT,NYLOCK,5/16-18
42 101602 HOSE,RADIATOR,LOWER,PERKINS.1
12 34162-300 HOSE,AIR INTAKE 2.50" ID............1
43 226060 PUMP,WATER,PERKINS 804D-33T
13 30971 CLAMP,HOSE,3.00"
-- 226061 GASKET-PUMP WATE,PERK
14 101625 DIP STICK TUBE ASSY..................1 804D-33T
15 101620P BRACKET,SOLENOID PAINTED.....1 44 101605P BRACKET,FAN SHROUD,LH
16 77402 SOLENOID,THROTTLE ACTUATOR PAINTED
DSL..................................................1 45 107545 FAN, PERKINS 804C-33
-- 21130 CLEVIS YOKE-1/4-28,PLTD W/PIN 46 23057 SCREW,HHC,M8 X 20MM
17 27584 SCREW,HHC,M12 X 35MM 47 33277 WASHER,FLAT,M8,YELLOW ZINC
18 49410 WASHER,FLAT,M12 48 60585 ISOLATOR,VIBRATION,M8
19 101610P ENGINE MOUNT,LR PAINTED.......1 MALE/FEM
20 121814 THROTTLE LINKAGE,DIESEL........1 49 25368 NUT,NYLOCK,M8X1.25
-- 27082 NUT,NYLOCK,M5X.80 50 101604P BRACKET,FAN
-- 81128 SCREW,SHSH,M5XM16,ZINC SHROUD,RH,PAINTED
21 101613 ELEMENT,OIL 51 226127 THERMOSTAT, 180 DEG.F

FILTER,PERKINS***........................1 -- 226128 GASKET, (226127)
22 102348 SENDING UNIT,OIL PRESS
PERKINS.........................................1
-- 101627 ADAPTER 3/8 FNPT X M16
23 49381 SCREW,HHC,M12 X 30
Part No. 88618 Z-80/60 97

98 Z-80/60 Part No. 88618

1 94324-3450 TUBE,RD,STL,ALUMIZD,2.5 X 23 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4

.065..................................................1 24 33418 WASHER,FLAT,.625 X 2.25 X.15
2 101626 CLAMP,2.5,#40 X 1/4,RUB CUSH....1 25 102045 ISOLATOR,ENGINE VIBRATION.....4
3 101601 HOSE,RADIATOR,UPPER,PERKINS.1 26 18596 WASHER,FLAT,1.56 X 2.5 X .061
-- 35434 CLAMP,HOSE,2.00*** 27 6035 WASHER,FLAT,USS,5/8",Y
4 23057 SCREW,HHC,M8 X 20MM 28 6024 NUT,NYLOCK,5/8-11
5 33277 WASHER,FLAT,M8,YELLOW ZINC 29 8516 SCREW,HHC,3/8-16 X 1.50,GR5
6 34058 SENDING 30 5397 WASHER,FLAT,USS,5/16",Y
UNIT,TMP,FRD,GM,PRK704...........1
31 4828 NUT,NYLOCK,3/8-16
-- 28607 ADAPTER,140139-8-6
32 101641P BRACKET,MUFFLER SUPPORT
7 102534 V-BELT, PERKINS 804C-33.............1 PAINTD............................................1
8 58250 ALTERNATOR,PERKINS 800 33 44064 SCREW,HHC,M10 X 30MM,
SERIES...........................................1
34 22699 WASHER,FLAT,M10,ZINC PLTD.
-- 106023 CONN,ALT,3WAY,PERKINS 804
-- 106024 TERM,ALT.PERKINS 804,16/14 GA
-- 53952 BRKT,AIR CLEANER
-- 56689 SEAL,CONNECT,AMP SINGLE WIRE ORIENTATION**
9 22571 NUT,HEX,M8 X 1.25 -- 62420 FILTER,AIR***
10 70367 BOTTLE,COOLANT 36 34164 ELBOW,90
RECOVERY,3.7***...........................1 DEGR,RUBBER,2.5"I.D.*................1
-- 115431 CAP ASSY,COOLANT BOTTLE*** -- 30971 CLAMP,HOSE,3.00"
11 101644 FUEL LIFT PUMP/FILTER ASSY.....1
-- 101614 ELEMENT,FUEL/WATER
SEPARATOR
12 41468 TEE,BRASS STREET,.12 NPT.......1
13 38922 ELBOW,90DEG.1/8MPT-5/16
BARB...............................................2
14 21465 CLAMP,HOSE,SIZE .25 TO .63.......8
15 27089 HOSE,5/16 FUEL,SAE 30R7
-- 75640 WIRE LOOM,3/4 DIA.
16 27089 HOSE,5/16 FUEL,SAE 30R7
-- 75640 WIRE LOOM,3/4 DIA.
17 101628 ADAPTER,1/4 FNPT X 1/2-20
UNF.................................................2
18 42941 HOSE,3/8",FUEL,30R7
-- 75640 WIRE LOOM,3/4 DIA.........72-inches
19 31817 ELBOW,90DEG.1/4MPT-3/8
BARB...............................................1
20 27089 HOSE,5/16 FUEL,SAE 30R7
-- 54205 HOSE END,BARB,1/4 MNPTX5/16,90
21 54205 HOSE END,BARB,1/4
MNPTX5/16,90................................1
22 101618 PIPE,EXHAUST WELDMENT.........1
Part No. 88618 Z-80/60 99

100 Z-80/60 Part No. 88618

1 8177 SCREW,HHC,1/2-13 X 1.5 25 61781 CASTING,SAE 4 PUMP

2 13066 WASHER,FLAT,.5 HARDENED MOUNT,MACHI...............................1
3 44064 SCREW,HHC,M10 X 30MM, 26 Ref. Drive Pump (refer to 710.1)

(refer to 710.1)
-- 22699 WASHER,FLAT,M10,ZINC PLTD.
(use for part number 33024) 27 Ref. Function Pump (refer to 710.1)
(refer to 710.1)
-- 49388 SCREW,HHC,M10 X 1.5 X 16 TMZ
(use for part number 128004)
4 70483 FORMING,8.5' MUFFLER
MOUNT...........................................2
5 6888 SCREW,HHC,1/4-20 X 1
7 6091 NUT,NYLOCK,1/4-20
8 6090 SCREW,HHC,1/4-20 X .75
9 56912 SPRING CLIP,1/4-20,.025-.15X.5
10 102972 BELT GUARD W/DECAL PERKINS
-- 101624P FORMING,BELT GUARD PAINTED
11 101607P ENGINE MOUNT,RF PAINTED.......1
13 49410 WASHER,FLAT,M12
14 101615P BRACKET,FUEL PUMP
PAINTED.........................................1
15 8516 SCREW,HHC,3/8-16 X 1.50,GR5
17 4828 NUT,NYLOCK,3/8-16
18 107546 STARTER
MOTOR,PERKINS(804C-33)..........1
19 101609 ENGINE MOUNT,RR.......................1
22 37003 COUPLER,HUB,15 TOOTH
7/16BOLT*.......................................1
-- 128004 COUPLER,15 TOOTH,FBA,SAE8***
from SN 1486
-- 128023 KIT,FBA STYLE COUPLER,SAE8
(replaces the flex plate and coupler),
-- 33024 FLYWHEEL FLANGE,GREEN
PLASTIC..........................................1
23 27034 SCREW,HHC,M10 X 25MM,GR 8.8
24 22699 WASHER,FLAT,M10,ZINC PLTD.
Part No. 88618 Z-80/60 101

408.1 Perkins 404F-22T Engine - View 1
102 Z-80/60 Part No. 88618

-- Verify Engine Make and Model Before 26 1254281 FORMING, EXHAUST SUPPORT,
Ordering PER.................................................1
-- For internal engine parts, contact 27 94762 OIL FILTER - PERKINS...................1
engine dealer 28 21465 CLAMP,HOSE,SIZE .25 TO .63.......2
-- 214336 ENGINE KIT, PERKINS 404F-22T 29 826765 TUBE, STEEL, FUEL RETURN,
-- 826637 HARNESS,PERKINS,TIER4,Z80 404F................................................1
-- 826710 HARNESS, EXTENSION, 404F-22 30 70385 CLAMP,EXHAUST,2.00 PLATED.....2
1 824132 SCREW,HHF,M8-1.25X20,DIN6921,1.5 31 1251864 TAILPIPE, Z80 404F-22...................1
2 60585 ISOLATOR,VIBRATION,M8 32 22672 CLAMP,HOSE,1.75..........................1
MALE/FEM......................................3 33 1252979 HOSE,UPPER RADIATOR,PERK....1
3 230820 SPRING CLIP, M8-1.25, 0.8-4.0......2 34 106226 TUBING,VINYL,1/2" CLEAR...........1
4 110149 CABLE TIE,DFT 35 1251983 SCREW,HHF,M8-1.25X16,DIN6921,1.1
MOUNT,BLK,6.5".............................2
36 1253194 BRACE,UPPER RADIATOR
5 237832 NUT,TL,FLG,M8-1.25,DIN6927,10,..1 SUPPORT,.......................................1
6 70367 BOTTLE,COOLANT 37 824027 NUT,TL FLG,1/4-20,G,ZAG.............2
RECOVERY,3.7***...........................1
38 13268 CLAMP,0.75,#12 X 1/4,RUB
7 1253192 FAN SHROUD,PERKINS CUSH..............................................2
404F-22T.........................................1
39 824079 SCREW,HHF,1/4-20X1,8,ZAG.........2
8 110304 RADIATOR,FORD/PERKINS***......1
40 1253191 BRACKET,UPPER RADIATOR........1
-- 65473 CAP,RADIATOR,PERKINS/FORD
9 1254282 SHROUD,CNTRWT,Z80
404D-22T.........................................1
10 119218 TRIM,EDGE,1/8X3/4 SIDE
BULB..................................81-inches
11 824220 SCREW,PHPM SEMS
ET,10-24X.5,ZA...............................6
12 1253185 WASHER,FLAT,#10,USS,ZAG........6
13 73575 SPRING CLIP,10-24,ZINC...............3
14 1254471 GUARD,FAN,PERKINS 404F-22T....1
15 35434 CLAMP,HOSE,2.00***.....................2
16 1252473 HOSE,LOWER RADIATOR,PERK...1
17 1253193 BRACKET,LOWER RADIATOR.......1
18 824029 NUT,TL FLG,3/8-16,G,ZAG.............4
19 824120 WASHER,FLAT,.375X1.50X.125,ZAG.2
21 1253319 NUT,TL FLG,5/8-11,G,ZAG.............2
22 1253208 SCREW,HHF,5/8-11X1.5,8,ZAG......2
23 Ref. Engine Tray
refer to 431.1
24 825907 WELDMENT, EXHAUST
SUPPORT.......................................1
25 824090 SCREW,HHF,3/8-16X1,8,ZAG.........2
Part No. 88618 Z-80/60 103

104 Z-80/60 Part No. 88618

-- Verify Engine Make and Model Before -- 62433 FILTER,ELEMENT,30 MIC,75020

Ordering 25 128024 SCREW, HHC, M8 X 1.25 X 12.......6
-- For internal engine parts, contact 26 75052 SCREW,SER/FLNG 10M-1.5X20MM
engine dealer BK....................................................8
1 35434 CLAMP,HOSE,2.00***.....................1 27 27034 SCREW,HHC,M10 X 25MM,GR
2 1253487 ADAPTER, 2" TO 1.8", PERK 8.8....................................................8
404F................................................1 28 Ref. DRIVE PUMP AND FUNCTION
3 45435 CLAMP,HOSE,2.50"***....................4 PUMP
4 1254161 TUBE,INTAKE,PERKINS (refer to 710.1
404F-22T.........................................1 29 123167 FLGHCS,1/2-13X1.50,GR8,BLK
5 824079 SCREW,HHF,1/4-20X1,8,ZAG.........6 PH....................................................2
6 823751 BRACKET,INTAKE 30 824507 PUMP MOUNT,PERKINS

PIPE,MOUNT,DEUT........................1 404F-22...........................................1
7 56912 SPRING CLIP,1/4-20,.025-.15X.5.....2 31 128003 COUPLER,15

TOOTH,FBA,PERKINS**.................1
8 216150 ADAPTER, AIR HOSE, PERK includes grease
404F................................................2
32 106663 SOLENOID,SHUT DOWN
9 30971 CLAMP,HOSE,3.00"........................2 PERKIN40422.................................1
10 94889 FUEL FILTER ASSEMBLY..............1 -- 85124 GASKET,SOLENOID,PERKINS 72350
-- 62421 FILTER,FUEL,PERKINS
11 89759 DIPSTICK, OIL (PERKINS 404)......1
12 97461 DIPSTICK
TUBE,PERKINS(403C-11)..............1
13 1252944 PUMP,FUEL LIFT,PERKINS 404F....1
ORIENTATION**..............................1
Includes mounting fasteners
Includes item# 14
-- 52866 EVACUATOR VALVE-AIR CLEANER
-- 62420 FILTER,AIR***
16 826060 HOSE,.375",SAE 30R7,10"
LG......................................10-inches
18 231529 NUT,TL FLG,M10-1.5,DIN6927,10,
19 1253431 WELDMENT,INTAKE,PERKINS
404F-...............................................1
20 824027 NUT,TL FLG,1/4-20,G,ZAG.............4
21 Ref. Engine tray
(refer to 431.1)
22 45470 CLAMP,0.31,#5 X 1/4,RUB CUSH....2
23 128588 FORMING,SOLENOID MOUNT......1
24 75020 SEPRTR/FLTR,FUEL
DSL,15GPH,.30...............................1
Part No. 88618 Z-80/60 105

106 Z-80/60 Part No. 88618

-- Verify Engine Make and Model Before

Ordering
-- For internal engine parts, contact
engine dealer
-- 97473 SENSOR,WATER TEMPERATURE
-- 1251819 GASKET,EXHAUST
MANIFOLD,PERK
1 65638 SEAL, OIL FILLER CAP..................1
2 65636 CAP, OIL FILLER.............................1
3 128986 WATER OUTLET, VERTICAL..........1
4 128991 THERMOSTAT.................................1
5 77477 GASKET, THERMOSTAT
HOUSING........................................1
6 77736 GLOW PLUG (PERKINS 404-22).....6
7 1252940 STARTER,PERKINS 404F..............1
no componets available from supplier
8 1251814 ALTERNATOR - 85 AMP, INT
REGU..............................................1
9 1252686 FAN,10 BLADE,17",PERKINS
404F-22T.........................................1
10 128987 WATER PUMP.................................1
11 101321 SWITCH,OIL PRESSURE...............1
Part No. 88618 Z-80/60 107

108 Z-80/60 Part No. 88618

-- Verify Engine Make and Model Before

Ordering
-- For internal engine parts, contact
engine dealer
1 81615 TRAY,BATTERY...............................1
2 1254354 FORMING, FUSE PANEL, Z80.......1
3 1254689 FORMING, FUSE PANEL, Z80.......1
(Includes items 2 and 5)
-- 1254690 FUSE HOLDER, ATC, 8POS 2BUSS
-- 62822 FUSE,15A SWITCH (62823)
4 49821 SCREW,PHILLIPS,PHM,8-32 X
1.25..................................................4
5 56306 WASHER,FLAT NYLON #10...........4
6 6178 NUT,NYLOCK,10-32........................4
7 1254355 FORMING, COVER, FUSE
PANEL.............................................1
8 826212 PLATE, ECM MOUNT, Z80..............1
9 216065 ECM, PERKINS 404F-22................1
10 824079 SCREW,HHF,1/4-20X1,8,ZAG.........4
11 824027 NUT,TL FLG,1/4-20,G,ZAG.............4
12 826211 FORMING, ECM COVER, Z80........1
13 824090 SCREW,HHF,3/8-16X1,8,ZAG.........8
14 29868 SPRING CLIP,3/8-16,.05-.20X.73.....4
15 1253574 FORMING, ENGINE MOUNT, LH....1
16 1251899 SCREW,HHF,M14-2.0 X 40,DIN
692.................................................11
17 Ref. WLDMT, ENGINE TRAY, Z80 T4
DEU.................................................1
(refer to 431.1)
18 1251994 SCREW,HHF,1/2-13X3,8,ZAG.........4
19 102066 CASTING,WASHER,REBOUND.....4
20 1251997 NUT,TL FLG,1/2-13,G,ZAG.............4
21 824029 NUT,TL FLG,3/8-16,G,ZAG.............4
22 70452 ISOLATOR,ENGINE
VIBRATION***.................................2
23 1253573 FORMING, ENGINE MOUNT, RH....1
Part No. 88618 Z-80/60 109

412.1 Deutz F4L-913 Engine - View 1 (to SN 338)
110 Z-80/60 Part No. 88618

-- 88134 HARNESS,DEUTZ ENGINE,F4L913

-- 88173P FORMING,DUETZ INTAKE BAFFLE
1 61273 CLAMP-HEAVY DUTY....................2
2 81469 TUBE,INLET,DEUTZ.......................1
3 44669 GROMMET,RUBBER 3 X .13 X
3.25..................................................1
4 102973 INTAKE BOX W/DECAL DEUTZ
T1....................................................1
5 81782 HOSE ASSY,DEUTZ OIL DRAIN
1/2"..................................................1
-- 49213 HOSE END,BARBED,SWIVEL,JIC,8-8
-- 63426 PLUG,070109-8
-- 81781 ADAPTER,DEUTZ OIL DRAIN
6 16584 U-BOLT, KIT 5/16-18 X 2.5..............1
7 81471P BRACKET,AIR CLEANER/EXHAUST
PT....................................................1
8 6091 NUT,NYLOCK,1/4-20
10 81199 SEPARATOR/FILTER,FUEL-D,30MIC.1
-- 65853 FILTER,FUEL/WATER
SEPARATOR***
11 8915 SCREW,HHC,1/4-20 X 1.25
12 81467 AIR CLEANER,NELSON.................1
-- 62425 FILTER,AIR CLEANER,
SUPERBOOM
-- 81468 MOUNTING BAND,AIR CLEANER
13 61270 ELBOW,45 DEG,INLET...................1
-- 60561 ELBOW,INLET,CUMMINS
-- 81906-700 TUBE,RD,ALUM 3 X .188
14 81470 TAILPIPE,DEUTZ 913 S80..............1
15 75359 MUFFLER,DEUTZ,F4L913.............1
-- 75000 MUFFLER,CATALYTIC,DEUTZ*F4L913
-- 75360 GASKET,EXAUST,DEUTZ F4L913
16 60561 ELBOW,INLET,CUMMINS...............1
Part No. 88618 Z-80/60 111

112 Z-80/60 Part No. 88618

1 108543 FILTER / FUEL / SPIN-ON..............1 25 22699 WASHER,FLAT,M10,ZINC PLTD.

-- 58566 FILTER HEAD (29560) 26 63464P PLATE, PUMP MOUNT,
plastic PAINTED***.....................................1
2 75361 INJECTOR,FUEL,DEUTZ F4L913...4 27 81473 COUPLER,HUB,15 TOOTH DEUTZ
-- 75378 SEAL,INJECTOR,DEUTZ F4L913 913...................................................1
3 75362 FUEL LINE,INJECT.1DEUTZ 28 61078 FLYWHEEL DRIVE PLATE,SAE

F4L913............................................1 10.....................................................1
4 75363 FUEL LINE,INJECT.2DEUTZ

F4L913............................................1
F4L913............................................1
F4L913............................................1
7 75366 SOLENOID,SHUTDOWN DEUTZ
F4L913............................................1
8 75369 CAP,OIL FILLER, DEUTZ F4L913....1
includes sealing ring
-- 75377 O-RING,OIL FILLER (75369)
9 75370 PUMP,FUEL INJECTN.DEUTZ
F4L913............................................1
includes items 10-13
-- 75371 O-RING,FUEL INJ.PUMP (75370)
10 75367 PUMP,FUEL LIFT DEUTZ
F4L913............................................1
11 72243 MOUNTING O-RING (75367)..........1
12 75379 NUT,M6,FUEL PUMP,DEUTZ F4L913
13 75380 WASHER,LOCK,M6,DEUTZ F4L913
14 75372 DIPSTICK,DEUTZ F4L913..............1
-- 75373 O-RING,DIPSTICK DEUTZ (75372)
15 75374 PLUG,ENGINE OIL, DEUTZ
F4L913............................................3
16 75375 WASHER,OIL DRAIN DEUTZ
F4L913............................................3
17 72355 OIL TEMP SENSOR(60323)...........1
18 75473 SENSOR,OIL PRS
KIT,VDO0360-040...........................1
19 62430 FILTER,OIL, DEUTZ F4L913...........1
20 61110 SCREW,SHC,M10X1.5X30 GR 12.9
21 8177 SCREW,HHC,1/2-13 X 1.5
22 13066 WASHER,FLAT,.5 HARDENED
23 Ref. Drive Pump Assembly (refer to
710.1)
Part No. 88618 Z-80/60 113

114 Z-80/60 Part No. 88618

-- T107605 SWITCH,FAN BELT

-- T107606 HARNESS, FAN BELT SWITCH
1 75381 SCREW,HHC,M6 X 1 X 20
2 75382 WASHER,FLAT,M6,DEUTZ F4L913
3 75383 NUT,M6,BLOWER,DEUTZ F4L913
4 75384 GASKET,CYL.COVR. DEUTZ
F4L913............................................4
5 75385 CYLINDER HEAD CVR.DEUTZ
F4L913............................................4
6 75388 SEAL,CYL.HED.CVR.DEUTZ,F4L913.4
7 75387 WASHER,CYL.HED
CVR.DEUTZF4L913........................4
8 75386 SCREW,HHC,M8 X 1.25 X 30
9 75389 GLOW PLUG,DEUTZ F4L913.........1
-- 75390 SOLENOID,GLOW
PLUG,DEUTZF4L913
10 Ref. Starter Battery Cable Assembly
(refer to 423.1)
11 75391 STARTER, DEUTZ F4L913.............1
-- 75392 SOLENOID,STARTER,DEUTZ
F4L913
12 75394 ALTERNATOR STAY,DEUTZ
F4L913............................................1
13 75416 BOLT,CARRIAGE,M8X1.25X25,DEUTZ
14 75417 WASHER,FLAT,M8 DEUTZ, F4L913
15 75418 NUT,M8,ALTERNATOR,DEUTZ
F4L913
16 75393 ALTERNATOR, DEUTZ (55AMP)
***....................................................1
17 75419 ALTERNATOR,STAY,DEUTZ,F4L913.1
18 75420 SCREW,HHC,M8 X 1.25 X 120
19 75421 SCREW,HHC,M10 X 1.5 X 140
20 75422 NUT,HEX,M10,ALTER.DEUTZ
F4L913
21 62432 BELT,V, ALTERNATR.DEUTZ
F4L913............................................1
22 62431 BELT,V, BLOWER, DEUTZ
F4L913............................................1
22 T107605 SWITCH,FAN BELT.........................1
22 T107606 HARNESS, FAN BELT SWITCH......1
23 75423 SHROUD,DEUTZ,AIR INTAKE........1
Part No. 88618 Z-80/60 115

116 Z-80/60 Part No. 88618

1 7339 SCREW,HHC,1/4-20 X .5
4 89998 KIT,SERVICE,SOLENOID
MODULE.........................................1
-- 52537 BOOT,SOLENOID,29073
5 89997 RELAY MODULE(89996,89998).....1
6 81463P ENGINE MOUNT,RR,DEUTZ 913
PNT.................................................1
7 81462P ENGINE MOUNT,LR,DEUTZ 913
PNT.................................................1
8 60868 SCREW,HHC,M12 X 45
10 59746 SCREW,HHC,5/8-11 X 4.0***..........4
for use with two-piece isolator
10A 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4
for use with one-piece isolator 102045
11 33418 WASHER,FLAT,.625 X 2.25 X.15.....4
12 ISOLATOR,TWO-PIECE
component no longer available
12A 102045 ISOLATOR,ENGINE VIBRATION.....4
12A 18596 WASHER,FLAT,1.56 X 2.5 X .061....8
for use with one-piece isolator 102045
13 81464P ENGINE MOUNT,FRONT,DEUTZ
PAINT..............................................1
14 75398 SCREW,HHC,M14 X 2 X 100
15 75399 WASHER,FLAT,M14,DEUTZ F4L913
16 6024 NUT,NYLOCK,5/8-11
19 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
includes clevis pin and cotter pin
20 21496 NUT,HEX,1/4-28
21 30785-1000 THREADED ROD,1/4-28 X 10
IN***.................................................1
22 75082P FORMING,THROTTLE ARM
DEUTZ.PTD....................................1
23 6090 SCREW,HHC,1/4-20 X .75
24 6889 NUT,LP NYLOCK,1/4-20
Part No. 88618 Z-80/60 117

416.1 Deutz BF4L-2011 / TD2011-L04i Engine - View 1 (from SN 339)
118 Z-80/60 Part No. 88618

-- 121340 ENGINE KIT, DEUTZ TD2011L04i 1A T114678 SHUTDOWN SOLENOID,12V,

-- 102581 PUMP,FUEL INJ,DEUTZ BF4L20 DEUTZ.............................................1
class A injection pump; provide SN of (replaced 32752) (must order cable
engine to service to get correct assembly, 58256, if replacing 32752)
injection pump (A, B, C, D) -- 45782 DIODE,6 AMP,200 PIV,BULK
-- T108732 PUMP,FUEL INJ,DEUTZ BF4L20 -- 58256 SOLENOID CABLE ASSY***
class B injection pump; provide SN of -- 72255 CONNECTOR, DEUTZ FUEL
engine to service to get correct SHUTOFF*
injection pump (A, B, C, D) (does not include diode, 45782)
-- T108733 PUMP,FUEL INJ,DEUTZ BF4L20 2 22578 SCREW,HHC,M6 X 20MM,GR8.8
class C injection pump; provide SN of
engine to service to get correct 3 49407 WASHER,LOCK,M6
injection pump (A, B, C, D) 4 70479P FORMING,THROTTLE ARM
-- T108734 PUMP,FUEL INJ,DEUTZ BF4L20 PAINTED.........................................1
class D injection pump; provide SN of from SN 339 to 2325
engine to service to get correct -- 50787P LEVER,GOVERNOR
injection pump (A, B, C, D) ACTUATOR,PTD***
-- 101848 HARNESS,DEUTZ from SN 2326
ENGINE,BF4L2011 5 6584 SCREW,SHS,10-24 X .625
from SN 339 to 1143
-- 122052 HARNESS,DEUTZ
7 5365 NUT,NYLOCK,10-24........................1
ENGINE,BF4L2011
from SN 1144 to 4764 8 88512 THROTTLE LINK,DSL***.................1
from SN 339 to 2325
-- 1253173 HARNESS,ENG,DEUTZ,BF4L2011,Z80
from SN 4765 -- 139322 THROTTLE LINKAGE, DSL
from SN 2326
-- 125326 CIRCUIT BREAKER, AUTO
RESET,6A 9 21130 CLEVIS YOKE-1/4-28,PLTD
from SN 4765 W/PIN..............................................1
includes clevis pin and cotter pin
-- 139983 EXHAUST PIPE GASKET
from SN 2178 10 121615 THROTTLE SOLENOID ASSY,
TROMB............................................1
-- 101638 OPTION, SPARK ARREST
from SN 2040
from SN 339
-- 89997 RELAY MODULE(89996,89998)
K 139612 KIT CB 15A T2 RPM SOLENOID 3W
from SN 339 to 2039
includes item 128829; to SN 2439
-- 89998 KIT,SERVICE,SOLENOID MODULE
-- 139624 SWITCH, OIL PRESSURE 1.5
BAR.................................................1 11 58249 ALTERNATOR,
(replaced 65765) DEUTZ,BF4L2011***.......................1
-- 139666 KIT,OP SWITCH,DEUTZ 12 102589 V-BELT, DEUTZ F4L2011................1
(includes 139624 and instructions) from SN 339 to 2177
1 111668 PUMP,FUEL 2011 DEUTZ ***.........1 -- 58630 V-BELT, DEUTZ TD2011LOAI
includes hand priming pump from SN 2178
-- 111402 O-RING, FUEL LIFT PUMP 13 102227 TUBE,AIR INTAKE..........................1
-- 27089 HOSE,5/16 FUEL,SAE 30R7 14 88064 REDUCER,3" TO 2.75"....................1
from SN 999 15 30489 CLAMP,HOSE,3.50..........................4
-- 30490 HOSE,1/4 FUEL LINE,SAE 30R7 16 60561 ELBOW,INLET,CUMMINS...............1
17 102974 INTAKE BOX W/DECAL DEUTZ
TII....................................................1
Airbox with word decals; to SN 2177
Part No. 88618 Z-80/60 119


(continued)
-- 102239P WELDMENT,AIR BOX PAINTED 34 70478P FORMING,SOLENOID MOUNT

Airbox with no decals; to SN 2177 PAINTED.........................................1
-- 121410 WELDMENT,COOLING AIRBOX from SN 339 to 2325
Airbox with no decals; from SN 2178 -- 139321 FORMING, SOLENOID MOUNT***
-- 122388 DEUTZ,AIRBOX WITH WORD from SN 2326
DECALS 35 49924 FILTER,OIL,DEUTZ F4L1011F.......1
Airbox with word decals; from SN 2178 Genie Genuine Part. See PN 1255653
18 102228P FORMING,INTAKE for compatible aftermarket
BAFFLE,DEUTZ..............................1 replacement.
from SN 339 to 2177 -- 1255653 FILTER,OIL,DEUTZ,REPLACEMENT.1
-- 122588 FORMING,INTAKE BAFFLE,Z80 Genie Aftermarket Part. Compatible
from SN 2178 with Genie Genuine Part 49924.
19 6175 SCREW,HHC,3/8-16 X 1 36 70465 TAILPIPE,DEUTZ BF4L2011...........1
20 5397 WASHER,FLAT,USS,5/16",Y 37 70448P FORMING,MUFFLER MOUNT.......1
21 4828 NUT,NYLOCK,3/8-16 38 22558 SCREW,HHC,M14 X 40MM,GR 8.8
22 81467 AIR CLEANER,NELSON.................1 39 49411 WASHER,FLAT,M14
-- 62425 FILTER,AIR CLEANER, 40 61110 SCREW,SHC,M10X1.5X30 GR 12.9

SUPERBOOM 41 Ref. Drive Pump Assembly (refer to
-- 81468 MOUNTING BAND,AIR CLEANER 710.1)
23 70455P FORMING,ENGINE MOUNT 42 8177 SCREW,HHC,1/2-13 X 1.5

PAINTED.........................................1 43 13066 WASHER,FLAT,.5 HARDENED
24 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...6 44 85053 SCREW,HHC,M10 X 1.5 X70,GR 8.8
25 33418 WASHER,FLAT,.625 X 2.25 X.15 45 22699 WASHER,FLAT,M10,ZINC PLTD.
26 102045 ISOLATOR,ENGINE VIBRATION.....6 46 71911 CLAMP,MUFFLER, 2.50 INCH........2
27 18596 WASHER,FLAT,1.56 X 2.5 X .061 47 102237P FORMING,HEAT
28 13064 WASHER,FLAT,.625 HARDENED....4 SHIELD,MUFFLER..........................1
29 6024 NUT,NYLOCK,5/8-11 48 70449 U-BOLT,1/2-13 X 8.5........................2
30 58299 SENDING UNIT,OIL 49 70444 MUFFLER,2.5"INLET/OUTLET.......1

PRESS.,DEUTZ*.............................1 -- 101633 MUFFLER,SPARK ARREST,2.5 I/O
31 49922 DIPSTICK - DEUTZ F4L1011F.......1 -- 101634 MUFFLER,CATALYTIC,2.5 I/O
to SN 2015 50 128829 CIRCUIT BRKR 15A TYPE 2 METAL
-- 102585 O-RING,DIPSTICK,DEUTZ F4L2011 from SN 2440
use with item 49922; to SN 2015
-- 52352 DIPSTICK-F3L1011F (DEUTZ)
from SN 2016
32 29560 FILTER,FUEL/WTR SEP, DTZ
1008.................................................1
Genie Genuine Part. See PN 1254826
for compatible aftermarket
replacement.
-- 1254826 FUEL FILTER
W/SEP,DEUTZ,1008........................1
Genie Aftermarket Part. Filter for
Deutz F3L 1011F Engine.
33 111445 SENDING UNIT,OIL TEMP
SWCH,DTZ......................................1
120 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 121

122 Z-80/60 Part No. 88618

1 44064 SCREW,HHC,M10 X 30MM, 22 30489 CLAMP,HOSE,3.50

(use for part number 33024) 23 146061 V-BELT GUARD, DEUTZ 2011........1
-- 22699 WASHER,FLAT,M10,ZINC PLTD. 24 226104 BREATHER PIPE, TD 2011L04I......1
(use for part number 33024)
-- 226105 GASKET,BREATHER PIPE (226104)
-- 62476 SCREW,SHC,M10X1.5X20MM
(75090) 25 Ref. Engine Tray
(use for part number 128004) (refer to 420.1)
2 70381 COVER,FLYWHEEL CASTING.......1 26 13002 SCREW,HHC,5/16-18 X 1 GR5
3 37003 COUPLER,HUB,15 TOOTH 27 5397 WASHER,FLAT,USS,5/16",Y
7/16BOLT*.......................................1 28 6782 NUT,NYLOCK,5/16-18
29 102209P FORMING,AIR CLEANER MOUNT
-- 128004 COUPLER,15 TOOTH,FBA,SAE8*** PNTD...............................................1
from SN 1474
30 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
-- 128023 KIT,FBA STYLE COUPLER,SAE8
31 4828 NUT,NYLOCK,3/8-16
(replaces the flex plate and coupler),
-- 33024 FLYWHEEL FLANGE,GREEN
PLASTIC..........................................1
4 70483 FORMING,8.5' MUFFLER
MOUNT...........................................1
5 70445 FLEX PIPE,EXHAUST,2.5" DIA.......1
6 102593 CLAMP, 3 INCH...............................2
7 226106 RUBBER SLEEVES, TD
2011L041.........................................1
8 49915 SOLENOID-STARTR
DEUTZF4L1011F*...........................1
9 70456 WELDMENT,REAR ENGINE
MOUNT...........................................1
10 139709 STARTER, 12V................................1
-- 139621 KIT, HEAT GUARD, DEUTZ
STARTER
11 30971 CLAMP,HOSE,3.00"
12 226103 INLET REDUCER,TD 2011L04I
13 22558 SCREW,HHC,M14 X 40MM,GR 8.8
15 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4
16 33418 WASHER,FLAT,.625 X 2.25 X.15
17 102045 ISOLATOR,ENGINE VIBRATION.....4
18 18596 WASHER,FLAT,1.56 X 2.5 X .061
19 13064 WASHER,FLAT,.625 HARDENED....4
20 6024 NUT,NYLOCK,5/8-11
21 70454P FORMING,ENGINE MOUNT
PAINTED.........................................1
Part No. 88618 Z-80/60 123

418.1 Deutz TD 2.9L4 Engine - View 1
124 Z-80/60 Part No. 88618

-- Verify Engine Make and Model Before 26 71911 CLAMP,MUFFLER, 2.50 INCH........1
Ordering 27 826822 EXHAUST PIPE, TIER IV DEUTZ,
-- For internal engine parts, contact Z ......................................................1
engine dealer 28 237821 SCREW,HHF,M8X20,DIN6921,8.8,YZ.2
-- 237730 ENGINE KIT, DEUTZ TD 2.9 29 826874 FORMING, TAIL PIPE SUPPORT,
-- 826636 HARNESS, DEUTZ 2.9, Z80 Z8....................................................1
1 162283 HOSE, UPPER RADIATOR, DEUTZ
D......................................................1
2 22672 CLAMP,HOSE,1.75..........................2
3 826859 SHROUD,17" FAN,6-CORE
RADIATOR.......................................1
4 826795 RADIATOR,6-CORE,19.375W X
18.1..................................................1
5 825239 FORMING, INTAKE BAFFLE, Z80
DE....................................................1
6 119218 TRIM,EDGE,1/8X3/4 SIDE
BULB..................................81-inches
7 21019 SCREW,PHIL,PHM,10-24
X.5,SEMS........................................6
8 6146 WASHER,FLAT,MS,#10,Y...............6
9 121419 SCREW,HHF,1/4-20 X .75...............2
10 25969 CLIP,SPRING,1/4-20 BLACK...........2
11 823751 BRACKET,INTAKE
PIPE,MOUNT,DEUT........................1
12 128912 BOLT,FLANGE,5/8-11X1.5"GR8
PLT..................................................2
13 13064 WASHER,FLAT,.625 HARDENED....2
14 6024 NUT,NYLOCK,5/8-11.......................2
16 826835 FORMING,6-CORE RADIATOR
MOUNT,...........................................1
17 35434 CLAMP,HOSE,2.00***.....................2
18 162284 HOSE,LOWER RADIATOR, 2.9L
DEUT...............................................1
19 15086 WASHER,FLAT,.375 X 1.5 X .125....2
20 48425 NUT,LOCKING-LRG.FLANGE,3/8-16.2
21 Ref. Engine Tray
(refer to 431.1)
22 49924 FILTER,OIL,DEUTZ F4L1011F.......1
-- 1255653 FILTER,OIL,DEUTZ,REPLACEMENT
23 1254717 HEAT SHIELD,DEUTZ TD2.9L........1
24 1251983 SCREW,HHF,M8-1.25X16,DIN6921,1.4
25 45435 CLAMP,HOSE,2.50"***....................2
Part No. 88618 Z-80/60 125

126 Z-80/60 Part No. 88618

-- Verify Engine Make and Model Before 29 61110 SCREW,SHC,M10X1.5X30 GR

Ordering 12.9................................................10
-- For internal engine parts, contact 30 Ref. DRIVE PUMP AND FUNCTION
engine dealer PUMP
1 30489 CLAMP,HOSE,3.50..........................5 (refer to 710.1)
2 823703 HOSE,REDUCER,OFFSET,TURBO 31 70381 COVER,FLYWHEEL CASTING.......1

INLE.................................................1 32 123167 FLGHCS,1/2-13X1.50,GR8,BLK
3 30971 CLAMP,HOSE,3.00"........................1 PH....................................................2
4 823239 TUBE,INTAKE,DEUTZ 2.9L............1 33 128004 COUPLER,15

TOOTH,FBA,SAE8***......................1
5 35434 CLAMP,HOSE,2.00***.....................2
34 111748 SCREW,SHC,M10X1.5 X 60
6 106211-600 HOSE,RUBBER 3"ID X .25 BLACK GR8.8..............................................2
X......................................................1
35 22699 WASHER,FLAT,M10,ZINC PLTD......2
7 13002 SCREW,HHC,5/16-18 X 1 GR5.......2
36 62476 SCREW,SHC,M10X1.5X20MM
8 5397 WASHER,FLAT,USS,5/16",Y...........2 (75090)............................................6
9 6782 NUT,NYLOCK,5/16-18.....................2 37 106211-300 HOSE,RUBBER 3"ID X .25
10 81468 MOUNTING BAND,AIR BLACK.............................................1
CLEANER........................................1 38 101640 REDUCER,RUBBER 3.0 - 2.5.........1
11 81467 AIR CLEANER,NELSON.................1
-- 62425 FILTER,AIR CLEANER,
SUPERBOOM
12 121419 SCREW,HHF,1/4-20 X .75...............1
14 823144 UNISTRUT,FAN SHROUD
BRACE,R,DE...................................1
15 121420 SCREW,HHF,1/4-20 X 1.000...........1
16 229986 GROMMET RUBBER
.375X1.00X.1875.............................1
17 6638 WASHER,FLAT,USS,1/4"Y..............3
18 6091 NUT,NYLOCK,1/4-20.......................2
19 1251928 WLDT, INTAKE, T4 DEUTZ,
Z80/S8.............................................1
20 823147 FORMING,FAN SHROUD STRUT
MOUNT...........................................1
21 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................2
22 6097 WASHER,FLAT,USS,3/8",Y.............4
23 4828 NUT,NYLOCK,3/8-16.......................2
24 6637 SCREW,HHC,1/4-20 X 1.75............1
25 78736 CLAMP,2 HOSE,PLASTIC,5/8.........2
27 49410 WASHER,FLAT,M12........................2
28 825939 FORMING, CLAMP, BATTERY
CABLE.............................................1
Part No. 88618 Z-80/60 127

128 Z-80/60 Part No. 88618

-- Verify Engine Make and Model Before 23 75051 SCREW,SER

Ordering FLNG3/8UNCX3/4ZNYEL...............4
-- For internal engine parts, contact 24 29868 SPRING CLIP,3/8-16,.05-.20X.73.....4
engine dealer 25 826825 BRACKET,EXPANSION TANK, LEFT
1 823229 HOSE,EXPANSION M......................................................1
TANK,COMPENSATI.......................1 26 825218 BRACKET,EXPANSION
2 36208 CLAMP,HOSE,1.25***.....................2 TANK,DEUTZ 2...............................1
3 161938 EXPANSION TANK,METAL,D2.9
S60..................................................1
4 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................4
5 6097 WASHER,FLAT,USS,3/8",Y.............8
6 4828 NUT,NYLOCK,3/8-16.......................4
8 218715 SENSOR,COOLANT LEVEL,
DEUTZ.............................................1
-- 826152 WASHER, CRUSH, COOLANT
SENSOR
9 824600 HOSE,HEATER,1/4"
10 1251498 FAN SPACER,3",DEUTZ 2.9L.........1
to SN 5440
-- 1258641 SPACER, FAN, DEUTZ, 43MM LNG
from SN 5441
11 1251496 FAN,10 BLADE,17",DEUTZ 2.9L.....1
12 49401 SCREW,HHC,M8 X 100..................4
for fan spacer part 1251498; to SN
5440
-- 32309 SCREW,HHC,M8 X 60MM X 1.25
for fan part 1258641; from SN 5441
13 33277 WASHER,FLAT,M8,YELLOW
ZINC................................................4
14 121419 SCREW,HHF,1/4-20 X .75...............4
16 823143 UNISTRUT,FAN SHROUD
BRACE,L,DE...................................1
17 121420 SCREW,HHF,1/4-20 X 1.000...........1
18 229986 GROMMET RUBBER
.375X1.00X.1875.............................1
19 6638 WASHER,FLAT,USS,1/4"Y..............1
20 6091 NUT,NYLOCK,1/4-20.......................1
21 823147 FORMING,FAN SHROUD STRUT
MOUNT...........................................1
22 1252687 BRACKET, STRUT BRACE.............1
Part No. 88618 Z-80/60 129

130 Z-80/60 Part No. 88618

-- Verify Engine Make and Model Before 30 823135 WELDMENT, REAR

Ordering MOUNT,ENGINE.............................1
-- For internal engine parts, contact 31 826873 FORMING, ENGINE HARNESS
engine dealer SUPPOR.........................................1
1 162209 FITTING,CONN,16MM-8MJ............3 32 106923 GROMMET,RUBBER
2 162207 FITTING,ELBOW,8GS-8FJX90S.....3 .38X1.38X1.0...................................1
3 822087 CLAMP,HOSE,1EAR,25/32.............3 33 27585 SCREW,HHC,M12 X 20MM
4 162208 FITTING,CONN,16MM-6MJ............1 34 49410 WASHER,FLAT,M12........................3
5 824351 FITTING,STR,3/8 HS X 9/16-18,J....1 35 124962 GROMMET,RUBBER,1.0 X

1.25X1.5..........................................3
6 96770 CLAMP,HOSE,1 EAR, 11/16...........1
36 121688 SCREW,HHC,FLG,M14 X 35..........5
7 214228 FILTER, DEUTZ 2.9, FUEL.............1
37 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4
8 824673 SENSOR, PRESSURE,DEUTZ
2.9....................................................1 38 33418 WASHER,FLAT,.625 X 2.25 X.15.....4
9 49816 SCREW,PHILLIPS,PHM,10-32 X 39 18596 WASHER,FLAT,1.56 X 2.5 X .061....8

.75....................................................4 40 823012 MOUNT,ENGINE,LEFT SIDE..........1
10 6146 WASHER,FLAT,MS,#10,Y...............8 41 70535 BRACKET,BATTERY CABLE..........1
11 6178 NUT,NYLOCK,10-32........................4 42 6637 SCREW,HHC,1/4-20 X 1.75............1
12 826871 WLDMT, FUEL CIRCUIT, Z80.........1 43 78736 CLAMP,2 HOSE,PLASTIC,5/8.........2
13 46131 CLAMP,HOSE,.63............................4 44 102045 ISOLATOR,ENGINE VIBRATION.....4
14 236259 LIFT PUMP,FUEL,DEUTZ...............1 45 Ref. Engine Tray
15 122202 SCREW,FLANGE,HHC,3/8-16X1.25.2 (refer to 431.1)
16 6097 WASHER,FLAT,USS,3/8",Y...........10 46 6024 NUT,NYLOCK,5/8-11.......................4
17 4828 NUT,NYLOCK,3/8-16.......................6 47 13064 WASHER,FLAT,.625 HARDENED....4
18 55306 SCREW,PHILLIPS,PHM,4-40 X 48 823013 MOUNT,ENGINE,RIGHT SIDE.......1

.50....................................................4 49 236260 PRE-FILTER,FUEL,DEUTZ.............1
19 40766 NUT,NYLOCK,4-40..........................4 50 8516 SCREW,HHC,3/8-16 X 1.50,GR5.....4
20 826212 PLATE, ECM MOUNT, Z80..............1
21 Ref. ECU
Models with Deutz D2.9 engines (This
part is serialized, contact Genie Parts
Sales with full model and SN of both
the unit and engine)
22 8915 SCREW,HHC,1/4-20 X 1.25............4
23 6638 WASHER,FLAT,USS,1/4"Y............10
24 6091 NUT,NYLOCK,1/4-20.......................5
25 826211 FORMING, ECM COVER, Z80........1
26 121066 SCREW,HHC,FLG,3/8-16 X 1
GR8.................................................4
27 29868 SPRING CLIP,3/8-16,.05-.20X.73.....4
28 826000 CONNECTOR, SAE10, QUICK
CONN..............................................1
29 121433 SCREW,HHF, M14 X 40MM............4
Part No. 88618 Z-80/60 131

422.1 GM 3.0L EFI Engine - View 1
132 Z-80/60 Part No. 88618

-- 88136 HARNESS,GM ENGINE Z-80 -- 77545 GASKET-THERMOSTAT/GM 3.0L

-- 65620 PCV VALVE-GM 3.0L ENGINE ENGI
-- 65622 SPARK PLUG-GM 3.0L ENGINE 15 54071 COOLANT RETURN

SYSTEM,Z45***..............................1
-- 58412 SPARK PLUG WIRE SET,GM 3.0
-- 72327 CAP, COOLANT RET SYS(54071)
-- 77551 COIL-IGNITION/GM 3.0L ENGINE
16 6090 SCREW,HHC,1/4-20 X .75
-- 54813 PLATE,ENG.TRAY WEB,NON-PVT
END 17 6638 WASHER,FLAT,USS,1/4"Y
-- 65626 FILTER-FUEL, GM 3.0L ENGINE 18 6091 NUT,NYLOCK,1/4-20
-- 65627 FILTER-LPG, GM 3.0L ENGINE 19 102975 ENGINE MOUNT W/DECAL GM ENG

T1....................................................1
-- 77536 PUMP,FUEL GM 3.0 ENG. C282-238
-- 88199P RADIATOR
-- 81837 FREEZE PLUG HEATER,GM 3.0L MOUNT,OUTBOARD,PAINTE
-- 77850 OIL PRESSURE SWITCH GM 3.0L 20 16584 U-BOLT, KIT 5/16-18 X 2.5..............1
-- 58370 MAGNETIC SPEED SENSOR,GM 3.0 21 81425 RADIATOR HOSE,LOWER-GM......1
-- 88175P FORMING,GM INTAKE BAFFLE -- 13014 CLAMP,HOSE,2.25" DIA.
1 53952 BRKT,AIR CLEANER 22 77550 DISTRIBUTOR/GM 3.0L ENGINE....1
ORIENTATION**..............................2
-- 65624 CAP-DISTRIBUTOR, GM 3.0L
2 13000 SCREW,HHC,5/16-18 X 1.25
-- 65625 ROTOR-DISTRIBUTOR, GM 3.0L
23 65623 FILTER-OIL,GM 3.0L ENGINE........1
4 6782 NUT,NYLOCK,5/16-18
-- 88100 ADAPTER,OIL DRAIN,GM 3.0L
ORIENTATION**..............................1 24 77540 CAP, OIL FILLER-GM 3.0L
ENGINE...........................................1
6 77847 THROTTLE BODY...........................1
25 83048 STARTER,GM 3.0L..........................1
-- 146057 LPG REGULATOR (GM 3.0L)
26 81426 FLYWHEEL FLANGE,AUTO STYLE
-- 83135 VAPORIZER REGULATOR PRIM GM...................................................1
16.5
27 81427 COUPLER,HUB,6 TOOTH GM
7 81424 RADIATOR HOSE,UPPER-GM.......1 3.0L..................................................1
-- 13014 CLAMP,HOSE,2.25" DIA. 28 61781 CASTING,SAE 4 PUMP
8 77821 FAN KIT ,GM 3.0 ENGINE..............1 MOUNT,MACHI...............................1
-- 65621 BELT-FAN, GM 3.0L ENGINE 29 8177 SCREW,HHC,1/2-13 X 1.5
9 81731P RADIATOR 30 13066 WASHER,FLAT,.5 HARDENED
MOUNT,INBOARD,PAINTED...........1 31 Ref. Drive Pump Assembly (refer to
10 81877P SHROUD,RADIATOR,GM,PAINTED.1 710.1)
11 81861P BRACKET,RADIATOR SUPPORT 32 6175 SCREW,HHC,3/8-16 X 1
PAINT..............................................1 33 6021 WASHER,LOCK,.375
12 18503 NUT,LOCKING-LG.FLANGE,5/16-18 34 63463 AIR CLEANER,NELSON***.............1
13 48498 ISOLATOR,AIR FILTER MOUNT.....1 -- 62420 FILTER,AIR***
14 63462 RADIATOR,PERKINS,GM...............1 35 81703P BRACKET,AIR
-- 65473 CAP,RADIATOR,PERKINS/FORD CLEANER,PAINTED.......................1
-- 75154 SENSOR,COOLANT 36 44064 SCREW,HHC,M10 X 30MM,
TEMP.VDO323-419 37 22700 WASHER,LOCK,M10
-- 77541 THERMOSTAT-ENG TEMP/GM3.0L 38 81421P BRACKET,MUFFLER
-- 77542 GASKET,WATER OUTLET/GM 3.0L MOUNT,PAINTED............................1
Part No. 88618 Z-80/60 133


(continued)
39 81420 MUFFLER,SPARK
ARRESTING,GM.............................1
-- 77543 GASKET, EXHAUST MANFLD/GM
3.0L
-- 77544 MANIFOLD-EXHAUST/GM 3.0L
ENGIN
134 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 135

136 Z-80/60 Part No. 88618

1 34164 ELBOW,90
DEGR,RUBBER,2.5"I.D.*................2
-- 30971 CLAMP,HOSE,3.00"
2 35067-950 TUBE,RD,ALUM 2.5 X .083.............3
3 60036 HOSE,AIR INTAKE,FORD EFI***.....1
-- 30971 CLAMP,HOSE,3.00"
4 77847 THROTTLE BODY...........................1
-- 77848 INJECTOR,FUEL W/ORINGS GM3.0L
-- 77849 INJECTOR,LPG W/ORINGS GM3.0L
5 62278 ELEC. CONTROL MODULE, GM
BB....................................................1
6 49381 SCREW,HHC,M12 X 30
8 53909 SCREW,HHC,5/8-11 X 4.0 GR8......4
9 33418 WASHER,FLAT,.625 X 2.25 X.15
10 102045 ISOLATOR,ENGINE VIBRATION.....4
11 6024 NUT,NYLOCK,5/8-11
12 81417P ENGINE MOUNT,LR,GM 3.0
PAINTED.........................................1
shown
-- 81418P ENGINE MOUNT,RR,GM 3.0
PAINTED
13 81481 WELDMENT,HEAD PIPE,GM.........1
-- 65503 GASKET,MUFFLER PERKINS(53883)
14 33361 ELBOW,45
DEGR,RUBBER,2.5"I.D...................3
-- 30971 CLAMP,HOSE,3.00"
15 35067-200 TUBE,RD,ALUM 2.5 X .083 X
2.00..................................................1
16 77822 ALTERNATOR, GM3.0L ENGINE.....1
-- 65621 BELT-FAN, GM 3.0L ENGINE
17 88190P FORMING,FRONT ENGINE MOUNT
18 8516 SCREW,HHC,3/8-16 X 1.50,GR5
20 4828 NUT,NYLOCK,3/8-16
21 6888 SCREW,HHC,1/4-20 X 1
23 6091 NUT,NYLOCK,1/4-20
25 35067-1900 TUBE,RD,ALUM 2.5 X .083.............1
Part No. 88618 Z-80/60 137

424.1 Ford LRG-425 EFI Engine - View 1
138 Z-80/60 Part No. 88618

-- 102339 HARNESS,FORD ENGINE,EFI,2004 18 50948 HOSE ASSEMBLY,LP

-- 106605 HARNESS,ENGINE W/RELAY BOX GAS,106"LG....................................1
T2 19 106486 SENSOR,AIR,CAT MONITOR***.....1
-- 77219 PUMP, FUEL, LRG425, WALBRO 20 49817 SCREW,PHILLIPS,PHM,10-32 X1.25
-- 65770 BELT,TIMING,FORD LRG423/425EFI 21 6178 NUT,NYLOCK,10-32
1 102307 FORMING,HEAT SHIELD...............1 22 49898 MAP SENSOR, EFI.........................1
2 53821P BRACKET,MAP 23 70525 REGULATOR,LPG...........................1
SENSOR,PAINTED.........................1 -- 102073 ELBOW,90 DEG,3/8NPT X 1/2 FNPT
3 22672 CLAMP,HOSE,1.75 -- 102074 ELBOW,90DEG, .63 HS X.375 MPT
3 54862 HOSE,UPPER RADIATOR,Z45.......1 -- 19363 ELBOW,130239-4-4
4 88847 HOSE,AIR CLEANER TO -- 65627 FILTER-LPG, GM 3.0L ENGINE
INTAKE............................................1
-- 88757 VALVE,LP LOCKOUT W/CONN***
-- 35434 CLAMP,HOSE,2.00***
-- 45435 CLAMP,HOSE,2.50"***
5 54598P SHROUD,RADIATOR,FORD
LGR425,PA......................................1 26 29606 RING GEAR,FORD***.....................1
6 70492P PLATE,INTAKE BAFFLE Z80 FORD 26 29616 STARTER,ENGINE,FORD
P......................................................1 LSG/LRG***.....................................1
7 110304 RADIATOR,FORD/PERKINS***......1 27 88450 SENSOR,FORD OXYGEN..............1
-- 15086 WASHER,FLAT,.375 X 1.5 X .125 28 102118 FORMING,HEAT SHIELD,FORD.....1
-- 24038 SHOCK MOUNT,SMALL 29 10107 SCREW,HHC,5/16-18 X .75
-- 4828 NUT,NYLOCK,3/8-16 30 6782 NUT,NYLOCK,5/16-18
8 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS 31 53952 BRKT,AIR CLEANER
ORIENTATION**..............................1
9 6146 WASHER,FLAT,MS,#10,Y
32 32064 CLAMP,MUFFLER,1.75 INCH.........2
10 102010P FORMING,FAN
GUARD,FORD,PAINTED.................1 33 111634 AIR CLEANER,FORD,T3................1
11 52076 FAN, LSG423/LRG425....................1 33 38922 ELBOW,90DEG.1/8MPT-5/16 BARB
-- 49408 WASHER,LOCK,M8 -- 102977 HOSE FITITNG,BRASS,AIR
CLEANER
-- 70489 SPACER,FAN TO WATERPUMP
LRG425 -- 227988 VACUATOR VALVE
-- 75185 SCREW,HHC,M8X1.25X -- 58247 AIR CLEANER CAP/ FORD/NOLFF***
70MM,GR8.8 -- 77295 FILTER ELEMENT,AIR,NOLFF LPG
12 70367 BOTTLE,COOLANT 34 6175 SCREW,HHC,3/8-16 X 1
RECOVERY,3.7***...........................1
-- 115431 CAP ASSY,COOLANT BOTTLE***
36 4828 NUT,NYLOCK,3/8-16
13 6090 SCREW,HHC,1/4-20 X .75
37 89973 EXHAUST PIPE ASSEMBLY,
14 6638 WASHER,FLAT,USS,1/4"Y FORD..............................................1
15 6091 NUT,NYLOCK,1/4-20 -- 102134 GASKET,EXHAUST FORD TIER II
16 33960 ALTERNATOR,LRG-423 38 106487 ENGINE PERFORMANCE MODULE
RE-BUILT*.......................................1 T2**..................................................1
17 77170 HOSE,LOWER RADIATOR,Z45......1 39 13002 SCREW,HHC,5/16-18 X 1 GR5
-- 22672 CLAMP,HOSE,1.75 40 5397 WASHER,FLAT,USS,5/16",Y
Part No. 88618 Z-80/60 139


(continued)
41 72343 GASKET,EXH
FLANGE-PERKINS54555...............1
42 18503 NUT,LOCKING-LG.FLANGE,5/16-18
43 61741 SCREW,HHC,5/16-18 X 1.50
44 102779P FORMING,HEAT SHLD
SUPPORT,PTD................................1
45 8255 SCREW,HHC,3/8-16 X .75
47 4828 NUT,NYLOCK,3/8-16
140 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 141

142 Z-80/60 Part No. 88618

1 34162-400 Air Intake Hose................................1

2 102121 CLAMP,MUFFLER,1-7/8 IN.............2
3 70420 TAILPIPE,FORD LRG 425...............1
4 106178 WELDMENT,MUFFLER,FORD
TIER2..............................................1
5 22788 SCREW,HHC,1/2-13 X 1.75
7 6198 NUT,NYLOCK,1/2-13
8 28656 FILTER,OIL,FORD...........................1
Genie genuine part
-- 1259054 FILTER, OIL, FORD
Genie aftermarket part
9 6175 SCREW,HHC,3/8-16 X 1
11 70425P FORMING,ECM MOUNT
PAINTED.........................................1
12 6637 SCREW,HHC,1/4-20 X 1.75
14 6090 SCREW,HHC,1/4-20 X .75
15 106605 HARNESS,ENGINE W/RELAY BOX
T2....................................................1
17 101118P ENGINE MOUNT FOOT,LH
PNTD...............................................1
18 30810 SENDING UNIT,OIL
PRESSURE***.................................1
dual-terminal sender
19 71911 CLAMP,MUFFLER, 2.50 INCH........1
20 102103 TUBE,INTAKE,2.50 OD X 13".........1
-- 33361 ELBOW,45 DEGR,RUBBER,2.5"I.D.
-- 45435 CLAMP,HOSE,2.50"***
21 102104 TUBE,INTAKE,2.50 OD X 15.63".....1
-- 33361 ELBOW,45 DEGR,RUBBER,2.5"I.D.
-- 45435 CLAMP,HOSE,2.50"***
22 102117 HOSE,2.0 ID X 2.0" LG...................1
Part No. 88618 Z-80/60 143

144 Z-80/60 Part No. 88618

1 102976 COOLANT MOUNT W/DECAL 29 4828 NUT,NYLOCK,3/8-16

FORD..............................................1 30 8177 SCREW,HHC,1/2-13 X 1.5
2 33970 COIL, ELECTRONIC IGN., FORD...1 31 13066 WASHER,FLAT,.5 HARDENED.......2
3 67537 SCREW,HHC,M5 X 12MM 32 Ref. Drive Pump (refer to 710.1)
4 6091 NUT,NYLOCK,1/4-20 33 Ref. Function Pump (refer to 710.1)
5 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1 34 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
6 106485 MIXER,AIR VALVE,TIER II 35 101127P FORMING,LH MUFFLER SUPPORT
FORD**............................................1 PNT.................................................1
7 35434 CLAMP,HOSE,2.00***.....................2 36 101128P FORMING,MUFFLER CLAMP,
8 102117 HOSE,2.0 ID X 2.0" LG...................1 PAINTED.........................................1
9 102120 HOSE,1/4 VACUUM........................1 37 22578 SCREW,HHC,M6 X 20MM,GR8.8
10 102119 HOSE,3/4,LP.......................8-inches 38 25926 WASHER,FLAT,M6 PLTD.
from regulator to mixer 39 70527 MEGAJECTOR,FUEL KIT...............1
11 102065P BAR,HARNESS CONNECTOR -- 106491 HARNESS,JUMPER,MEGAJECTOR
MOUNT...........................................1
40 75185 SCREW,HHC,M8X1.25X
12 65892 CONN. ASSY,7.9 TUBE X6.35 70MM,GR8.8
HOSE..............................................1
41 48498 ISOLATOR,AIR FILTER MOUNT.....2
13 71909 HOSE,FUEL,5/16 HIGH PRESSURE**
42 18503 NUT,LOCKING-LG.FLANGE,5/16-18.9
14 65453 BRACKET-FUEL FILTER (52567)....1
43 102013P FORMING,RADIATOR
-- 6091 NUT,NYLOCK,1/4-20 SUPPORT,LH..................................1
-- 6638 WASHER,FLAT,USS,1/4"Y -- 102794 SCREW,HHC,M8 X1.25X40,GRD10.9
-- 6888 SCREW,HHC,1/4-20 X 1 -- 33277 WASHER,FLAT,M8,YELLOW ZINC
15 58967 FUEL PRESSURE
REG,425EFI***................................1
-- 32339 CLAMP,1.75,#28 X 3/8,RUB CUSH*
19 33960 ALTERNATOR,LRG-423
RE-BUILT*.......................................1
20 89917P PLATE,AIR FILTER
MOUNT,FORD.................................1
21 10107 SCREW,HHC,5/16-18 X .75
22 6782 NUT,NYLOCK,5/16-18
23 106271P CLAMP,FORD
MUFFLER,PAINTED.......................1
24 101126P FORMING,RH MUFFLER SUP
PAINTED.........................................1
25 25548 SCREW,HHC,M10 X 40MM,GRD8
27 14033 SCREW,HHC,3/8-16 X 2.75
Part No. 88618 Z-80/60 145

146 Z-80/60 Part No. 88618

1 Ref. HOSE,UPPER 30 64079 BELL HOUSING KIT, FORD

RADIATOR,Z45...............................1 425EFI.............................................1
refer to 416.1 kit includes; 89811 Pump Mount
2 22672 CLAMP,HOSE,1.75..........................1 Housing, 89813 Flex Plate, 37003 15
tooth Hub Coupler, and 102136
3 33966 THERMOSTAT, FORD LRG.............1 Screws 7/16-14 X 1.25
4 52575 GASKET,THERM.HSNG O-RING....1 -- 102136 SCREW,SHC,7/16-14 X 1.25
5 33970 COIL, ELECTRONIC IGN., FORD...1 -- 37003 COUPLER,HUB,15 TOOTH
6 49881 OIL FILLER CAP FOR LRG 7/16BOLT*
ENGINE...........................................1 -- 89811 HOUSING,PUMP MOUNT (64079)
7 52570 SPARK PLUG WIRE SET, -- 89813 FLEX PLATE,COUPLER (64079)
LRG425EFI......................................1
8 106490 SPARK PLUG, FORD LRG425.......4
-- 15086 WASHER,FLAT,.375 X 1.5 X .125
9 89812 SWITCH,OIL PRESSURE ASSY.....1
-- 4828 NUT,NYLOCK,3/8-16
10 28656 FILTER,OIL,FORD...........................1
Genie genuine part 32 101121P FORMING,RADIATOR SUP
PNTD...............................................1
-- 1259054 FILTER, OIL, FORD
Genie aftermarket 33 33963 PUMP, WATER, WITH GASKET......1
11 70423P REAR ENGINE -- 33964 GASKET, WATER PUMP

MOUNT,PAINTED............................1 -- 52078 PULLEY,FORD ENGINE,LRG-423***
12 33957 VALVE,PCV-FORD LRG***..............1 34 102794 SCREW,HHC,M8 X1.25X40,GRD10.9
13 6198 NUT,NYLOCK,1/2-13 35 33277 WASHER,FLAT,M8,YELLOW ZINC
14 39479 SCREW,HHC,1/2-13 X 2.75 36 52580 BELT,SERPENTINE,LRG425
15 70452 ISOLATOR,ENGINE EFI***...............................................1
VIBRATION***.................................4 -- 65770 BELT,TIMING,FORD LRG423/425EFI
16 6095 WASHER,FLAT,USS,1/2",Y 37 65454 BOLT-FLANGE,M6 X 22MM(52573)
17 102066P CASTING,WASHER,REBOUND,PAINTED.4 38 13014 CLAMP,HOSE,2.25" DIA.................1
18 44064 SCREW,HHC,M10 X 30MM, 39 72358 WATER INLET TUBE, FORD..........1
19 22700 WASHER,LOCK,M10 40 33972 SENSOR,COOLANT TEMP*...........1
20 25929 SCREW,HHC,M8 X 30MM,GRD 8.8 41 65456 SENDING UNIT-H20TMP
21 49408 WASHER,LOCK,M8 LRG425EFI*....................................1
22 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1
23 8516 SCREW,HHC,3/8-16 X 1.50,GR5
25 4828 NUT,NYLOCK,3/8-16
26 101119P ENGINE MOUNT FOOT,RH
PNTD...............................................1
27 6175 SCREW,HHC,3/8-16 X 1
28 27920 RELAY, STARTER, Z45GP91..........1
29 29606 RING GEAR,FORD***.....................1
29 29616 STARTER,ENGINE,FORD
LSG/LRG***.....................................1
Part No. 88618 Z-80/60 147

428.1 Continental TME-27 Engine - View 1
148 Z-80/60 Part No. 88618

-- 111839 HARNESS,CONTINENTAL 8 111824 HEAT SHIELD,FUEL

ENG,TME27 RAIL,TME27....................................1
to SN 1913 9 111822 FUEL RAIL, TME27.........................1
-- 111840 HARNESS,TME27 STARTER RELAY 10 111825 SPACER,HEAT SHIELD,TME27......2
to SN 1913
11 111924 ALTERNATOR,TME2.7L ENGINE....1
-- 122865 HARNESS-B,TME27
ENGINE,EPA2007 12 49375 SCREW,HHC,M6 X 16
from SN 1914 13 49407 WASHER,LOCK,M6
-- 111890 SPARK PLUG, NGK BPR5ES 14 18666 CLAMP,1.00,#16 X 1/4,RUB
-- 111890 SPARK PLUG, NGK BPR5ES CUSH..............................................2
-- 111836 SPARK PLUG WIRE,TME27 15 111838 FITTING,STR,1/8NPT X 3/16 HB.....1
-- 30810 SENDING UNIT,OIL PRESSURE*** 16 111917 OIL FILTER,TME 2.7L ENGINE......1
dual-terminal sender 17 111919 ADAPTER,MIXER, TME27..............1
-- 28607 ADAPTER,140139-8-6 18 22558 SCREW,HHC,M14 X 40MM,GR 8.8
-- 111923 FAN, TME2.7L ENGINE 19 37505 WASHER,LOCK,M14
to SN 1913
20 67723 WASHER,FLAT,M14 HARDENED
-- 122325 FAN,6 BLADE,17IN.PUSH
21 111847 ENGINE MOUNT,RIGHT
from SN 1914
FRONT,TME27................................1
-- 111894 FAN SPACER,29.7MM
22 111845 DIPSTICK,CONTINENTAL,TME27..1
-- 111903 SWITCH, LOW OIL PRESS, TME27
23 111922 THROTTLE,ELECTRIC,TME2.7L
from SN 1914
ENG.................................................1
-- 121594 HOSE ASSY,LP GAS,120"LG
24 111859 FITTING PLUG,#8...........................1
high pressure propane hose from tank
to regulator) 25 111860 HOSE ASSY,OIL DRAIN,TME27
-- 111905 SENSOR,MAP, TME2.7L ENGINE 26 31817 ELBOW,90DEG.1/4MPT-3/8
BARB...............................................1
--
27 111818 FITTING,1/4 NPT X SAE J2044......1
1 80358 SCREW,FHS,M8 X 1.25 X 16
28 19363 ELBOW,130239-4-4.........................1
2 59579 NUT, HEX FLANGE M 8 X 1.25
29 111857 ENGINE MOUNT,REAR,TME27.....1
3 111854 BRACKET,RADIATOR
SUP,TME27.....................................1 30 111885 FLYWHEEL CONTINENTAL
TME27.............................................1
4 111853 ISOLATOR,VIB, 32 X 32 M8-1.25.....1
31 49376 SCREW,HHC,M6 X 25
5 49398 SCREW,FHS,M8 X 1.25 X 30
6 111884 WATER PUMP, CONTINENTAL
TME27.............................................1 33 25926 WASHER,FLAT,M6 PLTD.
-- 111883 WATER PUMP GASKET 34 111827 BRACKET,HEAT SHIELD
REAR,TME27..................................1
7 111918 BELT,FEAD, TME 2.7L ENGINE......1
shown
-- 111841 PULLEY,CRANKSHAFT,TME27
-- 111826 BRACKET,HEAT
-- 111842 WASHER,CRANKSHAFT,TME27 SHIELD,FRNT,TME27
-- 111843 BOLT,CRANKSHAFT,TME27 35 49375 SCREW,HHC,M6 X 16
-- 111867 WHEEL, CRANK POSITION 36 55017 NUT,HEX, M6
-- 22700 WASHER,LOCK,M10 37 111829 HEAT SHIELD
-- 27034 SCREW,HHC,M10 X 25MM,GR 8.8 INJECTOR,TME27..........................4
-- 111807 INJECTOR,FUEL,CONT,TME2.7L
Part No. 88618 Z-80/60 149


(continued)
38 111888 MANIFOLD,EXHAUST,TME27........1
-- 111895 GASKET,EXHAUST 2INCH,2BOLT
39 111837 CAP,OIL FILL,TME27......................1
-- 42280 CLAMP,HOSE,.50
40 236449 VALVE COVER,TME27
-- 236450 GASKET,CYL HEAD COVER,TME27
150 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 151

152 Z-80/60 Part No. 88618

-- 111898 FITTING KIT, EPR VALVE 22 13268 CLAMP,0.75,#12 X 1/4,RUB

from SN 1914 CUSH..............................................2
-- 122255 KIT,EPR FITTING,TME27,EPA2007 23 111858 SPACER,ENGINE
from SN 1914 MOUNT,TME27...............................2
1 111882 SENSOR,ENGINE TEMP,TME27.....1 24 5224 SCREW,HHC,3/8-16 X 2
2 236451 ELBOW,1/2"H X 3/8"P,TME27.........1 25 6021 WASHER,LOCK,.375
-- 236452 FITTING,PCV TO VLV 26 19934 WASHER,3/8
COVER,TME27 HARD.STEEL-FLAT,USS.................8
-- 236453 GASKET,PCV FITTING,TME27 27 61225 RELAY,12VDC,70AMP,SEALED......1
-- 236454 SCREW,#10-32 X 5/8"L 28 111916 STARTER,TME 2.7L ENGINE.........1
-- 236455 WASHER,#10,LOCK 29 10598 SCREW,HHC,1/2-13 X 3
3 111856 ASST,OVERFLOW 30 102066P CASTING,WASHER,REBOUND,PAINTED.2
BOTTLE,TME27..............................1 31 70452 ISOLATOR,ENGINE
4 111808 WELDMENT,EXHAUST PIPE.........1 VIBRATION***.................................4
5 102121 CLAMP,MUFFLER,1-7/8 IN.............2 32 13066 WASHER,FLAT,.5 HARDENED.......4
6 111910 SENSOR,O2,EXH.COLL., PIPE......1 33 6198 NUT,NYLOCK,1/2-13
to SN 1913 34 111830 COIL ASSY,IGNITION,TME27.........1
-- 122243 SENSOR,O2, TME27 EPA2007 -- 111831 COIL IGNITION,TME27
from SN 1914
-- 111832 BRACKET,IGNITION COIL,TME27
7 61741 SCREW,HHC,5/16-18 X 1.50
-- 111833 NUT,CLINCH,10-32 X 1
-- 111834 SPACER,.20 ID X .50 OD X .4 LG
9 18503 NUT,LOCKING-LG.FLANGE,5/16-18
-- 111835 SCREW,SHC,10-32 X 1
10 19358 CONNECTOR,010102-6-4..............1
-- 6607 WASHER,LOCK,#10 PLTD
11 119232 LOCKOFF,LP,FORD DSG-423........1
35 111844 FITTING,OIL PAN
12 119824 ELBOW,90DEG,5502-04-04-B........1 BREATHER,TME27.........................1
13 111869 OIL SEPARATOR.............................1 36 111848 ENGINE MOUNT,LEFT
-- 111868 VALVE,PVC,TMEW7 FRONT,TME27................................1
-- 111870 VALVE,CHCEK,TME27 37 111880 HOSE,LOWER RADIATOR,
-- 42280 CLAMP,HOSE,.50 TME27.............................................1
14 111913 REGULATOR,LPG(EPR),TME27.....1 38 111358 CONT FAN GUARD FT W/WORD

to SN 1913 DECAL.............................................1
-- 122245 REGULATOR,LPG (EPR),TME27 -- 111871 GUARD,FAN,FRONT,TME27

2007 39 111872 SCREW,FRONT FAN
from SN 1914 GUARD,TME27...............................4
15 110919 ISOLATOR,VIBRATION,M8 M/M.....4 40 111873 GUARD,FAN REAR,TME27............1
16 33277 WASHER,FLAT,M8,YELLOW ZINC -- 111874 SCREW,REAR FAN GUARD,TME27
17 25368 NUT,NYLOCK,M8X1.25 41 39479 SCREW,HHC,1/2-13 X 2.75
18 6888 SCREW,HHC,1/4-20 X 1 42 111850 WASHER,ISOLATOR,TME27..........2
19 6638 WASHER,FLAT,USS,1/4"Y 43 111851 ISOLATOR,RADIATOR,TME27.......2
20 16073 CLAMP,0.63,#10 X 1/4,RUB 44 111849 BRACKET,LOWER RAD,TME27.....1
CUSH..............................................2 45 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
21 6091 NUT,NYLOCK,1/4-20 46 6097 WASHER,FLAT,USS,3/8",Y
Part No. 88618 Z-80/60 153


(continued)
47 4828 NUT,NYLOCK,3/8-16
48 111359 CONT RADR ASSY W/WORD
DECAL.............................................1
-- 111855 RADIATOR,CONTINTNTAL
-- 111864 PETCOCK,RADIATOR,1,4NPT
49 111865 CAP,RADIATOR,TME27..................1
50 45435 CLAMP,HOSE,2.50"***....................4
51 111852 BRACKET,UPPER
SUPPORT,TME27...........................1
52 111881 HOSE,UPPER RADIATOR,
TME27.............................................1
154 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 155

156 Z-80/60 Part No. 88618

1 8178 SCREW,HHC,3/8-16 X 2.5 -- 38922 ELBOW,90DEG.1/8MPT-5/16 BARB

2 18503 NUT,LOCKING-LG.FLANGE,5/16-18 -- 58247 AIR CLEANER CAP/ FORD/NOLFF***
3 111799P WELDMENT,MUFFLER -- 77295 FILTER ELEMENT,AIR,NOLFF LPG
MOUNT,PTD....................................1 28 71911 CLAMP,MUFFLER, 2.50 INCH........1
4 119051 MOUNTING to SN 1913
BAND,MUFFLER,8.0"......................2 29 6097 WASHER,FLAT,USS,3/8",Y
5 10107 SCREW,HHC,5/16-18 X .75 30 4828 NUT,NYLOCK,3/8-16
6 6638 WASHER,FLAT,USS,1/4"Y to SN 1913
7 61741 SCREW,HHC,5/16-18 X 1.50 31 111800P FORMING,INTAKE TUBE
8 5397 WASHER,FLAT,USS,5/16",Y BRCKT,PTD.....................................1
to SN 1913
9 111794 WELDMENT,EXHAUST
COLL.PIPE......................................1 32 111803 TUBE,INTAKE,AIR CLEANER........1
to SN 1913
10 111911 SENSOR,O2,CAT
MUFFLER,DISCH...........................1 33 34164 ELBOW,90
to SN 1913 DEGR,RUBBER,2.5"I.D.*................1
11 111810 FORMING,HEAT SHIELD,EXH -- 35434 CLAMP,HOSE,2.00***

PIPE................................................1 -- 45435 CLAMP,HOSE,2.50"***
12 6090 SCREW,HHC,1/4-20 X .75 34 13002 SCREW,HHC,5/16-18 X 1 GR5
13 111805 NUT,LOCK,HEX,M10 35 6782 NUT,NYLOCK,5/16-18
14 5224 SCREW,HHC,3/8-16 X 2 36 111804P FORMING,AIR CLEANER
15 6021 WASHER,LOCK,.375 MOUNT,PTD....................................1
16 19934 WASHER,3/8 37 122327 WELDMENT,TUBE,AIR INTAKE.....1

HARD.STEEL-FLAT,USS.................2 from SN 1914
17 111802P FORMING,RADIATOR 38 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5

BAFFLE,PTD...................................1 39 128004 COUPLER,15
to SN 1913 TOOTH,FBA,SAE8***......................1
-- 122562P FORMING,RADIATOR BAFFLE,PTD -- 111862 COUPLER,HUM,15T X 50T............1
from SN 1914 (used with 33024)
18 122260 THERMOSTAT,CONTINENTAL -- 128023 KIT,FBA STYLE COUPLER,SAE8
TME27.............................................1 upgrade kit; replaces 33024 and
-- 122261 GASKET,THERMOSTAT,TME27 111862 with 128004
19 111887 MANIFOLD,COOLANT, TME27.......1 -- 33024 FLYWHEEL FLANGE,GREEN

PLASTIC..........................................1
-- 111886 GASKET,MANIFOLD,COOLANT,TME27 (used with 111862)
20 6096 SCREW,HHC,1/2-13 X 2 GR5 40 60838 CLAMP,1.00,#16 X 7/16,RUB
21 13066 WASHER,FLAT,.5 HARDENED CUSH..............................................1
22 6198 NUT,NYLOCK,1/2-13 41 111861 PLATE,PUMP MOUNT,SAE 4.........1
23 111801P PLATE,ENGINE MOUNT,PTD.........1 42 8177 SCREW,HHC,1/2-13 X 1.5
24 111920 MIXER,TME 2.7L,ENGINE..............1 43 10597 SCREW,HHC,1/2-13 X 1.25 GR5
25 111815 HOSE,AIR CLEANER TO MIXER....1 44 22699 WASHER,FLAT,M10,ZINC PLTD.
26 53952 BRKT,AIR CLEANER 45 6175 SCREW,HHC,3/8-16 X 1
ORIENTATION**..............................1 46 77181 CLAMP,1.63,#26 X 3/8,RUB
27 111634 AIR CLEANER,FORD,T3................1 CUSH..............................................2
-- 227988 VACUATOR VALVE 47 6888 SCREW,HHC,1/4-20 X 1
Part No. 88618 Z-80/60 157


(continued)
48 6091 NUT,NYLOCK,1/4-20
49 6637 SCREW,HHC,1/4-20 X 1.75
50 122011 HARN,ENG,CONT,TME27,Z80.......1
to SN 4804
-- 111806 HARNESS,STARTER RELAY TME27
-- 111907 HARNESS, TME27 ENGINE,EPA2006
-- 1253171 HARNESS,ENG,CONT, TME27, Z80
from SN 4805
-- 1253210 CIRCUIT BRKR THERM
AUTORESET 6
from SN 4805
51 111912 CONTROL
MODULE,(GCP),TME27.................1
to SN 1913
-- 122244 CONTROL MODULE, TME27 2007
from SN 1914
52 111914 REGULATOR,FUEL PRESS.
TME27.............................................1
to SN 1913
-- 122246 REGULATOR,FUEL
PRESS,TME27'07
from SN 1914
53 111710 MUFFLER,CATALYTIC,CONTINENTAL.1
-- 72343 GASKET,EXH
FLANGE-PERKINS54555
54 48425 NUT,LOCKING-LRG.FLANGE,3/8-16
158 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 159

431.1 Engine Tray and Battery
160 Z-80/60 Part No. 88618

431.1 Engine Tray and Battery
-- 237068 SEPARATOR,DUAL BATTERY,100A 21 30143 BATTERY,12V,1000 CCA GRP

-- 214393 KIT, BATT SEPARATOR, ANSI/CSA 31.....................................................1
includes part 237068 22 30144 BATTERY HOLD DOWN,GROUP
-- 215209 KIT, BATT SEPARATOR, CE 31.....................................................2
includes part 237068 23 77694 BATTERY,12V DEEP CYC
-- 215210 KIT, BATT SEPARATOR, AS 5/16"STUD.......................................1
includes part 237068 24 81562 HARNESS,GND,BATT 1 TO BATT
-- 81878 HARNESS,#8AWG BATT TO 2.......................................................1
SEPERATR 25 88157 BATTERY CABLE,2/0,BLACK,64"....1
-- 88154 HARNESS,BATT TO APU SOLENOID Deutz, Perkins, Continental models
1 30973 BUMPER,RUBBER-1 X 1.25...........2 -- 75719 CABLE,GROUND,79" W/PIGTAIL

Ford models
2 6175 SCREW,HHC,3/8-16 X 1
26 18189 BOOT,BATTERY
3 6021 WASHER,LOCK,.375 TERMINAL,RED..............................1
4 45226 ROD END,.375 X 3.69.....................1 27 88158 BATT.CABLE,00,POS.,RED,76"......1
5 81724 PIN,1.25 X 13.25 IN,CHAMFER......1 Deutz, Perkins, Continental models
6 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 60930 CABLE,BATTERY POSITIVE
Ford models
7 77825 ENGINE TRAY PIVOT ASSEMBLY
Perkins Models; to SN 328 28 825240 WLDMT, ENGINE TRAY, Z80 T4 DEU
(Models with Deutz 2.9L or Perkins
-- 101540 ENGINE TRAY ASSY W/BEARINGS
404F-22T)
Perkins Models; from SN 329
-- 35675 BEARING,FL,1.25IDX1.5ODX1.25L
-- 77825 ENGINE TRAY PIVOT ASSEMBLY
Deutz Models; to SN 338
8 34344 SHIM,SIDE PAD 16GA. 3 X 5..........2
9 81522 WEAR PAD,ENGINE TRAY.............1
10 61189 GROMMET,RUBBER .75 X .38
X1.13...............................................2
11 4828 NUT,NYLOCK,3/8-16
13 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
14 6888 SCREW,HHC,1/4-20 X 1
16 6091 NUT,NYLOCK,1/4-20
17 CONTROLLER,GLOW PLUG
(53883)............................................1
Perkins models; to SN 328
(component no longer available)
18 45708 HOOK,BATT HOLD DOWN,10".......4
19 8170 NUT,WING,1/4-20............................4
20 81615P TRAY,BATTERY...............................1
to SN 776
-- 102343P BATTERY TRAY,FORMING,PAINTED
from SN 777
Part No. 88618 Z-80/60 161

500 Boom Components April 2016
501.1 Primary and Secondary Lift Cylinders and Linkage
162 Z-80/60 Part No. 88618

April 2016 500 Boom Components
501.1 Primary and Secondary Lift Cylinders and Linkage
1 88078 PIN,2.25 X 13.38 LG.......................1 17 30186 PIN,1.25DIAX6.67LG,2RING..........1

-- 102399 BEARING,FL,2.25IDX2.50ODX1.33L 18 106755 LEVER LINKAGE ASSEMBLY........1
2 34346 SCREW,HHC,3/4-10 X 1.75 -- 18722 BEARING,2.25IDX2.50ODX1.50L*
3 34550 WASHER,LOCK,.75 PLTD -- 88278 BEARING,3.0"ID X 3.25OD X 1.25
4 61341 ROD END,.75 X 5.00.......................1 19 88077 PIN,2.25 X 18.50 LG.......................1
5 88274 PIN,3.00 DIA X 15.0 LG..................1 -- 88065 BEARING,2.25IDX2.75ODX2.00L
6 61428 CYLINDER,PRIMARY BOOM 20 106754 LINK LINKAGE ASSEMBLY............1
LIFT.................................................1 -- 102399 BEARING,FL,2.25IDX2.50ODX1.33L
-- 54065 VALVE,COUNTERBALANCE,3500*** 21 6175 SCREW,HHC,3/8-16 X 1
-- 77515 SEAL KIT PRIM.LIFT CYL (61428) 22 6021 WASHER,LOCK,.375
-- 88278 BEARING,3.0"ID X 3.25OD X 1.25 23 45226 ROD END,.375 X 3.69.....................2
7 88079 PIN,2.25 X 10.63 LG.......................1 24 47376 PIN,1.25DIAX2.75LG,1HOLE..........2
8 10597 SCREW,HHC,1/2-13 X 1.25 GR5 25 824164 SNAP
9 6033 WASHER,LOCK,0.5" RING,EXTERNAL,1.25,ZAG...........2
10 30418 ROD END,0.5 X 3.75***...................2
11 88074 PIN,2.25 X 25.63 LG.......................1
-- 18731 WASHER,FLAT,2.27 X 3.5 X .06
-- 88065 BEARING,2.25IDX2.75ODX2.00L
12 8177 SCREW,HHC,1/2-13 X 1.5
13 Ref. SHIM (refer to 305.1)
from SN 2849
14 88075 PIN,2.25 X 23.50 LG.......................1
15 122575 CYLINDER,RISER LIFT..................1
from SN 2675
-- 122576 VALVE,CB CWCA-LHN@3800 PSI
(extend) cylinder 122575
-- 218697 SERV KIT,SEC LIFT REPL..............1
to SN 2674; required to use service
kit 218697 when replacing cylinder
61426 for first time (includes cylinder
122575), refer to 705.1, 709.1 and
715.1
-- 33428 VALVE,COUNTERBALANCE
(retract) cylinder 61426
-- 36207 VALVE,COUNTERBAL.CWCA-LHN@2000
(extend) cylinder 61426
-- 77014 VALVE,COUNTERBALANCE,3800
PSI
(retract) cylinder 122575
-- 77513 SEAL KIT,SEC.LIFT CYL (61426)
use with cylinder 61426 and 122575
16 88359 HARNESS,LS,OP,SEC.,ANGLE......1
-- 88356-444P3 SWITCH,LIMIT,W/RLLR ARM,NO/NC
Part No. 88618 Z-80/60 163

502.1 Primary Boom and Cable Track - View 1
164 Z-80/60 Part No. 88618

1 88149 SENSOR,ANGLE,PRIMARY -- 97128 ROLLER ARM,LIMIT SWITCH***

BOOM..............................................1 16 122941 FORMING,LIMIT SWITCH
-- 88153 HARNESS,UPPER LIMIT MOUNT...........................................2
SWITCH/PBA 16 77615 SHIM,PRIM.BOOM,LIMIT SWITCH
-- 88788P BRACKET,PBAS MOUNT PAINTED 17 101539 BOOM,PRIMARY ASSY
2 61563P COVER,PRIMARY W/WORD,Z80..................................1
BOOM,PAINTED.............................1 -- 146063 BOOM,PRIMARY ASSY W/SYMB,Z80
-- 146610 COVER,PRI BM ASSY,REAR -- 88065 BEARING,2.25IDX2.75ODX2.00L....2
W/WORD
18 50245 WEAR PAD,7 X 3 X.75 W/NUTS.....2
3 53386 GUARD, HOSE PROTECTOR.........1
-- 60304 SHIM,WEAR PAD,7 X 3,12GA
4 88360 HARNESS,LS,OP,PRI.,RETRACT....1
19 34125 WEAR PAD,5 X 1.5 X .75
-- 110771-44163 SWITCH LIMIT W/RLLR NO/NC W/NUTS..........................................6
GOLD
-- 38620 SHIM,WEAR PAD,5 X 1.5,14GA
-- 43960 WIRE CABLE,16/4 CON.TPE
JKT.....................................20-inches 20 122200 SCREW,FLANGE,HHC,3/8-16X 7/8
-- 97128 ROLLER ARM,LIMIT SWITCH***
5 49817 SCREW,PHILLIPS,PHM,10-32 X1.25
6 6178 NUT,NYLOCK,10-32
7 8255 SCREW,HHC,3/8-16 X .75
9 4828 NUT,NYLOCK,3/8-16
10 8516 SCREW,HHC,3/8-16 X 1.50,GR5
11 61541 WELDMENT,LONG GUIDE TUBE...1
12 122299 CABLE TRACK,STEEL 38 LINKS....1
-- 106154 KIT,PIN & RING***
-- 106357 BRACKET,CABLE TRACK,MOVING
END
-- 122037 BOT.CLAMP,ARCTIC HOSE CBLTRK
Arctic option
-- 122038 TOP CLAMP,ARCTIC HOSE CBLTRK
Arctic option
-- 122176 OPT.CLAMP,HOSE,CABLETRACK
Arctic option
-- 77896 ASSY,FOUR LINK CABLE TRACK***
-- 77951 MOVING END BRACKET
-- 77952 FIXED END BRACKET
13 81752 WELDMENT,CABLE TRACK TRAY
Z80..................................................1
14 33681 SCREW,HHC,3/8-16 X .625
15 88362 HARNESS,LS,OP,PRI.EXT..............1
JKT...................................256-inches
-- 88356-44163 SWITCH,LIMIT,W/RLLR ARM,NO/NC
Part No. 88618 Z-80/60 165

166 Z-80/60 Part No. 88618

1 88345 PIN,1.25DIAX8.26LG,2RING..........2
2 146121 WELDMENT, PRIMARY EXT.
BOOM..............................................1
3 50245 WEAR PAD,7 X 3 X.75 W/NUTS.....2
4 122200 SCREW,FLANGE,HHC,3/8-16X 7/8
5 122198 SCREW,FLANGE,HHC,3/8-16X 5/8
6 60239 WEAR PAD,7 X 3 X.625
W/INSERT.......................................6
7 30138 WEAR PAD,5 X 1.5 X .625
W/NUTS..........................................2
8 61429 CYLINDER,PRIMARY BOOM
EXTEND..........................................1
-- 102685 SEAL KIT,SUN T-2A CP VALVE
-- 62449 SEAL KIT,SUN "CWCA" CB VALVES*
-- 77516 SEAL KIT,PRIM EXT CYL,61429
-- 81385 VALVE,COUNTERBAL.CWCA-LHN@3000
-- 88027 VALVE,COUNTERBALANCE @1000
9 8255 SCREW,HHC,3/8-16 X .75
11 81341 WEAR PAD,CABLE TRACK PULL
TUBE...............................................1
12 4828 NUT,NYLOCK,3/8-16
14 81777 SCREW,HHC,3/8-16 X 7
15 18596 WASHER,FLAT,1.56 X 2.5 X .061
16 42079 PIN,COTTER,.156 X 2.5..................2
17 81342 WEAR PAD,5.5 X 1.75 X .5.............1
18 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
19 81347 WELDMENT,TRACK PULL TUBE
PIVOT..............................................1
20 30255 WASHER,SHIM,1.27 X 2.13 X .062
21 824164 SNAP
RING,EXTERNAL,1.25,ZAG...........4
Part No. 88618 Z-80/60 167

504.1 Secondary Boom
168 Z-80/60 Part No. 88618

504.1 Secondary Boom
1 101537 SECONDARY EXT BOOM -- 50245 WEAR PAD,7 X 3 X.75 W/NUTS

W/DECALS......................................1 from SN 4951
-- 101538 SECONDARY EXT BOOM 14 50245 WEAR PAD,7 X 3 X.75 W/NUTS.....6
W/DECALS -- 60304 SHIM,WEAR PAD,7 X 3,12GA
2 88016P COVER,RISER EXT.CYL. -- 60840 SHIM,WEAR PAD,7 X 3,16GA
PAINTED.........................................1
15A 227503 ASSY,Z80 LOWR PRIM BOOM
3 6175 SCREW,HHC,3/8-16 X 1 W/WORD.........................................1
4 6097 WASHER,FLAT,USS,3/8",Y 15B 227504 ASSY,Z80 LOWR PRIM BOOM
5 81931P FORMING,RISER W/SYM
EXT.CYL.PAINTED..........................1 16 8177 SCREW,HHC,1/2-13 X 1.5
-- 30138 WEAR PAD,5 X 1.5 X .625 W/NUTS 17 6033 WASHER,LOCK,0.5"
6A 88367 HARNESS,LS,SAFETY,SEC.RETRACT.1 18 30418 ROD END,0.5 X 3.75***...................1
to SN 2510
19 88077 PIN,2.25 X 18.50 LG.......................1
-- 110771-214G3 SWITCH,LIMIT,W/RLLR ARM,NC/NC
to SN 2510 20 Ref. Secondary Boom Lift Cylinder
(refer to 501.1)
-- 119120 CONN,SQZ,PG 11,.34-.47,W/O-RNG
to SN 2510 21 88096P FORMING,RETRACT LIMIT
SWITCH..........................................2
-- 97128 ROLLER ARM,LIMIT SWITCH***
use with 88356-214G3; to SN 2510 22 88366 HARNESS,LS,OP,SEC.RETRACT...2
-- 97231 CONTACTOR,LIMIT SWITCH** -- 110771-61103 SWITCH,LIMIT W/RLLR NO/NO
use with 88356-214G3, to SN 2510 GOLD
6B 146429 HARN LS SAFETY SEC RET LSS1RS -- 150129 CONTACTOR,LIMIT SWITCH
from SN 2511 -- 43960 WIRE CABLE,16/4 CON.TPE
-- 110771-714G8 LIMIT SWITCH ROLLER NC/NC/NO JKT.....................................53-inches
from SN 2511 -- 97128 ROLLER ARM,LIMIT SWITCH***
-- 146325 CONN.SQZ,PG 11,.34-.47,W/ORING 23 88021P PLATE,RISER
from SN 2511 EXT.CYL.RETAINER.......................2
7 88343P FORMING,SWITCH BRACKET 24 30469 SCREW,FHM,10-32 X 1.5
PAINTED.........................................1
25 6178 NUT,NYLOCK,10-32
8 81932P FORMING,RISER
26 88032 REST PAD,PRIMARY BOOM..........1
EXT.CYL.PAINTED..........................1
27 88361 HARNESS,LS,OP,PRI.,ANGLE.......1
-- 30138 WEAR PAD,5 X 1.5 X .625 W/NUTS
(primary boom angle)
9 88107 CLAMP RISER
CABLETRACK-LEFT.......................1
JKT...................................118-inches
(shown)
-- 88356-444P3 SWITCH,LIMIT,W/RLLR ARM,NO/NC
28 146011 CYLINDER,SECONDARY
10 81934 FORMING,RISER CABLE TRACK
EXTEND..........................................1
PULL................................................1
-- 36648 VALVE,COUNTERBALANCE 2500
-- 81923 CABLETRACK,30
PSI*
LINK,GRTRCU2-110
-- 77514 SEAL KIT,SEC EXT CYL(61427)***
11 122201 SCREW,FLANGE,HHC,3/8-16X1.00
use for previous cylinder 61427 (no
12 88648 WEAR PAD,7X3X.625 W/NUTS......4 longer available)
-- 60304 SHIM,WEAR PAD,7 X 3,12GA 29 81928 WELDMENT,RISER CABLE
-- 60840 SHIM,WEAR PAD,7 X 3,16GA TUBE...............................................2
13 88022 WEAR PAD,7 X 3 X 1 W/NUTS.......2 30 122200 SCREW,FLANGE,HHC,3/8-16X 7/8
to SN 4950
Part No. 88618 Z-80/60 169

505.1 Jib Boom and Platform Rotator
170 Z-80/60 Part No. 88618

1 88363 HARNESS,LS,OP,JIB......................1 -- 62417 SEAL KIT,PLAT ROTATE***

-- 43960 WIRE CABLE,16/4 CON.TPE (use with rotator item 60505); to SN
JKT...................................121-inches 228
-- 88356-42133 SWITCH,LIMIT,W/ROLLER,NO/NC -- 75395 BEARING KIT,PLAT

ROTATOR,SUPER
-- 97128 ROLLER ARM,LIMIT SWITCH*** (use with rotator item 60505); to SN
2 61774-S WELDMENT,BELLCRANK 228
ASSY,SRV.......................................1 -- 88516 SCREW,BLEEDER,M5X0.8
-- 88280 BEARING,1.5IDX1.75ODX0.75L.....4 (use with rotator item 94397)
3 6175 SCREW,HHC,3/8-16 X 1 11 Ref. Platform Rotate Manifold (refer
to 708.1)
12 6145 SCREW,HHC,1/4-20 X 1.5
6 101626 CLAMP,2.5,#40 X 1/4,RUB CUSH....2
14 Ref. Counterbalance Valve (refer to
7 111331 JIB BOOM ASSY.W/BEARINGS
708.1)
use after SN 2510 or if retrofit kit part
146278 was installed 15 8516 SCREW,HHC,3/8-16 X 1.50,GR5
7 146278 RETROFIT KIT, JIB BOOM, 6FT.....1 16 45226 ROD END,.375 X 3.69.....................4
(retrofit kit) must install if replacing jib 17 4828 NUT,NYLOCK,3/8-16
before SN 2511, includes a revised jib
part 111331 and a new hose cover 18 61776 PIN,1.25DIAX15.00LG,2HOLE........2
part 146028 19 50813 SENSOR,TILT,PCON
-- 146264 BEARING, 1.5IDX1.75ODX2.00L (PLASTIC)****..................................1
use after SN 2510 or if retrofit kit part 20 6090 SCREW,HHC,1/4-20 X .75
146278 was installed 21 6638 WASHER,FLAT,USS,1/4"Y
-- 88280 BEARING,1.5IDX1.75ODX0.75L 22 88283 PIN,1.25 DIA X 7.88" LG.................1
to SN 2510
23 T107884 PIN,1.25DIAX7.00LG,1HOLE..........2
8 88290 FORMING,HOSE COVER,JIB.........1
to SN 2510 24 61771 COMPRESSION
LINK,MACHINED.............................2
-- 146028 FORMING, HOSE COVER
use after SN 2510 or if retrofit kit part 25 61430 CYLINDER,JIB BOOM....................1
146278 was installed -- 18396 BEARING,1.5IDX1.75ODX1.0L
9 228881 CLAMP,3.0,#48 X 3/8,RUB CUSH....1 -- 33428 VALVE,COUNTERBALANCE
welder cable option
-- 43018 SEAL KIT (39345)
10 94397 ROTATOR,PLAT JIB,160 DEG***.....1 used for valve 33428
replaces rotator item 60505
-- 47377 BEARING,1.25 ID X 1.5 OD X .75
-- 106421 SEAL KIT,ARCTIC,ROTATOR 8.2K**
-- 77517 SEAL KIT JIB CYLINDER (61430)
(use with rotator item 60505); to SN
228 26 61431 CYLINDER,PLATFORM
LEVELING.......................................1
-- 122944 SEAL KIT,8K ROTATOR***
(use with rotator item 94397) -- 47377 BEARING,1.25 ID X 1.5 OD X .75
-- 13852 VALVE ASSY,BLEED*** -- 61602 VALVE,COUNTERBAL.CBBB-LHN@3500
(use with rotator item 60505); to SN -- 75061 VALVE,COUNTERBAL.CBBB-LHN@2000
228
-- 77518 SEAL KIT PLAT.LEVEL CYL, 61431
-- 30222 BEARING,FL,1.25IDX1.41ODX1.50L
from SN 2492 -- 88280 BEARING,1.5IDX1.75ODX0.75L
-- 30370 BEARING,1.25IDX1.5ODX1.00L 27 88273 PIN,1.50DIAX15.00LG,2HOLE........1

(use with rotator item 94397): to SN 28 88906 PIN,1.5 DIA X 11 LG.......................1
2491
Part No. 88618 Z-80/60 171


(continued)
29 73928 SCREW,HHC,1-8 X 11,GRD 5***

30 6033 WASHER,LOCK,0.5"
31 30418 ROD END,0.5 X 3.75***...................1
172 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 173

506.1 Riser Hose Bulkhead Mount
174 Z-80/60 Part No. 88618

506.1 Riser Hose Bulkhead Mount
-- 111545 KIT,RISER HOSE BLKHD,SPRINGS

1 6878 BOLT,CARRIAGE,1/4-20 X .75,G2
3 88508 SPRING,EXTENSION .44 X 6.0......1
4 6091 NUT,NYLOCK,1/4-20
5 88119 PLATE,RISER HOSE BULKHEAD...1
6 88507 SPRING,EXTENSION .38 X 3.0......1
Part No. 88618 Z-80/60 175

600 Platform Components April 2016
601.1 Platform Installation
176 Z-80/60 Part No. 88618

April 2016 600 Platform Components
-- 101747 PLAT.ASSY,4 FT,SERV,Z80 ANSI -- 111224 PLAT ASSY, 6', AUSTRALIA Z80
Platform Assemblies with Word Decals Platform Assemblies with Word Decals
- USA and Canadian models; to SN - Australian models; from SN 801
800 -- 111225 PLAT ASSY,8', AUSTRALIA Z80
-- 101749 PLAT.ASSY,5 FT,SERV,Z80 ANSI Platform Assemblies with Word Decals
Platform Assemblies with Word Decals - Australian models; from SN 801
- USA and Canadian models; to SN -- 101385 PLAT ASSY, COMP, 4', CE/UK/UK
800 Assemblies with Symbol Decals -
-- 101751 PLAT.ASSY,6 FT,SERV,Z80 ANSI European models
Platform Assemblies with Word Decals -- 101388 PLAT ASSY, COMP, 5', CE/UK/UK
- USA and Canadian models; to SN Assemblies with Symbol Decals -
800 European models
-- 101753 PLAT.ASSY,8 FT,SERV,Z80 ANSI -- 101391 PLAT ASSY, COMP, 6', CE/UK/UK
Platform Assemblies with Word Decals Assemblies with Symbol Decals -
- USA and Canadian models; to SN European models
800
-- 101394 PLAT ASSY, COMP, 8', CE/UK/UK
-- 101748 PLAT ASSY, 4', AUSTRALIA Z80 Assemblies with Symbol Decals -
Platform Assemblies with Word Decals European models
- Australian models; to SN 800
-- 101387 PLAT ASSY,COMP,4',ASIA/SO. AM.
-- 101750 PLAT ASSY, 5', AUSTRALIA Z80 Assemblies with Symbol Decals - Asia
Platform Assemblies with Word Decals and South American models
-- 101752 PLAT ASSY, 6', AUSTRALIA Z80 Assemblies with Symbol Decals - Asia
-- 101754 PLAT ASSY,8', AUSTRALIA Z80 Assemblies with Symbol Decals - Asia
-- 111218 PLAT.ASSY,4 FT,SERV,Z80 ANSI Assemblies with Symbol Decals - Asia
- USA and Canadian models; from SN
801 1 Ref. Platform Controls (refer to 602.1,
603.1, 604.1 and 605.1)
-- 111219 PLAT.ASSY,5 FT,SERV,Z80 ANSI
Platform Assemblies with Word Decals 2 77838 WELDMENT W/DECALS,4FT,500LB
- USA and Canadian models; from SN AN....................................................1
801 USA and Canadian models; to SN 800
-- 111220 PLAT.ASSY,6 FT,SERV,Z80 ANSI -- 73975 PLATFORM RAIL ASSY, 6FT ANSI
Platform Assemblies with Word Decals USA and Canadian models; to SN 800
- USA and Canadian models; from SN -- 73976 PLATFORM RAIL ASSY, 8FT, ANSI
801 USA and Canadian models; to SN 800
-- 111221 PLAT.ASSY,8 FT,SERV,Z80 ANSI -- 77840 WELDMENT W/DECALS,5FT,500LB
Platform Assemblies with Word Decals AN
- USA and Canadian models; from SN USA and Canadian models; to SN 800
801
2A 111250 PLAT RAILW/DECALS,4FT,500LB
-- 111222 PLAT ASSY, 4', AUSTRALIA Z80 AN....................................................1
Platform Assemblies with Word Decals USA and Canadian models; from SN
- Australian models; from SN 801 801
-- 111223 PLAT ASSY, 5', AUSTRALIA Z80
Platform Assemblies with Word Decals
- Australian models; from SN 801
Part No. 88618 Z-80/60 177


(continued)
-- 111251 PLAT RAILW/DECALS,5FT,500LB 7 228467 KIT, FOOTSWITCH, Z80.................1

AN Pervious foot switch is no longer
USA and Canadian models; from SN available. Order kit 228467 for first
801 time replacement (kit includes foot
-- 111252 PLAT RAILW/DECALS 6FT 500LB switch 227618); to SN 3141
AN -- 227618 ASSEMBLY,FOOT SWITCH
USA and Canadian models; from SN from SN 3142
801 -- 33576 CONN,SQZ,BLK,1/2NPT,.38-.50,SM
-- 111253 PLAT RAILW/DECALS 8FT 500 ANSI -- 73575 SPRING CLIP,10-24,ZINC
USA and Canadian models; from SN
801 -- 73587 SCREW,PHIL,10-24 X .75
2B 101374 PLAT 8 73931 GUARD,FOOTSWITCH,W/DECAL
ASSEMBLY,4FT,AUSTRALIA..........1 ALUM...............................................1
Australian models USA/Canada/Australia, to SN 2522
-- 101377 PLAT ASSEMBLY,5FT,AUSTRALIA -- 147221 GUARD,FOOTSWITCH,W/DECAL
Australian models ALUM
USA/Canada/Australia; from SN 2523
-- 101380 PLAT RAIL ASSY,6FT,AUSTRALIA
Australian models -- 63766 COVER,FOOT SWITCH
Europe/Asia/South America, to SN
-- 101383 PLAT RAIL ASSY,8FT,AUSTRALIA 2522
Australian models
-- 147121 COVER, FOOT SWITCH, LARGE
2C 101373 PLATFORM Europe/Asia/South America; from SN
ASSEMBLY,4FT,CE/UK...................1 2523
European models
9 6091 NUT,NYLOCK,1/4-20
-- 101376 PLATFORM ASSEMBLY,5FT,CE/UK
European models 10 73610P-S STEP PLATFORM ENTRY
PAINTED.........................................1
-- 101379 PLATFORM RAIL ASSY,6FT,CE/UK
European models 11 94745P TOEBOARD,ENTRY EUROPEAN
PNTD**............................................1
-- 101382 PLATFORM RAIL ASSY,8FT,CE/UK
European models 12 102992 SLIDING MIDRAIL KIT,PTD............1
2D 101375 PLAT ASSEMBLY,4FT,ASIA/S -- 12443 MIDRAIL GUIDE ( HOOK )
AM...................................................1 -- 139451 TUBE,SLIDING MIDRAIL,PAINTED
Asia and South American models
-- 20973 WIRE LOOM,3/8 POLY SLIT
-- 101378 PLAT ASSEMBLY,5FT,ASIA/S AM
-- 21121 CABLE TIE,4" BLK,HEAT RESISTNT
Asia and South American models
-- 6091 NUT,NYLOCK,1/4-20
-- 101381 PLAT ASSEMBLY,6FT,ASIA/S AM
Asia and South American models -- 6638 WASHER,FLAT,USS,1/4"Y
-- 101384 PLAT ASSEMBLY,8FT,ASIA/S AM -- 6888 SCREW,HHC,1/4-20 X 1
Asia and South American models -- 97815 DECAL,LABEL,LOWER MIDRAIL
3 60160P FLOORING,4 FT 13 122755 UBOLT,FLATTENED,1.5DIAX3/8
PLATFORM,PAINTED.....................1 UNC.................................................2
-- 54247P FLOORING,5 FT 14 5397 WASHER,FLAT,USS,5/16",Y
PLATFORM,PAINTED
15 4828 NUT,NYLOCK,3/8-16
-- 73477P FLOORING, 6'FT PLATFORM
16 6888 SCREW,HHC,1/4-20 X 1
-- 73478P FLOORING,8 FT PLATFORM**
4 6090 SCREW,HHC,1/4-20 X .75
18 56424 CLAMP,1.25X.5 RUBBER-CUSHION
19 56912 SPRING CLIP,1/4-20,.025-.15X.5
6 56912 SPRING CLIP,1/4-20,.025-.15X.5
178 Z-80/60 Part No. 88618


(continued)
20 77844 DECAL PLATE W/DECALS,S80/85 30 Ref. Platform Rotate Manifold (refer

2K....................................................1 to 708.1)
to SN 257 31 77968P PLATE,JIB,ROTATE MANIFOLD.....1
-- 102537 DECAL PLATE W/WRD DECAL
S80Z80
-- 102538 DECAL PLATE W/SYM DECAL
S80Z80
from SN 258
-- 111276 DECAL PLATE ASSY W/WORD
DECALS
from SN 801
-- 24514 BOX,INSTRUCTION STORAGE
-- 44743 MANUAL BOX W/DECALS***
21 7713 NUT,LP NYLOCK,3/8-16
23 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
-- Ref. WELDMENT,PLATFORM
SUPPORT,CE
CE models (refer to 809.1 )
24A 94390-S OPTION,PLAT SUPPORT,STD,LRG
BM...................................................1
ANSI models
24B 94326-S WELDMENT,4/5FT PLATFORM
SUPPOR
25 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....8
to SN 1258
-- 49857 SCREW,HHC,3/8-16 X .88,GRD 8
-- 826791 SCREW,HHC,3/8-16X.875,8,ZAG
from SN 5630
26 57201 WASHER,FLAT,313, HARDENED....8
to SN 5629
-- 826793 WASHER,FLAT,3/8,SAE,HRD,ZAG
from SN 5630
27 73928 SCREW,HHC,1-8 X 11,GRD 5***
to SN 5629
-- 826792 SCREW,HHC,1-8X11,5,ZAG
from SN 5630
28 122079 WASHER,FLAT,1.000,HARDENED..1
to SN 5629
-- 824116 WASHER,FLAT,1.0,F436,HRD,ZAG
from SN 5630
29 29764 NUT,NYLOCK,1-8
to SN 5629
-- 826794 NUT,TL,1-8,C,ZAGRING
from SN 5630
Part No. 88618 Z-80/60 179

602.1 Platform Controls - View 1 (to SN 4591)
180 Z-80/60 Part No. 88618

-- For models with toggle switch controls, 12 77351 LANYARD,PLATFORM CONTROL

refer to 604.1 BOX.................................................2
-- 94627 PLAT BOX,COMPLETE,Z80 REV 102 13 88288 SCREW,#4X3/8,HI-LO,PH PHIL,TAP
to SN 1166, to order provide model, 14 88130 HARNESS,PCON J2 MANIFOLD
serial number, and software revision Z-80.................................................1
-- 111629 PLAT BOX,COMPLETE,Z80 REV 104 to SN 3025 (platform controls to
from SN 1167 to SN 2510, to order platform manifold)
provide model, serial number, and -- 146040 WIRE HARNESS,PLAT MANFLD Z80
software revision used with manifold part 122961 (refer
-- 146506 Z80 PLAT BOX ASSY to 707.2); or from SN 3026
from SN 2511, to order provide model, -- 60513 CONN,PLUG 23 WAY,16-20 GA WHT
serial number, and software revision
15 88131 HARNESS,PRIMARY BOOM SAE
-- 77662 HARNESS,GND,PCON CABLE.............................................1
-- 88142 HARNESS,PCON SWITCH PANEL to SN 2510 (platform controls to
-- 88140 HARNESS,PBOX JOYSTICKS ground controls)
to SN 1166 -- 146425 HARNESS PRIM BOOM SAE 11C
-- 122023 HARNESS,PBOX,JOYSTICKS,Z80 2010
1 8914 SCREW,HHC,1/4-20 X .625 -- 60512 CONN,PLUG 23 WAY,16-20 GA BLK
2 6638 WASHER,FLAT,USS,1/4"Y 16 77511 PLAT CONTROL BOX, ASSY

(Z80)................................................1
3 6356 WASHER,LOCK,.25 includes items 1, 8, 12, 19 and 23
4 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS 17 62379 ALARM,AUDIO,SUPERBOOM*......1
5 88287 STANDOFF,6-32 X 1/2L X 1/4 -- 72326 NUT - PLASTIC,RING FOR ALARMS
HEX.................................................4
18 23404 NUTSERT,1/4-20,STEEL CAD PLTD
6 94947 PCB,ASSY,ECM,PLATFORM,102
to SN 927, to order provide model, and 19 81488 GASKET,PLATFORM CONTROL
serial number BOX.................................................1
-- 111628 PCB,ASSY,ECM,PLATFORM,104 20 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL

from SN 928 to SN 2500, to order 21 6178 NUT,NYLOCK,10-32
provide model, and serial number 22 13268 CLAMP,0.75,#12 X 1/4,RUB CUSH
-- 146358 PCB,ASSY,ECM,PLATFORM,105 23 122362 FIELD KIT,PL LVL REC,ALC1000....1
from SN 2501 to SN 2510, to order platform level recovery option
provide model, and serial number
-- 122343 DECAL,PLAT LVL.RECOVERY
-- 146394 PCB,ASSY,ECM,PLATFORM,V2.00
from SN 2511 to SN 4088, to order -- 122461 HARNESS,PLAT LEVEL RECOVERY
provide model, and serial number -- 128203 SWITCH TOGGLE ASSY SPDT 2P
-- 219422 PCB,ASSY,ECM,PLATFORM,V2.04 MOM
from SN 4085, to order provide model, 24 27246 BOOT,TOGGLE SWITCH,SHORT*
and serial number included in field kit part 122362
7 62399 PCB,MEMBRANE/LED,SB/Z80.......1 -- 229567 PLUG, SANTOPRENE .5 BLACK
For models with toggle switch controls, DOME
refer to 604.1 use if field kit part 122362 is not
8 12344 NUT,NYLOCK,6-32 installed
9 56306 WASHER,FLAT NYLON #10 25 88061P LID,4 JOYSTICK PLATFORM CNTRL
Part No. 88618 Z-80/60 181

182 Z-80/60 Part No. 88618

-- For models with toggle switch controls,

refer to 604.1
-- 111414 JOYSTICK CONNECTOR
ASSEM,AMP
to SN 1166
-- 111413 JOYSTICK CONNECTOR
ASSEM,DEUT
from SN 1167
1 88054 SWITCH,MEMBRANE,PLATFORM.1
2 Ref. JOYSTICK,2
AXIS,DEUTSCH..............................1
Multi-axis or Single-axis with Steer
Rocker Switch (drive/steer functions),
calibration required after replacement;
refer to 606.1 or 606.2
3 122519 KIT,ESTOP SVC LARGE BOOM.....1
-- 146478 BOOT(BELLOWS),E-STOP,BLACK
-- 66812 BUTTON,PUSH,RED MUSHROOM
HEAD
-- 66818 CONTACT,NC
-- 66821 BASE,WITHOUT CONTACTS
4 Ref. JOYSTICK................................1
Single-axis (secondary boom
up/extend and down/retract function),
refer to 606.1 or 606.2
5 77048 SCREW,PHM,10-32X3/4,ST TYPE F
to SN 2407
-- 139338 SCREW PH M5-0.8X20 DIN 7500CE
from SN 2408
6 Ref. JOYSTICK................................1
Single-axis (primary boom
extend/retract function), calibration
required after replacement; refer to
606.1 or 606.2
7 Ref. JOYSTICK................................1
Multi-axis (primary boom up/down and
turntable rotate left/right functions) ),
refer to 606.1 or 606.2
8 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................3
Part No. 88618 Z-80/60 183

604.1 Toggle Switch Lid Option (to SN 4591)
184 Z-80/60 Part No. 88618

604.1 Toggle Switch Lid Option (to SN 4591)
-- For models with push buttons controls, 13 128200 SWITCH TOGGLE ASSY SPDT 3P
refer to 602.1 and 603.1 MOM................................................1
-- 822949 KIT, TOGL SW LID, Z80, ANSI Drive Control Toggle Switch
(includes harness 235346 and items 14 128200 SWITCH TOGGLE ASSY SPDT 3P
1 - 25) MOM................................................1
-- 822950 KIT, TOGL SW LID, Z80, CE Fuel Select Control Toggle Switch
1 - 25) MOM................................................1
-- 822951 KIT, TOGL SW LID, Z80, AUS Steer Mode Toggle Switch
1 - 25) MOM................................................1
-- 235346 HARNESS, PCON, TOG SW, Steer Mode Toggle Switch
ALC1000 17 66812 BUTTON,PUSH,RED MUSHROOM
1 128200 SWITCH TOGGLE ASSY SPDT 3P HEAD...............................................1
MOM................................................1 -- 66817 BASE WITH 1 NC CONTACT,
Platform Level Toggle Switch E-STOP
2 27246 BOOT,TOGGLE 18 146478 BOOT(BELLOWS),E-STOP,BLACK..1
SWITCH,SHORT*............................1 19 Ref. SCREW,HHC,1/4-20 X .75
Part of toggle switch 128200 (Refer to 602.1)
3 128200 SWITCH TOGGLE ASSY SPDT 3P 20 229387 LID, PCON, TOG SW, Z80...............1
MOM................................................1
Platform Rotate Toggle Switch 21 104030 NUT HEX M5-0.8 CLASS 8 ZINC
4 128200 SWITCH TOGGLE ASSY SPDT 3P 22 13268 CLAMP,0.75,#12 X 1/4,RUB
MOM................................................1 CUSH..............................................1
Jib Boom Up/Down Toggle Switch 23 232975 PCB, LED/TOGGLE SWITCH,
5 66813 BUTTON,PUSH,BLACK ALC100............................................1
W/SEAL***.......................................1 For models with push buttons controls,
Horn Button refer to 602.1 and 603.1
6 229567 PLUG, SANTOPRENE .5 BLACK 24 12344 NUT,NYLOCK,6-32
DOME..............................................1 25 81488 GASKET,PLATFORM CONTROL
Optional Equipment BOX.................................................1
7 128200 SWITCH TOGGLE ASSY SPDT 3P 26 Ref. WELDMENT, PLATFORM
MOM................................................1 CONTROL BOX
Generator ON/OFF Toggle Switch (Refer to 602.1)
MOM................................................1
Drive Enable Toggle Switch
MOM................................................1
Emergency Power Switch
MOM................................................1
Glow Plug Switch
MOM................................................1
Engine Start Toggle Switch
MOM................................................1
Engine Idle Control Toggle Switch
Part No. 88618 Z-80/60 185

605.1 Platform Controls (from SN 4592)
186 Z-80/60 Part No. 88618

-- 822613 ASSY, CONTROL BOX, PCON, Z80 15 128200 SWITCH TOGGLE ASSY SPDT 3P
(complete, includes items 1 - 37 and MOM................................................1
40 - 49) Steer Mode Toggle Switch
-- 88142 HARNESS,PCON SWITCH PANEL 16 128200 SWITCH TOGGLE ASSY SPDT 3P
-- 122023 HARNESS,PBOX,JOYSTICKS,Z80 MOM................................................1
Steer Mode Toggle Switch
-- 235346 HARNESS, PCON, TOG SW,
ALC1000 17 66812 BUTTON,PUSH,RED MUSHROOM
HEAD
MOM................................................1 -- 122519 KIT,ESTOP SVC LARGE BOOM.....1
Platform Level Toggle Switch -- 66817 BASE WITH 1 NC CONTACT,
2 27246 BOOT,TOGGLE E-STOP
SWITCH,SHORT*............................1 18 146478 BOOT(BELLOWS),E-STOP,BLACK..1
Part of toggle switch 128200 19 229387 LID, PCON, TOG SW, Z80...............1
3 128200 SWITCH TOGGLE ASSY SPDT 3P 20 6090 SCREW,HHC,1/4-20 X .75
MOM................................................1
Platform Rotate Toggle Switch 21 6356 WASHER,LOCK,.25
4 128200 SWITCH TOGGLE ASSY SPDT 3P 22 6638 WASHER,FLAT,USS,1/4"Y
MOM................................................1 23 Ref. JOYSTICK,2
Jib Boom Up/Down Toggle Switch AXIS,DEUTSCH..............................1
5 66813 BUTTON,PUSH,BLACK Multi-axis or Single-axis with Steer
W/SEAL***.......................................1 Rocker Switch (drive/steer functions),
Horn Button calibration required after replacement;
refer to 606.1 or 606.2
6 229567 PLUG, SANTOPRENE .5 BLACK
DOME..............................................2 24 Ref. JOYSTICK................................1
Optional Equipment Single-axis (secondary boom
up/extend and down/retract function),
7 128200 SWITCH TOGGLE ASSY SPDT 3P calibration required after replacement;
MOM................................................1 refer to 606.1 or 606.2
Generator ON/OFF Toggle Switch
25 Ref. JOYSTICK................................1
8 128200 SWITCH TOGGLE ASSY SPDT 3P Single-axis (primary boom
MOM................................................1 extend/retract function), calibration
Drive Enable Toggle Switch required after replacement; refer to
9 128200 SWITCH TOGGLE ASSY SPDT 3P 606.1 or 606.2
MOM................................................1 26 Ref. JOYSTICK................................1
Emergency Power Switch Multi-axis (primary boom up/down and
10 128200 SWITCH TOGGLE ASSY SPDT 3P turntable rotate left/right functions) ),
MOM................................................1 calibration required after replacement;
Glow Plug Switch refer to 606.1 or 606.2
11 128200 SWITCH TOGGLE ASSY SPDT 3P 27 139338 SCREW PH M5-0.8X20 DIN 7500CE
MOM................................................1 28 104030 NUT HEX M5-0.8 CLASS 8 ZINC
Engine Start Toggle Switch
29 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2
MOM................................................1 30 13268 CLAMP,0.75,#12 X 1/4,RUB
Engine Idle Control Toggle Switch CUSH..............................................3
13 128200 SWITCH TOGGLE ASSY SPDT 3P 31 232975 PCB, LED/TOGGLE SWITCH,
MOM................................................1 ALC100............................................1
Drive Control Toggle Switch 32 81488 GASKET,PLATFORM CONTROL
14 128200 SWITCH TOGGLE ASSY SPDT 3P BOX.................................................1
MOM................................................1 33 219422 PCB,ASSY,ECM,PLATFORM,V2.04.1
Fuel Select Control Toggle Switch
Part No. 88618 Z-80/60 187


(continued)
34 88063 PLATFORM CONTROL

BOX,WELDMENT............................1
35 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS
36 88287 STANDOFF,6-32 X 1/2L X 1/4
HEX.................................................5
37 42288 PLUG,NYLON .188 BLACK
DOMED...........................................2
38 146040 WIRE HARNESS,PLAT MANFLD
Z80..................................................1
-- 60513 CONN,PLUG 23 WAY,16-20 GA WHT
39 146425 HARNESS PRIM BOOM SAE 11C
2010.................................................1
-- 60512 CONN,PLUG 23 WAY,16-20 GA BLK
40 122351 SCREW,#4X1/4,HI-LO,PH PHIL,TAP
41 62379 ALARM,AUDIO,SUPERBOOM*
42 106495 PLUG,1/2" HUBBLE........................1
MOM................................................1
Platform level recovery option
-- 122343 DECAL,PLAT LVL.RECOVERY
-- 122362 FIELD KIT,PL LVL REC,ALC1000
-- 122461 HARNESS,PLAT LEVEL RECOVERY
-- 128203 SWITCH TOGGLE ASSY SPDT 2P
MOM
-- 229567 PLUG, SANTOPRENE .5 BLACK
DOME
Used if toggle switch not installed
44 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL
46 6178 NUT,NYLOCK,10-32
48 77351 LANYARD,PLATFORM CONTROL
BOX.................................................2
49 12344 NUT,NYLOCK,6-32
188 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 189

605.2 Platform Controls, Perkins 404F-22T and Deutz TD2.9L4
190 Z-80/60 Part No. 88618

605.2 Platform Controls, Perkins 404F-22T and Deutz TD2.9L4
-- HARNESS,PBOX,JOYSTICKS,Z80..1 23 81551 SCREW,PHIL,PHM,6-32 X 1/4

-- 235346 HARNESS, PCON, TOG SW, SS..................................................10
ALC1000..........................................1 24 88287 STANDOFF,6-32 X 1/2L X 1/4
-- 88142 HARNESS,PCON SWITCH HEX.................................................5
PANEL.............................................1 25 42288 PLUG,NYLON .188 BLACK
1 139338 SCREW PH M5-0.8X20 DIN DOMED...........................................2
7500CE..........................................16 26 122351 SCREW,#4X1/4,HI-LO,PH
2 104030 NUT HEX M5-0.8 CLASS 8 ZINC....4 PHIL,TAP.........................................8
3 128200 SWITCH TOGGLE ASSY SPDT 3P 27 146040 WIRE HARNESS,PLAT MANFLD

MOM..............................................12 Z80..................................................1
4 229567 PLUG, SANTOPRENE .5 BLACK -- 60513 CONN,PLUG 23 WAY,16-20 GA WHT

DOME..............................................4 28 146425 HARNESS PRIM BOOM SAE 11C
5 66812 BUTTON,PUSH,RED MUSHROOM 2010.................................................1
HEAD...............................................1 -- 60512 CONN,PLUG 23 WAY,16-20 GA BLK
-- 146478 BOOT(BELLOWS),E-STOP,BLACK..1 29 62379 ALARM,AUDIO,SUPERBOOM*......1
-- 66817 BASE WITH 1 NC CONTACT, -- 72326 NUT - PLASTIC,RING FOR ALARMS
E-STOP...........................................1 30 106495 PLUG,1/2" HUBBLE........................1
6 Ref. JOYSTICK,2 31 825532 PLATFORM CONTROL
AXIS,DEUTSCH..............................2 BOX,WELDMENT............................1
Refer to 606.2
7 6090 SCREW,HHC,1/4-20 X .75..............6
33 13268 CLAMP,0.75,#12 X 1/4,RUB
8 6356 WASHER,LOCK,.25 .......................6 CUSH..............................................3
9 6638 WASHER,FLAT,USS,1/4"Y..............6 34 219422 PCB,ASSY,ECM,PLATFORM,V2.04.1
10 23404 NUTSERT,1/4-20,STEEL CAD 35 66813 BUTTON,PUSH,BLACK
PLTD................................................6 W/SEAL***.......................................1
11 229387 LID, PCON, TOG SW, Z80...............1 -- 66815 BASE, W/1 N.O. CONTACTS***......1
12 Ref. JOYSTICK,1
AXIS,DEUTSCH..............................2
Refer to 606.2
13 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2
14 232975 PCB, LED/TOGGLE SWITCH,
ALC100............................................1
15 12344 NUT,NYLOCK,6-32
16 822224 WASHER, NYLON #10, 0.093.........8
17 81488 GASKET,PLATFORM CONTROL
BOX.................................................1
18 54365 SCREW,PHIL,PHM,10-32 X
.5,SSTL............................................3
20 6146 WASHER,FLAT,MS,#10,Y...............2
21 6178 NUT,NYLOCK,10-32........................3
22 77351 LANYARD,PLATFORM CONTROL
BOX.................................................2
Part No. 88618 Z-80/60 191

606.1 Joysticks (to SN 1166)
192 Z-80/60 Part No. 88618

606.1 Joysticks (to SN 1166)
-- 111417 JOYSTICK W/HARN ADPTR, 2 AXIS

this kit converts joystick to Deutsch
style connection (OEM joystick); after
first time replacement, refer to section
604.2
-- 111415 JOYSTICK W/HARN ADPTR, 1 AXIS
604.2
-- 111416 JOYSTICK W/HARN ADPTR KIT
RCKR
604.2
-- 83098 TERM,AMP MTE,SOC,22-26 GA
BULK
-- 119613 HARN JOYSTICK ADAPTOR JS100
for first time replacement only
1 62392 KNOB,JOYSTICK, 62390/62391.....1
2 T112626 SCREW, PHM, #6-32 X .625
ZINC................................................1
3 139598 BOOT,JOYSTICK.............................1
4 75143 BOOT GUARD, JOYSTICK
62390/91..........................................1
5 SPRING,JOYSTK
CENTR,62390/91............................1
no longer available from supplier
6 O-RING,JOYSTICK, 62390/62391...1
7 75449 KNOB,ROCKER JOYSTICK
75565...............................................1
8 75448 SUPPORT,SENSOR,JOYSTICK.....1
9 75447 SWITCH SHIELD,ROCK
JOYSTK75565.................................1
10 75446 SPRING,SWITCH
CENTERING,75565........................1
11 75445 ROCKER ASSY.,MAGNETIC
75565...............................................1
12 75444 ROCKER,RETAINER, 75565...........1
13 75443 BOOT, ROCKER JOYSTICK
75565...............................................1
Part No. 88618 Z-80/60 193

606.2 Joysticks (from SN 1167)
194 Z-80/60 Part No. 88618

606.2 Joysticks (from SN 1167)
-- 101174 JOYSTICK,2 AXIS,DEUTSCH 14 75443 BOOT, ROCKER JOYSTICK

OEM joystick (calibration required after 75565...............................................1
replacement)
-- 101174H JOYSTICK,DUAL AXIS W/KNOB
aftermarket joystick (calibration
required after replacement)
-- 101175 JOYSTICK,1 AXIS,DEUTSCH
OEM joystick (calibration required after
replacement)
-- 101175H JOYSTICK,SINGLE AXIS W/KNOB
-- 101005 JOYSTICK,1 AXIS
ROCKER,DEUTSCH
OEM joystick (calibration required after
replacement)
-- 101005H JOYSTICK,SINGLE AXIS W/STEER
-- 83098 TERM,AMP MTE,SOC,22-26 GA
BULK
-- 119613 HARN JOYSTICK ADAPTOR JS100
Used only on units prior to SN 1167
1 62392 KNOB,JOYSTICK, 62390/62391.....1
2 T112626 SCREW, PHM, #6-32 X .625
ZINC................................................1
3 139598 BOOT,JOYSTICK.............................1
4 SPRING,JOYSTK
CENTR,62390/91............................1
5 119915 COLLAR,JOYSTICK,CENTER........1
6 128000 SEAL, CONNECTOR (DT
JOYSTICKS)....................................1
7 128001 SLEEVE,CONNECTOR,DT
JOYSTICKS.....................................1
8 75449 KNOB,ROCKER JOYSTICK
75565...............................................1
9 75448 SUPPORT,SENSOR,JOYSTICK.....1
10 75447 SWITCH SHIELD,ROCK
JOYSTK75565.................................1
11 75446 SPRING,SWITCH
CENTERING,75565........................1
12 75445 ROCKER ASSY.,MAGNETIC
75565...............................................1
13 75444 ROCKER,RETAINER, 75565...........1
Part No. 88618 Z-80/60 195

700 Hydraulic Components April 2016
701.1 2WD Traction Manifold
196 Z-80/60 Part No. 88618

April 2016 700 Hydraulic Components
-- 70247 MANIFOLD,TRACTION,2WD
1 27836 VALVE,CHECK,5 PSI
EA, Drive motor anti-cavitation
EB, Drive motor anti-cavitation
3 89299 PLUG ORIFICE, .031
EC, Brake and two-speed circuit
4 69873 VALVE, CHECK
ED, Keeps brakes released in case of
temporary loss of charge pressure
-- 74902 SEAL KIT, VALVE
5 62263 VALVE,SOLENOID, 2 POS, 3 WAY
EE, Brake release
-- 52943 NUT,SOLENOID VALVE COIL
-- 62273 COIL,GREEN W/ 2 PIN
CONNECTOR*
-- 72043 SEAL KIT,SOLENOID VALVE
EF, two-speed drive motor shift
-- 62273 COIL,GREEN W/ 2 PIN
CONNECTOR*
7 77507 VALVE,RELIEF 250 PSI(70247)
EG, Charge pressure circuit
8 43596 VALVE,SHUTTLE
EH, Charge pressure circuit that
directs hot oil out of low pressure side
of drive pump
-- 84137 SEAL KIT, VALVE 84129
9 77508 VALVE,BI-DIRECTIONAL FLOW
EI, Equalizes pressure on both sides
of divider/combiner valve EJ
-- 89310 SEAL KIT, SOLENOID VALVE
10 52726 VALVE,FLOW DIVIDER/COMBINER
EJ, Controls flow to drive motors in
forward and reverse
Part No. 88618 Z-80/60 197

702.1 2WD Steer/Oscillate Manifold (to SN 989)
198 Z-80/60 Part No. 88618

-- for a complete replacement of -- 74902 SEAL KIT, VALVE

manifold 70243 or 88115, please order 12 52615 VALVE,FLOW REGULATOR 1.2 GPM
part 122096 BL, Right side steer cylinder retract
(refer to 702.2) circuit
-- 88113 MANIFOLD,OSCILLATE -- 74902 SEAL KIT, VALVE
includes items 3-5
13 77490 VALVE,CHECK 65 PSI,(88115)
1 77492 VALVE,SOLENOID 3 POS 4 WAY BM, Prevents steer cylinder from
BA, Steer left/right, right-side steer moving when not steering
cylinder
14 77490 VALVE,CHECK 65 PSI,(88115)
-- 72047 SEAL KIT, SOLENOID VALVE BN, Prevents steer cylinder from
2 77492 VALVE,SOLENOID 3 POS 4 WAY moving when not steering
BB, Steer left/right, left-side steer 15 27807 VALVE,CHECK***
cylinder BO, Load sensing circuit, right-side
-- 72047 SEAL KIT, SOLENOID VALVE steer cylinder retract
3 77493 VALVE,SOLENOID 2 POS.3 WAY -- 110200 SEAL KIT, VALVE, #4
BC, Oscillate cylinder, left side 16 27807 VALVE,CHECK***
-- 52943 NUT,SOLENOID VALVE COIL BP, Load sensing circuit, right-side
-- 72043 SEAL KIT,SOLENOID VALVE steer cylinder extend
4 77493 VALVE,SOLENOID 2 POS.3 WAY -- 110200 SEAL KIT, VALVE, #4

BD, Oscillate cylinder, right side 17 27807 VALVE,CHECK***
-- 52943 NUT,SOLENOID VALVE COIL BQ, Load sensing circuit, left-side
steer cylinder extend
-- 110200 SEAL KIT, VALVE, #4
5 77494 VALVE,RELIEF 750 PSI (88113)
BE, Oscillate circuit
6 77491 VALVE,FLOW REGULATOR 2.3 GPM
BF, Left-side steer cylinder extend
circuit
BG, Left-side steer cylinderretract
circuit
8 27807 VALVE,CHECK***
BH, Load sensing circuit, left-side
steer cylinder retract
9 77490 VALVE,CHECK 65 PSI,(88115)
BI, Prevents steer cylinder from
moving when not steering
10 77490 VALVE,CHECK 65 PSI,(88115)
BJ, Prevents steer cylinder from
BK, Right side steer cylinder extend
circuit
Part No. 88618 Z-80/60 199

702.2 2WD Steer/Oscillate Manifold (from SN 990)
200 Z-80/60 Part No. 88618

-- 122096 MANIFOLD,2 WHEEL STEER/OSC. -- 110200 SEAL KIT, VALVE, #4

Complete 9 77490 VALVE,CHECK 65 PSI,(88115)
-- 88113 MANIFOLD,OSCILLATE JI, Prevents steer cylinder from
includes items 3-5 moving when not steering
-- 122134 2WS MANIFOLD W/O OSC. -- 74902 SEAL KIT, VALVE
includes items 1, 2, 6-17 10 77490 VALVE,CHECK 65 PSI,(88115)
1 77492 VALVE,SOLENOID 3 POS 4 WAY JJ, Prevents steer cylinder from
JA, Steer left/right, right-side steer moving when not steering
cylinder; from 990 to SN 1290 -- 74902 SEAL KIT, VALVE
-- 72047 SEAL KIT, SOLENOID VALVE 11 19470 VALVE,FLOW REGULATOR
(use with part 77492); from 990 to SN JK, Right side steer cylinder extend
1290 circuit
-- 52943 NUT,SOLENOID VALVE COIL -- 74902 SEAL KIT, VALVE
(use with part 77492); from 990 to SN
1290 12 27051 VALVE,FLOW REGULATOR
JL, Right side steer cylinder retract
-- 122121 SOLENOID VALVE circuit; from SN 1291
from SN 1291
-- 19470 VALVE,FLOW REGULATOR
-- 122120 SEAL KIT,SOLENOID VALVE from SN 990 to 1290
(use with part 122121); from SN 1291
-- 122198 SCREW,FLANGE,HHC,3/8-16X 5/8
(use with part 122121); from SN 1291 13 77490 VALVE,CHECK 65 PSI,(88115)
JM, Prevents steer cylinder from
2 122121 SOLENOID VALVE moving when not steering
JB, Steer left/right, left-side steer
cylinder 14 77490 VALVE,CHECK 65 PSI,(88115)
JN, Prevents steer cylinder from
-- 122120 SEAL KIT,SOLENOID VALVE moving when not steering
-- 122198 SCREW,FLANGE,HHC,3/8-16X 5/8 15 27807 VALVE,CHECK***
3 77493 VALVE,SOLENOID 2 POS.3 WAY JO, Load sensing circuit, right-side
JC, Oscillate cylinder, left side steer cylinder retract
-- 72043 SEAL KIT,SOLENOID VALVE -- 110200 SEAL KIT, VALVE, #4
4 77493 VALVE,SOLENOID 2 POS.3 WAY 16 27807 VALVE,CHECK***
JD, Oscillate cylinder, right side JP, Load sensing circuit, right-side
-- 72043 SEAL KIT,SOLENOID VALVE steer cylinder extend
5 77494 VALVE,RELIEF 750 PSI (88113) -- 110200 SEAL KIT, VALVE, #4

JE, Oscillate circuit 17 27807 VALVE,CHECK***
6 19470 VALVE,FLOW REGULATOR JQ, Load sensing circuit, left-side steer
JF, Left-side steer cylinder extend cylinder extend
circuit -- 110200 SEAL KIT, VALVE, #4
7 27051 VALVE,FLOW REGULATOR
JG, Left-side steer cylinderretract
circuit; from SN 1291
from SN 990 to 1290
JH, Load sensing circuit, left-side steer
cylinder retract
Part No. 88618 Z-80/60 201

202 Z-80/60 Part No. 88618

-- 70241 MANIFOLD,TRACTION,4WD -- 89310 SEAL KIT, SOLENOID VALVE

1 27836 VALVE,CHECK,5 PSI 14 52723 VALVE-FLOW REGULATOR 2 GPM
FA, Drive motor anti-cavitation FN, Equalizes pressure on both sides
2 77489 VALVE,SOLENOID 2 POS.3 WAY of divider/combiner valve FP
FB, Two-speed drive motor shift -- 89310 SEAL KIT, SOLENOID VALVE
-- 52943 NUT,SOLENOID VALVE COIL 15 69873 VALVE, CHECK
-- 72043 SEAL KIT,SOLENOID VALVE FO, Drive motor anti-cavitation
-- 77735 COIL, SOLENOID VALVE -- 74902 SEAL KIT, VALVE
3 77489 VALVE,SOLENOID 2 POS.3 WAY 16 62252 VALVE, FLOW DIVIDER COMBINER

FC, Brake release FP, Controls flow to circle end drive
motors in forward and reverse
17 52726 VALVE,FLOW DIVIDER/COMBINER
-- 77735 COIL, SOLENOID VALVE FQ, Controls flow to divider/combiner
4 69873 VALVE, CHECK valves FJ and FP
FD, Keeps brakes released in case of -- 84135 SEAL KIT, VALVE
temporary loss of charge pressure
-- 74902 SEAL KIT, VALVE FR, Drive motor anti-cavitation
5 27761 VALVE,SHUTTLE -- 74902 SEAL KIT, VALVE
FE, Charge pressure circuit that
directs hot oil out of low pressure side
of drive pump
6 62253 VALVE,RELIEF,250 PSI
FF, Charge pressure circuit
7 102496 ORIFICE,PLUG 0.030
FG, Brake and two-speed circuit
FH, Drive motor anti-cavitation
FI, Drive motor anti-cavitation
10 62252 VALVE, FLOW DIVIDER COMBINER
FJ, Controls flow to square-end drive
motors in forward and reverse
FK, Drive motor anti-cavitation
12 52723 VALVE-FLOW REGULATOR 2 GPM
FL, Equalizes pressure on both sides
of divider/combiner valve FJ
13 52723 VALVE-FLOW REGULATOR 2 GPM
FM, Equalizes pressure on both sides
of divider/combiner valve FQ
Part No. 88618 Z-80/60 203

204 Z-80/60 Part No. 88618

-- 88113 MANIFOLD,OSCILLATE -- 74902 SEAL KIT, VALVE

includes items 5, 6, and 8 12 77491 VALVE,FLOW REGULATOR 2.3 GPM
-- 88114 MANIFOLD,4 WHEEL STEER CL, Circle end, right-side steer cylinder
includes items 1-4, 7, and 9-31 extend circuit
1 77492 VALVE,SOLENOID 3 POS 4 WAY -- 74902 SEAL KIT, VALVE
CA, Steer left/right, square end right 13 27807 VALVE,CHECK***
side steer cylinder CM, Load sensing circuit, circle end
-- 52943 NUT,SOLENOID VALVE COIL left side steer cylinder retract
-- 72047 SEAL KIT, SOLENOID VALVE -- 110200 SEAL KIT, VALVE, #4
2 77492 VALVE,SOLENOID 3 POS 4 WAY 14 27807 VALVE,CHECK***
CB, Steer left/right, square end left CN, Load sensing circuit, circle end
side steer cylinder left side steer cylinder extend
-- 52943 NUT,SOLENOID VALVE COIL -- 110200 SEAL KIT, VALVE, #4
-- 72047 SEAL KIT, SOLENOID VALVE 15 27807 VALVE,CHECK***
3 27807 VALVE,CHECK*** CO, Load sensing circuit, circle end
CC, Load sensing circuit, circle end right-side steer cylinder extend
right side steer cylinder retract -- 110200 SEAL KIT, VALVE, #4
-- 110200 SEAL KIT, VALVE, #4 16 77492 VALVE,SOLENOID 3 POS 4 WAY
4 77490 VALVE,CHECK 65 PSI,(88115) CP, Steer left/right, circle end left-side
CD, Prevents steer cylinder from steer cylinder
moving when not steering -- 52943 NUT,SOLENOID VALVE COIL
5 77493 VALVE,SOLENOID 2 POS.3 WAY -- 72047 SEAL KIT, SOLENOID VALVE
CE, Oscillate cylinder, left side 17 77492 VALVE,SOLENOID 3 POS 4 WAY
-- 52943 NUT,SOLENOID VALVE COIL CQ, Steer left/right, circle end
-- 72043 SEAL KIT,SOLENOID VALVE right-side steer cylinder
6 77493 VALVE,SOLENOID 2 POS.3 WAY -- 52943 NUT,SOLENOID VALVE COIL

CF, Oscillate cylinder, right side -- 72047 SEAL KIT, SOLENOID VALVE
-- 52943 NUT,SOLENOID VALVE COIL 18 52615 VALVE,FLOW REGULATOR 1.2 GPM
-- 72043 SEAL KIT,SOLENOID VALVE CR, Square end, left-side steer
cylinder retract circuit
7 77490 VALVE,CHECK 65 PSI,(88115)
CG, Prevents steer cylinder from -- 74902 SEAL KIT, VALVE
moving when not steering 19 27807 VALVE,CHECK***
8 77494 VALVE,RELIEF 750 PSI (88113) CS, Load sensing circuit, square end
CH, Oscillate circuit left-side steer cylinder retract
9 77491 VALVE,FLOW REGULATOR 2.3 GPM -- 110200 SEAL KIT, VALVE, #4

CI, Circle end, left-side steer cylinder 20 77490 VALVE,CHECK 65 PSI,(88115)
extend circuit CT, Prevents steer cylinder from
-- 74902 SEAL KIT, VALVE moving when not steering
10 52615 VALVE,FLOW REGULATOR 1.2 GPM 21 77490 VALVE,CHECK 65 PSI,(88115)

CJ, Circle end, left-side steer cylinder CU, Prevents steer cylinder from
retract circuit moving when not steering
-- 74902 SEAL KIT, VALVE 22 77491 VALVE,FLOW REGULATOR 2.3 GPM

CV, Square end, right-side steer
11 52615 VALVE,FLOW REGULATOR 1.2 GPM cylinder extend circuit
CK, Circle end, right-side steer
cylinder retract circuit -- 74092 PLATE,CENTER BOTTOM SPRT
ROT
Part No. 88618 Z-80/60 205


(continued)

CW, Square end, right-side steer
cylinder retract circuit
CX, Square end, left-side steer
cylinder extend circuit
-- 74092 PLATE,CENTER BOTTOM SPRT
ROT
CY, Load sensing circuit, square end
right-side steer cylinder retract
26 77490 VALVE,CHECK 65 PSI,(88115)
CZ, Prevents steer cylinder from
27 77490 VALVE,CHECK 65 PSI,(88115)
CAA, Prevents steer cylinder from
CAB, Load sensing circuit, square end
right-side steer cylinder extend
CAC, Load sensing circuit, square end
left-side steer cylinder extend
30 77490 VALVE,CHECK 65 PSI,(88115)
CAD, Prevents steer cylinder from
31 77490 VALVE,CHECK 65 PSI,(88115)
CAE, Prevents steer cylinder from
206 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 207

208 Z-80/60 Part No. 88618

-- 122097 MANIFOLD,4 WHEEL STEER/OSC. 8 77494 VALVE,RELIEF 750 PSI (88113)

Complete KH, Oscillate circuit
-- 88113 MANIFOLD,OSCILLATE 9 19470 VALVE,FLOW REGULATOR
includes items 5, 6, and 8 KI, Circle end, left-side steer cylinder
-- 122133 4WS MANIFOLD W/O OSC. extend circuit
includes items 1-4, 7, and 9-31 -- 74902 SEAL KIT, VALVE
1 77492 VALVE,SOLENOID 3 POS 4 WAY 10 27051 VALVE,FLOW REGULATOR
KA, Steer left/right, square end right KJ, Circle end, left-side steer cylinder
side steer cylinder; from SN 990 to retract circuit; from SN 1301
1300 -- 19470 VALVE,FLOW REGULATOR
-- 72047 SEAL KIT, SOLENOID VALVE from 990 to SN 1300
(use with part 77492); from 990 to SN -- 74902 SEAL KIT, VALVE
1300
-- 52943 NUT,SOLENOID VALVE COIL KK, Circle end, right-side steer
(use with part 77492); from 990 to SN cylinder retract circuit; from SN 1301
1300
-- 122121 SOLENOID VALVE from 990 to SN 1300
from SN 1301
(use with part 122121); from SN 1301 12 19470 VALVE,FLOW REGULATOR
KL, Circle end, right-side steer cylinder
-- 122148 COIL,SOLENOID VALVE,20W extend circuit
(use with part 122121); from SN 1301
2 122121 SOLENOID VALVE
KB, Steer left/right, square end left 13 27807 VALVE,CHECK***
side steer cylinder KM, Load sensing circuit, circle end
left side steer cylinder retract
-- 122148 COIL,SOLENOID VALVE,20W
-- 52943 NUT,SOLENOID VALVE COIL KN, Load sensing circuit, circle end
3 27807 VALVE,CHECK*** left side steer cylinder extend
KC, Load sensing circuit, circle end -- 110200 SEAL KIT, VALVE, #4
right side steer cylinder retract
-- 110200 SEAL KIT, VALVE, #4 KO, Load sensing circuit, circle end
4 77490 VALVE,CHECK 65 PSI,(88115) right-side steer cylinder extend
KD, Prevents steer cylinder from -- 110200 SEAL KIT, VALVE, #4
5 77493 VALVE,SOLENOID 2 POS.3 WAY KP, Steer left/right, circle end left-side
KE, Oscillate cylinder, left side steer cylinder
-- 52943 NUT,SOLENOID VALVE COIL -- 122120 SEAL KIT,SOLENOID VALVE
-- 72043 SEAL KIT,SOLENOID VALVE -- 122148 COIL,SOLENOID VALVE,20W
6 77493 VALVE,SOLENOID 2 POS.3 WAY -- 52943 NUT,SOLENOID VALVE COIL
KF, Oscillate cylinder, right side
-- 52943 NUT,SOLENOID VALVE COIL KQ, Steer left/right, circle end
-- 72043 SEAL KIT,SOLENOID VALVE right-side steer cylinder
7 77490 VALVE,CHECK 65 PSI,(88115) -- 122120 SEAL KIT,SOLENOID VALVE
KG, Prevents steer cylinder from -- 122148 COIL,SOLENOID VALVE,20W
Part No. 88618 Z-80/60 209


(continued)
-- 52943 NUT,SOLENOID VALVE COIL 29 27807 VALVE,CHECK***

18 27051 VALVE,FLOW REGULATOR KAC, Load sensing circuit, square end
KR, Square end, left-side steer left-side steer cylinder extend
cylinder retract circuit; from SN 1301 -- 110200 SEAL KIT, VALVE, #4
-- 19470 VALVE,FLOW REGULATOR 30 77490 VALVE,CHECK 65 PSI,(88115)
from 990 to SN 1300 KAD, Prevents steer cylinder from
-- 74902 SEAL KIT, VALVE moving when not steering
19 27807 VALVE,CHECK*** 31 77490 VALVE,CHECK 65 PSI,(88115)

KS, Load sensing circuit, square end KAE, Prevents steer cylinder from
left-side steer cylinder retract moving when not steering

20 77490 VALVE,CHECK 65 PSI,(88115)
KT, Prevents steer cylinder from
21 77490 VALVE,CHECK 65 PSI,(88115)
KU, Prevents steer cylinder from
KV, Square end, right-side steer
ROT
KW, Square end, right-side steer
cylinder retract circuit; from SN 1301
from 990 to SN 1300
KX, Square end, left-side steer
ROT
KY, Load sensing circuit, square end
right-side steer cylinder retract
26 77490 VALVE,CHECK 65 PSI,(88115)
KZ, Prevents steer cylinder from
27 77490 VALVE,CHECK 65 PSI,(88115)
KAA, Prevents steer cylinder from
KAB, Load sensing circuit, square end
right-side steer cylinder extend
210 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 211

705.1 Function Manifold - View 1
212 Z-80/60 Part No. 88618

-- if replacing manifold 70242, order 12 27802 VALVE,DIFFERENTIAL SENSING***

manifold 122506 and plug port PPR L, Primary boom extend/retract
with part 39882 -- 110197 SEAL KIT, VALVE, #10
-- 39882 PLUG,HEX SOCKET,090109B-4 13 27802 VALVE,DIFFERENTIAL SENSING***
-- 122506 MANIFOLD,FUNCTION M, Primary boom up/down
complete -- 110197 SEAL KIT, VALVE, #10
1 27802 VALVE,DIFFERENTIAL SENSING*** 14 31102 VALVE,FLOW REGULATOR
A, Secondary boom up/extend and N, Controls flow to the oscillate and
down/retract platform manifolds
-- 110197 SEAL KIT, VALVE, #10 -- 110202 SEAL KIT, VALVE, #10
2 48640 VALVE,RELIEF,2500 PSI 15 77498 VALVE,SOLENOID 3 POS 4 WAY
B, Secondary boom up O, Secondary boom extend/retract
-- 74902 SEAL KIT, VALVE -- 110196 SEAL KIT, VALVE, #10
3 77502 VALVE,SOLENOID 2 POS 2 WAY -- 62275 COIL,10V
C, Secondary boom lift circuit
-- 48883 PLUG,HEX,090109A-8***
to SN 2674; part of service kit 218697,
refer to 501.1
4 48640 VALVE,RELIEF,2500 PSI
D, Secondary boom down
5 77499 VALVE,RELIEF 1300 PSI (70242)
E, Primary boom down
F, Bleeds off check valves in
differential sensing circuits to tank
7 48641 VALVE,PROPORTIONAL, 12V **
G, Primary boom up/down
-- 21935 COIL, 12V, 19972/21623/29069
-- 45914 O-RING, DO1 VALVE
-- 45921 RETAINER-N.C.PROPOR.SOLENOID
H, Primary boom retract
I, Differential sensing circuit, primary
boom extend/retract
10 77500 VALVE,SOLENOID 2 POS 3 WAY
J, Primary boom extend
11 52714 VALVE,DIFFERENTIAL SENSING
K, Turntable rotate left/right
Part No. 88618 Z-80/60 213

214 Z-80/60 Part No. 88618

1 77502 VALVE,SOLENOID 2 POS 2 WAY -- 110200 SEAL KIT, VALVE, #4

P, Secondary boom list circuit 11 62254 VALVE,SOLENOID, 2 POS, 3 WAY
-- 52943 NUT,SOLENOID VALVE COIL Z, Secondary boom up
-- 74902 SEAL KIT, VALVE -- 45912 NUT,SOLENOID VALVE 2P3W
2 77501 VALVE,RELIEF 2600 PSI (70242) -- 62275 COIL,10V
Q, Secondary boom extend -- 89310 SEAL KIT, SOLENOID VALVE
-- 74902 SEAL KIT, VALVE 12 62254 VALVE,SOLENOID, 2 POS, 3 WAY
3 62255 VALVE,PROPORTIONAL*** AA, Secondary boom down
R, Turntable rotate left/right -- 45912 NUT,SOLENOID VALVE 2P3W
-- 62274 COIL,12V -- 62275 COIL,10V
-- 62276 NUT, SOLENOID VALVE COIL -- 89310 SEAL KIT, SOLENOID VALVE
-- 89312 SEAL KIT, SOLENOID VALVE 13 48641 VALVE,PROPORTIONAL, 12V **
4 89307 VALVE,SOLENOID 3POS 4WAY* AB, Secondary boom extend/retract
S, Turntable rotate left/right -- 21935 COIL, 12V, 19972/21623/29069
-- 52943 NUT,SOLENOID VALVE COIL -- 45914 O-RING, DO1 VALVE
-- 62273 COIL,GREEN W/ 2 PIN -- 45921 RETAINER-N.C.PROPOR.SOLENOID
CONNECTOR*
-- 72047 SEAL KIT, SOLENOID VALVE AC, Differential sensing circuit,
5 27807 VALVE,CHECK*** Secondary boom extend/retract
T, Differential sensing circuit, turntable -- 110200 SEAL KIT, VALVE, #4
rotate
-- 110200 SEAL KIT, VALVE, #4 AD, Blocks flow from auxiliary pump
6 77495 VALVE,RELIEF 1300 PSI (70242) #1 to function pump #1
U, Primary boom extend -- 110194 SEAL KIT, VALVE, #10
-- 110194 SEAL KIT, VALVE, #10 16 69873 VALVE, CHECK
7 62254 VALVE,SOLENOID, 2 POS, 3 WAY AE, Blocks flow from function pump
V, Primary boom up #1 to auxiliary pump #1
-- 45912 NUT,SOLENOID VALVE 2P3W -- 74902 SEAL KIT, VALVE
-- 62275 COIL,10V 17 69873 VALVE, CHECK
-- 89310 SEAL KIT, SOLENOID VALVE AF, Blocks flow from auxiliary pump
#2 to function pump #2
8 48641 VALVE,PROPORTIONAL, 12V **
W, Primary boom extend/retract -- 74902 SEAL KIT, VALVE
-- 21935 COIL, 12V, 19972/21623/29069 18 62372 VALVE,RELIEF,3000 PSI

AG, Oscillate and platform manifold
-- 45914 O-RING, DO1 VALVE system relief
-- 45921 RETAINER-N.C.PROPOR.SOLENOID -- 74902 SEAL KIT, VALVE
9 62254 VALVE,SOLENOID, 2 POS, 3 WAY 19 69873 VALVE, CHECK
X, Primary boom down AH, Blocks flow from function pump
-- 45912 NUT,SOLENOID VALVE 2P3W #2 to auxiliary pump #2
-- 62275 COIL,10V -- 74902 SEAL KIT, VALVE
-- 89310 SEAL KIT, SOLENOID VALVE 20 27804 VALVE,DIFFERENTIAL SENSING***
AI, Meters flow to functions
Y, Differential sensing circuit, primary -- 110201 SEAL KIT, VALVE, #10
boom up/down 21 77496 VALVE,RELIEF 3200 PSI (70542)
AJ, Boom functions system relief
Part No. 88618 Z-80/60 215


(continued)
216 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 217

707.1 Platform Manifold (to SN 3025)
218 Z-80/60 Part No. 88618

707.1 Platform Manifold (to SN 3025)
-- 230974 Z80 PLAT MANIFOLD SERV KIT -- 62360 SEAL KIT,VALVE 62356, HYDAC
Shown manifold is no longer available. 14 77505 VALVE,SOLENOID,3POS4WAY,HYDAC
For a complete and first time GP, Platform rotate left/right
replacement order service kit 230974
(includes manifold part 122961, -- 62354 NUT,SOLENOID VALVE,HYDAC
accumulator part 122964 and harness -- 62355 O-RING,COIL NUT, HYDAC
part 146040, refer to 602.1 and 707.2)
-- 77506 COIL,SOLENOID,HYDAC MANIFOLD
-- 49612 O-RING KIT (ORFS FITTINGS)
15 77504 VALVE,SOLENOID,3POS4WAY,HYDAC
-- 49613 PLUG AND CAP GQ, Platform level up/down
KIT-SERVICE,ORFS*
-- 62354 NUT,SOLENOID VALVE,HYDAC
1 62442 VALVE,CHECK,PLAT.MANIFLD,HYDAC
-- 62355 O-RING,COIL NUT, HYDAC
GA, Platform level circuit
2 77504 VALVE,SOLENOID,3POS4WAY,HYDAC
GB, Jib boom up/down 16 62442 VALVE,CHECK,PLAT.MANIFLD,HYDAC
GR, Platform rotate circuit
-- 62355 O-RING,COIL NUT, HYDAC
3 62442 VALVE,CHECK,PLAT.MANIFLD,HYDAC
GC, Jib boom circuit
4 62364 ACCUMULATOR,500 PSI,HYDAC
GD, Hydraulic dampening
5 62357 VALVE,DIFFERENTIAL SENSE,N.0.
GE, Jib boom differential sensing
circuit
-- 62361 SEAL KIT,VALVE 62357, HYDAC
GF, Platform level differential sensing
circuit
GH, Platform rotate differential sensing
circuit
8 62359 VALVE,SHUTTLE, HYDAC
GI, Jib boom load sense circuit
9 62443 ORIFICE PLUG,.03,PLATF. HYDAC
GJ, Platform rotate left circuit
10 62443 ORIFICE PLUG,.03,PLATF. HYDAC
GK, Platform rotate right circuit
GL, Platform level load sense circuit
GN, Platform rotate load sense circuit
13 62356 VALVE,DIFFERENTIAL SENSE,N.C.
GO, Directs flow to functions
Part No. 88618 Z-80/60 219

707.2 Platform Manifold (from SN 3026)
220 Z-80/60 Part No. 88618

707.2 Platform Manifold (from SN 3026)
-- 122961 MANIFOLD,PLATFORM W/JIB -- 44228 SEAL KIT, VALVE

Does not include accumulator part 12 229407 PRO.DIR.CTRL,VLV,5WY,3POS
122964 LS Directional Proportional, Plform
1 52907 VALVE-CHECK, #4 SAE, 5 PSI* level up and down
Platform load sense circuit, platform -- 229411 VALVE COIL 10V.............................2
level
-- 230983 VITON SEAL KIT, VALVE
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
-- 44174 NUT-COIL SHORT
2 T107736 DIFFERENTIAL SENS VLV,8,150PSI
Directs flow to functions 13 229407 PRO.DIR.CTRL,VLV,5WY,3POS
LS Directional Proportional, Platform
-- 52371 SEAL KIT, VALVE rotate left and right
3 52907 VALVE-CHECK, #4 SAE, 5 PSI* -- 228866 COIL,SOLENOID VALVE.................2
Platform load sense circuit, jib up and
down -- 229405 CHECK VALVE DISC.......................1
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY -- 230983 VITON SEAL KIT, VALVE
4 62324 VALVE,FLOW CONTROL, 0.1GPM* -- 44174 NUT-COIL SHORT
Bleeds off differential valve to tank
5 122964 ACCUMULATOR, 5CU IN 500
CHARGE
Hydraulic dampening
6 228866 COIL,SOLENOID VALVE
Function enable valve
-- 101934 VALVE,SOLENOID,2 POS 2 WAY
7 229410 PRO.DIR.CNRL,VLV,5WY,3POS.....1
LS Directional Proportional, Jib up and
down
-- 229411 VALVE COIL 10V.............................2
-- 230983 VITON SEAL KIT, VALVE
8 46216 VALVE,CHECK,IWP-S/CWP PWR
ASSI
9 110180 VALVE, COMPENSATOR, 80 PSI
Jib boom differential sensing circuit
10 110180 VALVE, COMPENSATOR, 80 PSI
Platform level differential sensing
circuit
11 229406 REGULATOR,PRESS-COMP 0.30
GPM
Platform rotate differential sensing
circuit
Part No. 88618 Z-80/60 221

708.1 Platform Rotate Manifold
222 Z-80/60 Part No. 88618

708.1 Platform Rotate Manifold
-- 28750 O-RING KIT,FIELD SVC,ALL PROD*

-- 33994 PLUG AND CAP KIT-SERVICE,37 **
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 62506 VALVE - COUNTERBALANCE**
HA, Platform rotate right
2 73807 MANIFOLD,ROTATOR,CB***
-- 43018 SEAL KIT (39345)
-- 62507 O-RING, ROTATOR MANIFOLD
3 62506 VALVE - COUNTERBALANCE**
HB, Platform rotate left
Part No. 88618 Z-80/60 223

709.1 Remote Pilot Manifold (to SN 2674)
224 Z-80/60 Part No. 88618

709.1 Remote Pilot Manifold (to SN 2674)
1 122706 SERV MNFLD,SEC LIFT CYL PIL PR

refer to 501.1
2 77502 VALVE,SOLENOID 2 POS 2 WAY....1
NA, Secondary boom lift circuit
3 48640 VALVE,RELIEF,2500 PSI.................1
NB, Secondary boom lift circuit
extend/retrac
Part No. 88618 Z-80/60 225

710.1 Pumps
226 Z-80/60 Part No. 88618

710.1 Pumps
-- 102780 PUMP ASSY,DRIVE & FUNCTION

includes items 1-3
1 102781 PUMP, LIFT TANDEM Z80...............1
-- 102735 SEAL & WEAR PLATE KIT,LIFT/STR
from SN 603
-- 83142 SEAL KIT (81387)
to SN 602
2 83141 O-RING,.103X3.237,NBR/NTRL,90D.1
3 70249 PUMP,PISTON,M46(Z80)................1
-- 29739 SEAL KIT,SAUER-DANFOSS M46***
-- 58290 VALVE,EDC,PILOT,SAUER,M46***
-- 77819 EDC ASSY,SAUER M46***
Part No. 88618 Z-80/60 227

711.1 Hydraulic Hoses and Fittings - Steer System
228 Z-80/60 Part No. 88618

711.1 Hydraulic Hoses and Fittings - Steer System
-- 49613 PLUG AND CAP

KIT-SERVICE,ORFS*
1 48911 ELBOW,90D,520220-4-6***.............6
-- 48911 ELBOW,90D,520220-4-6***.............8
2 49119-2878 HOSE ASSY,1/4,STR FEM,STR
FEM*................................................1
FEM.................................................1
FEM.................................................1
FEM.................................................1
6 48905 CONN,520120-4***..........................5
-- 48905 CONN,520120-4***..........................9
7 48904 ELBOW,90D,520220-4-4.................1
8 48916 FITTING,CONN,520120-6...............1
9 48963 FITTING,ELBOW,45D,520320-12***.1
FEM.................................................1
FEM.................................................1
12 49119-2978-S HOSE ASSY 1/4,STR FEM,STR
FEM.................................................1
13 49130-2582 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................1
FEM.................................................1
15 139107 HOSE ASSY, 1/4", 89.00.................1
FEM.................................................1
17 48930 CONN,520120-6-8...........................1
18 48960 FITTING,CONN,520120-12.............1
Part No. 88618 Z-80/60 229

712.1 Hydraulic Hoses and Fittings - Drive System, 2WD Models
230 Z-80/60 Part No. 88618

712.1 Hydraulic Hoses and Fittings - Drive System, 2WD Models
-- 49613 PLUG AND CAP 21 48963 FITTING,ELBOW,45D,520320-12***.3

KIT-SERVICE,ORFS* 22 48912 CONN,520120-4-6***......................1
1 49418 FITTING,ELBOW,45D,520320-4-6**.4
2 48908 FITTING,TEE,RUN,SWIVEL520432-4.2
3 49117-4491 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
FEM.................................................1
5 48905 CONN,520120-4***........................11
FEM.................................................1
7 48998 NIPPLE,DIAGNOSTIC,#6
PORT***..........................................2
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
-- 48880 CAP,DIAGNOSTIC NIPPLE
8 53538 PLUG,520109-8,ORFS....................2
FEM.................................................1
10 48960 FITTING,CONN,520120-12...........11
11 49117-5691 HOSE ASSY,1/4,90 FEM,STR
FEM**..............................................2
-- 49116-8637 HOSE ASSY,1/4,45 FEM,STR FEM
FEM.................................................2
13 48933 CONN,520120-8***..........................2
14 94374-5430 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................4
-- 89871-8448 HOSE ASSY,3/4" STR-STR
15 49143-5429 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
-- 49180-9316 HOSE ASSEMBLY,3/8"
16 49143-5429 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
-- 49180-8616 HOSE ASSEMBLY,3/8"
FEM.................................................1
18 94374-2630 HOSE ASSY,3/4,90 FEM,STR
FEM**..............................................1
19 94374-2830 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
20 48933 CONN,520120-8***..........................2
Part No. 88618 Z-80/60 231

713.1 Hydraulic Hoses and Fittings - Drive System, 4WD Models (to SN 538)
232 Z-80/60 Part No. 88618

713.1 Hydraulic Hoses and Fittings - Drive System, 4WD Models (to SN 538)
-- 49613 PLUG AND CAP 22 48963 FITTING,ELBOW,45D,520320-12***.4

KIT-SERVICE,ORFS* 23 48960 FITTING,CONN,520120-12.............2
-- 49612 O-RING KIT (ORFS FITTINGS) 24 49143-5429 HOSE ASSY,1/2,90 FEM,STR
1 48905 CONN,520120-4***........................19 FEM.................................................1
2 48948 CONN,520120-8-12.........................8 -- 49180-9316 HOSE ASSEMBLY,3/8"
3 48930 CONN,520120-6-8...........................2 25 49143-5429 HOSE ASSY,1/2,90 FEM,STR
4 49418 FITTING,ELBOW,45D,520320-4-6**.4 FEM.................................................1
5 49180-8016 HOSE ASSEMBLY,3/8"....................2 -- 49180-8616 HOSE ASSEMBLY,3/8"
6 48908 FITTING,TEE,RUN,SWIVEL520432-4.2 26 49151-2248 HOSE ASSY,3/4,STR FEM,STR

FEM.................................................1
7 49110-14592 HOSE ASSEMBLY,1/2"....................4
27 106665-2929 HOSE ASSY,3/4 90LG FEM,STR
8 49117-4491 HOSE ASSY,1/4,90 FEM,STR FEM.................................................1
FEM.................................................2
28 94374-2930 HOSE ASSY,3/4,90 FEM,STR
9 49117-14191 HOSE ASSY,1/4,90 FEM,STR FEM.................................................1
FEM.................................................1
29 48933 CONN,520120-8***..........................2
10 49117-15191 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1 -- 48930 CONN,520120-6-8
11 49116-14237 HOSE ASSY,1/4,45 FEM,STR 30 48912 CONN,520120-4-6***......................1

FEM.................................................1
12 49116-15237 HOSE ASSY,1/4,45 FEM,STR
FEM.................................................1
FEM.................................................1
FEM.................................................1
FEM.................................................1
PORT***..........................................2
17 48933 CONN,520120-8***........................10
18 49117-5691 HOSE ASSY,1/4,90 FEM,STR
FEM**..............................................2
FEM.................................................1
FEM.................................................1
21 49109-5229 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................4
-- 49110-8592 HOSE ASSEMBLY,1/2"
Part No. 88618 Z-80/60 233

713.2 Hydraulic Hoses and Fittings - Drive System, 4WD Models (from SN 539 to 957)
234 Z-80/60 Part No. 88618

713.2 Hydraulic Hoses and Fittings - Drive System, 4WD Models (from SN 539 to 957)
-- 49613 PLUG AND CAP 19 49119-5678 HOSE ASSY,1/4,STR FEM,STR

KIT-SERVICE,ORFS* FEM.................................................1
-- 49612 O-RING KIT (ORFS FITTINGS) (2WS)
1 48905 CONN,520120-4***........................15 -- 139106 HOSE ASSY, 1/4", 87.00

(4WS)
2 48948 CONN,520120-8-12.........................8
20 49117-5691 HOSE ASSY,1/4,90 FEM,STR
3 49119-5978 HOSE ASSY,1/4,STR FEM,STR FEM**..............................................1
FEM.................................................1 (2WS)
(2WS)
-- 49119-9178 HOSE ASSY,1/4,STR FEM,STR FEM*
-- 49116-10337 HOSE ASSY,1/4,45 FEM,STR FEM (4WS)
(4WS)
21 49109-5229 HOSE ASSY,1/2,90 FEM,STR
4 49418 FITTING,ELBOW,45D,520320-4-6**.4 FEM.................................................4
5 49183-5092 HOSE ASSY,1/2,STR FEM,STR (2WS)
FEM*................................................2 -- 49110-8592 HOSE ASSEMBLY,1/2"
(2WS) (4WS)
-- 49143-9429 HOSE ASSY,1/2,90 FEM,STR FEM 22 48963 FITTING,ELBOW,45D,520320-12***.4
(4WS)
23 48960 FITTING,CONN,520120-12.............2
24 49143-5629 HOSE ASSY,1/2,90 FEM,STR
7 49110-14592 HOSE ASSEMBLY,1/2"....................4 FEMM..............................................1
8 49117-4491 HOSE ASSY,1/4,90 FEM,STR (2WS)
FEM.................................................2 -- 49143-9429 HOSE ASSY,1/2,90 FEM,STR FEM
FEM**..............................................1 25 49183-5629 HOSE ASSY,1/2,90 FEM,STR
-- 49119-14478 HOSE ASSY,1/4,STR FEM,STR FEM FEMM..............................................1
(2WS)
FEM.................................................1 -- 49143-8929 HOSE ASSY,1/2,90 FEM,STR FEM**
(4WS)
11 49116-15837 HOSE ASSY,1/4,45 FEM,STR
FEM.................................................1 26 49151-2248 HOSE ASSY,3/4,STR FEM,STR
FEM.................................................1
12 49116-15837 HOSE ASSY,1/4,45 FEM,STR
FEM.................................................1 27 106665-2929 HOSE ASSY,3/4 90LG FEM,STR
FEM.................................................1
FEM.................................................1 28 94374-2930 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
FEM.................................................1
from SN 792
FEM.................................................1
29 48912 CONN,520120-4-6***......................4
PORT***..........................................2
17 48933 CONN,520120-8***........................16
FEM.................................................1
(2WS)
(4WS)
Part No. 88618 Z-80/60 235

713.3 Hydraulic Hoses and Fittings - Drive System, 4WD Models (from 958)
236 Z-80/60 Part No. 88618

713.3 Hydraulic Hoses and Fittings - Drive System, 4WD Models (from 958)

-- 49612 O-RING KIT (ORFS FITTINGS) (2WS)
1 48905 CONN,520120-4***........................15 -- 49117-9791 HOSE ASSY,1/4,90 FEM,STR FEM

(4WS)
2 48948 CONN,520120-8-12.........................8
20 49117-5691 HOSE ASSY,1/4,90 FEM,STR
3 49119-5678 HOSE ASSY,1/4,STR FEM,STR FEM**..............................................1
FEM.................................................1 (2WS)
(2WS)
-- 139107 HOSE ASSY, 1/4", 89.00
-- 49117-9791 HOSE ASSY,1/4,90 FEM,STR FEM (4WS)
(4WS)
21 49117-5691 HOSE ASSY,1/4,90 FEM,STR
4 49418 FITTING,ELBOW,45D,520320-4-6**.4 FEM**..............................................1
FEMM..............................................2 -- 49119-9678 HOSE ASSY,1/4,STR FEM,STR FEM
(2WS) (4WS)
-- 49141-9063 HOSE ASSY,1/2,45 FEM,STR FEM 22 49109-5229 HOSE ASSY,1/2,90 FEM,STR
(4WS) FEM.................................................4
FEMM..............................................2 -- 49110-8592 HOSE ASSEMBLY,1/2"
(2WS) (4WS)
-- 49141-9463 HOSE ASSY,1/2,45 FEM,STR FEM 23 48963 FITTING,ELBOW,45D,520320-12***.4
(4WS)
24 48960 FITTING,CONN,520120-12.............2
25 49143-5629 HOSE ASSY,1/2,90 FEM,STR
8 49110-14592 HOSE ASSEMBLY,1/2"....................4 FEMM..............................................1
10 49119-15178 HOSE ASSY,1/4,STR FEM,STR (4WS)
FEM.................................................1 26 49143-5629 HOSE ASSY,1/2,90 FEM,STR
11 49119-15678 HOSE ASSY,1/4,STR FEM,STR FEMM..............................................1
FEM.................................................1 (2WS)
12 49117-14391 HOSE ASSY,1/4,90 FEM,STR -- 49141-8963 HOSE ASSY,1/2,45 FEM,STR FEM
FEM.................................................1 (4WS)
13 49117-15791 HOSE ASSY,1/4,90 FEM,STR 27 49151-2248 HOSE ASSY,3/4,STR FEM,STR
FEM.................................................1 FEM.................................................1
14 49119-4778 HOSE ASSY,1/4,STR FEM,STR 28 106665-2929 HOSE ASSY,3/4 90LG FEM,STR
FEM.................................................1 FEM.................................................1
15 49119-4578 HOSE ASSY,1/4,STR FEM,STR 29 94374-2930 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1 FEM.................................................1
from SN 792
PORT***..........................................2 30 48912 CONN,520120-4-6***......................4
18 48933 CONN,520120-8***........................16
Part No. 88618 Z-80/60 237

714.1 Hydraulic Hoses and Fittings - Turntable Components
238 Z-80/60 Part No. 88618

-- 49613 PLUG AND CAP 26 94374-3730 HOSE ASSY 3/4, 90 FEM,STR

-- 49612 O-RING KIT (ORFS FITTINGS) 27 48947 ELBOW,90D,520220-8-12...............1
1 48915 ELBOW,90D,520220-6....................2 to SN 1244
2 49130-3882 HOSE ASSY 3/8, STR FEM,STR -- 48948 CONN,520120-8-12

FEM.................................................2 from SN 1245
3 48920 ELBOW,45D,520320-6....................2 28 49143-4829 HOSE ASSY,1/2,90 FEM,STR

FEM.................................................1
PORT***..........................................2 29 49149-2026 HOSE ASSY,3/4,45 FEM,STR
FEM.................................................1
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT to SN 1244
-- 48880 CAP,DIAGNOSTIC NIPPLE -- 162269 KIT, HI PRESS HOSE, Z80
5 88353 ELBOW,45D,520320-20..................1 from SN 1245 to 3264 must order
hose replacement kit part 162269 for
6 48960 FITTING,CONN,520120-12...........10
first time replacement of hose
7 49151-3548 HOSE ASSY,3/4,STR FEM,STR 49141-1763 (item 49) or hose
FEM.................................................1 49149-2026 (item 29). Kit includes 2
8 48963 FITTING,ELBOW,45D,520320-12***.1 hoses and needed fittings to filters
9 49149-4126 HOSE ASSY,3/4,45 FEM,STR -- 61073-3130 HOSE ASSY,3/4,90 FEM,STR FEM
FEM.................................................1 from SN 1245
10 48905 CONN,520120-4***..........................4 30 49141-1763 HOSE ASSY,1/2,45 FEM,STR
FEM.................................................1
11 48933 CONN,520120-8***..........................7
31 48959 FITTING,ELBOW,90D,520220-12....1
12 48912 CONN,520120-4-6***......................2
32 48978 ELBOW,45D,520320-12-16.............2
13 49141-5163 HOSE ASSY,1/2,45 FEM,STR
FEM.................................................1 33 61263 UNION,STR.THREAD 20................1
14 49116-5037 HOSE ASSY,1/4,45 FEM,STR 34 88353 ELBOW,45D,520320-20..................1
FEM.................................................1 35 61352 KIT,FLANGE CODE 61 -20.............1
15 88441-3640 HOSE ASSY,1 1/4"STR FEM,STR -- 77503 O-RING,FLANGE KIT 61352
FE....................................................1
36 48984 CONN,520120-16............................2
16 49149-5026 HOSE ASSY,3/4,45 FEM,STR
37 48946 CONN,520120-8-10.........................2
FEM.................................................1
38 49141-4463 HOSE ASSY,1/2,45 FEM,STR
17 49116-5437 HOSE ASSY,1/4,45 FEM,STR
FEM.................................................1
FEM.................................................1
39 75253 STRAINER ASSY,#16 O-RING.......1
18 49128-5409 HOSE ASSEMBLY,3/8"....................1
40 48996 VALVE,BALL,16 MSAE-16
19 49116-4837 HOSE ASSY,1/4,45 FEM,STR
FSAE***...........................................1
FEM.................................................1
41 49159-5918 HOSE ASSEMBLY,1".......................1
20 61073-8930 HOSE ASSY 3/4" 90 DEG STR
FEM.................................................1 42 75257 STRAINER ASSY,#24 O-RING.......1
21 49183-8792 HOSE ASSY,1/2,STR FEM,STR 43 75254 UNION,STR.THREAD 24***............1
FEM.................................................1 44 75256 VALVE BALL,24 FSAE-24
22 48916 FITTING,CONN,520120-6...............1 FSAE***...........................................1
23 49150-8430 HOSE ASSY,3/4,90 FEM,STR 45 61083 CONN,520120-24............................1
FEM.................................................1 46 88454-6604 HOSE ASSY,1 1/2" 90 FLG FEM.....1
24 48947 ELBOW,90D,520220-8-12...............1 47 48932 FITTING,ELBOW,90D,520220-8***..1
25 94374-3530 HOSE ASSY,3/4,90 FEM,STR 48 48959 FITTING,ELBOW,90D,520220-12....1
FEM.................................................1 to SN 1244
Part No. 88618 Z-80/60 239


(continued)
-- 48960 FITTING,CONN,520120-12
from SN 1245
49 49141-1763 HOSE ASSY,1/2,45 FEM,STR
FEM.................................................1
to SN 1244
-- 162269 KIT, HI PRESS HOSE, Z80
from SN 1245 to 3264 must order
hose replacement kit part 162269 for
first time replacement of hose
49141-1763 (item 49) or hose
49149-2026 (item 29). Kit includes 2
hoses and needed fittings to filters
from SN 1245
240 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 241

715.1 Hydraulic Hoses and Fittings - Boom Components
242 Z-80/60 Part No. 88618


-- 48912 CONN,520120-4-6*** 24 48904 ELBOW,90D,520220-4-4.................1
1 48912 CONN,520120-4-6***......................3 25 48930 CONN,520120-6-8...........................1
2 49117-2891 HOSE ASSY,1/4,90 FEM,STR 26 49130-9782 HOSE ASSY,3/8 STR FEM-STR
FEM.................................................2 FEM.................................................1
3 48907 ELBOW,45D,520320-4....................2 27 48913 CONN,520120-4-6,.030 ORI...........1
4 49119-4278 HOSE ASSY,1/4,STR FEM,STR 28 49130-41882 HOSE ASSY 3/8, STR FEM,STR
FEM*................................................2 FEM.................................................1
5 61268 CONN,BULKHEAD,520801,-4.........2 29 49183-9792 HOSE ASSY,1/2,STR FEM,STR
6 49119-6678 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1
FEM.................................................2 30 49119-10388 HOSE ASSY,1/4,STR FEM,STR
7 49117-12791-S HOSE ASSY,1/4"(#111/112,S125)...2 FEM.................................................1
8 49130-41082 HOSE ASSY 3/8, STR FEM,STR refer to 501.1
FEM.................................................2
9 61080 FITTING,6-6BLKHEADUNION FEM.................................................1
520601.............................................3 to SN 2674; part of service kit 218697,
10 49130-79482 HOSE ASSY 3/8, STR FEM,STR refer to 501.1
FEM.................................................2 32 49117-1388 HOSE ASSY,14,90 FEM,STR
11 48915 ELBOW,90D,520220-6....................1 FEM.................................................1
-- 48920 ELBOW,45D,520320-6....................1
refer to 501.1
use if welder option installed
33 48904 ELBOW,90D,520220-4-4.................2
12 48915 ELBOW,90D,520220-6....................1
-- 48916 FITTING,CONN,520120-6...............1 refer to 501.1
use if welder option installed
34 48933 CONN,520120-8***..........................2
13 48933 CONN,520120-8***..........................4 to SN 2674; part of service kit 218697,
14 49183-44392 HOSE ASSY,1/2,STR FEM,STR refer to 501.1
FEM.................................................2 35 48905 CONN,520120-4***..........................1
15 49183-42892 HOSE ASSY,1/2,STR FEM,STR to SN 2674; part of service kit 218697,
FEM.................................................1 refer to 501.1
16 48905 CONN,520120-4***..........................3 36 48908 FITTING,TEE,RUN,SWIVEL520432-4.1
-- 48904 ELBOW,90D,520220-4-4 refer to 501.1
refer to 501.1 37 48930 CONN,520120-6-8
17 49119-42878 HOSE ASSY,1/4,STR FEM,STR -- 48933 CONN,520120-8***
FEM.................................................1 to SN 2674; part of service kit 218697,
refer to 501.1
FEM.................................................1 38 48916 FITTING,CONN,520120-6...............9
19 48994 VALVE,BALL,16 MPT-16 FPT***......1 39 49128-1409 HOSE ASSY 3/8, 90 FEM, STR
FEM.................................................2
20 49143-16529 HOSE ASSY,1/2,90 FEM,STR use if welder option installed
FEM.................................................1
40 61321 ELBOW,90D,BLKHD,ORFS-6-6
21 49128-16509 HOSE ASSEMBLY 3/8"...................1 W/NUT.............................................2
22 49128-11209 HOSE ASSY,3/8,90 FEM,STR use if welder option installed
FEM.................................................2 41 48907 ELBOW,45D,520320-4....................3
to SN 3025
Part No. 88618 Z-80/60 243


(continued)
-- 61259 ELBOW,90D,LONG,521520-4
from SN 3026
42 48907 ELBOW,45D,520320-4....................3
to SN 3025
-- 48904 ELBOW,90D,520220-4-4
from SN 3026
244 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 245

800 Accessories April 2016
801.1 Alarm and Beacon Package, Driving Lights
246 Z-80/60 Part No. 88618

April 2016 800 Accessories
801.1 Alarm and Beacon Package, Driving Lights
-- 70219 ALARM
PKG,(BEACON,TRVL,DESCNT)
-- 88777-S DRIVING LIGHTS,FRONT,Z80,SERV
to SN 3584
-- 75433 FUSE,20 AMP, AGC20
-- 23083-S FUSE HOLDER,WATERPROOF
1 107858 WORKLIGHT,48 VOLT.....................2
1A 35960 BULB,WORKLIGHT,12V 35W
1B 88330 HARNESS,DRIVE LIGHTS
2 6147 SCREW,RHM,10-32 X 1
4 6178 NUT,NYLOCK,10-32
5 56704 STROBE,FIREBOLT,12-80VDC,AMB**.2
(replaced 20189)
-- 122019 FLASHTUBE,U
SHAPED,360DEG,BULB
-- 226393 FLASHTUBE,STRAIGHT,360DEG,BULB
-- 72282 LENS,AMBER,STROBE,FIREBOLT
-- 88143 HARNESS,FLASHING BEACON
6 229425 FORMING, DRIVE LIGHT LT, Z80...1
from SN 3585
7 6175 SCREW,HHC,3/8-16 X 1
from SN 3585
from SN 3585
9 29868 SPRING CLIP,3/8-16,.05-.20X.73.....4
from SN 3585
10 229426 FORMING, DRIVE LIGHT RT,
Z80..................................................1
from SN 3585
11 104328 NUT,HEX,1/2-13 GRD 8
from SN 3585
12 13066 WASHER,FLAT,.5 HARDENED
from SN 3585
13 30973 BUMPER,RUBBER-1 X 1.25...........2
from SN 3585
14 6037 NUT,HEX,5/16-18,GR5
from SN 3585
15 6782 NUT,NYLOCK,5/16-18
from SN 3585
Part No. 88618 Z-80/60 247

802.1 Platform Options
248 Z-80/60 Part No. 88618

-- 53808-S AUX TOP RAIL,6'(1.25")SERVICE -- 52661 PINCH GUARD RAIL,8'

-- 53807-S AUX TOP RAIL,8'(1.25")SERVICE PLATFORM**...................................1
-- 122278 AUX TOP RAIL,6',SWG GT, SRV 3 139958 KIT, AUX TOP RAIL SUPPORT.....10
to SN 1556
-- 122279 AUX TOP RAIL,8',SWG GT, SRV
-- 122073 SUPPORT, RAILING.....................20
-- 77851 FLOOR MOUNT D-RING KIT from SN 1557
-- 27391 PROXIMITY SENSOR*** 4 4266 SCREW,HHC,1/4-20 X 2
-- 88329 HARNESS,WORK LIGHTS to SN 1556
G 88904 WORKLIGHT,110V,150WATT,HALOGEN -- 122231 SCREW,BHSC,1/4-20 X 1
plug-in square style light from SN 1557
-- 102720 OPT,TOEBOARD,8'TRI 5 6091 NUT,NYLOCK,1/4-20
ENTRY,EURO to SN 1556
includes items 5 and 13-16 -- 6889 NUT,LP NYLOCK,1/4-20
-- 102433 6' TRI-ENT ASSY W/DECALS ANSI from SN 1557
USA and Canadian Models; to SN 800 6 55753 BUMPER, PLASTIC, 1.25 O.D........4
-- 235162 8' TRI-ENT ASSY W/DECALS ANSI 7 7265 RIVET,STEEL,P, .25 X .375...........14
USA and Canadian Models; to SN 800
8 128368 KIT,SWING GATE W/SPRING.........1
-- 111294 6' TRI-ENT ASSY W/DECALS ANSI
USA and Canadian Models; from SN -- 9596 HINGE CASTING
801 8A 119950 KIT,FIELD INSTALL,SWING GATE
-- 139453 OPT.,TOEBOARD,6' TRI ENTRY includes 128368, 1487, 33674 and
includes items 5 and 13-16 1488
-- 111295 8' TRI-ENT ASSY W/DECALS ANSI -- 9596 HINGE CASTING

USA and Canadian Models; from SN 9 43392 BUMPER,BATTERY BOX &
801 RAILS..............................................1
-- 102439 8' TRI-ENT ASSY W/DECALS CE 10 1487 GATE LATCH
European Models CASTING--DRILLED.......................1
-- 102434 6' TRI-ENT ASSY W/DECALS AUSTR 11 33674 PIN,LOCK,SHORT***......................1
Australian Models; to SN 800 12 1488 RAILING CATCH
-- 102438 8' TRI-ENT ASSY W/DECALS AUSTR CASTING--DRILLED.......................1
Australian Models; to SN 800 13 102721P TOEBOARD,8'TRI ENTRY..............2
-- 111296 6' TRI-ENT ASSY W/DECALS AUSTR -- 139438 TOEBOARD, TRI ENTRY 6', EURO
Australian Models; from SN 801
14 94745P TOEBOARD,ENTRY EUROPEAN
-- 111297 8' TRI-ENT ASSY W/DECALS AUSTR PNTD**............................................1
Australian Models; from SN 801
15 6090 SCREW,HHC,1/4-20 X .75
-- 102436 6' TRI-ENT ASSY W/DECALS A/SOA
Asian and South American Models 16 6638 WASHER,FLAT,USS,1/4"Y
-- 102440 8' TRI-ENT ASSY W/DECALS A/SOA 17 107704 6' TRI-ENT RAIL W/DECALS ANSI
Asian and South American Models USA and Canadian Models; to SN 800
1 9599-S TOOL TRAY ACCESSORY***.........1 -- 107705 8' TRI-ENT RAIL W/DECALS ANSI
USA and Canadian Models; to SN 800
2 1259704 PINCH GUARD RAIL,6'
PLATFORM.....................................1 -- 107706 8' TRI-ENT RAIL W/DECALS CE/UK
includes 55753 bumpers European Models
-- 111485P AUX TOP RAIL,6FT,PTD.................2 -- 107707 6' TRI-ENT RAIL W/DECALS AUSTR
or use with swing gate Australian Models
-- 111486P AUX TOP RAIL,8FT,PTD.................2 -- 107708 8' TRI-ENT RAIL W/DECALS AUSTR
or use with swing gate Australian Models
Part No. 88618 Z-80/60 249


(continued)
-- 107709 6' TRI-ENT RAIL W/DECALS A/SOA

Asian and South American Models
-- 107710 8' TRI-ENT RAIL W/DECALS A/SOA
Asian and South American Models
-- 111319 6' TRI-ENT RAIL W/DECALS ANSI
USA and Canadian Models; from SN
801
-- 111320 8' TRI-ENT RAIL W/DECALS ANSI
USA and Canadian Models; from SN
801
18 128429 LARGE FOOT SWITCH COVER
19 107858 WORKLIGHT,48 VOLT.....................2
19A 35960 BULB,WORKLIGHT,12V 35W
20 6036 WASHER,LOCK,.625 PLTD
21 75519 CLAMP,WORKLIGHT......................2
22 6145 SCREW,HHC,1/4-20 X 1.5
250 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 251

803.1 Ground and Platform Control Box Covers
252 Z-80/60 Part No. 88618

803.1 Ground and Platform Control Box Covers
-- 119795 KIT,CONTROL BOX COVER

to SN 141
-- 88609-S CONTROL BOX COVER ASSY***
-- 102854 OPTION,PLATFORM CONTROL
COVER
from SN 600
-- 102855 BASE & PLAT CONTROL COVERS
1 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD.11
2 111526 HINGE,PLAT CONTROL BOX
COVER............................................1
3 6889 NUT,LP NYLOCK,1/4-20
5 6888 SCREW,HHC,1/4-20 X 1
6 43392 BUMPER,BATTERY BOX &
RAILS..............................................2
7 30468 LATCH,SLIDE, FLUSH MOUNT
STYLE.............................................2
8 102676 LID ASSY,CONTROL BOX COVER
PLT..................................................1
includes items 1, 3- 8 and 15
-- 102785P CONTROL BOX COVER,LID,PTD
9 36388 BUMPER,RUBBER,.75 X
.50H,STUD......................................2
10 63773 LATCH,GRND.CTRL.BOX
COVER............................................1
11 63771P COVER,GRND.CTRL.BOX,PAINTED.1
12 53189 RIVET,ALUM,ALUM,P,.25X.375......7
13 63772 CATCH,GRND.CTRL.BOX
COVER............................................1
14 88607P COVER,CONTROL BOX LEFT
SIDE***............................................1
-- 88606P COVER,CONTROL BOX RIGHT
SIDE**
shown
15 102786P FORMING,LATCH,CTRL BOX LID
PTD.................................................2
Part No. 88618 Z-80/60 253

804.1 Hostile Environment Package - Primary and Secondary Boom Wipers
254 Z-80/60 Part No. 88618

804.1 Hostile Environment Package - Primary and Secondary Boom Wipers
-- 77783 OPTION,BASE CONTROL DOOR

-- 88263 COVER,CABLE 170.5"
1 88427P BRACKET,PRIMARY SIDE
WIPER.............................................2
2 88428 WIPER,PRIMARY BOOM SIDE......2
3 88425 WIPER,PRIMARY BOOM,TOP.......1
4 88429P BRACKET,PRIMARY SIDE WIPER
LH....................................................1
5 88423P BRACKET,PRIMARY TOP
WIPER.............................................1
6 6090 SCREW,HHC,1/4-20 X .75
8 88424P PLATE,PRIMARY TOP WIPER........1
9 88426P BRACKET,PRIMARY SIDE
WIPER.............................................1
10 88430 BRACKET,PRIMARY BOTTOM
WIPER.............................................1
11 88432 WIPER,PRIMARY BOOM
BOTTOM.........................................1
12 88431P PLATE,PRIMARY BOTTOM
WIPER.............................................1
13 88308P BRACKET,WIPER,SIDE,RISER,LH.1
14 6878 BOLT,CARRIAGE,1/4-20 X .75,G2
15 6889 NUT,LP NYLOCK,1/4-20
16 88304P BRACKET,RISER,BOTTOM
PAINTED.........................................1
17 88305 WIPER,BOTTOM,RISER.................1
18 88306P BACKING
PLATE,BOTTOM,RISER..................1
19 88309 WIPER,SIDE...................................2
20 88310P BRACKET,RISER SIDE WIPER......2
21 88303P BACKING PLATE,TOP,RISER
PAINTE............................................1
22 88302 WIPER,TOP,RISER.........................1
23 88307P BRACKET,WIPER,SIDE,RISER,RH.1
24 88301P BRACKET,WIPER,TOP,RISER
PAINTE............................................1
Part No. 88618 Z-80/60 255

805.1 Hostile Environment Package - Turntable
256 Z-80/60 Part No. 88618

805.1 Hostile Environment Package - Turntable
1 6090 SCREW,HHC,1/4-20 X .75

2 81062P ANGLE,RING GUARD *PAINTED....4
5 102485P BRACKET,RING GEAR...................1
6 102486 WIPER,RING GEAR........................1
Part No. 88618 Z-80/60 257

806.1 Hostile Environment Package - Cylinder Bellows
258 Z-80/60 Part No. 88618

806.1 Hostile Environment Package - Cylinder Bellows
-- 81700 COVER,PROTECTIVE,OSC.CYLINDER
1 34533 COVER,PROTECTIVE,STEER
CYL..................................................2
-- 30971 CLAMP,HOSE,3.00"
-- 36208 CLAMP,HOSE,1.25***
2 82244 DECAL,PROTECTOR,CLEAR***.....1
3 88215 COVER,PROTECTIVE,JIB BOOM
CYL..................................................1
-- 30489 CLAMP,HOSE,3.50
-- 35434 CLAMP,HOSE,2.00***
4 88216 COVER,PROTECTIVE,PLAT LEVL
CYL..................................................1
-- 30489 CLAMP,HOSE,3.50
-- 45435 CLAMP,HOSE,2.50"***
5 88214 COVER,PROTECTIVE,RISERLIFT
CYL..................................................1
-- 34955 CLAMP,HOSE,5.00
-- 35432 CLAMP,HOSE,6.50
6 88213 COVER,PROTECTIVE,PRI.LIFT
CYL..................................................1
-- 31523 CLAMP,HOSE,8.50 DIA***
-- 34955 CLAMP,HOSE,5.00
Part No. 88618 Z-80/60 259

807.1 Hostile Environment Package - Engine Air Cleaners
260 Z-80/60 Part No. 88618

807.1 Hostile Environment Package - Engine Air Cleaners
-- 70228 HOSTILE ENVIRONMENT,PERKINS

to SN 328
-- 101635 OPT,AIR PRECLEANER,PERKINS
from SN 329
-- 70510 ACC,AIR PRE-CLEANER,FORD T2
to SN 432
-- 102712 PRECLEANER OPTION,FORD,Z80
from SN 433
-- 102003P FORMING,BAFFLE PLATE COVER
-- 70227 HOSTILE ENVIRONMENT,DEUTZ
to SN 387
-- 70514 OPT,AIR PRECLEANER,DEUTZ
from SN 388
-- 70353 HOSTILE ENVIRONMENT,GM
1 94324-500 TUBE,RD,STL,ALUMIZD,2.5 X
.065..................................................1
2 88492 HOSE,HUMP 3" TO 4".....................2
-- 30971 CLAMP,HOSE,3.00"
-- 34955 CLAMP,HOSE,5.00
3 101639 CLAMP,5.38,#86 X 3/8,RUB
CUSH..............................................1
4 88493 PRECLEANER,AIR INTAKE............1
5 101640 REDUCER,RUBBER 3.0 - 2.5.........1
6 94324-1400 TUBE,RD,STL,ALUMIZD,2.5 X
.065..................................................1
7 102713 TUBE,INTAKE,PRECLEANER........1
8 102373P FORMING,INTAKE TUBE
SUPPORT,PT..................................1
9 6888 SCREW,HHC,1/4-20 X 1
11 6091 NUT,NYLOCK,1/4-20
12 71911 CLAMP,MUFFLER, 2.50 INCH........1
13 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
15 4828 NUT,NYLOCK,3/8-16
16 102714P FORMING,PRECLEANER
SUPPORT,PNT................................1
17 89959 PRECLEANER,INLINE 3"...............1
-- 30971 CLAMP,HOSE,3.00"
18 101612P BRACKET,PRECLEANER
PAINTED.........................................1
19 49379 SCREW,HHC,M8 X 1.25 X 25
20 33277 WASHER,FLAT,M8,YELLOW ZINC
Part No. 88618 Z-80/60 261

807.2 Engine Air Cleaners (Perkins 404F-22T and Deutz TD 2.9L4)
262 Z-80/60 Part No. 88618

807.2 Engine Air Cleaners (Perkins 404F-22T and Deutz TD 2.9L4)
-- 825947 OPT, PRECLEANER,

DEUTZ/PERKINS
1 89959 PRECLEANER,INLINE 3"...............1
-- 30971 CLAMP,HOSE,3.00"
2 825948 WLDT, PRECLEANER
MT,DEUTZ/PERK............................1
3 121419 SCREW,HHF,1/4-20 X .75...............4
4 121421 NUT,FLG,1/4-20..............................4
Part No. 88618 Z-80/60 263

808.1 Panel Cradle Option
264 Z-80/60 Part No. 88618

808.1 Panel Cradle Option
-- 77683-S OPTION,GLAZIER PACKAGE,ANSI

(ANSI models)
-- 94493-S KIT,PANEL CRADLE,CE
(CE models)
1 88377-1400 FOAM PAD***..................................2
2 77664 ADJUSTABLE STRAP ASSY..........1
5 77576P is no longer available. Must
install 2 each (two) of service kit
233992 (ANSI) or 233993 (CE) for
initial replacement
6 89724 is no longer available. Must
install 2 each (two) of service kit
233992 (ANSI) or 233993 (CE) for
initial replacement.
-- 233992 KIT,PANEL CRADEL
BRACKET,WORD............................1
(ANSI models)
-- 233993 KIT,PANEL CRADLE
BRACKET,SYMBL...........................1
(CE models)
7 56934 PAD,REST,1"THICK,FLANGED.......4
8 122755 UBOLT,FLATTENED,1.5DIAX3/8
UNC.................................................2
9 73463-1175 TUBE,RD,ALUM 1.25 X .083...........2
10 8914 SCREW,HHC,1/4-20 X .625
12 6889 NUT,LP NYLOCK,1/4-20
Part No. 88618 Z-80/60 265

809.1 Platform Overload - European Models
266 Z-80/60 Part No. 88618

809.1 Platform Overload - European Models
-- 94448 FIELD KIT,PLAT LOAD SENSE,Z80* -- 146399 ASSY, LS, LOAD SENSE, ALC1000
to SN 229 from SN 2511
-- 94460-S KIT,LOAD SENSE 16 61972 MOUNT,SWITCH.............................1
MECHANICAL,LRG 17 34619 BUMPER,RUBBER***.....................2
this kit doesn't include item 15; from
SN 230 18 21604 SCREW,HHC,3/8-16 X 3.25
to SN 5629
-- 119672 CE FIELD SHIM KIT LOAD SENSE
field shim kit, includes items 7 and 22 -- 824095 SCREW,HHF,3/8-16X3,8,ZAG
from SN 5630
1 61997 WELDMENT,PLATFORM
SUPPORT,CE..................................1 19 80605 WASHER,FLAT,3/8X1.5X.06
European Models to SN 5629
2 61726 PIN,0.75DIAX5.75LG,CHAMFER.....4 20 45470 CLAMP,0.31,#5 X 1/4,RUB CUSH....1
-- 94643 ZERK,GREASE,5/16-24,STRAIT -- 824027 NUT,TL FLG,1/4-20,G,ZAG
3 8915 SCREW,HHC,1/4-20 X 1.25 -- 824078 SCREW,HHF,1/4-20X.75,8,ZAG
to SN 5629 21 6638 WASHER,FLAT,USS,1/4"Y
-- 824061 SCREW,HHC,1/4-20X1.25,8,ZAG to SN 5629
from SN 5630 22 110789 WASHER,SHIM .0151 THK...........16
4 45748 ROD END,.250 X 2.75 LG...............4 23 5365 NUT,NYLOCK,10-24
to SN 5629 to SN 5629
-- 825020 ROD END,.250X2.75,ZAG -- 824032 NUT,TL FLG,10-32,F,ZAG
5 6091 NUT,NYLOCK,1/4-20
to SN 5629
5 824027 NUT,TL FLG,1/4-20,G,ZAG
from SN 5630
6 101845 ROTATOR MOUNT KIT...................1
7 25685 BEARING,GARLOCK,12FDU12.....8
8 51063 SCREW,PHILLIPS,RHM,10-32 X 1.5
to SN 5629
-- 1257264 SCREW,BHC,10-32X1.5,F835,ZAG
from SN 5630
to SN 5629
10 4828 NUT,NYLOCK,3/8-16
to SN 5629
-- 824029 NUT,TL FLG,3/8-16,G,ZAG
from SN 5630
to SN 5629
12 61975 RETAINER,SPRING,1.21 X .375.....1
13 61974 SPRING,COMP,1" OD,232 LB/IN.....1
14 89755 LOAD SUPPORT W/BEARINGS.....2
includes item 7 and 22
15 94549 SWITCH,LOAD LIMIT.....................1
to SN 2510
Part No. 88618 Z-80/60 267

810.1 Belt Driven Generator Option - View 1 (to SN 3139)
268 Z-80/60 Part No. 88618

-- 88374 PULLEY,PERKINS 10 88174P FORMING,PERKIS

Generator Option, 3000W, 220V/50Hz; GEN.BRKT.PAINT...........................1
Perkins models; to SN 413 Perkins models; to SN 387
-- 102346 PULLEY KIT,PERKINS 804 -- 119533 FORMING,GENERATOR MOUNT***
Generator Option, 3000W, 220V/50Hz; Perkins models; from SN 388 to 3139
Perkins models; from SN 414 to 3139 -- 119578 BELT GEN BRKT UPGRADE KIT
-- 70484 PULLEY,GENERATOR,FORD Deutz models; from SN 388 to SN
Generator Option, 3000W, 220V/50Hz; 1127 to 3139
Ford models -- 81466 BRACKET,GENERATOR MOUNT
-- 88352 PULLEY,GM Deutz models; to SN 387
Generator Option, 3000W, 220V/50Hz; -- 89894P BRACKET,GENERATOR-DEUTZ
GM models Deutz models; to SN 387 to 3139
-- 58312 BOLT,PULLEY,GM 11 81852 SCREW,HHC,7/16-14 X 1.75
Generator Option, 3000W, 220V/50Hz;
GM models 12 45400 SPACER TUBE,.50 LG
-- 88201P FORMING,GENERATOR MOUNT 13 20912 WASHER,LOCK,.437,PLTD.
Generator Option, 3000W, 220V/50Hz; 14 6083 NUT,HEX,7/16-14
GM models
15 60790 BOLT,CARRIAGE,3/8-16 X1.50,G5
-- 88202P TENSION ARM,GENERATOR
Generator Option, 3000W, 220V/50Hz;
GM models 17 6022 NUT,HEX,3/8-16
-- 88374 PULLEY,PERKINS 18 61113 BELT,AX35.......................................1
Generator Option, 3500W, 110V/60Hz; Perkins models; to SN 328
Perkins models; to SN 413 -- 106535 BELT,AX33***
-- 70221 GM GENERATOR,3500W Deutz models; from SN 388 to 3139
110/60-W/RG -- 61114 BELT,AX36
Generator Option, 3500W, 110V/60Hz; Perkins models; from SN 413 to 3139
GM models
-- 61746 BELT,AX32
1 13918 SCREW,HHC,3/8-16 X GM models
1.75,GRD.8......................................2
-- 75053 BELT,AX38***
2 6097 WASHER,FLAT,USS,3/8",Y Deutz models; to SN 387
3 4828 NUT,NYLOCK,3/8-16 -- 94600 BELT, (NAPA 9360)
4 70398P FORMING,GENERATOR MOUNT Ford models
PAINTD............................................1 19 22558 SCREW,HHC,M14 X 40MM,GR 8.8
Ford models
5 89908 GENERATOR,3000W,220V,50HZ***.1
21 70389 PULLEY,DEUTZ..............................1
-- 102681 PULLY, GNRTR,220V,50HZ(89908) Deutz models
for 89908 generator
-- 81069 SPACER,PULLEY,DEUTZ GEN
-- 60707 GENERATOR,3500W,120V,60HZ**
22 22697 SCREW,HHC,M10 X
-- 146062 PULLY,GNRTR,120V,60HZ(60707) 65MM,GR8.8...................................4
for 60707 generator
6 8516 SCREW,HHC,3/8-16 X 1.50,GR5
24 106740 COVER,REWORK,DEUTZ
7 5397 WASHER,FLAT,USS,5/16",Y GENERATOR..................................1
8 49381 SCREW,HHC,M12 X 30 Deutz models
9 49410 WASHER,FLAT,M12 25 70399P FORMING,GENERATOR MOUNT
PAINTD............................................1
Ford models
Part No. 88618 Z-80/60 269


(continued)
27 14723 SCREW,HHC,5/16-18 X 1.75
28 6782 NUT,NYLOCK,5/16-18
270 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 271

272 Z-80/60 Part No. 88618

1 81850P FORMING,REGULATOR MOUNT

PAINTD............................................1
2 6888 SCREW,HHC,1/4-20 X 1
4 56912 SPRING CLIP,1/4-20,.025-.15X.5
5 60739 VOLTAGE REGULATOR,220V........1
-- 60738 VOLTAGE REGULATOR,110V
7 6178 NUT,NYLOCK,10-32
8 81559 HARNESS,GENERATOR
W/REG.220V...................................1
(harness, for BD generator)
-- 60891 ENCLOSURE,GENERATOR BOX
-- 81558 HARNESS,GENERATOR
W/REGULATOR
(harness, for BD generator)
9 49826 SCREW,PHILLIPS,PHM,10-32 X.625
10 10777 COVER,BLANK...............................1
-- 33724 KIT,GASKET,UK POWER TO PLAT.
-- 81458 GASKET, UK POWER TO PLAT
11 10775 T-BOX,2.75 X 4.5 X 2.0....................1
12 81570 BRACKET,POWER TO PLAT, UK.....1
13 57075 SCREW,PHIL,8-32X.50,SELF TAP
14 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................2
-- 7935 Locknut, Electric, 1/2 inch
15 T112563 SVC KIT,UK
RECEPT.REPLACEMENT...............1
European Models
-- 33724 KIT,GASKET,UK POWER TO PLAT.
-- 81458 GASKET, UK POWER TO PLAT
-- 96236 PLATE,AC ADAPTER,DIN/UK***
16 74006 COVER,GFCI,HORIZONTAL,WEATHER.1
-- HOUSING,LIGHT FIXTURE(57449)
component no longer available
-- 13585 OUTLET,110V GFCI***
USA/Canadian Models
17 81096 BRACKET,POWER TO PLAT,
DOM................................................1
18 4828 NUT,NYLOCK,3/8-16
20 8516 SCREW,HHC,3/8-16 X 1.50,GR5
Part No. 88618 Z-80/60 273

812.1 Air Line to Platform
274 Z-80/60 Part No. 88618

812.1 Air Line to Platform
-- 88295 Z80 AIRLINE TO PLATFORM,1/2"ID

-- 44981 DECAL,LABEL,AIRLINE 110 PSI
-- 45454 CLAMP,RUB CUSH,0.75,#12 X 3/8*
1 49214 MALE PIPE THD,1/4" SER,3/8"X18
2 49212 FEMALE BULKHEAD
CONNECTOR-8
3 88300-36900 HOSE ASSY. 1/2" AIR LINE............1
4 88299-82400 HOSE ASSY. 1/2" AIR LINE............1
5 60886P BRACKET,AIRLINE TO
PLATFORM.....................................1
6 49215 MPT,CPLR,1/4"SER,3/8"X18..........1
Part No. 88618 Z-80/60 275

813.1 Welder Option - Hydraulic Generator, Chassis Components
276 Z-80/60 Part No. 88618

-- 228878 KIT BONDED WELD LEADS Z80 7 146285 CONN, SAE#4-1/4" NPT.................1
(welder cable kit option only); from SN 8 146284 SWITCH,PRESS,#4NPT,200PSIF....1
3430
9 102276P BRACKET,GENERATOR
-- 228872 CABLE,2/0 WELD LEAD,TWIN Z80L 12KW,PTD.......................................1
(part of kit option 228878); from SN
3430 10 13002 SCREW,HHC,5/16-18 X 1 GR5
-- 228873 CABLE,2/0 WELD LEAD,TWIN Z80U 11 5397 WASHER,FLAT,USS,5/16",Y
(part of kit option 228878); from SN 12 6782 NUT,NYLOCK,5/16-18
3430
13 49863 CLAMP,1.13,#18 X 3/8,RUB
-- 226505 HARNESS, WELD GENERATOR, Z80 CUSH*.............................................1
-- 226503 HARNESS,WELD GEN ENCLOSURE 14 10107 SCREW,HHC,5/16-18 X .75
-- 13097 FUSE,10 AMP 15 106140 BRACKET,1K OHM 10-TURN
1 106184 MOTOR,HYD 12.5KW POT**...............................................1
GEN,21CC***..................................1 16 102357 POTENTIOMETER ASSY,
-- 162006 SEAL KIT,HYD MOTOR(106184) WELDER.........................................1
for motor 106184 17 106658 MODULE,SX CONTROLLER,LOW
2 106113 GENERATOR,HYDRO-12KEP-21-3.1 AMP.................................................1
includes item 1 18 229346 ASSY,ENCLOSURE,WELDER
-- 106274 GENERATOR,12.5 KW,W/O GEN.................................................1
MOTOR*** includes items 15-31
-- 122300 COVER,WELDER GENERATOR 19 74006 COVER,GFCI,HORIZONTAL,WEATHER.1
includes mounting hardware
-- T111766 MOTOR MOUNT COUPLER
(106274)..........................................1 20 13585 OUTLET,110V GFCI***....................1
-- T113655 COUPLING, 28MM (106113) 21 36294 SCREW,HHC,1/4-20 X 2.75
-- T114022 SPIDER (106113) 22 6889 NUT,LP NYLOCK,1/4-20
-- T114023 COUPLING (106113) 23 33607 RELAY,OMRON,DPDT,12V.............1
3 82237 DECAL,DANGER,HIGH 24 33608 RELAY,SOCKET,OMRON................1
VOLTAGE.........................................2 25 106477 GFI/CIRCUIT BREAKER
4 20776 CABLE SQUEEZE CONN...............1 ASSEMBLY......................................1
5 18665 LOCKNUT,ELECTRIC,1" NPT.........3 -- 106375 GFCI,50A, 3PH
6 101516 MANIFOLD,DRIVE OIL -- 227425 CIRCUIT BREAKER, 35A 3PH
DIVERTER......................................1 26 102314 PANEL, ENCLOSURE, LINCO
-- 102746 VALVE,PILOT OPER DIRECTIONAL WELDER.........................................1
-- 106394 ORIFICE DISC,.030,CONE 27 106077 CABLE SQUEEZE CONN .63-.75....1
-- 122302 RELIEF,VALVE 270 PSI 28 106104 O-RING,SEAL RING,1" NPT
(PKG)...............................................2
-- 128416 SEAL KIT
use with part 94757 29 7057 CONN. SQZ,1/2NPT .39-.56
MED.................................................1
-- 128419 SEAL KIT
use with part 94760 30 56237 O-RING,ORFS,-12..........................1
-- 94757 VALVE,CHECK,3 PSI*** 31 6935 LOCKNUT,ELEC,1/2"......................1
-- 94759 NUT,SOLENOID 32 6090 SCREW,HHC,1/4-20 X .75
-- 94760 VALVE,SOLENOID,10V,W/OUT 33 4828 NUT,NYLOCK,3/8-16
COIL* 34 6097 WASHER,FLAT,USS,3/8",Y
-- 94765 COIL-10V DC*** 35 8516 SCREW,HHC,3/8-16 X 1.50,GR5
Part No. 88618 Z-80/60 277


(continued)
36 6198 NUT,NYLOCK,1/2-13
37 13066 WASHER,FLAT,.5 HARDENED.......4
38 39479 SCREW,HHC,1/2-13 X 2.75
278 Z-80/60 Part No. 88618


(continued)
Part No. 88618 Z-80/60 279

814.1 Welder Option, Hoses and Fittings
280 Z-80/60 Part No. 88618

814.1 Welder Option, Hoses and Fittings
1 94374-3530 HOSE ASSY,3/4,90 FEM,STR

FEM.................................................1
2 48978 ELBOW,45D,520320-12-16.............2
3 48964 FITTING,TEE,RUN,SWIVEL52043212.1
4 49143-11229 HOSE ASSY 1/2, 90 FEM, STR
FEM.................................................1
5 94374-3730 HOSE ASSY 3/4, 90 FEM,STR
FEM.................................................1
6 48963 FITTING,ELBOW,45D,520320-12***.6
7 48933 CONN,520120-8***..........................1
8 48960 FITTING,CONN,520120-12.............2
9 102312-2088 HOSE ASSEMBLY,3/4",-10-12
90F,..................................................1
10 94374-4030 HOSE ASSY 3/4, 90 FEM,STR
FEM.................................................1
11 94374-3730 HOSE ASSY 3/4, 90 FEM,STR
FEM.................................................1
12 102312-2388 HOSE ASSY,3/4",10-12 90 F,ST
F ......................................................1
13 102355-6650 HOSE,ASSY,HYD,1/2".....................1
14 48935 TEE,RUN,520428-8.........................1
15 48958 CONN,520120-10-12.......................2
Part No. 88618 Z-80/60 281

815.1 Welder Option, Platform Components
282 Z-80/60 Part No. 88618

815.1 Welder Option, Platform Components
-- 88406 FIRE EXTINGUISHER -- 4828 NUT,NYLOCK,3/8-16

-- 82862 DECAL,FIRE EXTINGUISHER -- 5397 WASHER,FLAT,USS,5/16",Y
-- 97579 DECAL,DANGER,TIP-OVER,WELDER** -- 6782 NUT,NYLOCK,5/16-18
-- 110220 DECAL,WARNING,WELDER SAFETY 13 101525 WELDER,INVERTEC V275-S.........1
-- 110277-3500 FIRE SLEEVE, 2.0" 13 106275 KIT,WELD LEADS ASSY,V275S
-- 110276-2000 FIRE SLEEVE, 1.25" includes both cables
-- 110276-4000 FIRE SLEEVE, 1.25" -- 106141 SCREW,SECURITY,1/4-20 X 1.75LG
-- 110276-3800 FIRE SLEEVE, 1.25" -- 106183 FUSE,.6AMP,250V,WELDER,V275S
-- 110276-1300 FIRE SLEEVE, 1.25" 14 18666 CLAMP,1.00,#16 X 1/4,RUB

CUSH..............................................2
-- 110276-2700 FIRE SLEEVE, 1.25"
15 110220 DECAL,WARNING,WELDER
-- 28443 CABLE TIE,11.5" BLACK SAFETY...........................................1
-- 229925 ADAPTER,WELDER,208-220 16 106204 BRACKET,V275S WELD
1 101547P BRACKET,WELDER SUPPORT,PNT LEADS***.........................................1
3 4828 NUT,NYLOCK,3/8-16
4 6550 U-BOLT,3/8 X 1 YZ...........................2
5 47363 SCREW,RHM,8-32 X .50
7 101731P BRACKET,POWER TO PLAT
TBOX,PNT.......................................1
-- 4828 NUT,NYLOCK,3/8-16
-- 6550 U-BOLT,3/8 X 1 YZ
8 101732 COVER,WEATHERPROOF 3-PHASE
9 106112 PLUG,4-WIRE,3-PHASE,50A,MALE.1
10 106110 T-BOX,2.75X4.5X2.63,3PH..............1
-- 106111 RECEPTCL,LOCK 3-PH,50A,4 WIRE
11 82237 DECAL,DANGER,HIGH
VOLTAGE.........................................2
12 102408P BRACKET,LINCOLN
WELDER,PNTD..............................1
to SN 2510
-- 102409P BRACKET,WELDER MNT
SUPPORT,PNT
to SN 2510
-- 106043 SCREW,SECURITY,5/16-18X1.00
-- 106044 U-BOLT,3/8-16X4X4.63X3.00
-- 238119 BRACKET,HYDRAULIC WELDER
Z80
from SN 2511
-- 238120 BRACKET,HYDRAULIC WELDER
Z80
from SN 2511
Part No. 88618 Z-80/60 283

816.1 Hydraulic Generator Option, Continental TME-27 Engine (to SN 3139)
284 Z-80/60 Part No. 88618

816.1 Hydraulic Generator Option, Continental TME-27 Engine (to SN 3139)
-- 226503 HARNESS,WELD GEN ENCLOSURE -- 147839 ASSM, GEN. ONLY, 110V, 60HZ
-- 112119 DECAL OPTION,NIKKEN,GS68 -- 58944 BRUSH 3/8 X 1/4 X 15/16(36928)
-- 106637 MODULE,TIME DELAY ON BREAK -- 58954 O-RING,SPACER #115***
4S for pump
-- 102746 VALVE,PILOT OPER DIRECTIONAL -- T111608 SEAL,RETAINING RING
1A 36928 GENERATOR,2500W HYD.220/50HZ for pump
-- 147836 SEAL, GASKET, .00075" *GOLD* -- T111609 SEAL,SHAFT

for pump for pump
-- 147837 SEAL, GASKET, .0005" *SILVER* -- T111610 SPACER

for pump for pump
-- 147838 SEAL, GASKET, .0010" -- T111611 BEARING,MOTOR

for pump for pump
-- 32732 RECTIFIER ASSEMBLY -- T111612 RETAINING RING

for pump
-- 32735 VALVE,PRI. FLOW REG 4.3
-- T111613 SHAFT,MOTOR
-- 32736 MOTOR,HYDRAULIC GENERATOR for pump
-- 52085 BRUSH HOLDER ASSY, 2500W 2 84080 ISOLATR KIT,RUBBR,2KW
GENER GENERATR.....................................4
-- 58402 BRIDGE,50A FULL WAVE** 3 102276P BRACKET,GENERATOR
-- 58944 BRUSH 3/8 X 1/4 X 15/16(36928) 12KW,PTD.......................................1
-- 58954 O-RING,SPACER #115*** 4 122100 SPACER,HYD GEN MANIFOLD.....1
for pump 5 53976 MANIFOLD,GENERATOR...............1
-- 89719 BRUSH ENDBELL ASSEMBLY -- 110198 SEAL KIT, VALVE, #12
(89719)
-- 19969 VALVE,SOLENOID (18660)
-- T111608 SEAL,RETAINING RING
for pump -- 27535 COIL,12V.DO1 VALVE
-- T111609 SEAL,SHAFT -- 31529 VALVE,RELIEF 2400 PSI

for pump -- 33568 NUT, CP521-1 VALVE
-- T111610 SPACER -- 45782 DIODE,6 AMP,200 PIV,BULK
for pump -- 45914 O-RING, DO1 VALVE
-- T111611 BEARING,MOTOR 6 14033 SCREW,HHC,3/8-16 X 2.75
for pump
-- T111612 RETAINING RING
for pump 8 4828 NUT,NYLOCK,3/8-16
-- T111613 SHAFT,MOTOR 9 5397 WASHER,FLAT,USS,5/16",Y
for pump 10 13918 SCREW,HHC,3/8-16 X
1B 111381 GEN,HYD,3000W,110V,60HZ..........1 1.75,GRD.8......................................4
-- 111987 CONN,8 POS PLUG 120 AC/15A 11 6198 NUT,NYLOCK,1/2-13
for pump 12 6095 WASHER,FLAT,USS,1/2",Y
-- 147836 SEAL, GASKET, .00075" *GOLD* 13 39479 SCREW,HHC,1/2-13 X 2.75
for pump
-- 147837 SEAL, GASKET, .0005" *SILVER*
for pump
-- 147838 SEAL, GASKET, .0010"
for pump
Part No. 88618 Z-80/60 285

817.1 Hydraulic Generator Option, Continental TME-27 Engine, Hoses and Fittings (to SN
3139)
286 Z-80/60 Part No. 88618

817.1 Hydraulic Generator Option, Continental TME-27 Engine, Hoses and Fittings (to SN
3139)
1 102313-2826 HOSE ASSY,3/4" HYD,45F,STRF.....1

2 49143-2429 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
3 49183-2729 Hose Assembly - Components: Genie
part numbers 48827, 48822 and
48756 @ 25 inches..........................1
4 49164-1543 HOSE ASSY 1/4,90 DEG FEM,STR
F ......................................................1
5 54085-9018 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
6 48936 TEE,BRANCH,520429-8.................1
7 48932 FITTING,ELBOW,90D,520220-8***..2
8 48959 FITTING,ELBOW,90D,520220-12....1
9 48960 FITTING,CONN,520120-12.............3
10 48946 CONN,520120-8-10.........................1
11 48939 TEE,BRANCH,520433-8.................1
13 48904 ELBOW,90D,520220-4-4.................1
14 61073-8930 HOSE ASSY 3/4" 90 DEG STR
FEM.................................................1
Part No. 88618 Z-80/60 287

818.1 Hydraulic Generator Option (MTE) (from SN 3140)
288 Z-80/60 Part No. 88618

818.1 Hydraulic Generator Option (MTE) (from SN 3140)
-- T112720 HARNESS,JUMPER,MTE GEN,Z80 20 7056 CONN,SQUEEZE,1/2NPT

-- 147240 CAPACITOR 16 F, GEN .38-.50,SM.......................................1
1A 139952 GENERATOR, 3kW, 120V/50Hz......1 21 6595 PLUG,ELECTRICAL,DOMESTIC.....1

(complete) includes items 2-9 22 19020 CONNECTOR,FEMALE,RECPTCLE,110V.1
1B 139953 GENERATOR, 3kW, 120V/60Hz 23 10777 COVER,BLANK...............................1
(complete) includes items 2-9 24 10775 T-BOX,2.75 X 4.5 X 2.0
-- 147239 BREAKER, 25 AMP, GEN -- 74052 GASKET,COVER,GFCI,WEATHERPROOF
60hz
25 57075 SCREW,PHIL,8-32X.50,SELF TAP
1C 139954 GENERATOR, 3kW, 240V/50Hz
(complete) includes items 2-9 26 T112560 RECEPTACLE,UK,110V..................1
-- 147258 BREAKER,15 AMP,GEN 27 T112561 PLATE,UK,POWER TO PLAT..........1
50hz 28 144161 PLUG,PWR,UK,16AMP,3PIN,BLK...1
2 147239 BREAKER, 25 AMP, GEN...............1 29 6198 NUT,NYLOCK,1/2-13
part of generators 139952 and 139953
-- 147258 BREAKER,15 AMP,GEN
31 39479 SCREW,HHC,1/2-13 X 2.75
part of generator 139954
3 147241 COVER, END, GEN, 120V..............1
-- 147262 COVER, END, GEN, 240V
4 147279 CONTROLLER BOX, 120/240V,
50H..................................................1
-- 147228 CONTROLLER BOX, 120/240V, 60H
5 147230 207 HYD MOTOR ASSY, GEN........1
-- 147231 SEAL KIT, HYD MOTOR, GEN
6 147233 VALVE, RELIEF, GEN, 3.0kW..........1
7 147232 12VDC PROPORTIONAL VALVE.....1
8 147229 MANIFOLD ASSEMBLY, GEN.........1
(complete) includes items 6 and 7
9 147242 SCREW, GEN ROTOR....................4
10 13000 SCREW,HHC,5/16-18 X 1.25
12 6782 NUT,NYLOCK,5/16-18
13 6888 SCREW,HHC,1/4-20 X 1
15 6091 NUT,NYLOCK,1/4-20
16 45470 CLAMP,0.31,#5 X 1/4,RUB CUSH....2
17 102276 BRACKET,GENERATOR 12KW......1
18 7057 CONN. SQZ,1/2NPT .39-.56
MED.................................................1
19 6935 LOCKNUT,ELEC,1/2"......................2
Part No. 88618 Z-80/60 289

819.1 Hydraulic Generator Option (MTE), Hoses and Fittings (from SN 3140)
290 Z-80/60 Part No. 88618

819.1 Hydraulic Generator Option (MTE), Hoses and Fittings (from SN 3140)
1 48960 FITTING,CONN,520120-12.............5
2 49861 CONN,LONG,520122-4...................2
3 48941 REDUCER,520123-8-4...................1
4 48935 TEE,RUN,520428-8.........................1
6 61073-8930 HOSE ASSY 3/4" 90 DEG STR
FEM.................................................1
components: 48841, 48846 and 48762
@ 86 inches
7 61073-3530 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
components: 48841, 48846 and 48762
@ 32 inches
8 49117-9819 HOSE ASSY,1/4,90 FEM,STR
FEM**..............................................1
components: 48800, 48802 and 48751
@ 97 inches
9 61070-7450 HOSE ASSY,1/2",90 FEM,STR
FEM.................................................1
components: 48827, 48836 and 48756
@ 72 inches
Part No. 88618 Z-80/60 291

820.1 Cold Start Package (to SN 4370)
292 Z-80/60 Part No. 88618

820.1 Cold Start Package (to SN 4370)
-- 81784 COLD START,GM

GM models; includes item 1
-- 102328 COLD START,FORD,Z80
Ford models; includes items 1 and 4
-- 53982 COLD START PKG,PERKINS,BB
Perkins models; includes items 2 and
3; to SN 328
-- 122547 COLD START PKG,110V,PERKINS
Perkins models; includes items 1 and
3; from SN 329
-- 122547 COLD START PKG,110V,PERKINS
Deutz models includes items 1 and 4;
from SN 339
-- 81785 COLD START,DEUTZ 913 AND
TURBO
Deutz models includes item 1; to SN
338
-- 81837 FREEZE PLUG HEATER,GM 3.0L
GM Models
-- 111522 COLD START,CONTINENTAL,Z80
Continental Models Includes item 1
1 28853 BLANKET,BATTERY........................1
2 35610 HEATER,FREEZE PLUG,FORD
LRG423...........................................1
3 101632 FREEZE PLUG HEATER,PERKINS
804
4 128274 OIL PAN
HEATER,DEUTZ,120V,150W..........1
Part No. 88618 Z-80/60 293

820.2 Cold Start Package (from SN 4371)
294 Z-80/60 Part No. 88618

820.2 Cold Start Package (from SN 4371)
1A 216615 ASSY HEATER, MODEL 18, 14 119065 CONN,RECEP 2 WAY ENDCAP

120V................................................1 DT....................................................1
(120V) 15 216617 ASSY, BATTERY HEATER, 120V.....2
-- 216616 ASSY HEATER, MODEL 18, 240V (120V)
(240V) 15 216618 ASSY, BATTERY HEATER, 240V
-- 1259661 ASSY,ENGINE HEATER,120V (240V)
(120V) Only Deutz TD 2.9L4 models, 16 216645 HARNESS, 120V POWER CORD,
includes two adhesive pads 12"...................................................1
-- 1259708 ASSY,ENGINE HEATER,240V (120V) includes items 12 and 17
(240V) Only Deutz TD 2.9L4 models, -- 216646 HARNESS, 240V POWER CORD, 12"
includes two adhesive (240V) includes item 12 only
2 119066 CONN,RECEP 3 WAY ENDCAP DT 17 119403 CONN,PLUG 120 AC/15A DOMESTIC
Part of heater assembly Part of wire harness
3 119057 CONN PLUG 3 WAY ENDCAP DT
Part of wire harness
4 216662 HARNESS,ENG/HYD
HEATER,120V.................................1
(120V)
-- 216683 HARNESS,ENG/HYD HEATER,240V
(240V)
5 216612 ASSY,120V HEATER, HYD TANK....1
(120V)
-- 216611 ASSY,240V HEATER, HYD TANK
(240V)
6 99778 CABLE SQUEEZE CONN,4 WIRE...2
Part of of wire harness
-- 238123 HUBBLE NUT, PG11
7 216660 HARNESS, 120V BATT CABLE,
84"...................................................1
(120V)
-- 216681 HARNESS, 240V BATT CABLE, 84"
(240V)
8 14392 NUT,LP NYLOCK,10-32
10 75041 SCREW,PHILLIPS,PHM,10-32 X 1
11 214249 COLD WEATHER 120V J BOX
ASSY...............................................1
(120V)
-- 237711 COLD WEATHER 240V J BOX ASSY
(240V)
12 214536 SQUEEZE CONN W/NUT, 2WIRE,
4MM.................................................1
Part of of wire harness
13 119056 CONN PLUG 2 WAY ENDCAP
DT....................................................1
Part No. 88618 Z-80/60 295

821.1 Half-Mesh and Pipe Cradle Options
296 Z-80/60 Part No. 88618

821.1 Half-Mesh and Pipe Cradle Options
-- 85300 PIPE CRADLE ASSY. SERV (ONE)**

-- 72875 DECAL,WARNING,PIPE
CRADLE,BOOM
-- 119397 OPTION,6' HALF MESH PLAT/GATE
-- 119398 OPTION,8' HALF MESH PLAT/GATE
-- Ref. Swing Gate Option, Complete
(refer to 802.1)
1 56570 STRAP, CONDUIT HOLDER
60"***...............................................1
2 6884 SCREW,HHC,1/4-20 X 2.5
5 73500 HALF MESH,8'PLATFORM,RH***....1
-- 54465 MESH,HALF,RH,6'PLATFORM
6 54457 MESH,HALF,SWING GATE***.........1
7 73501 HALF MESH,8'PLATFORM,LH........1
-- 54458 MESH,HALF,LH,6'PLATFORM
-- 6090 SCREW,HHC,1/4-20 X .75
-- 6091 NUT,NYLOCK,1/4-20
-- 6638 WASHER,FLAT,USS,1/4"Y
9 81368 WELDMENT,PIPE CRADLE
MOUNT...........................................1
10 56525 WELDMENT, PIPE CRADLE...........1
11 122755 UBOLT,FLATTENED,1.5DIAX3/8
UNC.................................................8
12 4828 NUT,NYLOCK,3/8-16
14 55753 BUMPER, PLASTIC, 1.25 O.D........4
Part No. 88618 Z-80/60 297

822.1 Spare LPG Tank Carrier Option
298 Z-80/60 Part No. 88618

822.1 Spare LPG Tank Carrier Option
-- 77853 OPTION,LP TANK 2ND

1 77785P FORMING,LP BRACKET MOUNT...2
2 60143 WELDMENT,L.P. TANK MOUNT
***....................................................1
3 53605 TANK, 7 GAL/33.5 POUND, LP.......1
4 49000 L.P.TANK LATCH.............................1
5 8516 SCREW,HHC,3/8-16 X 1.50,GR5
8 29868 SPRING CLIP,3/8-16,.05-.20X.73
Part No. 88618 Z-80/60 299

823.1 Operators Protection Alarm
300 Z-80/60 Part No. 88618

823.1 Operators Protection Alarm
-- 1255556 HARN,PBOX,OPA,ALC1000...........1 22 1255033 HARN,PIGTAIL,TAPESWITCH,OPA.1

-- 1255030 PLUG,BLANKING............................1
1 1255032 CLAMP,HAND RAIL,OPA,6'-8'.........1
(includes fasteners); to SN 6008
-- 1251600 U-BOLT, FLATTENED, 1.5 X 3/8
from SN 6009
-- 824029 NUT,TL FLG,3/8-16,G,ZAG
use with U-Bolt 1251600; From SN
6009
2 1255026 ASSY,BRKT,CNTRL BOX
W/FASTNRS....................................1
to SN 6008
-- 1271945 KIT, OPA WELDER BRACKET
Complete assembly bracket with
fasteners and U-Bolt 1251600; from
SN 6009
3 1255018 BASE ENCLOSURE,RED,OPA.......1
4 1255021 SOUNDER,MIDI,OPA......................1
5A 1255037 SOUNDER LENS, OPA, BLUE........1
(standard lens fitted to OPA)
5B 1270116 SOUNDER LENS, OPA, RED
5C 1270117 SOUNDER LENS, OPA, AMBER
5D 1270118 SOUNDER LENS, OPA, CLEAR
6 1255028 STAND OFF,CONTROL UNIT.........1
7 1255024 BRACKET,CONTROL UNIT............1
8 1255025 SPACER,HEAT SINK.......................1
9 1255023 ASSY,MODULE,CONTROL
UNIT,OPA........................................1
10 1255022 MODULE,CONTROL
UNIT,PCB,OPA................................1
11 1255067 NUT,M4 NYLOCK............................4
12 1255066 WASHER,M4 NYLON......................4
13 1255038 SCREW,M5X16 BHD......................4
14 1255890 DECAL,COSMETIC,GENIE.............1
15 1255020 LID ENCLOSURE,RED,OPA...........1
16 1255019 GASKET,ENCLOSURE...................1
17 1255029 ASSEMBLY,TAPESWITCH..............1
(6'/8' platforms) (includes j-box and
fasteners)
18 1255036 ASSEMBLY RESET SWITCH..........1
19 1255035 ASSEMBLY,CABLE,TAPESWITCH..1
20 1255068 SCREW,M6X8.................................2
21 1255047 SENSOR,RUBBER EDGE..............1
(6'/8' platforms)
Part No. 88618 Z-80/60 301

824.1 Aircraft Protection Package, Standard (from SN 2463 to 4800)
302 Z-80/60 Part No. 88618

824.1 Aircraft Protection Package, Standard (from SN 2463 to 4800)
1 128203 SWITCH TOGGLE ASSY SPDT 2P -- 27391 PROXIMITY SENSOR***

MOM................................................1
-- 139882 HARN, AC PROTECTION
BYPASS...........................................1
2 27246 BOOT,TOGGLE
SWITCH,SHORT*............................1
3 Ref. DECAL,FUNCTION
OVERRIDE......................................1
(refer to 101.1)
4 106044 U-BOLT,3/8-16X4X4.63X3.00..........1
5 66472 U-BOLT, SQR, 3/8-16X2X5,
PLTD................................................2
6 139904 WELDMENT, SKIDPLATE**............1
7 88384 SPRING, SS, 3/4-EO750-69-4500...4
8 88385 SPRING, SS, 1/2-EO500-49-4500...4
9 4828 NUT,NYLOCK,3/8-16
11 6888 SCREW,HHC,1/4-20 X 1
13 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
15 6091 NUT,NYLOCK,1/4-20
16 55753 BUMPER, PLASTIC, 1.25 O.D........2
17 75617-1675 PADDING,FOAM 3.5"OD X
1.50"ID.............................................2
18 75636 PADDING,FOAM,3.0"X1.50ID
90DEG.............................................4
19 21618 CLAMP,1.13,#18 X 1/4,RUB
CUSH............................................16
20 6090 SCREW,HHC,1/4-20 X .75
21 56426-700 CHAIN,NO.2 (11 LINKS).................8
1.50"ID.............................................2
23 139181 WELDMENT,AIRCRAFT SENSOR
BUMPR............................................1
1.50"ID.............................................1
25 77797 WELDMENT, SENSOR MOUNT.....1
26 88390 NUT,HEX,M8,PLASTIC
27 81532 HARNESS,PROX.KILL....................1
includes 27391 proximity sensor; to
SN 5573
-- 1262767 HARNESS,PROX SENSOR,ACP
includes 27391 proximity sensor; from
SN 5574
Part No. 88618 Z-80/60 303

825.1 Aircraft Protection Package, Deluxe (from SN 2463 to 4800)
304 Z-80/60 Part No. 88618

825.1 Aircraft Protection Package, Deluxe (from SN 2463 to 4800)
1 46188 WELDMENT, AIRCRAFT TOP -- 139882 HARN, AC PROTECTION

BUMPER.........................................1 BYPASS...........................................1
2 55753 BUMPER, PLASTIC, 1.25 O.D........4 29 27246 BOOT,TOGGLE
3 122231 SCREW,BHSC,1/4-20 X 1 SWITCH,SHORT*............................1
4 122073 SUPPORT, RAILING.....................20 30 Ref. DECAL,FUNCTION

OVERRIDE......................................1
5 6889 NUT,LP NYLOCK,1/4-20 (refer to 101.1)
6 106044 U-BOLT,3/8-16X4X4.63X3.00..........1 31 75617-4788 PADDING,FOAM 3.5"OD X
7 66472 U-BOLT, SQR, 3/8-16X2X5, 1.50"ID.............................................4
PLTD................................................2 32 75617-6275 PADDING,FOAM 3.5"OD X
8 139904 WELDMENT, SKIDPLATE**............1 1.50"ID.............................................1
9 88384 SPRING, SS, 3/4-EO750-69-4500...4 33 75617-1538 PADDING,FOAM 3.5"OD X
1.50"ID.............................................2
10 88385 SPRING, SS, 1/2-EO500-49-4500...4
11 4828 NUT,NYLOCK,3/8-16
13 6888 SCREW,HHC,1/4-20 X 1
15 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
16 6091 NUT,NYLOCK,1/4-20
1.50"ID.............................................2
90DEG.............................................8
19 21618 CLAMP,1.13,#18 X 1/4,RUB
CUSH............................................16
20 6090 SCREW,HHC,1/4-20 X .75
21 56426-700 CHAIN,NO.2 (11 LINKS).................8
1.50"ID.............................................4
23 139181 WELDMENT,AIRCRAFT SENSOR
BUMPR............................................1
1.50"ID.............................................1
27 81532 HARNESS,PROX.KILL....................1
includes 27391 proximity sensor; to
SN 5573
-- 1262767 HARNESS,PROX SENSOR,ACP
includes 27391 proximity sensor; from
SN 5574
-- 27391 PROXIMITY SENSOR***
MOM................................................1
Part No. 88618 Z-80/60 305

825.2 Aircraft Protection Package (from SN 4801)
306 Z-80/60 Part No. 88618

825.2 Aircraft Protection Package (from SN 4801)
1 46188 WELDMENT, AIRCRAFT TOP 28 81802 PLATE, AIRCRAFT PROTECTION

BUMPER.........................................1 OPT.................................................4
2 55753 BUMPER, PLASTIC, 1.25 O.D. 29 1259329 PADDING, FOAM, 46.5"..................4
3 824227 SCREW,BHC,1/4-20X1,F835,ZAG 30 75617-6275 PADDING,FOAM 3.5"OD X
4 122073 SUPPORT, RAILING.....................20 1.50"ID.............................................1
5 824027 NUT,TL FLG,1/4-20,G,ZAG 31 1259328 PADDING, FOAM, 15.5"..................2
6 106044 U-BOLT,3/8-16X4X4.63X3.00..........1 32 75617-2075 PADDING,FOAM 3.5"OD X

1.50"ID.............................................2
7 66472 U-BOLT, SQR, 3/8-16X2X5,
PLTD................................................2
8 822764 WDMT,SKID PLATE........................1
9 822769 SPRING,EXTENSION,1.92LB/IN.....4
10 824029 NUT,TL FLG,3/8-16,G,ZAG
11 6888 SCREW,HHC,1/4-20 X 1
12 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
13 6091 NUT,NYLOCK,1/4-20
1.50"ID.............................................2
90DEG...........................................10
16 21618 CLAMP,1.13,#18 X 1/4,RUB
CUSH............................................24
17 824078 SCREW,HHF,1/4-20X.75,8,ZAG
18 56426-700 CHAIN,NO.2 (11 LINKS).................8
1.50"ID.............................................2
20 822759 WDMT,AIRCRAFT SENSOR
BUMPER.........................................1
23 1261292 HARNESS ASSY,PCON,PROX
KILL.................................................1
includes 27391 proximity sensor
-- 128580 SWITCH TOGGLE SPDT 3P MOM
SHDR
-- 27391 PROXIMITY SENSOR***.................1
24 822768 FOAM, AIRCRAFT PROTECTION...1
1.50"ID.............................................2
MOM................................................1
27 27246 BOOT,TOGGLE
SWITCH,SHORT*............................1
Part No. 88618 Z-80/60 307

826.1 Operator Protection Structure (from SN 142)
308 Z-80/60 Part No. 88618

826.1 Operator Protection Structure (from SN 142)
-- Fits all 6' and 8' Booms

1 219158 ACCESSORY,OPERATOR PROT
STRUCT..........................................1
(Complete) includes all fasteners
2 1256468 NUT,3/8-16,8,ZAG...........................8
3 1255758 WASHER,FLAT,3/8,USS,ZAG.......12
4 824069 SCREW,HHC,3/8-16X2.5,8,ZAG.....4
5 1251600 U-BOLT, FLATTENED, 1.5 X 3/8......4
6 1261184 NUT,1/4-20,8,ZAG...........................4
7 824120 WASHER,FLAT,.375X1.50X.125,ZAG.2
Use only with the platform control box
cover option
8 824113 WASHER,FLAT,1/4,USS,ZAG.........6
9 824060 SCREW,HHC,1/4-20X1,8,ZAG........4
10 Ref. DECAL, INSTRUCTION,
OPS.................................................1
refer to Section 1
Part No. 88618 Z-80/60 309

827.1 Traveling Fall Arrest Anchor System
310 Z-80/60 Part No. 88618

827.1 Traveling Fall Arrest Anchor System
1 1256856 SCREW,HHF,3/8-16X2.5,8,ZAG......4 12 1256439 TROLLEY, TFAAS TRACK...............1

2 1256389 FORMING,INNER HANGER...........2
3 1251997 NUT,TL FLG,1/2-13,G,ZAG.............2
4 1256851 SCREW,HHF,1/2-13X3.5,8,ZAG......2
5 1260892 END STOP. TFAAS TRACK.............2
6 36388 BUMPER,RUBBER,.75 X
.50H,STUD......................................2
7 824029 NUT,TL FLG,3/8-16,G,ZAG.............8
8 1256481 SPACER, HANGER BRACKET.......8
9A 1256400 DECAL,TFAAS TRACK,WORD.......1
9B 1260910 DECAL,TFAAS TRACK,SYMBOL....1
9C 1256400FR DECAL,TFAAS TRACK,WORD
FR....................................................1
10A 1256377 ACC,TFAAS FALL ARREST,8FT
WORD.............................................1
includes instructions and decals
-- 1256379 ASSY,TFAAS TRACK,8FT WORD
includes decals
10B 1261022 ACC,TFAAS FALL ARREST,8FT
SYM.................................................1
-- 1261024 ASSY,TFAAS TRACK,8FT SYM
includes decals
10C 1261018 ACC,TFAAS FALL ARREST,8FT
FR....................................................1
-- 1261020 ASSY,TFAAS TRACK,8FT FR
includes decals
10D 1256378 ACC,TFAAS FALL ARREST,6FT
WORD.............................................1
-- 1256380 ASSY,TFAAS TRACK,6FT WORD
includes decals
10E 1261023 ACC,TFAAS FALL ARREST,6FT
SYM.................................................1
-- 1261025 ASSY,TFAAS TRACK,6FT SYM
includes decals
10F 1261019 ACC,TFAAS FALL ARREST,6FT
FR....................................................1
-- 1261021 ASSY,TFAAS TRACK,6FT FR
includes decals
11 40434 DECAL,LANYARD ANCHORAGE
POINT..............................................1
Part No. 88618 Z-80/60 311

April 2016
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
1000238 ....................15, 21 101620P ....................97 102313-2826 .............287 102974 ......................119–120

101005 ......................195 101622 ......................97 102314 ......................277–278 102975 ......................133–134
101005H ....................195 101624P ....................101 102328 ......................293 102976 ......................145
101011 ......................33–35 101625 ......................97 102339 ......................139–140 102977 ......................139–140
10107 ........................43–44, 65–68, 101626 ......................99, 171–172 102343P ....................161 102992 ......................178–179
139–140, 145, 101627 ......................97 102346 ......................269–270 104030 ......................185, 187–188,
157–158, 277– 101628 ......................99 102348 ......................97 191
278 101632 ......................293 102353P ....................87 104328 ......................247
101070 ......................33–35, 37 101633 ......................97, 120 102354P ....................83 10597 ........................157–158, 163
101118P ....................143 101634 ......................97, 120 102355-6650 .............281 10598 ........................153–154
101119P ....................147 101635 ......................261 102357 ......................277–278 106023 ......................99
101121P ....................147 101638 ......................97, 119–120 102373P ....................261 106024 ......................99
101126P ....................145 101639 ......................261 102399 ......................163 106033 ......................57–58
101127P ....................145 101640 ......................127, 261 102408P ....................283 106043 ......................283
101128P ....................145 101641P ....................99 102409P ....................283 106044 ......................283, 303, 305,
101174 ......................195 101644 ......................99 102433 ......................249–250 307
101174H ....................195 101726 ......................53–54 102434 ......................249–250 106051 ......................87
101175 ......................195 101727 ......................53–54, 57–58 102436 ......................249–250 106077 ......................277–278
101175H ....................195 101731P ....................283 102438 ......................249–250 106098 ......................33–35, 37, 44
101234 ......................33–35, 37 101732 ......................283 102439 ......................249–250 106104 ......................277–278
101284 ......................33–35 101747 ......................177–179 102440 ......................249–250 106110 ......................283
101321 ......................107 101748 ......................177–179 102485P ....................257 106111 ......................283
101340 ......................85, 87 101749 ......................177–179 102486 ......................257 106112 ......................283
101373 ......................178–179 101750 ......................177–179 102487 ......................71–72 106113 ......................277–278
101374 ......................178–179 101751 ......................177–179 102491 ......................34–35 106117 ......................33–35, 37
101375 ......................178–179 101752 ......................177–179 102492 ......................34–35 106118 ......................33–35, 37
101376 ......................178–179 101753 ......................177–179 102493 ......................34–35 106122 ......................34–35, 49, 51
101377 ......................178–179 101754 ......................177–179 102494 ......................34–35 106125 ......................51
101378 ......................178–179 101769 ......................33–35 102496 ......................203 106140 ......................277–278
101379 ......................178–179 101770 ......................33–35 102534 ......................11–12, 99 106141 ......................283
101380 ......................178–179 101845 ......................267 102535 ......................34–35 106154 ......................165
101381 ......................178–179 101848 ......................75, 119–120 102536 ......................34–35 106178 ......................143
101382 ......................178–179 101891 ......................75, 97 102537 ......................179 106183 ......................283
101383 ......................178–179 101892 ......................75 102538 ......................179 106184 ......................277–278
101384 ......................178–179 101934 ......................221 102555 ......................33–35 106204 ......................283
101385 ......................177–179 101944 ......................33–35 102557 ......................34–35 106211-300 ...............127
101387 ......................177–179 101945 ......................33–35 102558 ......................34–35 106211-600 ...............127
101388 ......................177–179 101964 ......................81 102581 ......................119–120 106226 ......................103
101390 ......................177–179 101971 ......................95 102585 ......................120 106271P ....................145
101391 ......................177–179 102003P ....................261 102589 ......................11–12, 119–120 106274 ......................277–278
101393 ......................177–179 102010P ....................139–140 102593 ......................123 106275 ......................283
101394 ......................177–179 102013P ....................145 102676 ......................253 106357 ......................165
101396 ......................177–179 102045 ......................99, 117, 120, 102681 ......................269–270 106375 ......................277–278
101402 ......................47 123, 131, 137 102683 ......................93 106394 ......................277–278
101405 ......................81 102065P ....................145 102685 ......................167 106421 ......................171–172
101516 ......................277–278 102066 ......................109 102710 ......................53–54, 58, 62 106477 ......................277–278
101525 ......................283 102066P ....................147, 153–154 102712 ......................261 106485 ......................145
101529 ......................43–44 102073 ......................139–140 102713 ......................261 106486 ......................139–140
101530 ......................43–44 102074 ......................139–140 102714P ....................261 106487 ......................139–140
101531 ......................44 102103 ......................143 102717 ......................43–44 106490 ......................12, 147
101533 ......................34–35 102104 ......................143 102719 ......................34–35 106491 ......................145
101534 ......................34–35 102117 ......................143, 145 102720 ......................249–250 106495 ......................188, 191
101535 ......................81 102118 ......................139–140 102721P ....................249–250 106535 ......................269–270
101537 ......................169 102119 ......................145 102735 ......................227 106605 ......................139–140, 143
101538 ......................169 102120 ......................145 102746 ......................277–278, 285 106637 ......................285
101539 ......................165 102121 ......................143, 153–154 102777 ......................33–35 106658 ......................277–278
101540 ......................161 102134 ......................139–140 102778 ......................34–35 106663 ......................105
101547P ....................283 102136 ......................147 102779P ....................140 106665-2929 .............233, 235, 237
101601 ......................97, 99 102155 ......................33–35 102780 ......................227 106740 ......................269–270
101602 ......................97 102157 ......................33–35 102781 ......................227 106754 ......................163
101603P ....................97 102160 ......................33–35 102785P ....................253 106755 ......................163
101604P ....................97 102169 ......................34–35 102786P ....................253 106923 ......................131
101605P ....................97 102170 ......................34–35 102790 ......................33–35 107545 ......................97
101606P ....................97 102209P ....................123 102794 ......................145, 147 107546 ......................101
101607P ....................101 102227 ......................119–120 102854 ......................253 107704 ......................249–250
101608P ....................97 102228P ....................120 102855 ......................253 107705 ......................249–250
101609 ......................101 102237P ....................120 102941 ......................43–44 107706 ......................249–250
101610P ....................97 102239P ....................120 102951 ......................83 107707 ......................249–250
101611 ......................97 102276 ......................289 102952 ......................83 107708 ......................249–250
101612P ....................261 102276P ....................277–278, 285 102953 ......................83 107709 ......................250
101613 ......................11–12, 97 102307 ......................139–140 102954 ......................83 107710 ......................250
101614 ......................11–12, 99 102309 ......................57–58, 61–62, 102969 ......................81 10775 ........................273, 289
101615P ....................101 169 102970 ......................81 10777 ........................273, 289
101618 ......................99 102312-2088 .............281 102972 ......................101 107858 ......................247, 250
101619 ......................97 102312-2388 .............281 102973 ......................111 107862 ......................31
312 Z-80/60 Part No. 88618

April 2016
Part Number Index (continued)
107864 ......................31 111486P ....................249–250 111862 ......................157–158 119824 ......................153–154

108543 ......................113 111522 ......................293 111864 ......................154 119915 ......................195
109802 ......................68, 91 111526 ......................253 111865 ......................154 119918 ......................57–58, 61–62
110149 ......................103 111533 ......................47 111867 ......................149–150 119950 ......................249–250
110180 ......................221 111545 ......................175 111868 ......................153–154 119983 ......................57–58
110194 ......................215–216 111628 ......................181 111869 ......................153–154 121066 ......................131
110196 ......................213 111629 ......................181 111870 ......................153–154 121271 ......................37
110197 ......................213 111630 ......................71–72 111871 ......................153–154 121272 ......................37
110198 ......................285 111634 ......................139–140, 157– 111872 ......................153–154 121286 ......................37
110200 ......................199, 201, 205– 158 111873 ......................153–154 121287 ......................37
206, 209–210, 111668 ......................119–120 111874 ......................153–154 121291 ......................35, 51
213, 215–216 111710 ......................158 111878 ......................17 121307 ......................37
110201 ......................215–216 111748 ......................127 111880 ......................153–154 121340 ......................119–120
110202 ......................213 111794 ......................157–158 111881 ......................154 121349 ......................44
110220 ......................283 111797 ......................12, 57–58, 61–62 111882 ......................153–154 121371 ......................43–44
110276-1300 .............283 111799P ....................157–158 111883 ......................149–150 121410 ......................120
110276-2000 .............283 111800P ....................157–158 111884 ......................149–150 121419 ......................125, 127, 129,
110276-2700 .............283 111801P ....................157–158 111885 ......................149–150 263
110276-3800 .............283 111802P ....................157–158 111886 ......................157–158 121420 ......................127, 129
110276-4000 .............283 111803 ......................157–158 111887 ......................157–158 121421 ......................263
110277-3500 .............283 111804P ....................157–158 111888 ......................150 121433 ......................131
110304 ......................97, 103, 139–140 111805 ......................157–158 111890 ......................149–150 121594 ......................149–150
110771-175R7 ...........44 111806 ......................158 111894 ......................149–150 121615 ......................119–120
110771-21163 ...........65–68 111807 ......................149–150 111895 ......................150 121668 ......................33–35, 37
110771-214G3 ..........169 111808 ......................153–154 111896 ......................17 121688 ......................131
110771-41163 ...........65–68 111810 ......................157–158 111898 ......................153–154 121814 ......................97
110771-41B63 ...........65–68 111815 ......................157–158 111903 ......................149–150 122011 ......................158
110771-44163 ...........165 111817-0400 .............57–58 111905 ......................149–150 122019 ......................247
110771-61103 ...........169 111817-0725 .............57–58, 61–62 111907 ......................158 122023 ......................181, 187–188
110771-71168 ...........66–68 111817-1700 .............57–58, 61–62 111910 ......................153–154 122037 ......................165
110771-714G8 ..........169 111817-3425 .............57–58 111911 ......................157–158 122038 ......................165
110771-71B68 ...........66–68 111817-3825 .............61–62 111912 ......................158 122052 ......................119–120
110789 ......................267 111817-5225 .............57–58, 61–62 111913 ......................153–154 122066 ......................17
110919 ......................153–154 111817-8825 .............57–58 111914 ......................12, 158 122073 ......................249–250, 305,
111090 ......................34–35 111817-9200 .............57–58 111915 ......................57–58, 61–62 307
1111407 ....................34–35 111817-9375 .............61–62 111916 ......................153–154 122079 ......................179
111155 ......................33–35 111818 ......................57–58, 61–62, 111917 ......................12, 149–150 122096 ......................201
111158 ......................34–35 149–150 111918 ......................149–150 122097 ......................209–210
111218 ......................177–179 111820-12300 ...........57–58 111919 ......................149–150 122100 ......................285
111219 ......................177–179 111822 ......................149–150 111920 ......................157–158 122120 ......................201, 209–210
111220 ......................177–179 111824 ......................149–150 111922 ......................149–150 122121 ......................201, 209–210
111221 ......................177–179 111825 ......................149–150 111923 ......................149–150 122127P ....................72
111222 ......................177–179 111826 ......................149–150 111924 ......................149–150 122128P ....................71–72
111223 ......................177–179 111827 ......................149–150 111987 ......................285 122133 ......................209–210
111224 ......................177–179 111829 ......................149–150 11209 ........................270 122134 ......................201
111225 ......................177–179 111830 ......................153–154 112119 ......................285 122148 ......................209–210
111250 ......................177–179 111831 ......................153–154 114166 ......................15, 17, 23, 25 122176 ......................165
111251 ......................178–179 111832 ......................153–154 114236 ......................17, 25 122198 ......................167, 201
111252 ......................178–179 111833 ......................153–154 114247 ......................27 122200 ......................165, 167, 169
111253 ......................178–179 111834 ......................153–154 114248 ......................29 122201 ......................169
111276 ......................179 111835 ......................153–154 114249 ......................23, 25 122202 ......................43–44, 131
111294 ......................249–250 111836 ......................149–150 114251 ......................23 122231 ......................249–250, 305
111295 ......................249–250 111837 ......................150 114252 ......................27 122243 ......................153–154
111296 ......................249–250 111838 ......................149–150 114258 ......................15 122244 ......................158
111297 ......................249–250 111839 ......................75, 149–150 114389 ......................15, 21 122245 ......................153–154
111319 ......................250 111840 ......................149–150 114390 ......................15, 17 122246 ......................158
111320 ......................250 111841 ......................149–150 115431 ......................99, 139–140 122255 ......................153–154
111331 ......................171–172 111842 ......................149–150 119051 ......................157–158 122258 ......................71–72
111353 ......................81 111843 ......................149–150 119056 ......................295 122260 ......................157–158
111358 ......................153–154 111844 ......................153–154 119057 ......................295 122261 ......................157–158
111359 ......................154 111845 ......................149–150 119065 ......................295 122278 ......................249–250
111361 ......................34–35 111847 ......................149–150 119066 ......................295 122279 ......................249–250
111362 ......................34–35, 49 111848 ......................153–154 119120 ......................169 122299 ......................165
111363 ......................34–35, 49, 51 111849 ......................153–154 119218 ......................103, 125 122300 ......................277–278
111381 ......................285 111850 ......................153–154 119232 ......................153–154 122302 ......................277–278
111402 ......................119–120 111851 ......................153–154 119397 ......................297 122325 ......................149–150
111403 ......................34–35 111852 ......................154 119398 ......................297 122327 ......................157–158
111404 ......................34–35 111853 ......................149–150 119403 ......................295 122343 ......................181, 188
111405 ......................34–35 111854 ......................149–150 119404 ......................83 122351 ......................75, 79, 188, 191
111413 ......................183 111855 ......................154 119533 ......................269–270 122362 ......................181, 188
111414 ......................183 111856 ......................153–154 119578 ......................269–270 122366 ......................72, 77
111415 ......................193 111857 ......................149–150 119613 ......................193, 195 122367 ......................71–72, 77
111416 ......................193 111858 ......................153–154 119620 ......................31, 39, 41 122388 ......................120
111417 ......................193 111859 ......................149–150 119672 ......................267 122406 ......................71–72, 77
111445 ......................120 111860 ......................149–150 119762 ......................79 122461 ......................181, 188
111485P ....................249–250 111861 ......................157–158 119795 ......................253 122489 ......................81
Part No. 88618 Z-80/60 313

April 2016
122506 ......................213 1253750 ....................11–12 1261023 ....................311 139107 ......................229, 237

122515 ......................72 125379 ......................65–68 1261024 ....................311 13918 ........................54, 58, 62, 269–
122516 ......................72 1253792 ....................65–68 1261025 ....................311 270, 285
122519 ......................72, 183, 187–188 1253808 ....................65–68 1261184 ....................309 139181 ......................303, 305
122547 ......................293 1253809 ....................65–68 1261292 ....................307 139308 ......................66–68
122562P ....................157–158 1253810 ....................65–68 1261987 ....................65–68 139309 ......................66–68
122575 ......................163 1253811 ....................65–68 1262044 ....................65–68 139310 ......................67–68
122576 ......................163 1254161 ....................105 1262767 ....................303, 305 139311 ......................67–68
122588 ......................120 1254281 ....................103 1267807 ....................83 139312 ......................67–68
122627 ......................17 1254282 ....................103 1268 ..........................11–12 139313 ......................67–68
122706 ......................225 1254354 ....................109 1268595 ....................65–68 139314 ......................67–68
122755 ......................178–179, 265, 1254355 ....................109 1268602 ....................66–68 139315 ......................66–68
297 1254471 ....................103 1270116 ....................301 139321 ......................120
122770 ......................47 1254689 ....................109 1270117 ....................301 139322 ......................119–120
122784 ......................71–72 1254690 ....................109 1270118 ....................301 139323 ......................66–68
122785 ......................71–72 1254717 ....................125 1271945 ....................301 139338 ......................183, 187–188,
122786 ......................71–72 1254826 ....................120 128000 ......................195 191
122792 ......................72 1255018 ....................301 128001 ......................195 139438 ......................249–250
122793 ......................72, 77 1255019 ....................301 128003 ......................105 139451 ......................178–179
122864 ......................17 1255020 ....................301 128004 ......................101, 123, 127, 139453 ......................249–250
122865 ......................149–150 1255021 ....................301 157–158 139598 ......................193, 195
122867 ......................83 1255022 ....................301 128023 ......................101, 123, 157– 139612 ......................119–120
122878 ......................51 1255023 ....................301 158 139621 ......................123
122879 ......................51 1255024 ....................301 128024 ......................105 139624 ......................119–120
122941 ......................165 1255025 ....................301 128081 ......................57–58, 61–62 139648 ......................81
122944 ......................171–172 1255026 ....................301 128200 ......................183, 185, 187– 139666 ......................119–120
122961 ......................221 1255028 ....................301 188, 191 139709 ......................123
122964 ......................221 1255029 ....................301 128203 ......................181, 188, 303, 139828 ......................37
122994 ......................77 1255030 ....................301 305, 307 139829 ......................37
123164 ......................33–35 1255032 ....................301 128274 ......................293 139882 ......................303, 305
123167 ......................105, 127 1255033 ....................301 128368 ......................249–250 139904 ......................303, 305
12344 ........................71–72, 75, 77, 1255035 ....................301 128416 ......................277–278 139952 ......................289
181, 185, 188, 1255036 ....................301 128419 ......................277–278 139953 ......................289
191 1255037 ....................301 128429 ......................250 139954 ......................289
12443 ........................178–179 1255038 ....................301 128580 ......................307 139958 ......................249–250
124962 ......................131 1255047 ....................301 128588 ......................105 139983 ......................119–120
1251496 ....................129 1255066 ....................301 128636 ......................65–68 14033 ........................145, 285
1251498 ....................129 1255067 ....................301 128829 ......................120 14392 ........................295
1251600 ....................301, 309 1255068 ....................301 128912 ......................125 144161 ......................83, 289
1251701 ....................77 1255556 ....................301 128953 ......................17 146011 ......................169
1251814 ....................107 1255653 ....................120, 125 128986 ......................107 146028 ......................171–172
1251819 ....................107 1255758 ....................309 128987 ......................107 146040 ......................181, 188, 191
1251864 ....................103 1255768 ....................66–68 128991 ......................107 146051 ......................49, 51
1251899 ....................109 1255769 ....................66–68 12906 ........................81 146052 ......................51
1251928 ....................127 1255770 ....................66–68 13000 ........................133–134, 289 146057 ......................133–134
1251983 ....................103, 125 1255771 ....................66–68 13002 ........................53–54, 57–58, 146061 ......................123
1251994 ....................109 1255772 ....................66–68 61–62, 91, 95, 146062 ......................269–270
1251997 ....................109, 311 1255773 ....................66–68 97, 123, 127, 146063 ......................165
1252473 ....................103 1255890 ....................301 139–140, 157– 146121 ......................167
1252686 ....................107 1256377 ....................311 158, 277–278 146262 ......................39
1252687 ....................129 1256378 ....................311 13003 ........................99, 117, 120, 146263 ......................43–44
1252716 ....................21, 29 1256379 ....................311 123, 131 146264 ......................171–172
1252940 ....................107 1256380 ....................311 13014 ........................95, 133–134, 147 146278 ......................171–172
1252944 ....................105 1256389 ....................311 13064 ........................33–35, 43–44, 146284 ......................277–278
1252979 ....................103 1256400 ....................311 66–68, 120, 123, 146285 ......................277–278
1253170 ....................75, 79 1256400FR ................311 125, 131 146325 ......................169
1253171 ....................158 1256439 ....................311 13066 ........................33–35, 68, 89, 146340 ......................43–44
1253172 ....................75, 97 1256468 ....................309 97, 101, 113, 146358 ......................181
1253173 ....................119–120 1256481 ....................311 120, 133–134, 146360 ......................71–72
1253185 ....................103 1256851 ....................311 145, 153–154, 146392 ......................71–72
1253191 ....................103 1256856 ....................311 157–158, 247, 146394 ......................181
1253192 ....................103 1257264 ....................267 278 146399 ......................267
1253193 ....................103 1258641 ....................129 13097 ........................277–278 146410 ......................39
1253194 ....................103 1259054 ....................143, 147 13268 ........................77, 103, 153– 146411 ......................39
1253208 ....................103 1259328 ....................307 154, 181, 185, 146413 ......................61–62
1253210 ....................75, 97, 158 1259329 ....................307 187–188, 191 146415 ......................61–62
125326 ......................119–120 1259661 ....................295 133067 ......................23, 25 146417 ......................61–62
1253304 ....................77 1259704 ....................249–250 133163 ......................21 146425 ......................181, 188, 191
1253314 ....................61–62 1259708 ....................295 133236 ......................21 146426 ......................75
1253319 ....................103 1260892 ....................311 133278 ......................15 146427 ......................75, 79
1253431 ....................105 1260910 ....................311 133400 ......................15, 17, 23, 25 146428 ......................75, 79
1253487 ....................105 1261018 ....................311 133411 ......................23 146429 ......................169
1253573 ....................109 1261019 ....................311 13585 ........................273, 277–278 146437 ......................35
1253574 ....................109 1261020 ....................311 13635-4 .....................81 146478 ......................72, 183, 185,
1253697 ....................65–68 1261021 ....................311 13852 ........................171–172 187–188, 191
1253748 ....................11–12 1261022 ....................311 139106 ......................235 146494 ......................34–35
314 Z-80/60 Part No. 88618

April 2016
146495 ......................34–35 21148 ........................67–68 227776 ......................37, 51 235154 ......................51

146505 ......................71–72 214228 ......................11–12, 131 227778 ......................37, 43–44 235155 ......................34–35
146506 ......................181 214249 ......................295 227779 ......................37, 44 235162 ......................249–250
146551 ......................61–62 214336 ......................103 227785 ......................66–68 235346 ......................185, 187–188,
146610 ......................165 214393 ......................85, 87, 161 227804 ......................37 191
147090 ......................77 214536 ......................295 227805 ......................37 236259 ......................131
147095 ......................71–72, 77 21465 ........................99, 103, 105, 129 227806 ......................33–35 236260 ......................11–12, 131
147121 ......................178–179 21496 ........................91, 117 227807 ......................33–35 236449 ......................150
147221 ......................178–179 215209 ......................85, 87, 161 22788 ........................143 236450 ......................150
147228 ......................289 215210 ......................85, 87, 161 227985 ......................37 236451 ......................153–154
147229 ......................289 215590 ......................72 227988 ......................139–140, 157– 236452 ......................153–154
14723 ........................270 215623 ......................49 158 236453 ......................153–154
147230 ......................289 21604 ........................267 22811 ........................34–35 236454 ......................153–154
147231 ......................289 216065 ......................109 228467 ......................178–179 236455 ......................153–154
147232 ......................289 216150 ......................105 228800 ......................33–35 237068 ......................85, 87, 161
147233 ......................289 21618 ........................303, 305, 307 228801 ......................33–35 237228 ......................34–35
147239 ......................289 216611 ......................295 228805 ......................37 237711 ......................295
147240 ......................289 216612 ......................295 228823 ......................53–54, 57–58, 237730 ......................125
147241 ......................289 216615 ......................295 61–62 237821 ......................125
147242 ......................289 216616 ......................295 228866 ......................221 237832 ......................103
147258 ......................289 216617 ......................295 228872 ......................277–278 238119 ......................283
147262 ......................289 216618 ......................295 228873 ......................277–278 238120 ......................283
147279 ......................289 216645 ......................295 228878 ......................277–278 238123 ......................295
147836 ......................285 216646 ......................295 228881 ......................171–172 24038 ........................97, 103, 125,
147837 ......................285 216660 ......................295 229346 ......................277–278 139–140, 147
147838 ......................285 216662 ......................295 229387 ......................185, 187–188, 24514 ........................179
147839 ......................285 216681 ......................295 191 25284 ........................39
1484 ..........................11–12 216683 ......................295 229398 ......................31, 37, 41 25368 ........................97, 153–154
1487 ..........................249–250 218155 ......................72 229405 ......................221 25388 ........................83
1488 ..........................249–250 218169 ......................72 229406 ......................221 25548 ........................145
150129 ......................169 218697 ......................163 229407 ......................221 25685 ........................267
15086 ........................125, 139–140, 218715 ......................129 229410 ......................221 25817 ........................31, 39, 41
147 219158 ......................309 229411 ......................221 25926 ........................81, 145, 149–150
16073 ........................153–154 21935 ........................213, 215–216 229424 ......................57–58 25929 ........................147
161938 ......................129 219419 ......................71–72 229425 ......................247 25969 ........................125, 127, 129
162006 ......................277–278 219420 ......................77 229426 ......................247 25994 ........................15
162207 ......................131 219422 ......................181, 187–188, 229567 ......................83, 181, 185, 27034 ........................101, 105, 149–
162208 ......................131 191 187–188, 191 150
162209 ......................131 21982 ........................72 229925 ......................283 27051 ........................201, 209–210
162269 ......................239–240 220254 ......................35 229986 ......................127, 129 27067 ........................33–35
162283 ......................125 22558 ........................120, 123, 149– 23057 ........................89, 97, 99, 145 27082 ........................91, 97
162284 ......................125 150, 269–270 230820 ......................103 27089 ........................99, 119–120
16584 ........................89, 111, 133–134 22571 ........................99 23083-S .....................247 27204 ........................17, 25
18189 ........................161 22578 ........................119–120, 145 230974 ......................219 27205 ........................15, 23
18396 ........................171–172 226060 ......................97 230980 ......................41 27206 ........................15, 17, 23, 25
18503 ........................133–134, 140, 226061 ......................97 230981 ......................41 27207 ........................15, 17, 23, 25
145, 153–154, 226103 ......................123 230982 ......................41 27246 ........................181, 185, 187–
157–158 226104 ......................123 230983 ......................221 188, 303, 305,
18596 ........................99, 117, 120, 226105 ......................123 230986 ......................15, 23 307
123, 131, 167 226106 ......................123 230987 ......................15, 23 27377 ........................81
18605 ........................77, 79 226127 ......................97 230989 ......................44 27391 ........................249–250, 303,
18665 ........................277–278 226128 ......................97 230992 ......................43–44 305, 307
18666 ........................149–150, 283 226213 ......................34–35 230996 ......................71–72 27535 ........................285
18722 ........................163 226215 ......................34–35 230997 ......................71–72 27564 ........................15, 17
18731 ........................163 226393 ......................247 230998 ......................72 27581 ........................11–12
19020 ........................289 226503 ......................277–278, 285 230999 ......................71–72 27584 ........................97, 101
19358 ........................153–154 226505 ......................277–278 231020 ......................72, 77 27585 ........................127, 131
19363 ........................57–58, 139–140, 226518 ......................15, 21 231023 ......................71–72, 77 27698 ........................31, 39, 41, 44
149–150 226562 ......................33–35, 37 231529 ......................105 27761 ........................203
19440 ........................41 22672 ........................103, 125, 139– 232975 ......................185, 187–188, 27802 ........................213
19470 ........................201, 209–210 140, 147 191 27804 ........................215–216
19934 ........................153–154, 157– 22697 ........................269–270 233110 ......................44 27807 ........................199, 201, 205–
158 22699 ........................99, 101, 113, 233111 ......................39 206, 209–210,
19969 ........................285 120, 123, 127, 233112 ......................39 213, 215–216
20224 ........................231, 233, 235, 157–158 233131 ......................21, 29 27836 ........................197, 203, 215–
237, 239–240 22700 ........................89, 133–134, 233992 ......................265 216
20654 ........................66–68 139–140, 145, 233993 ......................265 27920 ........................147
20776 ........................277–278 147, 149–150, 23404 ........................181, 191 28076 ........................95
20912 ........................269–270 269–270 235133 ......................49 28158 ........................15, 23
20973 ........................178–179 227425 ......................277–278 235137 ......................49, 51 28159 ........................15, 23
21019 ........................97, 125, 139–140 227503 ......................169 235139 ......................49 28160 ........................15, 23
21121 ........................178–179 227504 ......................169 235140 ......................49 28161 ........................19
21130 ........................91, 97, 117, 119– 227618 ......................178–179 235150 ......................49 28164 ........................17
120 227772 ......................33–35, 37 235151 ......................49 28165 ........................21
21141 ........................53–54, 57–58, 227773 ......................33–35, 37 235152 ......................49, 51 28174 ........................15, 17, 21, 23,
61–62 227775 ......................37, 49 235153 ......................49 25, 29
Part No. 88618 Z-80/60 315

April 2016
28175 ........................17 33361 ........................137, 143 41489 ........................66–68 48904 ........................229, 243–244,
28176 ........................21 33418 ........................95, 99, 117, 120, 42079 ........................167 287
28177 ........................21 123, 131, 137 42229 ........................81 48905 ........................229, 231, 233,
28181 ........................19 33428 ........................43–44, 163, 171– 42280 ........................150, 153–154 235, 237, 239–
28235 ........................15, 17, 21, 23, 172 42288 ........................188, 191 240, 243–244
25, 29 33441 ........................34–35, 49, 51 4266 ..........................249–250 48907 ........................243–244
28236 ........................21 33555 ........................81 42941 ........................99 48908 ........................231, 233, 235,
28301 ........................81 33568 ........................285 43018 ........................43–44, 171–172, 237, 243–244
28443 ........................283 33576 ........................178–179 223 48911 ........................229
28607 ........................99, 149–150 33607 ........................277–278 43392 ........................249–250, 253 48912 ........................231, 233, 235,
28646 ........................66–68 33608 ........................277–278 43595 ........................15, 17 237, 239–240,
28656 ........................12, 143, 147 33674 ........................249–250 43596 ........................197 243–244
28717 ........................147 33681 ........................165 43960 ........................165, 169, 171– 48913 ........................243–244
28750 ........................11–12, 223 33724 ........................273 172 48915 ........................239–240, 243–
28853 ........................293 33952 ........................21 44064 ........................89, 99, 101, 113, 244
29290 ........................67–68 33957 ........................12, 147 123, 133–134, 48916 ........................229, 239–240,
29436 ........................89 33960 ........................139–140, 145 139–140, 147 243–244
29560 ........................11–12, 120 33963 ........................147 44174 ........................221 48920 ........................239–240, 243–
29605 ........................47, 81 33964 ........................147 44225 ........................221 244
29606 ........................139–140, 147 33966 ........................147 44227 ........................221 48930 ........................229, 233, 243–
29616 ........................139–140, 147 33970 ........................145, 147 44228 ........................221 244
29739 ........................227 33972 ........................147 44669 ........................111 48932 ........................239–240, 287
29764 ........................47, 179 33990 ........................51 44743 ........................179 48933 ........................231, 233, 235,
29868 ........................43–44, 53–54, 33994 ........................11–12, 223 44981 ........................15, 21, 23, 29, 237, 239–240,
57–58, 61–62, 34052 ........................61–62, 85, 87 275 243–244, 281
83, 109, 129, 34053 ........................61–62 44986 ........................21 48935 ........................281, 291
131, 247, 299 34058 ........................93, 99 45226 ........................31, 39, 41, 43– 48936 ........................287
30080 ........................21 34125 ........................165 44, 161, 163, 48939 ........................287
30138 ........................167, 169 34127 ........................31 171–172 48941 ........................291
30143 ........................161 34162-2300 ...............91 45363 ........................53–54, 58, 61–62 48946 ........................239–240, 287
30144 ........................161 34162-300 .................97 45383 ........................77 48947 ........................239–240
30186 ........................163 34162-400 .................143 45400 ........................269–270 48948 ........................233, 235, 237,
30222 ........................171–172 34164 ........................91, 99, 137, 157– 45435 ........................105, 125, 139– 239–240
30255 ........................167 158 140, 143, 154, 48958 ........................281
30370 ........................171–172 34344 ........................161 157–158, 259 48959 ........................239–240, 287
30418 ........................43–44, 163, 169, 34346 ........................163 45454 ........................89, 275 48960 ........................229, 231, 233,
172 34533 ........................259 45470 ........................105, 267, 289 235, 237, 239–
30468 ........................253 34550 ........................68, 81, 163 45483 ........................67–68 240, 281, 287,
30469 ........................169 34619 ........................267 45495 ........................66–68 291
30489 ........................119–120, 123, 34626 ........................31 45708 ........................161 48963 ........................229, 231, 233,
127, 259 34627 ........................31 45748 ........................267 235, 237, 239–
30490 ........................119–120 34628 ........................31 45782 ........................119–120, 285 240, 281
30734 ........................39 34767 ........................47 45912 ........................215–216 48964 ........................281, 287, 291
30785-1000 ...............117 34955 ........................259, 261 45914 ........................213, 215–216, 48978 ........................239–240, 281
30794 ........................83 35067-1900 ...............137 285 48984 ........................239–240
30798 ........................47 35067-200 .................137 45921 ........................213, 215–216 48994 ........................243–244
30810 ........................91, 143, 149–150 35067-950 .................137 46131 ........................131 48996 ........................239–240
30895 ........................66–68 35432 ........................259 46188 ........................305, 307 48998 ........................231, 233, 235,
30971 ........................97, 99, 105, 123, 35434 ........................97, 99, 103, 105, 46216 ........................221 237, 239–240
127, 137, 259, 125, 127, 139– 46468 ........................21 49000 ........................53–54, 58, 61–
261, 263 140, 145, 157– 47363 ........................283 62, 299
30973 ........................53–54, 58, 61– 158, 259 47376 ........................163 49109-5229 ...............233, 235, 237
62, 81, 161, 247 35461 ........................181, 191, 283 47377 ........................171–172 49110-14592 .............233, 235, 237
30997 ........................77, 188, 191 35610 ........................293 4828 ..........................43–44, 53–54, 49110-8592 ...............233, 235, 237
31060 ........................17, 19 35675 ........................161 58, 61–62, 68, 49116-10337 .............235
31102 ........................213 35960 ........................247, 250 83, 97, 99, 101, 49116-14237 .............233
31523 ........................259 36207 ........................163 120, 123, 127, 49116-15237 .............233
31529 ........................285 36208 ........................129, 259 129, 131, 137, 49116-15837 .............235
31779 ........................11–12 36294 ........................277–278 139–140, 145, 49116-4837 ...............239–240
31788 ........................17 36388 ........................253, 311 147, 154, 157– 49116-5037 ...............239–240
31817 ........................99, 149–150 36648 ........................169 158, 161, 165, 49116-5437 ...............239–240
32064 ........................139–140 36928 ........................285 167, 171–172, 49116-8637 ...............231, 233
32150 ........................11–12 37002 ........................89 178–179, 261, 49116-9537 ...............235
32151 ........................11–12 37003 ........................101, 123, 147 267, 269–270, 49117-12791-S ..........243–244
32309 ........................129 37505 ........................95, 149–150 273, 277–278, 49117-1388 ...............243–244
32339 ........................145 38149 ........................15 283, 285, 297, 49117-14191 .............233
32732 ........................285 38620 ........................165, 167 303, 305 49117-14391 .............237
32735 ........................285 38859 ........................47 48425 ........................125, 158 49117-15191 .............233
32736 ........................285 38922 ........................99, 139–140, 48498 ........................133–134, 145 49117-15791 .............237
32975 ........................213 157–158 48640 ........................213, 225 49117-2891 ...............243–244
33024 ........................89, 101, 123, 39479 ........................147, 153–154, 48641 ........................213, 215–216 49117-4491 ...............231, 233, 235,
157–158 278, 285, 289 48880 ........................231, 233, 235, 237
33277 ........................97, 99, 129, 145, 39882 ........................68, 213 237, 239–240 49117-5691 ...............231, 233, 235,
147, 153–154, 40434 ........................21, 29, 311 48883 ........................213 237
261 40766 ........................131 48887 ........................66–68 49117-9091 ...............233
33278 ........................68 41468 ........................99 49117-9291 ...............231, 233
316 Z-80/60 Part No. 88618

April 2016
49117-9791 ...............237 49213 ........................111 52768 ........................53–54, 57–58, 83, 97, 101, 105,
49117-9819 ...............291 49214 ........................275 61–62 178–179, 273
49119-10078 .............229 49215 ........................275 52865 ........................15 56934 ........................265
49119-10388 .............243–244 49375 ........................149–150 52866 ........................105 57075 ........................273, 289
49119-14478 .............235 49376 ........................149–150 52907 ........................221 57201 ........................179
49119-15178 .............235, 237 49379 ........................261 52943 ........................197, 199, 201, 58222 ........................83
49119-15678 .............237 49381 ........................93, 97, 137, 269– 203, 205–206, 58223 ........................83
49119-2678 ...............229, 231, 233, 270 209–210, 213, 58237 ........................51
235, 237 49384 ........................95 215–216, 225 58247 ........................139–140, 157–
49119-2878 ...............229 49388 ........................101 52966 ........................15, 23 158
49119-2978-S ............229 49398 ........................149–150 52967 ........................15, 23 58249 ........................119–120
49119-3378 ...............229 49401 ........................129 53189 ........................253 58250 ........................99
49119-3878 ...............229 49407 ........................119–120, 145, 53386 ........................165 58256 ........................119–120
49119-4178 ...............231 149–150 53387 ........................44 58280 ........................34–35
49119-4278 ...............243–244 49408 ........................93, 139–140, 53538 ........................231 58284 ........................34–35
49119-42878 .............243–244 145, 147 53605 ........................299 58290 ........................227
49119-4578 ...............231, 233, 235, 49410 ........................97, 101, 117, 5365 ..........................119–120, 267 58299 ........................120
237 127, 131, 137, 53807-S .....................249–250 58304 ........................66–68
49119-4778 ...............233, 235, 237 269–270 53808-S .....................249–250 58312 ........................269–270
49119-5378 ...............237 49411 ........................120, 123, 269– 53821P ......................139–140 58370 ........................133–134
49119-5678 ...............231, 233, 235, 270 53909 ........................95, 137 58387 ........................67–68
237 49418 ........................231, 233, 235, 53945 ........................91 58402 ........................285
49119-5978 ...............235 237 53948 ........................91 58412 ........................133–134
49119-6678 ...............243–244 49612 ........................11–12, 219, 223, 53951 ........................91 58566 ........................113
49119-9178 ...............235 229, 231, 233, 53952 ........................91, 99, 105, 133– 58596 ........................67–68
49119-9278 ...............229 235, 237, 239– 134, 139–140, 58597 ........................67–68
49119-9678 ...............237 240 157–158 58627 ........................77
49119-9778 ...............243–244 49613 ........................219, 223, 229, 5397 ..........................43–44, 53–54, 58630 ........................119–120
49119-9878 ...............229 231, 233, 235, 57–58, 61–62, 58944 ........................285
49128-11209 .............243–244 237, 239–240, 81, 83, 87, 89, 58954 ........................285
49128-1409 ...............243–244 243–244 91, 95, 97, 99, 58967 ........................12, 145
49128-16509 .............243–244 49816 ........................81, 85, 87, 131, 101, 120, 123, 58999 ........................51
49128-5409 ...............239–240 273 127, 133–134, 59370 ........................31, 39, 41
49130-2582 ...............229 49817 ........................31, 139–140, 165 139–140, 153– 59579 ........................149–150
49130-3882 ...............239–240 49819 ........................35, 37, 44 154, 157–158, 59746 ........................117
49130-41082 .............243–244 49820 ........................75, 181 161, 171–172, 6002 ..........................81
49130-41882 .............243–244 49821 ........................109 178–179, 261, 60036 ........................137
49130-79482 .............243–244 49826 ........................61–62, 273 265, 269–270, 60143 ........................299
49130-9782 ...............243–244 49857 ........................179 277–278, 283, 60160P ......................178–179
49141-1763 ...............239–240 49861 ........................291 285, 289, 297, 6019 ..........................43–44, 53–54,
49141-4463 ...............239–240 49863 ........................277–278 303, 305 58, 61–62, 83,
49141-5163 ...............239–240 49881 ........................147 53976 ........................285 123, 127, 129,
49141-8963 ...............237 49898 ........................139–140 53982 ........................293 145, 153–154,
49141-9063 ...............237 49915 ........................123 53999 ........................68 157–158, 161,
49141-9463 ...............237 49922 ........................120 54065 ........................163 167, 179, 261
49143-11229 .............281 49924 ........................11–12, 120, 125 54071 ........................95, 133–134 6021 ..........................31, 35, 39, 41,
49143-16529 .............243–244 50035 ........................66–68 54085-9018 ...............287 44, 65–68, 81,
49143-2429 ...............287 50154 ........................43–44 54205 ........................99 83, 133–134,
49143-2629 ...............240 50161 ........................53–54, 57–58, 54247P ......................178–179 140, 153–154,
49143-4829 ...............239–240 61–62 54365 ........................181, 188, 191 157–158, 161,
49143-5429 ...............231, 233 50245 ........................165, 167, 169 54457 ........................297 163, 167, 171–
49143-5629 ...............235, 237 50787P ......................119–120 54458 ........................297 172, 247, 269–
49143-8929 ...............235 50813 ........................171–172 54465 ........................297 270, 299
49143-9429 ...............235 50948 ........................139–140 54486 ........................253 6022 ..........................269–270
49149-2026 ...............239–240 51063 ........................267 54598P ......................139–140 60239 ........................167
49149-4126 ...............239–240 51144 ........................41 54723 ........................81 6024 ..........................95, 99, 117, 120,
49149-5026 ...............239–240 51428 ........................81 54813 ........................133–134 123, 125, 131,
49150-8430 ...............239–240 52076 ........................139–140 54862 ........................139–140 137
49151-2248 ...............229, 231, 233, 52078 ........................147 55017 ........................149–150 60304 ........................165, 169
235, 237 52085 ........................285 55306 ........................131 6033 ..........................43–44, 163, 169,
49151-3548 ...............239–240 52179 ........................12, 53–54 55753 ........................249–250, 297, 172
49159-5918 ...............239–240 5224 ..........................43–44, 53–54, 303, 305, 307 60334 ........................83
49164-1543 ...............287 58, 81, 153–154, 55906 ........................79 6035 ..........................99, 117
49180-8016 ...............233 157–158 56237 ........................277–278 6036 ..........................250
49180-8616 ...............231, 233 52352 ........................120 56306 ........................109, 181 6037 ..........................247
49180-9316 ...............231, 233 52371 ........................221 56424 ........................178–179, 265, 60440 ........................31
49183-1988 ...............243–244 52537 ........................117 297 60441 ........................31
49183-2729 ...............287 52570 ........................147 56426-700 .................303, 305, 307 60508 ........................53–54, 57–58,
49183-41892 .............243–244 52575 ........................147 56525 ........................297 61–62
49183-42892 .............243–244 52580 ........................12, 147 56570 ........................297 60512 ........................181, 188, 191
49183-44392 .............243–244 52615 ........................199, 205–206 56660 ........................91 60513 ........................75, 181, 188, 191
49183-5092 ...............235 52661 ........................249–250 56689 ........................99 60526 ........................79
49183-5629 ...............235 52714 ........................213 56704 ........................247 60527 ........................75
49183-8792 ...............239–240 52723 ........................203 56912 ........................43–44, 53–54, 60536 ........................11–12, 85, 87
49183-9792 ...............243–244 52726 ........................197, 203 57–58, 61–62, 60555 ........................31, 39, 41
49212 ........................275
Part No. 88618 Z-80/60 317

April 2016
60559 ........................53–54, 57–58, 61225 ........................85, 87, 153–154 62355 ........................219 65493 ........................93
61–62 61234 ........................53–54 62356 ........................219 65494 ........................93
60561 ........................111, 119–120 61240 ........................53–54, 57–58 62357 ........................219 65495 ........................89
60575P ......................65–68 61259 ........................244 62359 ........................219 65496 ........................93
60585 ........................97, 103 6126 ..........................66–68 62360 ........................219 65497 ........................91
60609 ........................31 61263 ........................239–240 62361 ........................219 65498 ........................91
60618 ........................31, 35, 37 61268 ........................243–244 62362 ........................219 65499 ........................89
60707 ........................269–270 61270 ........................111 62364 ........................219 6550 ..........................283
60738 ........................273 61273 ........................111 62372 ........................215–216 65500 ........................91
60739 ........................273 61283 ........................43–44 62374 ........................71–72, 77 65501 ........................91
60746 ........................31 61321 ........................243–244 62375 ........................71–72, 77 65503 ........................89, 137
60747 ........................31, 35, 37 61326 ........................11–12, 53–54, 62379 ........................72, 77, 181, 188, 65504 ........................89
60790 ........................269–270 57–58, 61–62 191 65505 ........................93
6083 ..........................269–270 61341 ........................163 62392 ........................193, 195 65506 ........................93
60838 ........................157–158 61352 ........................239–240 62399 ........................181 65507 ........................93
60840 ........................169 61413 ........................53–54, 57–58, 62412 ........................54, 58, 62 65616 ........................67–68
60857 ........................11–12, 83 61–62 62417 ........................171–172 65618 ........................68
60868 ........................117 61415 ........................81 62420 ........................11–12, 91, 99, 65620 ........................12, 133–134
60886P ......................275 61428 ........................163 105, 133–134 65621 ........................12, 133–134, 137
60890 ........................53–54, 57–58, 61429 ........................167 62421 ........................11–12, 91, 105 65622 ........................12, 133–134
61–62 61430 ........................171–172 62422 ........................11–12, 91 65623 ........................12, 133–134
60891 ........................273 61431 ........................171–172 62423 ........................11–12, 93 65624 ........................133–134
6090 ..........................31, 35, 37, 43– 6145 ..........................171–172, 250 62425 ........................11–12, 111, 120, 65625 ........................133–134
44, 81, 87, 91, 6146 ..........................53–54, 58, 61– 127 65626 ........................12, 53–54, 133–
95, 97, 101, 117, 62, 125, 131, 62430 ........................11–12, 113 134
133–134, 139– 139–140, 188, 62431 ........................11–12, 115 65627 ........................12, 133–134,
140, 143, 157– 191, 247, 267, 62432 ........................115 139–140
158, 171–172, 295 62433 ........................11–12, 105 65636 ........................107
178–179, 187– 6147 ..........................247 62442 ........................219 65638 ........................107
188, 191, 249– 61541 ........................165 62443 ........................219 65770 ........................139–140, 147
250, 255, 257, 61563P ......................165 62449 ........................167 6584 ..........................119–120
277–278, 297, 61602 ........................171–172 62476 ........................123, 127 65846 ........................51
303, 305 61726 ........................267 62506 ........................223 65853 ........................91, 111
6091 ..........................53–54, 58, 61– 61741 ........................140, 153–154, 62507 ........................223 65892 ........................145
62, 81, 87, 95, 157–158 6272 ..........................72, 77 6595 ..........................83, 289
97, 101, 111, 61746 ........................269–270 62822 ........................109 6605 ..........................68
127, 129, 131, 6175 ..........................39, 41, 53–54, 63313 ........................89 6607 ..........................35, 37, 44, 153–
133–134, 137, 57–58, 61–62, 63326P ......................89 154
139–140, 145, 65–68, 83, 89, 63362P ......................95 6637 ..........................81, 127, 131,
153–154, 158, 95, 120, 133– 63364P ......................95 143, 158
161, 175, 178– 134, 139–140, 63399P ......................91 6638 ..........................31, 35, 37, 43–
179, 249–250, 143, 147, 157– 63413 ........................95 44, 53–54, 57–
261, 267, 289, 158, 161, 163, 63414 ........................95 58, 61–62, 66–
297, 303, 305, 169, 171–172, 63418 ........................95 68, 72, 77, 81,
307 247 63419 ........................95 83, 89, 91, 95,
60930 ........................161 61771 ........................171–172 63426 ........................111 97, 101, 111,
60936P ......................53–54, 57–58, 61774-S .....................171–172 63462 ........................95, 133–134 117, 119–120,
61–62 61776 ........................171–172 63463 ........................91, 99, 105, 133– 127, 129, 131,
6095 ..........................43–44, 54, 58, 6178 ..........................44, 53–54, 58, 134 133–134, 137,
62, 68, 143, 147, 61–62, 81, 85, 63464P ......................89, 113 139–140, 143,
285, 289 87, 109, 131, 6356 ..........................31, 35, 37, 43– 145, 153–154,
6096 ..........................157–158 139–140, 165, 44, 53–54, 58, 157–158, 161,
6097 ..........................39, 41, 53–54, 169, 181, 188, 62, 72, 77, 81, 171–172, 178–
57–58, 61–62, 191, 247, 273 83, 95, 117, 171– 179, 181, 187–
83, 89, 97, 101, 61781 ........................101, 133–134 172, 175, 178– 188, 191, 249–
127, 129, 131, 61972 ........................267 179, 181, 187– 250, 253, 255,
137, 139–140, 61974 ........................267 188, 191, 250, 257, 261, 265,
143, 145, 147, 61975 ........................267 273 267, 289, 297,
153–154, 157– 6198 ..........................54, 58, 62, 143, 63766 ........................178–179 303, 305
158, 165, 167, 147, 153–154, 63771P ......................253 66399 ........................11–12
169, 267, 269– 157–158, 278, 63772 ........................253 66472 ........................303, 305, 307
270, 273, 277– 285, 289 63773 ........................253 6653 ..........................97
278, 285, 299 61997 ........................267 64079 ........................147 6666 ..........................83
61070-7450 ...............291 62252 ........................203 65269 ........................15, 21 66777 ........................97
61073-3130 ...............239–240 62253 ........................203 65278 ........................15, 17, 23, 25 66811 ........................72
61073-3530 ...............291 62254 ........................213, 215–216 65355 ........................93 66812 ........................72, 77, 183, 185,
61073-8930 ...............239–240, 287, 62255 ........................215–216 65453 ........................145 187–188, 191
291 62263 ........................197 65454 ........................147 66813 ........................185, 187–188,
61078 ........................113 62273 ........................197, 215–216 65456 ........................147 191
61080 ........................243–244 62274 ........................215–216 65473 ........................95, 97, 103, 133– 66815 ........................191
61083 ........................239–240 62275 ........................213, 215–216 134 66816 ........................71–72, 77
61110 ........................113, 120, 127 62276 ........................215–216 65487 ........................89 66817 ........................77, 185, 187–
61113 ........................269–270 62278 ........................137 65488 ........................93 188, 191
61114 ........................269–270 62324 ........................221 65490 ........................93 66818 ........................71–72, 77, 183
61128 ........................66–68 62341 ........................221 65491 ........................93 66821 ........................71–72, 77, 183
61189 ........................83, 161 62354 ........................219 65492 ........................93 6700 ..........................77
318 Z-80/60 Part No. 88618

April 2016
67349 ........................93 71911 ........................97, 120, 125, 75257 ........................53–54, 57–58, 7713 ..........................95, 179, 265
67537 ........................145 143, 157–158, 61–62, 239–240 77139 ........................83
67723 ........................149–150 261 75359 ........................111 77170 ........................139–140
6782 ..........................43–44, 53–54, 72043 ........................197, 199, 201, 75360 ........................111 77181 ........................157–158
58, 61–62, 81, 203, 205–206, 75361 ........................113 77219 ........................53–54, 139–140
89, 91, 97, 123, 209–210 75362 ........................113 77295 ........................12, 139–140,
127, 133–134, 72047 ........................199, 201, 205– 75363 ........................113 157–158
139–140, 145, 206, 209–210, 75364 ........................113 77351 ........................181, 188, 191
157–158, 247, 215–216 75365 ........................113 77402 ........................91, 97
270, 277–278, 72053 ........................17 75366 ........................113 77477 ........................107
283, 289 72168 ........................17 75367 ........................113 77489 ........................203
6833 ..........................145, 187–188, 72169 ........................17 75369 ........................113 77490 ........................199, 201, 205–
191, 303, 305, 72243 ........................113 75370 ........................113 206, 209–210
307 72255 ........................119–120 75371 ........................113 77491 ........................199, 205–206
6878 ..........................175, 255 72265 ........................91 75372 ........................113 77492 ........................199, 201, 205–
6884 ..........................297 72282 ........................247 75373 ........................113 206, 209–210
6886 ..........................53–54, 57–58, 72326 ........................72, 77, 181, 188, 75374 ........................113 77493 ........................199, 201, 205–
61–62, 66–68, 89 191 75375 ........................113 206, 209–210
6888 ..........................53–54, 57–58, 72327 ........................95, 133–134 75377 ........................113 77494 ........................199, 201, 205–
61–62, 77, 81, 72343 ........................140, 158 75378 ........................113 206, 209–210
83, 91, 95, 97, 72355 ........................113 75379 ........................113 77495 ........................215–216
101, 137, 145, 72358 ........................147 75380 ........................113 77496 ........................215–216
153–154, 157– 7265 ..........................249–250 75381 ........................115 77498 ........................213
158, 161, 178– 72875 ........................21, 297 75382 ........................115 77499 ........................213
179, 253, 261, 72883 ........................33–35 75383 ........................115 77500 ........................213
273, 289, 303, 72999 ........................15 75384 ........................115 77501 ........................215–216
305, 307 73076 ........................31 75385 ........................115 77502 ........................213, 215–216,
6889 ..........................95, 117, 249– 7339 ..........................72, 117 75386 ........................115 225
250, 253, 255, 73455 ........................33–35, 44 75387 ........................115 77503 ........................239–240
257, 265, 277– 73463-1175 ...............265 75388 ........................115 77504 ........................219
278, 297, 305 73477P ......................178–179 75389 ........................115 77505 ........................219
6935 ..........................83, 277–278, 289 73478P ......................178–179 75390 ........................115 77506 ........................219
69873 ........................197, 203, 215– 73500 ........................297 75391 ........................115 77507 ........................197
216 73501 ........................297 75392 ........................115 77508 ........................197
70219 ........................247 73575 ........................103, 178–179 75393 ........................115 77509 ........................71–72
70221 ........................269–270 73587 ........................178–179 75394 ........................115 77510 ........................71–72
70227 ........................261 73610P-S ..................178–179 75395 ........................171–172 77511 ........................181
70228 ........................261 73717 ........................75, 79 75398 ........................117 77513 ........................163
70241 ........................203 73723 ........................79 75399 ........................117 77514 ........................169
70247 ........................197 73805 ........................77 75416 ........................115 77515 ........................163
70249 ........................227 73807 ........................223 75417 ........................115 77516 ........................167
70353 ........................261 73928 ........................47, 172, 179 75418 ........................115 77517 ........................171–172
70367 ........................99, 103, 139–140 73931 ........................178–179 75419 ........................115 77518 ........................171–172
70381 ........................123, 127 73975 ........................177–179 75420 ........................115 77519 ........................43–44
70385 ........................103 73976 ........................177–179 75421 ........................115 77525 ........................34–35
70389 ........................269–270 73993 ........................89 75422 ........................115 77526 ........................34–35
70398P ......................269–270 74006 ........................273, 277–278 75423 ........................115 77527 ........................33–35
70399P ......................269–270 74052 ........................289 75433 ........................247 77536 ........................53–54, 133–134
70420 ........................143 74092 ........................205–206, 210 75443 ........................193, 195 77540 ........................133–134
70423P ......................147 74389 ........................41 75444 ........................193, 195 77541 ........................133–134
70425P ......................143 74439 ........................34–35 75445 ........................193, 195 77542 ........................133–134
70444 ........................97, 120 74692 ........................15 75446 ........................193, 195 77543 ........................134
70445 ........................123 74902 ........................197, 199, 201, 75447 ........................193, 195 77544 ........................134
70448P ......................120 203, 205–206, 75448 ........................193, 195 77545 ........................133–134
70449 ........................97, 120 209–210, 213, 75449 ........................193, 195 77550 ........................133–134
70452 ........................109, 147, 153– 215–216, 225 75473 ........................113 77551 ........................133–134
154 75000 ........................111 75484 ........................11–12 77615 ........................165
70454P ......................123 75020 ........................105 75519 ........................250 77662 ........................181
70455P ......................120 75041 ........................53–54, 58, 61– 75617-1025 ...............307 77664 ........................265
70456 ........................123 62, 295 75617-1538 ...............305 77675 ........................53–54, 57–58
70465 ........................120 75051 ........................37, 41, 129 75617-1550 ...............307 77683-S .....................265
70478P ......................120 75052 ........................105 75617-1675 ...............303, 305 77692 ........................179
70479P ......................119–120 75053 ........................269–270 75617-2075 ...............307 77694 ........................161
70483 ........................101, 123 75061 ........................171–172 75617-2275 ...............303, 305, 307 77735 ........................203
70484 ........................269–270 75073 ........................81 75617-4788 ...............305 77736 ........................107
70489 ........................139–140 75076 ........................81 75617-6275 ...............305, 307 77783 ........................255
70492P ......................139–140 75082P ......................117 75617-6475 ...............303, 305 77785P ......................299
70510 ........................261 75101 ........................33–35, 43–44 75631-3700 ...............31 77797 ........................303, 305, 307
70514 ........................261 75113 ........................53–54 75632-300 .................31 77806 ........................33–35, 44
70525 ........................139–140 75143 ........................193 75636 ........................303, 305, 307 77819 ........................227
70527 ........................145 75154 ........................133–134 75640 ........................99 77821 ........................133–134
70535 ........................131 75185 ........................139–140, 145 75719 ........................161 77822 ........................137
7056 ..........................83, 273, 289 75253 ........................53–54, 57–58, 75854 ........................54, 58, 62 77825 ........................161
7057 ..........................277–278, 289 61–62, 239–240 75855 ........................54, 58, 62 77838 ........................177–179
71259 ........................54, 58, 62 75254 ........................239–240 77014 ........................163 77840 ........................177–179
71909 ........................145 75256 ........................239–240 77048 ........................183 77844 ........................179
Part No. 88618 Z-80/60 319

April 2016
77847 ........................133–134, 137 81731P ......................133–134 824032 ......................267 82990 ........................23, 25

77848 ........................137 81752 ........................165 824059 ......................61–62 83009 ........................67–68
77849 ........................137 8177 ..........................43–44, 89, 101, 824060 ......................309 83048 ........................133–134
77850 ........................133–134 113, 120, 133– 824061 ......................267 83098 ........................193, 195
77851 ........................249–250 134, 145, 157– 824069 ......................309 83124 ........................67–68
77853 ........................299 158, 163, 169 824078 ......................267, 307 83130 ........................31
77896 ........................165 81777 ........................167 824079 ......................103, 105, 109 83135 ........................133–134
77951 ........................165 8178 ..........................43–44, 157–158 824090 ......................103, 109 83141 ........................227
77952 ........................165 81781 ........................111 824095 ......................267 83142 ........................227
77968P ......................179 81782 ........................111 82410 ........................21 8357 ..........................54, 58, 62
78736 ........................127, 131 81784 ........................293 824109 ......................62 84080 ........................285
7935 ..........................273 81785 ........................293 824113 ......................62, 309 84134 ........................203
80358 ........................149–150 81802 ........................307 824116 ......................179 84135 ........................197, 203
80605 ........................267 81829P ......................53–54, 57–58, 824120 ......................103, 309 84137 ........................197
81062P ......................257 61–62 824132 ......................103 85053 ........................120
81069 ........................269–270 81834 ........................65–68 824164 ......................163, 167 85124 ........................105
81096 ........................273 81837 ........................133–134, 293 82422 ........................21, 29 8516 ..........................61–62, 83, 97,
81110 ........................33–35 81850P ......................273 824220 ......................103 99, 101, 131,
81128 ........................91, 97 81852 ........................269–270 824227 ......................307 137, 147, 165,
81197 ........................81 81861P ......................133–134 824351 ......................131 171–172, 269–
81199 ........................91, 111 81868P ......................81 824507 ......................105 270, 273, 277–
81329 ........................81 81869P ......................81 824600 ......................129 278, 299
81330 ........................43–44 81874 ........................81 824673 ......................131 85300 ........................297
81331 ........................68 81876 ........................81 82472 ........................27 88016P ......................169
81341 ........................167 81877P ......................133–134 82473 ........................25 88021P ......................169
81342 ........................167 81878 ........................161 82481 ........................25 88022 ........................169
81347 ........................167 81906-700 .................111 82487 ........................23, 29 88027 ........................167
81366 ........................67–68 81923 ........................169 825020 ......................267 88032 ........................169
81368 ........................297 81928 ........................169 825218 ......................129 88044P ......................54, 58, 62
81378 ........................43–44 81931P ......................169 825239 ......................125 88045P ......................53–54, 58, 61–62
81381 ........................33–35 81932P ......................169 825240 ......................161 88046P ......................53–54, 58, 61–62
81382 ........................33–35 81934 ........................169 82544 ........................23, 25 88054 ........................183
81383 ........................34–35 81983-S .....................39 82545 ........................29 88055-S .....................71–72
81385 ........................167 81985-S .....................39 82548 ........................29 88056 ........................71–72
81417P ......................137 82161 ........................15 8255 ..........................31, 35, 39, 41, 88057 ........................72, 77
81418P ......................137 82202 ........................17 44, 66–68, 140, 88061P ......................181
81420 ........................134 82204 ........................17 165, 167 88063 ........................188
81421P ......................133–134 822087 ......................131 825532 ......................191 88064 ........................119–120
81424 ........................133–134 822224 ......................191 825759 ......................43–44 88065 ........................163, 165
81425 ........................133–134 82237 ........................17, 21, 277–278, 82577 ........................29 88066 ........................31, 35, 39
81426 ........................133–134 283 825907 ......................103 88067 ........................31, 39, 41
81427 ........................133–134 82244 ........................259 825939 ......................127 88069 ........................39, 41
81458 ........................273 82246 ........................23 825947 ......................263 88074 ........................163
81462P ......................117 822613 ......................187–188 825948 ......................263 88075 ........................163
81463P ......................117 82268 ........................19, 27 826000 ......................131 88077 ........................163, 169
81464P ......................117 82269 ........................15, 23 82601 ........................29 88078 ........................163
81466 ........................269–270 822759 ......................307 82602 ........................29 88079 ........................163
81467 ........................111, 120, 127 822764 ......................307 82603 ........................29 88082P ......................44
81468 ........................111, 120, 127 822768 ......................307 82604 ........................29 88083P ......................44
81469 ........................111 822769 ......................307 826060 ......................105 88085P ......................83
81470 ........................111 82281 ........................21, 29 82607 ........................23, 25 88090 ........................53–54
81471P ......................111 822949 ......................185 826152 ......................129 88091 ........................53–54
81473 ........................113 822950 ......................185 826211 ......................109, 131 88092P ......................44
81481 ........................137 822951 ......................185 826212 ......................109, 131 88096P ......................169
81488 ........................181, 185, 187– 82296 ........................15, 17 826635 ......................79 88097P ......................72
188, 191 823012 ......................131 826636 ......................79, 125 88098P ......................71–72
81498 ........................43–44 823013 ......................131 826637 ......................79, 103 88100 ........................133–134
81516 ........................66–68 82308 ........................21, 29 82671 ........................23, 29 88103 ........................43–44
81522 ........................161 82312 ........................17, 25 826710 ......................103 88105P ......................53–54, 58, 61–62
81532 ........................303, 305 823135 ......................131 826765 ......................103 88106P ......................81
81551 ........................71–72, 77, 181, 82314 ........................19 826791 ......................179 88107 ........................53–54, 57–58,
188, 191 823143 ......................129 826792 ......................179 61–62, 169
81558 ........................273 823144 ......................127 826793 ......................179 88113 ........................199, 201, 205–
81559 ........................273 823147 ......................127, 129 826794 ......................179 206, 209–210
81562 ........................161 823229 ......................129 826795 ......................125 88114 ........................205–206
81570 ........................273 823239 ......................127 826822 ......................125 88119 ........................175
81578 ........................83 82366 ........................15 826825 ......................129 88120P ......................83
81598 ........................43–44 823703 ......................127 826835 ......................125 88121P ......................53–54, 57–58,
81609 ........................44 823751 ......................105, 125 826859 ......................125 61–62
81610 ........................44 823804 ......................77 826871 ......................131 88130 ........................181
81615 ........................109 82384 ........................19 826873 ......................131 88131 ........................181
81615P ......................161 824027 ......................103, 105, 109, 826874 ......................125 88132 ........................75
8170 ..........................161 267, 307 82862 ........................21, 283 88133 ........................75
81700 ........................259 824029 ......................103, 109, 267, 82908 ........................31, 39 88134 ........................75, 111
81703P ......................133–134 301, 307, 311 82924 ........................23 88135 ........................75, 89
81724 ........................161 82403 ........................17 82989 ........................15, 17 88136 ........................75, 133–134
320 Z-80/60 Part No. 88618

April 2016
88137 ........................75 88317 ........................71–72 89765 ........................11–12 97592 ........................17

88138 ........................75 88329 ........................249–250 89811 ........................147 97602 ........................17
88139 ........................43–44 88330 ........................247 89812 ........................147 97758 ........................17
88140 ........................181 88343P ......................169 89813 ........................147 97815 ........................21, 29, 178–179
88141 ........................71–72, 75 88345 ........................167 89871-8448 ...............231 97875 ........................15, 21
88142 ........................181, 187–188, 88349 ........................31, 39, 41 89894P ......................269–270 97887 ........................21
191 88351 ........................43–44 89908 ........................269–270 97890 ........................15, 21
88143 ........................247 88352 ........................269–270 89917P ......................145 98692 ........................34–35
88147 ........................43–44 88353 ........................239–240 89959 ........................261, 263 99778 ........................295
88149 ........................165 88356-175R7 .............44 89973 ........................139–140 T106954 ....................65–68
88150 ........................71–72, 77 88356-42133 .............171–172 89997 ........................117, 119–120 T106955 ....................65–68
88153 ........................165 88356-43103 .............65–68 89998 ........................117, 119–120 T106956 ....................65–68
88154 ........................53–54, 57–58, 88356-44163 .............165 90319 ........................11–12 T106957 ....................65–68
61–62, 161 88356-444P3 .............163, 169 9145 ..........................44 T107605 ....................115
88155 ........................53–54, 57–58, 88359 ........................163 93500 ........................11–12 T107606 ....................115
61–62 88360 ........................165 94324-1400 ...............261 T107736 ....................221
88156 ........................65–68 88361 ........................169 94324-3450 ...............99 T107884 ....................171–172
88157 ........................161 88362 ........................165 94324-500 .................261 T108732 ....................119–120
88158 ........................161 88363 ........................171–172 94326-S .....................179 T108733 ....................119–120
88159 ........................85, 87 88364 ........................65–68 94327 ........................11–12, 85, 87 T108734 ....................119–120
88160 ........................85, 87 88366 ........................169 94374-2630 ...............231 T110762 ....................81
88162 ........................85 88367 ........................169 94374-2730 ...............235, 237 T111507 ....................51
88164 ........................85, 87 88368 ........................65–68 94374-2830 ...............231 T111608 ....................285
88167 ........................85, 87 88374 ........................269–270 94374-2930 ...............233, 235, 237 T111609 ....................285
88173P ......................111 88377-1400 ...............265 94374-3530 ...............239–240, 281 T111610 ....................285
88174P ......................269–270 88382 ........................44 94374-3730 ...............239–240, 281 T111611 ....................285
88175P ......................133–134 88383 ........................44 94374-4030 ...............281 T111612 ....................285
88177 ........................71–72, 77 88384 ........................303, 305 94374-5430 ...............231 T111613 ....................285
88190P ......................137 88385 ........................303, 305 94390-S .....................179 T111766 ....................277–278
88199P ......................133–134 88390 ........................303, 305, 307 94397 ........................171–172 T112560 ....................289
8819P ........................95 88398 ........................83 94448 ........................267 T112561 ....................289
88201P ......................269–270 88399 ........................83 94460-S .....................267 T112563 ....................273
88202P ......................269–270 88406 ........................283 94493-S .....................265 T112626 ....................193, 195
88210P ......................44 88423P ......................255 94524 ........................71–72 T112720 ....................289
88212 ........................68 88424P ......................255 94549 ........................267 T112773 ....................21, 29
88213 ........................259 88425 ........................255 94600 ........................269–270 T113655 ....................277–278
88214 ........................259 88426P ......................255 94620 ........................67–68 T114022 ....................277–278
88215 ........................259 88427P ......................255 94621 ........................68 T114023 ....................277–278
88216 ........................259 88428 ........................255 94622 ........................68 T114678 ....................119–120
88225 ........................31 88429P ......................255 94623 ........................68
88226 ........................31 88430 ........................255 94624 ........................68
88227P ......................53–54, 57–58, 88431P ......................255 94625 ........................68
61–62 88432 ........................255 94626 ........................68
88240 ........................81 88441-3640 ...............239–240 94627 ........................181
88241 ........................39, 41 88450 ........................139–140 94628 ........................71–72
88258 ........................33–35 88454-6604 ...............239–240 94643 ........................267
88259 ........................33–35 88482 ........................47 94723 ........................47
88263 ........................255 88483 ........................47 94726 ........................47
88265P ......................83, 85, 87 88486 ........................91 94745P ......................178–179, 249–
88266P ......................83 88492 ........................261 250
88270 ........................53–54, 58, 61–62 88493 ........................261 94747 ........................68
88273 ........................171–172 88507 ........................175 94757 ........................277–278
88274 ........................163 88508 ........................175 94759 ........................277–278
88278 ........................163 88512 ........................91, 119–120 94760 ........................277–278
88280 ........................171–172 88516 ........................171–172 94762 ........................11–12, 103
88283 ........................171–172 88606P ......................253 94765 ........................277–278
88287 ........................181, 188, 191 88607P ......................253 94789 ........................31
88288 ........................181 88609-S .....................253 94791 ........................31
88290 ........................171–172 88648 ........................169 94792 ........................31
88291 ........................65–68 88757 ........................139–140 94793 ........................31
88293 ........................65–68 88777-S .....................247 94794 ........................31
88295 ........................275 88788P ......................165 94795 ........................31
88299-82400 .............275 88847 ........................139–140 94796 ........................31
88300-36900 .............275 88904 ........................249–250 94889 ........................105
88301P ......................255 88906 ........................171–172 94947 ........................181
88302 ........................255 8914 ..........................53–54, 58, 61– 9596 ..........................249–250
88303P ......................255 62, 72, 181, 265 9599-S .......................249–250
88304P ......................255 8915 ..........................81, 111, 131, 267 96236 ........................273
88305 ........................255 89299 ........................197 96770 ........................131
88306P ......................255 89307 ........................215–216 97128 ........................65–68, 165, 169,
88307P ......................255 89310 ........................197, 203, 213, 171–172
88308P ......................255 215–216 97231 ........................65–68, 169
88309 ........................255 89312 ........................215–216 97461 ........................105
88310P ......................255 89719 ........................285 97473 ........................107
88314P ......................66–68 89755 ........................267 97576 ........................17
88315 ........................77 89759 ........................105 97579 ........................21, 283
Part No. 88618 Z-80/60 321

April 2016
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
AIR CLEANER CAP/ FORD/NOLFF***.....139– ASSY,STEER AXLE NON OSC,W/BEAR....43–
1 140, 157–158 44
AIR CLEANER,FORD,T3.....139–140, 157–158 ASSY,STEER AXLE, W/BEARINGS.....41
12VDC PROPORTIONAL VALVE.....289
AIR CLEANER,NELSON.....111, 120, 127 ASSY,TFAAS TRACK,6FT FR.....311
AIR CLEANER,NELSON***...91, 99, 105, 133– ASSY,TFAAS TRACK,6FT SYM.....311
2 134 ASSY,TFAAS TRACK,6FT WORD.....311
207 HYD MOTOR ASSY, GEN.....289 Air Intake Hose.....143 ASSY,TFAAS TRACK,8FT FR.....311
2WS MANIFOLD W/O OSC......201 ALARM PKG,(BEACON,TRVL,DESCNT)....247 ASSY,TFAAS TRACK,8FT SYM.....311
ALARM,AUDIO,SUPERBOOM*.....72, 77, 181, ASSY,TFAAS TRACK,8FT WORD.....311
188, 191 ASSY,Z80 LOWR PRIM BOOM W/SYM.....169
4 ALARM,WARBLE TONE 5-30 VDC***.....77 ASSY,Z80 LOWR PRIM BOOM
4WS MANIFOLD W/O OSC......209–210 ALTERNATOR - 85 AMP, INT REGU.....107 W/WORD.....169
ALTERNATOR STAY,DEUTZ F4L913.....115 ASSY,Z80 YOKE, W/BEARINGS,L.....41
6 ALTERNATOR, DEUTZ (55AMP) ***.....115 ASSY,Z80 YOKE, W/BEARINGS,RT.....41
6' TRI-ENT ASSY W/DECALS A/SOA......249– ALTERNATOR, DEUTZ,BF4L2011***.......119– AUX TOP RAIL,6'(1.25")SERVICE.....249–250
250 120 AUX TOP RAIL,6',SWG GT, SRV.....249–250
6' TRI-ENT ASSY W/DECALS ANSI....249–250 ALTERNATOR, GM3.0L ENGINE.....137 AUX TOP RAIL,6FT,PTD.....249–250
6' TRI-ENT ASSY W/DECALS AUSTR.....249– ALTERNATOR, PERKINS (53883).....89 AUX TOP RAIL,8'(1.25")SERVICE.....249–250
250 ALTERNATOR,LRG-423 RE-BUILT*.........139– AUX TOP RAIL,8',SWG GT, SRV.....249–250
6' TRI-ENT RAIL W/DECALS A/SOA.....250 140, 145 AUX TOP RAIL,8FT,PTD.....249–250
6' TRI-ENT RAIL W/DECALS ANSI.....249–250 ALTERNATOR,PERKINS 800 SERIES.....99
6' TRI-ENT RAIL W/DECALS AUSTR......249– ALTERNATOR,STAY,DEUTZ,F4L913.....115 B
250 ALTERNATOR,TME2.7L ENGINE.....149–150
BACKING PLATE,BOTTOM,RISER.....255
ANGLE,RING GUARD *PAINTED.....257
BACKING PLATE,TOP,RISER PAINTE.....255
ASSEMBLY RESET SWITCH.....301
8 ASSEMBLY, MED. PRESS. FILTER,.....83
BAFFLE,INTAKE,Z80 PERKINS.....97
8' TRI-ENT ASSY W/DECALS A/SOA......249– BALL STUD**.....81
ASSEMBLY,CABLE,TAPESWITCH.....301
250 BAR,AXLE ROTATION STOP PAINT.....44
ASSEMBLY,FOOT SWITCH.....178–179
8' TRI-ENT ASSY W/DECALS ANSI....249–250 BAR,HARNESS CONNECTOR MOUNT.....145
ASSEMBLY,LCD HEATER ALC1000.....71–72,
8' TRI-ENT ASSY W/DECALS AUSTR.....249– BASE & PLAT CONTROL COVERS.....253
77
250 BASE ENCLOSURE,RED,OPA.....301
ASSEMBLY,TAPESWITCH.....301
8' TRI-ENT ASSY W/DECALS CE.....249–250 BASE WITH 1 NC CONTACT, E-STOP......77,
ASSEMBLY,TIRE,445D50/710,LH.....33–35
8' TRI-ENT RAIL W/DECALS A/SOA.....250 185, 187–188, 191
ASSEMBLY,TIRE,445D50/710,RH.....33–35
8' TRI-ENT RAIL W/DECALS ANSI.....249–250 BASE, W/1 N.O. CONTACTS***.....191
ASSM, GEN. ONLY, 110V, 60HZ.....285
8' TRI-ENT RAIL W/DECALS AUSTR......249– BASE,W/2 NC CONTACTS***.....77
ASST,OVERFLOW BOTTLE,TME27........153–
250 BASE,W/3 N.C.& 3 N.O......71–72
154
8' TRI-ENT RAIL W/DECALS CE/UK........249– BASE,WITHOUT CONTACTS...71–72, 77, 183
ASSY HEATER, MODEL 18, 120V.....295
250 BATT.CABLE,00,POS.,RED,76".....161
ASSY HEATER, MODEL 18, 240V.....295
BATTERY CABLE,2/0,BLACK,64".....161
ASSY, BATTERY HEATER, 120V.....295
BATTERY HOLD DOWN,GROUP 31.....161
A ASSY, BATTERY HEATER, 240V.....295
BATTERY TRAY,FORMING,PAINTED.....161
ACC,AIR PRE-CLEANER,FORD T2.....261 ASSY, BRACKET, CONTACT BLOCK.....72, 77
BATTERY,12V DEEP CYC 5/16"STUD.....161
ACC,TFAAS FALL ARREST,6FT FR.....311 ASSY, CIRCUIT BREAKER 20A.....71–72, 77
BATTERY,12V,1000 CCA GRP 31.....161
ACC,TFAAS FALL ARREST,6FT SYM.....311 ASSY, CONTROL BOX, PCON, Z80........187–
BEARING KIT.....34–35
ACC,TFAAS FALL ARREST,6FT WORD.....311 188
BEARING KIT,INNER (88921).....67–68
ACC,TFAAS FALL ARREST,8FT FR.....311 ASSY, ELECTRIC SWIVEL, 6 CONTA.......65–
BEARING KIT,OUTER (88921).....67–68
ACC,TFAAS FALL ARREST,8FT SYM.....311 68
BEARING KIT,PLAT ROTATOR,SUPER....171–
ACC,TFAAS FALL ARREST,8FT WORD.....311 ASSY, FUEL PICKUP TUBE.....61–62
172
ACCESSORY,OPERATOR PROT ASSY, HYD/ELEC 6 PORT/6 CONT.....65–68
BEARING KIT,WHEEL HUB (102778).....34–35
STRUCT.....309 ASSY, HYDRAULIC SWIVEL, 6 PORT.......65–
BEARING NUT***.....49, 51
ACCUMULATOR, 5CU IN 500 CHARGE.....221 68
BEARING TURNTABLE SEAL***.....66–68
ACCUMULATOR,500 PSI,HYDAC.....219 ASSY, LS, LOAD SENSE, ALC1000.....267
BEARING, 1.5IDX1.75ODX2.00L.....171–172
ACTIVATOR,STEER SENSOR.....31, 35, 37 ASSY, TELEMATICS CONN. BOX.....61–62
BEARING, TAPERED - ASSY.....49, 51
ADAPTER 3/8 FNPT X M16.....97 ASSY,120V HEATER, HYD TANK.....295
BEARING,1.00IDX1.25ODX1.00L.....31, 39, 41
ADAPTER, 2" TO 1.8", PERK 404F.....105 ASSY,240V HEATER, HYD TANK.....295
BEARING,1.25 ID X 1.5 OD X .75.....171–172
ADAPTER, AIR HOSE, PERK 404F.....105 ASSY,BRACKET,KS CONTACT BLOCK.....72
BEARING,1.25IDX1.5ODX1.00L.....171–172
ADAPTER,1/4 FNPT X 1/2-20 UNF.....99 ASSY,BRKT,CNTRL BOX W/FASTNRS.....301
BEARING,1.5IDX1.75ODX0.75L.....171–172
ADAPTER,140139-8-6.....99, 149–150 ASSY,ENCLOSURE,WELDER GEN........277–
BEARING,1.5IDX1.75ODX1.0L.....171–172
ADAPTER,DEUTZ OIL DRAIN.....111 278
BEARING,1.75IDX2.00ODX1.25L.....41
ADAPTER,MIXER, TME27.....149–150 ASSY,ENGINE HEATER,120V.....295
BEARING,1.75IDX2.00ODX1.50L.....31, 39, 41
ADAPTER,NPT 6-4.....57–58 ASSY,ENGINE HEATER,240V.....295
BEARING,2.25IDX2.50ODX1.50L*.....163
ADAPTER,OIL DRAIN,GM 3.0L.....133–134 ASSY,FOUR LINK CABLE TRACK***.....165
BEARING,2.25IDX2.75ODX2.00L.....163, 165
ADAPTER,WELDER,208-220.....283 ASSY,FUEL HOSE.....61–62
BEARING,2.50IDX2.75ODX2.00L...31, 39, 41,
ADJUSTABLE STRAP ASSY.....265 ASSY,FUEL TANK Z80.....53–54, 57–58
44
ADPTR,ST. THR 3/4-16 FEM PIPE.....91 ASSY,MODULE,CONTROL UNIT,OPA.....301
BEARING,3.0"ID X 3.25OD X 1.25.....163
ADPTR,STR FEM INV 45D 1/4X1/4.....91 ASSY,NON-STEER AXLE W/BEARINGS.....44
BEARING,BALL DRIVE SHAFT.....33–35
AIR CLEANER BRACKET, PAINTED.....91 ASSY,RELAY SOCKET, AUTO.....61–62
322 Z-80/60 Part No. 88618

April 2016
Part Description Index (continued)
BEARING,FL,1.25IDX1.41ODX1.50L.......171– BRACKET,AIR CLEANER/EXHAUST PT....111 Brake Piston and Spring Kit.....34–35

172 BRACKET,AIRLINE TO PLATFORM.....275 BRAKE PORT HARDLINE.....68
BEARING,FL,1.25IDX1.5ODX1.25L.....161 BRACKET,BATTERY CABLE.....131 Brake Replacement Kit.....49
BEARING,FL,2.25IDX2.50ODX1.33L.....163 BRACKET,CABLE TRACK,MOVING Brake Seal Kit.....49
BEARING,GARLOCK,12FDU12.....267 END.....165 BRAKE TUBING.....66–68
BEARING,INNER CONE.....31 BRACKET,CONTACT CLAMP***.....71–72 BRAKE TUBING***.....67–68
BEARING,MOTOR.....285 BRACKET,CONTROL UNIT.....301 BRAKE,900 IN*LB.....68
BEARING,OUTER CONE.....31 BRACKET,EXPANSION TANK, LEFT M.....129 BREAKER, 25 AMP, GEN.....289
BEARING,THRUST WASHER***.....51 BRACKET,EXPANSION TANK,DEUTZ 2.....129 BREAKER,15 AMP,GEN.....289
BEARING,TURNTABLE.....66–68 BRACKET,FAN SHROUD,LH PAINTED.....97 BREATHER PIPE, TD 2011L04I.....123
BELL HOUSING KIT, FORD 425EFI.....147 BRACKET,FAN SHROUD,RH,PAINTED.....97 BREATHER,RESERVOIR 3 MICRON***.....53–
BELT GEN BRKT UPGRADE KIT.....269–270 BRACKET,FUEL PUMP PAINTED.....101 54, 57–58, 61–62
BELT GUARD W/DECAL PERKINS.....101 BRACKET,GENERATOR 12KW.....289 BRIDGE,50A FULL WAVE**.....285
BELT, (NAPA 9360).....269–270 BRACKET,GENERATOR 12KW,PTD.......277– BRKT,AIR CLEANER ORIENTATION**......91,
BELT, V (PERKINS 404).....11–12 278, 285 99, 105, 133–134, 139–140, 157–158
BELT,AX32.....269–270 BRACKET,GENERATOR MOUNT.....269–270 BRUSH 3/8 X 1/4 X 15/16(36928).....285
BELT,AX33***.....269–270 BRACKET,GENERATOR-DEUTZ.....269–270 BRUSH ENDBELL ASSEMBLY (89719).....285
BELT,AX35.....269–270 B R A C K E T, H E AT SHIELD BRUSH HOLDER ASSY, 2500W GENER...285
BELT,AX36.....269–270 REAR,TME27.....149–150 BULB,WORKLIGHT,12V 35W.....247, 250
BELT,AX38***.....269–270 BRACKET,HEAT SHIELD,FRNT,TME27....149– BUMPER, PLASTIC, 1.25 O.D..........249–250,
BELT,FEAD, TME 2.7L ENGINE.....149–150 150 297, 303, 305, 307
BELT,SERPENTINE,LRG425 EFI***.....12, 147 BRACKET,HYD.ROTATOR MOUNT BUMPER,BATTERY BOX & RAILS...249–250,
BELT,TIMING,FORD LRG423/425EFI......139– MNT.....65–68 253
140, 147 BRACKET,HYDRAULIC WELDER Z80.....283 BUMPER,RUBBER***.....267
BELT,V KIT, PERKINS 704-30.....11–12, 93 BRACKET,IGNITION COIL,TME27.....153–154 BUMPER,RUBBER,.75 X .50H,STUD......253,
BELT,V, ALTERNATR.DEUTZ F4L913.....115 B R A C K E T , I N T A K E 311
BELT,V, BLOWER, DEUTZ F4L913......11–12, PIPE,MOUNT,DEUT.....105, 125 BUMPER,RUBBER-1 X 1.25.....53–54, 58, 61–
115 BRACKET,LEG,RLY BLOCK.....85, 87 62, 81, 161, 247
BELT-FAN, GM 3.0L ENGINE.....12, 133–134, BRACKET,LINCOLN WELDER,PNTD.....283 BUSHING, STRAIN RELIEF, 1".....31
137 BRACKET,LOWER RAD,TME27.....153–154 BUSHING,FUEL TANK FITTING (SM)........53–
BLANKET,BATTERY.....293 BRACKET,LOWER RADIATOR.....103 54, 57–58
BOLT,CARRIAGE,1/4-20 X .75,G2.....175, 255 BRACKET,MAP SENSOR,PAINTED........139– BUTTON,PUSH,BLACK W/SEAL***.........185,
BOLT,CARRIAGE,3/8-16 X1.50,G5.....269–270 140 187–188, 191
BOLT,CARRIAGE,M8X1.25X25,DEUTZ.....115 B R A C K E T , M U F F L E R BUTTON,PUSH,RED MUSHROOM
BOLT,CRANKSHAFT,TME27.....149–150 MOUNT,PAINTED.....133–134 HEAD.....72, 77, 183, 185, 187–188, 191
BOLT,FLANGE,5/8-11X1.5"GR8 PLT.....125 BRACKET,MUFFLER SUPPORT PAINTD....99
BOLT,HEX-UNC(.250-20, .500G).....51 BRACKET,PBAS MOUNT PAINTED.....165 C
BOLT,HEX-UNC(.375-16).....49 BRACKET,POWER TO PLAT TBOX,PNT....283
CABLE SQUEEZE CONN .63-.75.....277–278
BOLT,PULLEY,GM.....269–270 BRACKET,POWER TO PLAT, DOM......273
CABLE SQUEEZE CONN,4 WIRE.....295
BOLT,SCREW,WHEEL DRIVE CAP.....34–35 BRACKET,POWER TO PLAT, UK.....273
CABLE SQUEEZE CONN......277–278
BOLT,WHEEL DRIVE CAP(106122).....34–35, BRACKET,PRECLEANER PAINTED.....261
CABLE TIE,11.5" BLACK.....283
49 BRACKET,PRIMARY BOTTOM WIPER.....255
CABLE TIE,4" BLK,HEAT RESISTNT.......178–
BOLT-FLANGE,M6 X 22MM(52573).....147 BRACKET,PRIMARY SIDE WIPER.....255
179
BOOM,PRIMARY ASSY W/SYMB,Z80.....165 BRACKET,PRIMARY SIDE WIPER LH.....255
CABLE TIE,DFT MOUNT,BLK,6.5".....103
BOOM,PRIMARY ASSY W/WORD,Z80.....165 BRACKET,PRIMARY TOP WIPER.....255
CABLE TRACK,STEEL 38 LINKS.....165
BOOT GUARD, JOYSTICK 62390/91.....193 BRACKET,RADIATOR SUP,TME27.....149–150
CABLE,2/0 WELD LEAD,TWIN Z80L.......277–
BOOT(BELLOWS),E-STOP,BLACK.....72, 183, BRACKET,RADIATOR SUPPORT
278
185, 187–188, 191 PAINT.....133–134
CABLE,2/0 WELD LEAD,TWIN Z80U.......277–
BOOT, ROCKER JOYSTICK 75565.....193, 195 BRACKET,RADIATOR SUPPORT PNTD.....97
278
BOOT,BATTERY TERMINAL,RED.....161 BRACKET,RETURN FILTER.....53–54, 57–58,
CABLE,BATTERY POSITIVE.....161
BOOT,JOYSTICK.....193, 195 61–62
CABLE,GROUND,79" W/PIGTAIL.....161
BOOT,POWER,RECEP,2 WAY.....65–68 BRACKET,RING GEAR.....257
CABLETRACK,30 LINK,GRTRCU2-110.....169
BOOT,SOLENOID,29073.....117 BRACKET,RISER SIDE WIPER.....255
CAP ASSY,COOLANT BOTTLE***.....99, 139–
BOOT,TOGGLE SWITCH,SHORT*...181, 185, BRACKET,RISER,BOTTOM PAINTED.....255
140
187–188, 303, 305, 307 BRACKET,SOLENOID PAINTED.....97
CAP, COOLANT RET SYS(54071).....95, 133–
BOT.CLAMP,ARCTIC HOSE CBLTRK.....165 BRACKET,UPPER RADIATOR.....103
134
BOTTLE,COOLANT RECOVERY,3.7***.....99, BRACKET,UPPER SUPPORT,TME27.....154
CAP, OIL FILLER.....107
103, 139–140 BRACKET,V275S WELD LEADS***.....283
CAP, OIL FILLER-GM 3.0L ENGINE...133–134
BOX, GROUND CONTROL.....77 B R A C K E T, W E L D E R MNT
CAP, SIDE OIL FILL, PERKINS.....89
BOX,GROUND CONTROL,PAINT.....71–72 SUPPORT,PNT.....283
CAP,DIAGNOSTIC NIPPLE......231, 233, 235,
BOX,GROUND CONTROL,Z80.....71–72 BRACKET,WELDER SUPPORT,PNT.....283
237, 239–240
BOX,INSTRUCTION STORAGE.....179 BRACKET,WIPER,SIDE,RISER,LH.....255
CAP,DISENGAGE,4HP/4HB***.......34–35, 49,
BRACE,UPPER RADIATOR SUPPORT,.....103 BRACKET,WIPER,SIDE,RISER,RH.....255
51
BRACKET, STRUT BRACE.....129 BRACKET,WIPER,TOP,RISER PAINTE.....255
CAP,DUST.....31
BRACKET,1K OHM 10-TURN POT**.......277– BRACKET-FUEL FILTER (52567).....145
CAP,FUEL,DIESEL,1/8"VENT(GRN).....53–54
278 BRAKE DISC KIT (81383).....34–35
CAP,FUEL,GAS,1/8"VENT(RED).....53–54, 57–
BRACKET,AIR CLEANER,MUFFLER.....97 BRAKE DISC, KIT (81381).....34–35
58
BRACKET,AIR CLEANER,PAINTED........133– Brake Lining Kit.....49
CAP,FUEL,GASOLINE 3.5PSI.....57–58, 61–62
134 BRAKE LINING KIT (121291).....51
CAP,OIL FILL,TME27.....150
Part No. 88618 Z-80/60 323

April 2016
CAP,OIL FILLER, DEUTZ F4L913.....113 CLAMP,HOSE,2.25" DIA......95, 133–134, 147 CONN,BULKHEAD,520801,-4.....243–244

CAP,OIL FILLER, PERKINS.....91 CLAMP,HOSE,2.50"***.....105, 125, 139–140, CONN,DUAL RLY MODULE,10 POS.....85, 87
CAP,RADIATOR,PERKINS/FORD........95, 97, 143, 154, 157–158, 259 CONN,FEED THRU STUD.....87
103, 133–134 CLAMP,HOSE,3.00"......97, 99, 105, 123, 127, CONN,LONG,520122-4.....291
CAP,RADIATOR,TME27.....154 137, 259, 261, 263 CONN,PLUG 120 AC/15A DOMESTIC.....295
CAP-DISTRIBUTOR, GM 3.0L.....133–134 CLAMP,HOSE,3.50.....119–120, 123, 127, 259 CONN,PLUG 23 WAY,16-20 GA BLK.......181,
CAPACITOR 16 F, GEN.....289 CLAMP,HOSE,5.00.....259, 261 188, 191
CASTING,AXLE COUNTERWEIGHT.....47 CLAMP,HOSE,6.50.....259 CONN,PLUG 23 WAY,16-20 GA WHT........75,
CASTING,CHASSIS WEIGHT.....47 CLAMP,HOSE,8.50 DIA***.....259 181, 188, 191
CASTING,DRV.CHAS.COUNTERWEIGHT...47 CLAMP,HOSE,SIZE .25 TO .63...99, 103, 105, CONN,PLUG 4 WAY,12-14GA.....75
CASTING,SAE 4 PUMP 129 CONN,POWER RLY MODULE,4POS.....85
MOUNT,MACHI.....101, 133–134 CLAMP,MUFFLER, 2.50 INCH....97, 120, 125, CONN,RECEP 120AC/15A DOMESTIC.....83
CASTING,WASHER,REBOUND.....109 143, 157–158, 261 CONN,RECEP 2 WAY ENDCAP DT.....295
CASTING,WASHER,REBOUND,PAINTED.147, CLAMP,MUFFLER,1-7/8 IN......143, 153–154 CONN,RECEP 3 WAY ENDCAP DT.....295
153–154 CLAMP,MUFFLER,1.75 INCH.....139–140 CONN,RECEP 3 WAY, 14-18GA.....31
CATCH,GRND.CTRL.BOX COVER.....253 CLAMP,RUB CUSH,0.75,#12 X 3/8*.....89, 275 CONN,RECEP 4 WAY,12-14GA FL***.....75, 79
CBV ASSEMBLY***.....66–68 CLAMP,WORKLIGHT.....250 CONN,SQUEEZE,1/2NPT .38-.50,SM.......83,
CE FIELD SHIM KIT LOAD SENSE.....267 CLAMP-HEAVY DUTY.....111 273, 289
CHAIN,NO.2 (11 LINKS).....303, 305, 307 CLEVIS YOKE-1/4-28,PLTD W/PIN......91, 97, CONN,SQZ,BLK,1/2NPT,.38-.50,SM........178–
CHECK VALVE DISC.....221 117, 119–120 179
CIRCUIT BREAKER, 15A.....77 CLIP,LCD,GRND.CONTROL.....71–72, 77 CONN,SQZ,PG 11,.34-.47,W/O-RNG.....169
CIRCUIT BREAKER, 35A 3PH.....277–278 CLIP,SPRING,1/4-20 BLACK.....125, 127, 129 CONN. ASSY,7.9 TUBE X6.35 HOSE.....145
CIRCUIT BREAKER, AUTO RESET,6A....119– COIL ASSY,IGNITION,TME27.....153–154 CONN. SQZ,1/2NPT .39-.56 MED.....277–278,
120 COIL IGNITION,TME27.....153–154 289
CIRCUIT BRKR 15A TYPE 2 METAL.....120 COIL, 12V, 19972/21623/29069.......213, 215– CONN.SQZ,PG 11,.34-.47,W/ORING.....169
CIRCUIT BRKR THERM AUTORESET 6....75, 216 C O N N E C TO R , DEUTZ FUEL
97, 158 COIL, ELECTRONIC IGN., FORD.....145, 147 SHUTOFF*.....119–120
CLAMP RISER CABLETRACK-LEFT....53–54, COIL, SOLENOID VALVE.....203 CONNECTOR, SAE10, QUICK CONN.....131
57–58, 61–62, 169 COIL,10V.....213, 215–216 CONNECTOR,010102-6-4.....153–154
CLAMP, 3 INCH.....123 COIL,12V.....215–216 CONNECTOR,FEMALE,RECPTCLE,110V.289
CLAMP, HOSE (53883).....93 COIL,12V.DO1 VALVE.....285 CONT FAN GUARD FT W/WORD
CLAMP,0.31,#5 X 1/4,RUB CUSH.....105, 267, COIL,GREEN W/ 2 PIN CONNECTOR*....197, DECAL.....153–154
289 215–216 CONT RADR ASSY W/WORD DECAL.....154
CLAMP,0.50,#8 X 1/4,RUB CUSH.....145, 187– COIL,SOLENOID VALVE.....221 CONTACT,N.O......71–72, 77
188, 191, 303, 305, 307 COIL,SOLENOID VALVE,20W.....209–210 CONTACT,NC.....71–72, 77, 183
CLAMP,0.63,#10 X 1/4,RUB CUSH.....153–154 COIL,SOLENOID,HYDAC MANIFOLD.....219 CONTACTOR,LIMIT SWITCH.....169
CLAMP,0.75,#12 X 1/4,RUB CUSH.....77, 103, COIL-10V DC***.....277–278 CONTACTOR,LIMIT SWITCH**.....65–68, 169
153–154, 181, 185, 187–188, 191 COIL-IGNITION/GM 3.0L ENGINE.....133–134 CONTROL BOX ASSY,DRIVECHASSIS.....43–
CLAMP,1.00,#16 X 1/4,RUB CUSH...149–150, COLD START PKG,110V,PERKINS.....293 44
283 COLD START PKG,PERKINS,BB.....293 CONTROL BOX ASSY,TCON,Z80.....71–72
CLAMP,1.00,#16 X 7/16,RUB CUSH........157– COLD START,CONTINENTAL,Z80.....293 CONTROL BOX COVER ASSY***.....253
158 COLD START,DEUTZ 913 AND TURBO.....293 CONTROL BOX COVER,LID,PTD.....253
CLAMP,1.13,#18 X 1/4,RUB CUSH...303, 305, COLD START,FORD,Z80.....293 CONTROL MODULE, TME27 2007.....158
307 COLD START,GM.....293 CONTROL MODULE,(GCP),TME27.....158
CLAMP,1.13,#18 X 3/8,RUB CUSH*....277–278 COLD WEATHER 120V J BOX ASSY.....295 CONTROLLER BOX, 120/240V, 50H.....289
CLAMP,1.25X.5 RUBBER-CUSHION.......178– COLD WEATHER 240V J BOX ASSY.....295 CONTROLLER BOX, 120/240V, 60H.....289
179, 265, 297 COLLAR,JOYSTICK,CENTER.....195 CONTROLLER,GLOW PLUG (53883).....161
CLAMP,1.63,#26 X 3/8,RUB CUSH.....157–158 COMPRESSION LINK,MACHINED.....171–172 COOLANT MOUNT W/DECAL FORD.....145
CLAMP,1.75,#28 X 3/8,RUB CUSH*.....145 CONN MAXI FUSE MODULE,4POS.....85, 87 COOLANT RETURN SYSTEM,Z45***.......95,
CLAMP,1.88,#30 X 1/4,RUB CUSH.....97 CONN PLUG 2 WAY ENDCAP DT.....295 133–134
CLAMP,2 HOSE,PLASTIC,5/8.....127, 131 CONN PLUG 3 WAY ENDCAP DT.....295 CORROSION INHIBITOR,FOAM.......77, 188,
CLAMP,2.5,#40 X 1/4,RUB CUSH......99, 171– CONN PLUG 4 WAY EXTEND DT.....79 191
172 CONN RECEPT,FLANGED.....79 COUNTERWEIGHT,Z80 7250LBS.....81
CLAMP,3.0,#48 X 3/8,RUB CUSH.....171–172 CONN, SAE#4-1/4" NPT.....277–278 COUPLER,15 TOOTH,FBA,PERKINS**.....105
CLAMP,5.38,#86 X 3/8,RUB CUSH.....261 CONN,520120-10-12.....281 COUPLER,15 TOOTH,FBA,SAE8***........101,
CLAMP,CABLE TRACK RISER,R.S......57–58, CONN,520120-16.....239–240 123, 127, 157–158
61–62, 169 CONN,520120-24.....239–240 COUPLER,HUB,15 TOOTH 7/16BOLT*.....89,
CLAMP,EXHAUST,2.00 PLATED.....103 CONN,520120-4***....229, 231, 233, 235, 237, 101, 123, 147
CLAMP,FORD MUFFLER,PAINTED.....145 239–240, 243–244 COUPLER,HUB,15 TOOTH DEUTZ 913.....113
CLAMP,HAND RAIL,OPA,6'-8'.....301 CONN,520120-4-6***........231, 233, 235, 237, COUPLER,HUB,6 TOOTH GM 3.0L....133–134
CLAMP,HOSE 2 5/16-3 1/4.....91 239–240, 243–244 COUPLER,HUM,15T X 50T.....157–158
CLAMP,HOSE,.50.....150, 153–154 CONN,520120-4-6,.030 ORI.....243–244 COUPLING (106113).....277–278
CLAMP,HOSE,.63.....131 CONN,520120-6-8.....229, 233, 243–244 COUPLING, 28MM (106113).....277–278
CLAMP,HOSE,1 EAR, 11/16.....131 CONN,520120-8***....231, 233, 235, 237, 239– COVER ASSY W/ SYMBOL DECALS LH.....81
CLAMP,HOSE,1.25***.....129, 259 240, 243–244, 281 COVER ASSY,W/SYM DECALS-RH Z80.....81
CLAMP,HOSE,1.75.....103, 125, 139–140, 147 CONN,520120-8-10.....239–240, 287 COVER ASSY,W/WRD DECALS-RH Z80.....81
CLAMP,HOSE,1EAR,25/32.....131 CONN,520120-8-12.....233, 235, 237, 239–240 COVER ASSY.WORD DECALS LH Z80.....81
CLAMP,HOSE,2.00***....97, 99, 103, 105, 125, CONN,8 POS PLUG 120 AC/15A.....285 COVER PLATE,WHEEL DRIVE,HW3***.....34–
127, 139–140, 145, 157–158, 259 CONN,ALT,3WAY,PERKINS 804.....99 35
324 Z-80/60 Part No. 88618

April 2016
COVER, END, GEN, 120V.....289 DECAL,CONTROL PANEL PROT 82281....21, DECAL,LABEL,UCON HYDROLUBE.....15
COVER, END, GEN, 240V.....289 29 DECAL,LABEL,UNLEADED GAS ONLY.....15,
COVER, FOOT SWITCH, LARGE.....178–179 DECAL,COSMETIC,4 X 2.....15, 23 23
COVER,BLANK.....273, 289 DECAL,COSMETIC,4 X 4.....15, 23 DECAL,LABEL,WELD LINE INST,SYM......23,
COVER,CABLE 170.5".....255 DECAL,COSMETIC,GENIE.....301 29
COVER,CONTROL BOX LEFT SIDE***.....253 DECAL,COSMETIC,GENIE Z-80/60.....19, 27 DECAL,LABEL,WHEEL LOAD Z80***...15, 17,
COVER,CONTROL BOX RIGHT SIDE**.....253 DECAL,COSMETIC,Z80.....17, 25 23, 25
COVER,DISCONNECT ROD*.....34–35 DECAL,DANGER DO NOT ALTER DECAL,LANYARD ANCHORAGE POINT...21,
COVER,DRIVE CHASSIS,FRONT ASSY....43– SWTC.....17, 19 29, 311
44 DECAL,DANGER,BATTERY SAFETY***.....17 DECAL,LOW/ULTRA LOW SULFR FUEL.....15
COVER,DRIVE CHASSIS,REAR ASSY.....43– DECAL,DANGER,ELEC.HAZ.STAY CLR....15, DECAL,NOTICE,DEUTZ ENG SPEC.....17
44 17, 23, 25 DECAL,NOTICE,HAZARDOUS MAT'LS*.....17
COVER,FLYWHEEL CASTING.....123, 127 DECAL,DANGER,ELECT HAZARD***....15, 17 DECAL,NOTICE,MAX LOAD 500 LBS.....21
COVER,FOOT SWITCH.....178–179 DECAL,DANGER,GEN SAFETY RULES....15, DECAL,NOTICE,OPERATING INST......15, 21
COVER,GFCI,HORIZONTAL,WEATHER..273, 21 DECAL,NOTICE,PERKINS ENG SPEC*.....17
277–278 DECAL,DANGER,GENERAL SAFETY......15, DECAL,PATCH,DRIVING LIGHT.....21, 29
COVER,GRND.CTRL.BOX,PAINTED.....253 21 DECAL,PLAT CONTROL PANEL,Z80.....21, 29
COVER,PRI BM ASSY,REAR W/WORD.....165 DECAL,DANGER,HIGH VOLTAGE.......17, 21, DECAL,PLAT LVL.RECOVERY.....181, 188
COVER,PRIMARY BOOM,PAINTED.....165 277–278, 283 DECAL,PLATFORM OVERLOAD PATCH.....29
COVER,PROTECTIVE,JIB BOOM CYL.....259 DECAL,DANGER,MAX LOAD 227 KG**.....29 DECAL,POWER TO PLATFORM 115V......15,
COVER,PROTECTIVE,OSC.CYLINDER.....259 DECAL,DANGER,MAX SIDE FRC,667N.....29 17, 21, 23, 25, 29
COVER,PROTECTIVE,PLAT LEVL CYL.....259 DECAL,DANGER,NO SMOKING.....15 DECAL,POWER TO PLATFORM 230V......15,
COVER,PROTECTIVE,PRI.LIFT CYL.....259 DECAL,DANGER,SIDE FRC 400N.....29 17, 21, 23, 25, 29
COVER,PROTECTIVE,RISERLIFT CYL.....259 DECAL,DANGER,TILT ALARM.....21 DECAL,PROTECTOR,CLEAR***.....259
COVER,PROTECTIVE,STEER CYL......259 DECAL,DANGER,TIP-OVER.....19 DECAL,SYMBOL-BATTERY SAFETY.....25
COVER,RELAY.....83 DECAL,DANGER,TIP-OVER,TIRES***......15, DECAL,SYMBOL-COMP ACCESS.....25
C O V E R , R E W O R K , D E U T Z 17 DECAL,SYMBOL-READ THE MANUAL.....23,
GENERATOR.....269–270 DECAL,DANGER,TIP-OVER,WELDER**....21, 29
COVER,RISER EXT.CYL. PAINTED.....169 283 DECAL,T3 ENGINE SPEC.PERKINS.....17
COVER,STEERING SENSOR.....31 DECAL,DANGER,TIPOVER,TILT 135*.....21 DECAL,TFAAS TRACK,SYMBOL.....311
COVER,WEATHERPROOF 3-PHASE.....283 DECAL,DIESEL.....15, 23 DECAL,TFAAS TRACK,WORD.....311
COVER,WELDER GENERATOR.....277–278 DECAL,DRIVE ENABLE PATCH***.....29 DECAL,TFAAS TRACK,WORD FR.....311
CYLINDER HEAD CVR.DEUTZ F4L913.....115 DECAL,ENG.SPECS,CONTINENTAL.....17 DECAL,TRIANGLE,BLUE.....15, 17, 23, 25
CYLINDER,JIB BOOM.....171–172 DECAL,ENGINE SPEC,DEUTZ,TD2011.....17 DECAL,TRIANGLE,YELLOW.....15, 17, 23, 25
CYLINDER,OSCILLATE***.....43–44 DECAL,ENGINE SPEC,PERKINS***.....15 DECAL,WARN,CRUSH HAZARD HAND.....19
CYLINDER,PLATFORM LEVELING....171–172 DECAL,EXPLOSION HAZARD.....17 DECAL,WARN,CRUSH HAZARD PLAT.....21,
CYLINDER,PRIMARY BOOM EXTEND.....167 DECAL,FIRE EXTINGUISHER.....21, 283 29
CYLINDER,PRIMARY BOOM LIFT.....163 DECAL,FUNCTION OVERRIDE.....21 DECAL,WARN,FALL HAZARD.....19
CYLINDER,RISER LIFT.....163 DECAL,FUSE AND RELAY TME27.....17 DECAL,WARN,IMPROPER OPERATION.....21
CYLINDER,SECONDARY EXTEND.....169 DECAL,GROUND CONTROL DECAL,WARN.WELD LINE INST.WORD....15,
CYLINDER,STEER.....31, 39, 41 PANEL,Z80.....15, 23 17, 21
DECAL,INST,OPER INST,Z80,AUS.....15, 21 DECAL,WARNING,CRUSHING HAZARD.....27
D DECAL,INSTR,MAX SIDE FRC,ANSI.....21 DECAL,WARNING,PANEL CRADLE.....21
DECAL,INSTR,SIDE FRC/WIND,AUS.....21 D E C A L , W A R N I N G , P I P E
DECAL OPTION,NIKKEN,GS68.....285
DECAL,INSTRUCT,FOOTSWITCH OPER....21 CRADLE,BOOM.....21, 297
DECAL PLATE ASSY W/WORD
DECAL,LABEL,106 DB***.....23 DECAL,WARNING,WELDER SAFETY.....283
DECALS.....179
DECAL,LABEL,113 DB***.....23 DEUTZ,AIRBOX WITH WORD DECALS.....120
DECAL PLATE W/DECALS,S80/85 2K.....179
DECAL,LABEL,AIRLINE 110 PSI....15, 21, 23, DIAGNOSTIC FEMALE Q-DSCNT....231, 233,
DECAL PLATE W/SYM DECAL S80Z80.....179
29, 275 235, 237, 239–240
DECAL PLATE W/WRD DECAL S80Z80....179
DECAL,LABEL,CB SYMBOL.....17, 25 DIFFERENTIAL SENS VLV,8,150PSI.....221
DECAL, PLATFORM CONTROL PANEL.....21,
DECAL,LABEL,CONTROLS BATTERY.....17 DIODE,6 AMP,200 PIV,BULK.....119–120, 285
29
DECAL,LABEL,FALL HAZARD***.....27 DIP STICK TUBE ASSY......97
DECAL, GROUND CONTROL Z80.....15, 23
DECAL,LABEL,LIQUID PROPANE.....15, 23 DIPSTICK (53883).....91
DECAL, LABEL, PBAS VOLTAGE.....19
DECAL,LABEL,LOWER MIDRAIL........21, 29, DIPSTICK - DEUTZ F4L1011F.....120
DECAL, LABEL,FUSE RELAY PANEL.....17
178–179 DIPSTICK TUBE,PERKINS(403C-11).....105
DECAL, NOTICE TIRE SPECS.....15, 17
DECAL,LABEL,MANUAL NOT HERE.....21 DIPSTICK, OIL (PERKINS 404).....105
DECAL, NOTICE, OPERATING INST......15, 21
DECAL,LABEL,MAX CAPACITY***.....29 DIPSTICK,CONTINENTAL,TME27.....149–150
DECAL, NOTICE, SHUTOFF VALVES.....15
DECAL,LABEL,NO SMOKING,SYMB.....23 DIPSTICK,DEUTZ F4L913.....113
DECAL, PROTECTIVE CONVER, Z80......21,
DECAL,LABEL,PATENTS.....15 DIPSTICK-F3L1011F (DEUTZ).....120
29
DECAL,LABEL,PETRO CANADA***.....17 DISENGAGE, ROD.....49, 51
DECAL, RELAY & FUSE PANELS.....17
DECAL,LABEL,STARTER BATTERY.....17 DISTRIBUTOR/GM 3.0L ENGINE.....133–134
DECAL, SERVICE RECOVERY SWITCH...15,
DECAL,LABEL,TIP OVER LMT SWTCH.....27 DRAIN PLUG.....67–68
23
DECAL,LABEL,TIPOVER,TILT AL SY.....29 DRIVING LIGHTS,FRONT,Z80,SERV.....247
DECAL,ANNUAL INSP***.....15
DECAL,LABEL,TIPOVER,TIRES,SYMB.....23,
DECAL,ARROW BLUE.....17, 25
25 E
DECAL,ARROW YELLOW LRG 9".....15, 23
DECAL,LABEL,TIRE PRESS,HIFLOAT......23,
DECAL,CAUTION,NO STEP.....15, 17, 23, 25 ECM, PERKINS 404F-22.....109
25
DECAL,CAUTION,NO STEP***.....23, 25 EDC ASSY,SAUER M46***.....227
DECAL,LABEL,TRANSPORT DIAGRAM....15,
DECAL,CAUTION,SHUTOFF VALVES**.....23 ELBOW,1/2"H X 3/8"P,TME27.....153–154
17, 23, 25
DECAL,COMPARTMENT ACCESS.....17
Part No. 88618 Z-80/60 325

April 2016
ELBOW,130239-4-4......57–58, 139–140, 149– f FIRE SLEEVE, 1.25".....283

150 FIRE SLEEVE, 2.0".....283
for a complete replacement of manifold 70243
ELBOW,45 DEG,INLET.....111 FITTING KIT, EPR VALVE.....153–154
or 88115, please order part 122096.....199
ELBOW,45 DEGR,RUBBER,2.5"I.D....137, 143 FITTING PLUG,#8.....149–150
ELBOW,45D,520320-12-16.....239–240, 281 FITTING,1/4 NPT X SAE J2044.....57–58, 61–
ELBOW,45D,520320-20.....239–240 F 62, 149–150
ELBOW,45D,520320-4.....243–244 FAN - VENTED.....54, 58, 62 FITTING,6-6BLKHEADUNION 520601.....243–
ELBOW,45D,520320-6.....239–240, 243–244 FAN KIT ,GM 3.0 ENGINE.....133–134 244
ELBOW,90 DEG,3/8NPT X 1/2 FNPT......139– FAN SHROUD, PAINTED.....95 FITTING,CONN,16MM-6MJ.....131
140 FAN SHROUD,PERKINS 404F-22T.....103 FITTING,CONN,16MM-8MJ.....131
ELBOW,90 DEGR,RUBBER,2.5"I.D.*....91, 99, FAN SPACER,29.7MM.....149–150 FITTING,CONN,520120-12......229, 231, 233,
137, 157–158 FAN SPACER,3",DEUTZ 2.9L.....129 235, 237, 239–240, 281, 287, 291
ELBOW,90D, 070202-4.....66–68 FAN, LSG423/LRG425.....139–140 FITTING,CONN,520120-6........229, 239–240,
ELBOW,90D,1/4FPTX3/8MPT.....57–58, 61–62 FAN, PERKINS (53883).....93 243–244
ELBOW,90D,520220-4-4.....229, 243–244, 287 FAN, PERKINS 804C-33.....97 FITTING,ELBOW,45D,520320-12***.........229,
ELBOW,90D,520220-4-6***.....229 FAN, TME2.7L ENGINE.....149–150 231, 233, 235, 237, 239–240, 281
ELBOW,90D,520220-6.....239–240, 243–244 FAN,10 BLADE,17",DEUTZ 2.9L.....129 FITTING,ELBOW,45D,520320-4-6**.........231,
ELBOW,90D,520220-8-12.....239–240 FAN,10 BLADE,17",PERKINS 404F-22T....107 233, 235, 237
ELBOW,90D,BLKHD,ORFS-6-6 W/NUT....243– FAN,6 BLADE,17IN.PUSH.....149–150 FITTING,ELBOW,8GS-8FJX90S.....131
244 FEMALE BULKHEAD CONNECTOR-8.....275 FITTING,ELBOW,90D,520220-12.....239–240,
ELBOW,90D,LONG,521520-4.....244 FIELD KIT,LCD HEATER.....71–72 287
ELBOW,90DEG, .63 HS X.375 MPT...139–140 FIELD KIT,LCD HEATER,Z80 Z135......71–72, FITTING,ELBOW,90D,520220-8***....239–240,
ELBOW,90DEG,5502-04-04-B.....153–154 77 287
ELBOW,90DEG.1/4MPT-3/8 BARB.....99, 149– FIELD KIT,PL LVL REC,ALC1000.....181, 188 FITTING,OIL PAN BREATHER,TME27.....153–
150 FIELD KIT,PLAT LOAD SENSE,Z80*.....267 154
ELBOW,90DEG.1/8MPT-5/16 BARB...99, 139– FILLER NECK/CAP ASSY.HYD TANK*......53– FITTING,PCV TO VLV COVER,TME27.....153–
140, 157–158 54 154
ELBOW,INLET,CUMMINS.....111, 119–120 FILTER / FUEL / SPIN-ON.....113 FITTING,STR,1/8NPT X 3/16 HB.....149–150
ELEC. CONTROL MODULE, GM BB.....137 FILTER ASSY,HIGH PRESS SAE-12*.....83 FITTING,STR,3/8 HS X 9/16-18,J.....131
ELEMENT,FUEL/WATER SEPARATOR......11– FILTER ASY,M PRESS,SAE8,WOIND*.....83 FITTING,TEE,RUN,SWIVEL520432-4.....231,
12, 99 FILTER ELEMENT,10 MICRON,60508.......11– 233, 235, 237, 243–244
ELEMENT,OIL FILTER,PERKINS***.....11–12, 12, 53–54, 57–58, 61–62 FITTING,TEE,RUN,SWIVEL52043212.....281,
97 FILTER ELEMENT,AIR,NOLFF LPG...12, 139– 287, 291
ENCLOSURE,GENERATOR BOX.....273 140, 157–158 FITTINGS, LIFT PUMP INLET PORT.....91
END COVER O-RING,WHEEL DRIVE....34–35 FILTER HEAD (29560).....113 FIXED END BRACKET.....165
END COVER,WHEEL DRIVE ***.....34–35 FILTER, DEUTZ 2.9, FUEL.....11–12, 131 FLASHTUBE,STRAIGHT,360DEG,BULB....247
END STOP. TFAAS TRACK.....311 FILTER, FUEL LRG 425/423 EFI.....12, 53–54 FLASHTUBE,U SHAPED,360DEG,BULB...247
ENGINE KIT, DEUTZ TD 2.9.....125 FILTER, GAS, SAE J2044 FITTING.....12, 57– FLEX PIPE,EXHAUST,2.5" DIA.....123
ENGINE KIT, DEUTZ TD2011L04i.....119–120 58, 61–62 FLEX PLATE,COUPLER (64079).....147
ENGINE KIT, PERKINS 404F-22T.....103 FILTER, OIL, FORD.....143, 147 FLGHCS,1/2-13X1.50,GR8,BLK PH....105, 127
ENGINE MOUNT FOOT,LH PNTD.....143 FILTER,AIR CLEANER, SUPERBOOM.....11– FLOOR MOUNT D-RING KIT.....249–250
ENGINE MOUNT FOOT,RH PNTD.....147 12, 111, 120, 127 FLOORING, 6'FT PLATFORM.....178–179
ENGINE MOUNT W/DECAL GM ENG FILTER,AIR***.....11–12, 91, 99, 105, 133–134 FLOORING,4 FT PLATFORM,PAINTED...178–
T1.....133–134 FILTER,ELEMENT,30 MIC,75020....11–12, 105 179
ENGINE MOUNT,FRONT,DEUTZ PAINT....117 FILTER,ELEMENT,BETA(10)=1000......53–54, FLOORING,5 FT PLATFORM,PAINTED...178–
ENGINE MOUNT,LEFT FRONT,TME27....153– 57–58, 61–62 179
154 FILTER,ELEMENT,BETA(5)=1000.....11–12, 83 FLOORING,8 FT PLATFORM**.....178–179
ENGINE MOUNT,LF PAINTED.....97 FILTER,FUEL,PERKINS.....11–12, 91, 105 FLYWHEEL CONTINENTAL TME27.........149–
ENGINE MOUNT,LR PAINTED.....97 FILTER,FUEL/WATER SEPARATOR.....11–12 150
ENGINE MOUNT,LR,DEUTZ 913 PNT.....117 FILTER,FUEL/WATER SEPARATOR***......91, FLYWHEEL DRIVE PLATE,SAE 10.....113
ENGINE MOUNT,LR,GM 3.0 PAINTED.....137 111 FLYWHEEL FLANGE,AUTO STYLE GM...133–
ENGINE MOUNT,REAR,TME27.....149–150 FILTER,FUEL/WTR SEP, DTZ 1008.....11–12, 134
ENGINE MOUNT,RF PAINTED.....101 120 FLYWHEEL FLANGE,GREEN PLASTIC.....89,
ENGINE M O U N T, R I G H T FILTER,OIL, DEUTZ F4L913.....11–12, 113 101, 123, 157–158
FRONT,TME27.....149–150 FILTER,OIL,DEUTZ F4L1011F.....11–12, 120, FOAM PAD***.....265
ENGINE MOUNT,RR.....101 125 FOAM, AIRCRAFT PROTECTION.....307
ENGINE MOUNT,RR,DEUTZ 913 PNT.....117 FILTER,OIL,DEUTZ,REPLACEMENT......120, For internal engine parts, contact engine
ENGINE MOUNT,RR,GM 3.0 PAINTED.....137 125 dealer......103, 105, 107, 109, 125, 127, 129,
ENGINE PERFORMANCE MODULE FILTER,OIL,FORD.....12, 143, 147 131
T2**.....139–140 FILTER,OIL,PERKINS 704-30 (BB)......11–12, FORMING, CLAMP, BATTERY CABLE.....127
ENGINE TRAY ASSY W/BEARINGS.....161 91 FORMING, COVER, FUSE PANEL.....109
ENGINE TRAY PIVOT ASSEMBLY.....161 FILTER,RETURN,ASSY 10 MICRON....53–54, FORMING, DRIVE LIGHT LT, Z80.....247
EVACUATOR VALVE-AIR CLEANER.....105 57–58, 61–62 FORMING, DRIVE LIGHT RT, Z80.....247
EXHAUST PIPE ASSEMBLY, FORD........139– FILTER-FUEL, GM 3.0L ENGINE....12, 53–54, FORMING, ECM COVER, Z80.....109, 131
140 133–134 FORMING, ENGINE HARNESS
EXHAUST PIPE GASKET.....119–120 FILTER-LPG, GM 3.0L ENGINE.........12, 133– SUPPOR.....131
EXHAUST PIPE, TIER IV DEUTZ, Z.....125 134, 139–140 FORMING, ENGINE MOUNT, LH.....109
EXPANSION TANK,METAL,D2.9 S60.....129 FILTER-OIL,GM 3.0L ENGINE.....12, 133–134 FORMING, ENGINE MOUNT, RH.....109
FIRE EXTINGUISHER.....283 FORMING, EXHAUST SUPPORT, PER.....103
326 Z-80/60 Part No. 88618

April 2016
FORMING, FUSE PANEL, Z80.....109 FORMING,RADIATOR SUPPORT,LH.....145 G A S K E T , E X H

FORMING, HOSE COVER.....171–172 FORMING,REGULATOR MOUNT FLANGE-PERKINS54555.....140, 158
FORMING, INTAKE BAFFLE, Z80 DE.....125 PAINTD.....273 GASKET,EXHAUST 2INCH,2BOLT.....150
FORMING, PLENUM FRONT, BOTTOM.....65– FORMING,RETRACT LIMIT SWITCH.....169 GASKET,EXHAUST FORD TIER II.....139–140
68 FORMING,RH MUFFLER SUP PAINTED...145 GASKET,EXHAUST MANIFOLD,PERK.....107
FORMING, SOLENOID MOUNT***.....120 FORMING,RISER CABLE TRACK PULL....169 GASKET,GROUND CONTROL BOX.....71–72,
FORMING, TAIL PIPE SUPPORT, Z8.....125 FORMING,RISER EXT.CYL.PAINTED.....169 77
FORMING,6-CORE RADIATOR MOUNT,...125 FORMING,SOLENOID MOUNT.....105 GASKET,MANIFOLD,COOLANT,TME27...157–
FORMING,8.5' MUFFLER MOUNT.....101, 123 FORMING,SOLENOID MOUNT 158
FORMING,AIR CLEANER MOUNT PNTD..123 PAINTED.....120 GASKET,MUFFLER PERKINS(53883).......89,
FORMING,AIR CLEANER MOUNT,PTD...157– FORMING,STRUT SUPPORT.....81 137
158 FORMING,SWITCH BRACKET PAINTED...169 GASKET,PCV FITTING,TME27.....153–154
FORMING,BAFFLE PLATE COVER.....261 FORMING,SWITCH MOUNT.....44 GASKET,PLATFORM CONTROL BOX.....181,
FORMING,BELT GUARD PAINTED.....101 FORMING,TANK SUPPORT.....54, 58, 62 185, 187–188, 191
FORMING,CONTROL BOX MOUNT.....53–54, F O R M I N G , T H ROT T L E ARM GASKET,SOLENOID,PERKINS 72350.....105
58, 61–62 DEUTZ.PTD.....117 GASKET,THERM.HSNG O-RING.....147
FORMING,COVER STOP,PAINT.....81 FORMING,THROTTLE ARM PAINTED.....119– GASKET,THERMOSTAT,TME27.....157–158
FORMING,COVER,REAR AXLE.....44 120 GASKET,TIMMING CASE COVER.....93
FORMING,DUETZ INTAKE BAFFLE.....111 FORMING,TRNTBL LOWER CNTR CVR.....83 GASKET,WATER OUTLET/GM 3.0L........133–
FORMING,ECM MOUNT PAINTED.....143 FORMING,TRNTBLE UPPER CNTR 134
FORMING,ENGINE MOUNT PAINTED.....120, CVR.....53–54, 57–58, 61–62 GASKET-PUMP WATE,PERK 804D-33T.....97
123 FREEZE PLUG HEATER,GM 3.0L....133–134, GASKET-THERMOSTAT/GM 3.0L
F O R M I N G , F A N 293 ENGI.....133–134
GUARD,FORD,PAINTED.....139–140 FREEZE PLUG HEATER,PERKINS 804.....293 Gasoline/LPG fuel tanks.....53–54
FORMING,FAN SHROUD STRUT FRONT STEER AXLE ASSY. Z80.....31, 39 GATE LATCH CASTING--DRILLED.....249–250
MOUNT.....127, 129 FUEL FILTER ASSEMBLY.....105 GAUGE, FUEL LEVEL, 20/30 GAL.....61–62
FORMING,FILTER BRACKET,P.....83 FUEL FILTER W/SEP,DEUTZ,1008.....120 GAUGE,MED.PRESSUR FILTER,50530.....53–
FORMING,FRONT ENGINE MOUNT.....137 FUEL LIFT PUMP/FILTER ASSY.....99 54, 57–58, 61–62
FORMING,FUEL TANK TRAY.........53–54, 57– FUEL LINE,INJECT.1DEUTZ F4L913.....113 GAUGE-SIGHT,LHA-LGTB***...53–54, 57–58,
58, 61–62 FUEL LINE,INJECT.2DEUTZ F4L913.....113 61–62
FORMING,GENERATOR MOUNT.....269–270 FUEL LINE,INJECT.3DEUTZ F4L913.....113 GEN,HYD,3000W,110V,60HZ.....285
FORMING,GENERATOR MOUNT FUEL LINE,INJECT.4DEUTZ F4L913.....113 GENERATOR, 3kW, 120V/50Hz.....289
PAINTD.....269–270 FUEL PICKUP,3/8X1/4NPT X 2200.....57–58 GENERATOR, 3kW, 120V/60Hz.....289
FORMING,GENERATOR MOUNT***.......269– FUEL PRESSURE REG,425EFI***.....12, 145 GENERATOR, 3kW, 240V/50Hz.....289
270 FUEL PUMP,TME 2.7L ENGINE.....57–58, 61–GENERATOR,12.5 KW,W/O MOTOR***....277–
FORMING,GM INTAKE BAFFLE.....133–134 62 278
FORMING,HEAT SHIELD.....139–140 FUEL RAIL, TME27.....149–150 GENERATOR,2500W HYD.220/50HZ.....285
FORMING,HEAT SHIELD,EXH PIPE.......157– FUEL RETURN,DAPCO 1/4".....53–54 GENERATOR,3000W,220V,50HZ***.........269–
158 FUEL RETURN,DAPCO 18.75.....53–54 270
FORMING,HEAT SHIELD,FORD.....139–140 FUEL RETURN,DAPCO 5/16".....53–54 GENERATOR,3500W,120V,60HZ**.....269–270
FORMING,HEAT SHIELD,MUFFLER.....120 FUSE HOLDER, ATC, 8POS 2BUSS.....109 GENERATOR,HYDRO-12KEP-21-3....277–278
FORMING,HEAT SHLD SUPPORT,PTD.....140 FUSE HOLDER,WATERPROOF.....247 GFCI,50A, 3PH.....277–278
FORMING,HINGE MOUNT.....81 FUSE PANEL,FORMING,Z80,PAINTED.....87 GFI/CIRCUIT BREAKER ASSEMBLY......277–
FORMING,HOSE CHAFE PROTECTOR....53– FUSE,.6AMP,250V,WELDER,V275S.....283 278
54, 57–58, 61–62 FUSE,10 AMP.....277–278 GLOW PLUG (PERKINS 404-22).....107
FORMING,HOSE COVER,JIB.....171–172 FUSE,13 AMP,220V PLUG.....83 GLOW PLUG,DEUTZ F4L913.....115
FORMING,INNER HANGER.....311 FUSE,15A SWITCH (62823).....109 GM GENERATOR,3500W 110/60-W/RG..269–
FORMING,INTAKE BAFFLE,DEUTZ.....120 FUSE,20 AMP, AGC20.....247 270
FORMING,INTAKE BAFFLE,Z80.....120 FUSE,20 AMP,MAXI.....11–12, 85, 87 GREASE,DIELECTRIC 4 OZ**.....11–12
FORMING,INTAKE TUBE BRCKT,PTD.....157– FUSE,30 AMP.....11–12, 85, 87 GRND BOX,COMP Z80 REV 105,D.....71–72
158 FUSE,60 AMP,MAXI.....85, 87 GRND BOX,COMPLETE ASSY Z80.....71–72
FORMING,INTAKE TUBE SUPPORT,PT....261 GRND BOX,COMPLETE Z80 REV 102.....71–
FORMING,LATCH,CTRL BOX LID PTD.....253 G 72
FORMING,LH MUFFLER SUPPORT GRND BOX,COMPLETE Z80 REV 103.....71–
GAS STRUT,250 LBS FORCE***.....81
PNT.....145 72
GASKET, (226127).....97
FORMING,LIMIT SWITCH MOUNT.....165 GROMMET RUBBER .375X1.00X.1875...127,
GASKET, EXHAUST MANFLD/GM 3.0L.....134
FORMING,LP BRACKET MOUNT.....299 129
GASKET, FUEL LEVEL SENDER, Z80......61–
FORMING,MANIFOLD SUPPORT.......53–54, GROMMET,RUBBER .38X1.38X1.0.....131
62
58, 61–62 GROMMET,RUBBER .75 X .38 X1.13........83,
GASKET, THERMOSTAT (53883).....93
FORMING,MUFFLER CLAMP, PAINTED....145 161
GASKET, THERMOSTAT HOUSING.....107
FORMING,MUFFLER MOUNT.....120 GROMMET,RUBBER 3 X .13 X 3.25.....111
GASKET, UK POWER TO PLAT.....273
FORMING,PERKIS GEN.BRKT.PAINT.....269– GROMMET,RUBBER,1.0 X 1.25X1.5.....131
GASKET, WATER PUMP.....147
270 GROUND CONTROL BOX,ASS (Z80)....71–72
GASKET,BREATHER PIPE (226104).....123
FORMING,PINION GUARD PAINTED....66–68 GROUND CONTROL BOX,PTD.....71–72
GASKET,COVER,GFCI,WEATHERPROOF.289
F O R M I N G , P R E C L E A N E R GUARD, HOSE PROTECTOR.....44, 165
GASKET,CYL HEAD COVER,TME27.....150
SUPPORT,PNT.....261 GUARD,FAN REAR,TME27.....153–154
GASKET,CYL.COVR. DEUTZ F4L913.....115
FORMING,RADIATOR BAFFLE,PTD.......157– GUARD,FAN,FRONT,TME27.....153–154
GASKET,ENCLOSURE.....301
158 GUARD,FAN,PERKINS 404F-22T.....103
GASKET,EXAUST,DEUTZ F4L913.....111
FORMING,RADIATOR SUP PNTD.....147
Part No. 88618 Z-80/60 327

April 2016
G U A R D , F O O T S W I T C H , W / D E C A L HARNESS,GND,BATT 1 TO BATT 2.....161 HOSE ASSY 1/2, 90 FEM, STR FEM.....281

ALUM.....178–179 HARNESS,GND,PCON.....181 HOSE ASSY 1/4,90 DEG FEM,STR F.....287
HARNESS,GROUND CONTROL,Z80.....71–72 HOSE ASSY 1/4,STR FEM,STR FEM.....229
H HARNESS,GROUND PANEL.....71–72, 75 HOSE ASSY 3/4" 90 DEG STR FEM.......239–
HARNESS,JUMPER,MEGAJECTOR.....145 240, 287, 291
HALF MESH,8'PLATFORM,LH.....297
HARNESS,JUMPER,MTE GEN,Z80.....289 HOSE ASSY 3/4, 90 FEM,STR FEM........239–
HALF MESH,8'PLATFORM,RH***.....297
HARNESS,LOWER SWITCH.....75 240, 281
HARN JOYSTICK ADAPTOR JS100........193,
HARNESS,LS,OP,DRIVE ENABLE.....65–68 HOSE ASSY 3/8, 90 FEM, STR FEM.......243–
195
HARNESS,LS,OP,JIB.....171–172 244
HARN LS SAFETY SEC ANGL LSS2AS....66–
HARNESS,LS,OP,OSCILLATE,LH.....44 HOSE ASSY 3/8, STR FEM,STR FEM.....229,
68
HARNESS,LS,OP,OSCILLATE,RH.....44 239–240, 243–244
HARN LS SAFETY SEC RET LSS1RS.....169
HARNESS,LS,OP,PRI.,ANGLE.....169 HOSE ASSY, 1/4", 87.00.....235
HARN, AC PROTECTION BYPASS....303, 305
HARNESS,LS,OP,PRI.,RETRACT.....165 HOSE ASSY, 1/4", 89.00.....229, 237
HARN,ENG,CONT,TME27,Z80.....158
HARNESS,LS,OP,PRI.EXT......165 HOSE ASSY,1 1/2" 90 FLG FEM.....239–240
HARN,PBOX,OPA,ALC1000.....301
HARNESS,LS,OP,SEC.,ANGLE.....163 HOSE ASSY,1 1/4"STR FEM,STR FE......239–
HARN,PIGTAIL,TAPESWITCH,OPA.....301
HARNESS,LS,OP,SEC.35DEG ANGLE.....65– 240
HARNESS ASSY,PCON,PROX KILL.....307
68 HOSE ASSY,1/2",90 FEM,STR FEM.....291
HARNESS PRIM BOOM SAE 11C 2010...181,
HARNESS,LS,OP,SEC.ANGLE.....65–68 HOSE ASSY,1/2,45 FEM,STR FEM.........237,
188, 191
HARNESS,LS,OP,SEC.RETRACT.....169 239–240
HARNESS SEC BOOM SAE 11C 2010.....75
HARNESS,LS,SAFETY,SEC.ANGLE.....65–68 HOSE ASSY,1/2,90 FEM,STR FEM.........231,
HARNESS TCON LIMIT SW Z80 2010......75,
HARNESS,LS,SAFETY,SEC.RETRACT.....169 233, 235, 237, 239–240, 243–244, 287
79
HARNESS,PBOX JOYSTICKS.....181 HOSE ASSY,1/2,90 FEM,STR FEM**.....235
HARNESS TCON MANIFOLD Z80 2010.....75,
HARNESS,PBOX,JOYSTICKS,Z80...181, 187– HOSE ASSY,1/2,90 FEM,STR FEMM......235,
79
188, 191 237
HARNESS, 120V BATT CABLE, 84".....295
HARNESS,PCON J2 MANIFOLD Z-80.....181 HOSE ASSY,1/2,STR FEM,STR FEM......239–
HARNESS, 120V POWER CORD, 12".....295
HARNESS,PCON SWITCH PANEL...181, 187– 240, 243–244
HARNESS, 240V BATT CABLE, 84".....295
188, 191 HOSE ASSY,1/2,STR FEM,STR FEM*.....235
HARNESS, 240V POWER CORD, 12".....295
HARNESS,PERKINS ENGINE,704-30....75, 89 HOSE ASSY,1/4"(#111/112,S125).....243–244
HARNESS, DEUTZ 2.9, Z80.....79, 125
HARNESS,PERKINS ENGINE,804.....75, 97 HOSE ASSY,1/4,45 FEM,STR FEM.........231,
HARNESS, EXTENSION, 404F-22.....103
HARNESS,PERKINS,TIER4,Z80.....79, 103 233, 235, 239–240
HARNESS, FAN BELT SWITCH.....115
HARNESS,PLAT LEVEL RECOVERY......181, HOSE ASSY,1/4,90 FEM,STR FEM.........231,
HARNESS, GROUND BOX, TIER IV,.....79
188 233, 235, 237, 243–244
HARNESS, PCON, TOG SW, ALC1000....185,
HARNESS,POWER TO PLAT,LOWER.....83 HOSE ASSY,1/4,90 FEM,STR FEM**......231,
187–188, 191
HARNESS,POWER TO PLAT,UPPER.....83 233, 235, 237, 291
HARNESS, SEC BOOM SAE 11C, Z80.....75,
HARNESS,POWER Z-80.....75 HOSE ASSY,1/4,STR FEM,STR FEM......229,
79
HARNESS,PRIMARY BOOM SAE 231, 233, 235, 237, 243–244
HARNESS, TME27 ENGINE,EPA2006.....158
CABLE.....181 HOSE ASSY,1/4,STR FEM,STR FEM*.....229,
HARNESS, WELD GENERATOR, Z80.....277–
HARNESS,PROX SENSOR,ACP.....303, 305 235, 243–244
278
HARNESS,PROX.KILL.....303, 305 HOSE ASSY,14,90 FEM,STR FEM.....243–244
H A R N E S S , # 8 AW G B AT T TO
HARNESS,RPM SOLENOID RELAY***.....89 HOSE ASSY,3/4 90LG FEM,STR FEM.....233,
SEPERATR.....161
HARNESS,SECONDARY,BOOM CABLE.....75 235, 237
HARNESS,APU TO ENGINE BLOCK...53–54,
HARNESS,STARTER RELAY TME27.....158 HOSE ASSY,3/4" HYD,45F,STRF.....287
57–58, 61–62
HARNESS,TCON J4 MANIFOLD.....75 HOSE ASSY,3/4" STR-STR.....231
HARNESS,BATT TO APU SOLENOID.......53–
HARNESS,TME27 STARTER RELAY......149– HOSE ASSY,3/4",10-12 90 F,ST F.....281
54, 57–58, 61–62, 161
150 HOSE ASSY,3/4,45 FEM,STR FEM....239–240
HARNESS,CONTINENTAL ENG,TME27....75,
HARNESS,UPPER LIMIT SWITCH/PBA.....165 HOSE ASSY,3/4,90 FEM,STR FEM.........231,
149–150
HARNESS,WELD GEN ENCLOSURE.....277– 233, 235, 237, 239–240, 281, 291
HARNESS,DEUTZ ENGINE,BF4L2011.....75,
278, 285 HOSE ASSY,3/4,90 FEM,STR FEM**.....231
119–120
HARNESS,WORK LIGHTS.....249–250 HOSE ASSY,3/4,STR FEM,STR FEM......229,
HARNESS,DEUTZ ENGINE,F4L913.....75, 111
HARNESS-B,TME27 ENGINE,EPA2007...149– 231, 233, 235, 237, 239–240
HARNESS,DRIVE CHASSIS 2WS.....43–44
150 HOSE ASSY,3/8 STR FEM-STR FEM......243–
HARNESS,DRIVE CHASSIS 4WS Z-80.....43–
HEAT SHIELD INJECTOR,TME27.....149–150 244
44
HEAT SHIELD,DEUTZ TD2.9L.....125 HOSE ASSY,3/8,90 FEM,STR FEM....243–244
HARNESS,DRIVE LIGHTS.....247
HEAT SHIELD,FUEL RAIL,TME27.....149–150 HOSE ASSY,DEUTZ OIL DRAIN 1/2".....111
HARNESS,ENG,CONT, TME27, Z80.....158
HEATER,FREEZE PLUG,FORD LRG423...293 HOSE ASSY,LP GAS,120"LG.....149–150
HARNESS,ENG,DEUTZ,BF4L2011,Z80...119–
HINGE CASTING.....249–250 HOSE ASSY,OIL DRAIN,TME27.....149–150
120
HINGE,.375X.120THK.,SLOTTED.....81 HOSE ASSY,SAE J2260/J2044,1END....57–58
HARNESS,ENG,PERKINS, 804, Z80.....75, 97
HINGE,PLAT CONTROL BOX COVER.....253 HOSE ASSY,SAE J2260/J2044,2END.......57–
HARNESS,ENG/HYD HEATER,120V.....295
HOOK,BATT HOLD DOWN,10".....161 58, 61–62
HARNESS,ENG/HYD HEATER,240V.....295
HORN,12VDC,SPADE TERMINALS***.....83 HOSE ASSY. 1/2" AIR LINE.....275
HARNESS,ENGINE W/RELAY BOX T2.....139–
Hose Assembly - Components: Genie part HOSE END,BARB,1/4 MNPTX5/16,90.....99
140, 143
numbers 48827, 48822 and 48756 @ 25 HOSE END,BARBED,SWIVEL,JIC,8-8.....111
HARNESS,FLASHING BEACON.....247
inches.....287 HOSE FITITNG,BRASS,AIR CLEANER....139–
HARNESS,FORD ENGINE,EFI,2004.......139–
HOSE ASSEMBLY 3/8".....243–244 140
140
HOSE ASSEMBLY,1".....239–240 HOSE, UPPER RADIATOR, DEUTZ D.....125
HARNESS,FORD ENGINE,Z80.....75
HOSE ASSEMBLY,1/2".....233, 235, 237 HOSE, WATER PUMP (53383).....93
HARNESS,GENERATOR W/REG.220V.....273
HOSE ASSEMBLY,3/4",-10-12 90F,.....281 HOSE,.375",SAE 30R7,10" LG......105
H A R N E S S , G E N E R A T O R
HOSE ASSEMBLY,3/8".....231, 233, 239–240 HOSE,1/4 FUEL LINE,SAE 30R7.....119–120
W/REGULATOR.....273
HOSE ASSEMBLY,LP GAS,106"LG....139–140 HOSE,1/4 VACUUM.....145
HARNESS,GM ENGINE Z-80.....75, 133–134
328 Z-80/60 Part No. 88618

April 2016
HOSE,2.0 ID X 2.0" LG.....143, 145 JOYSTICK W/HARN ADPTR KIT RCKR.....193 KIT,SERVICE,STEER SENSOR.....31
HOSE,3/4,LP.....145 JOYSTICK W/HARN ADPTR, 1 AXIS.....193 KIT,SERVICE,STEER SENSOR,Z80.....31
HOSE,3/8",FUEL,30R7.....99 JOYSTICK W/HARN ADPTR, 2 AXIS.....193 KIT,SWING BRAKE REBUILD.....68
HOSE,5/16 FUEL,SAE 30R7.....99, 119–120 JOYSTICK,1 AXIS ROCKER,DEUTSCH.....195 KIT,SWING BRAKE REBUILD***.....67–68
HOSE,AIR 3/8.....31 JOYSTICK,1 AXIS,DEUTSCH.....195 KIT,SWING GATE W/SPRING.....249–250
HOSE,AIR CLEANER TO INTAKE.....139–140 JOYSTICK,2 AXIS,DEUTSCH.....195 KIT,WELD LEADS ASSY,V275S.....283
HOSE,AIR CLEANER TO MIXER.....157–158 JOYSTICK,DUAL AXIS W/KNOB.....195 KNOB,JOYSTICK, 62390/62391.....193, 195
HOSE,AIR INTAKE 2.50" I.D......91 JOYSTICK,SINGLE AXIS W/KNOB.....195 KNOB,ROCKER JOYSTICK 75565.....193, 195
HOSE,AIR INTAKE 2.50" ID.....97 JOYSTICK,SINGLE AXIS W/STEER.....195 KUBOTA OIL FILTER.....15, 17
HOSE,AIR INTAKE,FORD EFI***.....137
HOSE,ASSY,HYD,1/2".....281 K L
H O S E , E X P A N S I O N
KEEPER,LATCH (45363).....81 L.P.TANK LATCH.....53–54, 58, 61–62, 299
TANK,COMPENSATI.....129
KEY,SINGLE***.....72 LANYARD,PLATFORM CONTROL BOX...181,
HOSE,FUEL,5/16 HIGH PRESSURE**.....145
KEYSWITCH, LOCKING, 3 POS, W/K.....72 188, 191
HOSE,HEATER,1/4".....129
KEYSWITCH,3 POS.MOM.DR,W/KEY**.....71– LARGE FOOT SWITCH COVER.....250
HOSE,HUMP 3" TO 4".....261
72, 77 LATCH,FLEXIBLE.....53–54, 58, 61–62
HOSE,LOWER RADIATOR, 2.9L DEUT.....125
KEYSWITCH,3POS.MNTND.DR WKEY**.....72 LATCH,GRND.CTRL.BOX COVER.....253
HOSE,LOWER RADIATOR, TME27....153–154
KEYSWITCH,CONTACTS LOCK.....72, 77 LATCH,SLIDE, FLUSH MOUNT STYLE.....253
HOSE,LOWER RADIATOR,PERK.....103
KEYSWITCH,DUMMY BLOCK.....71–72, 77 LENS,AMBER,STROBE,FIREBOLT.....247
HOSE,LOWER RADIATOR,Z45.....139–140
KIT CB 15A T2 RPM SOLENOID 3W.......119– LENS,LCD,GRND.CONTROL.....71–72, 77
HOSE,RADIATOR,LOWER,PERKINS.....97
120 LEVER ALTERNATOR, (53883).....93
HOSE,RADIATOR,UPPER,PERKINS.....97, 99
KIT BONDED WELD LEADS Z80.....277–278 LEVER LINKAGE ASSEMBLY.....163
HOSE,REDUCER,OFFSET,TURBO INLE...127
KIT, AUX TOP RAIL SUPPORT.....249–250 L E V E R , G O V E R N O R
HOSE,RUBBER 3"ID X .25 BLACK.....127
KIT, BATT SEPARATOR, ANSI/CSA.....85, 87, ACTUATOR,PTD***.....119–120
HOSE,RUBBER 3"ID X .25 BLACK X.....127
161 LID ASSY,CONTROL BOX COVER PLT.....253
HOSE,UPPER RADIATOR, TME27.....154
KIT, BATT SEPARATOR, AS.....85, 87, 161 LID ENCLOSURE,RED,OPA.....301
HOSE,UPPER RADIATOR,PERK.....103
KIT, BATT SEPARATOR, CE.....85, 87, 161 LID, PCON, TOG SW, Z80........185, 187–188,
HOSE,UPPER RADIATOR,Z45.....139–140
KIT, BRAKE SPRING.....66–68 191
HOSTILE ENVIRONMENT,DEUTZ.....261
KIT, FOOTSWITCH, Z80.....178–179 LID,4 JOYSTICK PLATFORM CNTRL.....181
HOSTILE ENVIRONMENT,GM.....261
KIT, FRICTION DISC.....66–68 LID,GROUND CONTROL BOX.....72
HOSTILE ENVIRONMENT,PERKINS.....261
KIT, HEAT GUARD, DEUTZ STARTER.....123 LID,GROUND CONTROL BOX,PAINT.....72
HOUSING,LIGHT FIXTURE(57449).....273
KIT, HI PRESS HOSE, Z80.....239–240 LID,GROUND CONTROL,Z135.....77
HOUSING,PUMP MOUNT (64079).....147
KIT, OPA WELDER BRACKET.....301 LID,GROUND CONTROL,Z80.....72
HOUSING,THERMOSTAT (53883).....93
KIT, SWING BRAKE REBUILD.....66–68 LIFT PUMP,FUEL,DEUTZ.....131
HUB ASSY W/RACES.....31
KIT, TOGL SW LID, Z80, ANSI.....185 LIMIT SWITCH ROLLER NC/NC/NO....66–68,
HUB RACE,INNER.....31
KIT, TOGL SW LID, Z80, AUS.....185 169
HUB RACE,OUTER.....31
KIT, TOGL SW LID, Z80, CE.....185 LINK LINKAGE ASSEMBLY.....163
HUBBLE NUT, PG11.....295
KIT,BRAKE DISC (102778).....34–35 LOAD SUPPORT W/BEARINGS.....267
HYD. FLUID, FIRE RES.QUINTOLUB**.....15
KIT,BRAKE PIST & SPRI (111090).....34–35 LOCK,RECEP 3 WAY,14-18GA.....31
KIT,BRAKE SPRING.....68 LOCK,RECEP 4 WAY,12-14GA.....79
I KIT,BRAKE SPRING***.....67–68 LOCK,WEDGE,RLY 9.5MM.....85, 87
INJECTOR,FUEL W/ORINGS GM3.0L.....137 KIT,CLOSING CAP.....34–35 Locknut, Electric, 1/2 inch.....273
INJECTOR,FUEL,CONT,TME2.7L.....149–150 KIT,CLOSING COVER (102719).....34–35 LOCKNUT,ELEC,1/2".....83, 277–278, 289
INJECTOR,FUEL,DEUTZ F4L913.....113 KIT,CONTROL BOX COVER.....253 LOCKNUT,ELECTRIC,1" NPT.....277–278
INJECTOR,LPG W/ORINGS GM3.0L.....137 KIT,DISC BRAKE (102719).....34–35 LOCKOFF,LP,FORD DSG-423.....153–154
INLET REDUCER,TD 2011L04I.....123 KIT,ELECTRIC SWIVEL,6 CONTACT.....65–68 LPG REGULATOR (GM 3.0L).....133–134
Intake Baffle.....95 KIT,EPR FITTING,TME27,EPA2007....153–154
INTAKE BOX W/DECAL DEUTZ T1.....111 KIT,ESTOP SVC LARGE BOOM........72, 183, M
INTAKE BOX W/DECAL DEUTZ TII.....119–120 187–188
MACHINED, SWIVEL ANTI-ROTATION......65–
ISOLATOR,AIR FILTER MOUNT......133–134, KIT,FBA STYLE COUPLER,SAE8.....101, 123,
68
145 157–158
MACHINED, SWIVEL MOUNTING.....65–68
ISOLATOR,ENGINE VIBRATION........99, 117, KIT,FIELD INSTALL,SWING GATE.....249–250
MAGNETIC SPEED SENSOR,GM 3.0.....133–
120, 123, 131, 137 KIT,FLANGE CODE 61 -20.....239–240
134
ISOLATOR,ENGINE VIBRATION***.........109, KIT,FRICTION DISC.....68
MALE PIPE THD,1/4" SER,3/8"X18.....275
147, 153–154 KIT,FRICTION DISC***.....67–68
MANIFOLD ASSEMBLY, GEN.....289
ISOLATOR,RADIATOR,TME27.....153–154 KIT,GASKET,UK POWER TO PLAT......273
MANIFOLD,2 WHEEL STEER/OSC......201
ISOLATOR,TWO-PIECE.....117 KIT,KEYSWITCH SVC LARGE BOOM.....72
MANIFOLD,4 WHEEL STEER.....205–206
ISOLATOR,VIB, 32 X 32 M8-1.25.....149–150 KIT,LOAD SENSE MECHANICAL,LRG.....267
MANIFOLD,4 WHEEL STEER/OSC....209–210
ISOLATOR,VIBRATION,LG,RD&WH***.....95 KIT,O-RING (102778).....34–35
MANIFOLD,COOLANT, TME27.....157–158
ISOLATOR,VIBRATION,M8 M/M.....153–154 KIT,OP SWITCH,DEUTZ.....119–120
MANIFOLD,DRIVE OIL DIVERTER.....277–278
ISOLATOR,VIBRATION,M8 MALE/FEM.....97, KIT,PANEL CRADEL BRACKET,WORD.....265
MANIFOLD,EXHAUST,TME27.....150
103 KIT,PANEL CRADLE BRACKET,SYMBL.....265
MANIFOLD,FUNCTION.....213
ISOLATR KIT,RUBBR,2KW GENERATR.....285 KIT,PANEL CRADLE,CE.....265
MANIFOLD,GENERATOR.....285
KIT,PIN & RING***.....165
MANIFOLD,OSCILLATE....199, 201, 205–206,
J KIT,PIN (102719).....34–35
209–210
KIT,RECOVERY SVC LARGE BOOMS.....72
JIB BOOM ASSY.W/BEARINGS.....171–172 MANIFOLD,PLATFORM W/JIB.....221
KIT,RISER HOSE BLKHD,SPRINGS.....175
JOYSTICK CONNECTOR ASSEM,AMP.....183 MANIFOLD,ROTATOR,CB***.....223
KIT,SERVICE,SOLENOID MODULE........117,
JOYSTICK CONNECTOR ASSEM,DEUT...183 MANIFOLD,SWING CB & BRAKE.....67–68
119–120
Part No. 88618 Z-80/60 329

April 2016
MANIFOLD,TRACTION,2WD.....197 NUT,HEX,1/4-28.....91, 117 NUT,TL,1-8,C,ZAGRING.....179

MANIFOLD,TRACTION,4WD.....203 NUT,HEX,3/8-16.....269–270 NUT,TL,FLG,M8-1.25,DIN6927,10,.....103
MANIFOLD-EXHAUST/GM 3.0L ENGIN.....134 NUT,HEX,5/16-18,GR5.....247 NUT,TOP LOCK,1/2-13.....97
MANUAL BOX W/DECALS***.....179 NUT,HEX,7/16-14.....269–270 NUT,WING,1/4-20.....161
MANUAL,AEM SAFETY.....11–12 NUT,HEX,JAM,3/4-10.....66–68 NUT-COIL SHORT.....221
MANUAL,RESPON,A92.5 BOOM.....11–12 NUT,HEX,M10,ALTER.DEUTZ F4L913.....115 NUTSERT,1/4-20,STEEL CAD PLTD.......181,
MAP SENSOR, EFI.....139–140 NUT,HEX,M8 X 1.25.....99 191
MEGAJECTOR,FUEL KIT.....145 NUT,HEX,M8,PLASTIC.....303, 305, 307
MESH,HALF,LH,6'PLATFORM.....297 NUT,LOCK,HEX,M10.....157–158 O
MESH,HALF,RH,6'PLATFORM.....297 NUT,LOCKING LOW PROFILE 1-8.....47
O-RING.....34–35
MESH,HALF,SWING GATE***.....297 NUT,LOCKING-LG.FLANGE,5/16-18.......133–
O-RING & SHAFT(81381).....34–35
MIDRAIL GUIDE ( HOOK ).....178–179 134, 140, 145, 153–154, 157–158
O-RING KIT (ORFS FITTINGS)....11–12, 219,
MIXER,AIR VALVE,TIER II FORD**.....145 NUT,LOCKING-LRG.FLANGE,3/8-16.......125,
223, 229, 231, 233, 235, 237, 239–240
MIXER,TME 2.7L,ENGINE.....157–158 158
O-RING KIT,FIELD SVC,ALL PROD*....11–12,
MODULE,CONTROL UNIT,PCB,OPA.....301 NUT,LP NYLOCK,1/4-20.....95, 117, 249–250,
223
MODULE,SX CONTROLLER,LOW AMP..277– 253, 255, 257, 265, 277–278, 297, 305
O-RING***.....89
278 NUT,LP NYLOCK,10-32.....295
O-RING, COVER (81381).....34–35
MODULE,TIME DELAY ON BREAK 4S.....285 NUT,LP NYLOCK,3/8-16.....95, 179, 265
O-RING, DISCONNECT ROD.....34–35
MOTOR MOUNT COUPLER (106274).....277– NUT,LP NYLOCK,5/16-18.....81
O-RING, DO1 VALVE.....213, 215–216, 285
278 NUT,LUG,3/4-16 X 7/8 RADIUS.....31
O-RING, FUEL LIFT PUMP.....119–120
MOTOR,HYD 12.5KW GEN,21CC***.......277– NUT,M4 NYLOCK.....301
O-RING, GEAR RING (81381).....34–35
278 NUT,M6,BLOWER,DEUTZ F4L913.....115
O-RING, MOTOR,GREEN(81382).....33–35
MOTOR,HYDRAULIC GENERATOR.....285 NUT,M6,FUEL PUMP,DEUTZ F4L913.....113
O-RING, ROTATOR MANIFOLD.....223
MOTOR,PISTON,2 SPEED,45CC.....33–35, 37 NUT,M8,ALTERNATOR,DEUTZ F4L913.....115
O-RING, TORQUE HUB COVER.....51
MOTOR,PISTON,2 SPEED,45CC 2WD.....43– NUT,MUFFLER PERKINS 10MM.....89
O-RING,.070 X .239,VITON 75D.....33–35
44 NUT,NYLOCK,1-8.....47, 179
O-RING,.103 X 3.737,VITON,75D.....33–35
MOTOR,PISTON,2 SPEED,45CC/18CC.....33– NUT,NYLOCK,1/2-13......54, 58, 62, 143, 147,
O-RING,.103X3.237,NBR/NTRL,90D.....227
35, 37 153–154, 157–158, 278, 285, 289
O-RING,2-010,VITON.....33–35, 37
MOTOR,PISTON,2SPD,45CC.....33–35 NUT,NYLOCK,1/4-20.....53–54, 58, 61–62, 81,
O-RING,2-157,VITON***.....33–35, 37
MOTOR,PISTON,HYD,45CC/19.5CC.....43–44 87, 95, 97, 101, 111, 127, 129, 131, 133–134,
O-RING,COIL NUT, HYDAC.....219
MOTOR,TRACTIOM 24/48V,9".....95 137, 139–140, 145, 153–154, 158, 161, 175,
O-RING,DIPSTICK DEUTZ (75372).....113
MOTOR,TURNTABLE ROTATE**.....68 178–179, 249–250, 261, 267, 289, 297, 303,
O-RING,DIPSTICK,DEUTZ F4L2011.....120
MOUNT,ENGINE,LEFT SIDE.....131 305, 307
O-RING,DISCONNECT ROD (111060)......34–
MOUNT,ENGINE,RIGHT SIDE.....131 NUT,NYLOCK,10-24.....119–120, 267
35, 49, 51
MOUNT,SWITCH.....267 NUT,NYLOCK,10-32.....44, 53–54, 58, 61–62,
O-RING,FILTER ASSY (60334)***.....83
MOUNTING BAND,AIR CLEANER....111, 120, 81, 85, 87, 109, 131, 139–140, 165, 169, 181,
O-RING,FLANGE KIT 61352.....239–240
127 188, 191, 247, 273
O-RING,FUEL INJ.PUMP (75370).....113
MOUNTING BAND,MUFFLER,8.0".....157–158 NUT,NYLOCK,3/8-16.....43–44, 53–54, 58, 61–
O-RING,JOYSTICK, 62390/62391.....193
MOUNTING O-RING (75367).....113 62, 68, 83, 97, 99, 101, 120, 123, 127, 129,
O-RING,MOTOR TO BRAKE***.....34–35
MOVING END BRACKET.....165 131, 137, 139–140, 145, 147, 154, 157–158,
O-RING,MOTOR/BRAKE (88921)***.....67–68
MPT,CPLR,1/4"SER,3/8"X18.....275 161, 165, 167, 171–172, 178–179, 261, 267,
O-RING,MOTOR/BRAKE***.....66–68
MUFFLER BRACKET, PAINTED.....89 269–270, 273, 277–278, 283, 285, 297, 303,
O-RING,OIL FILLER (75369).....113
MUFFLER, PERKINS.....89 305
O-RING,ORFS,-12.....277–278
MUFFLER,2.5"INLET/OUTLET.....97, 120 NUT,NYLOCK,4-40.....131
O-RING,SEAL RING,1" NPT (PKG)....277–278
MUFFLER,CATALYTIC,2.5 I/O.....97, 120 NUT,NYLOCK,5/16-18........43–44, 53–54, 58,
O-RING,SPACER #115***.....285
MUFFLER,CATALYTIC,CONTINENTAL.....158 61–62, 81, 89, 91, 97, 123, 127, 133–134, 139–
OIL COOLER W/FAN, 12VDC.....54, 58, 62
MUFFLER,CATALYTIC,DEUTZ*F4L913.....111 140, 145, 157–158, 247, 270, 277–278, 283,
OIL FILLER CAP FOR LRG ENGINE.....147
MUFFLER,DEUTZ,F4L913.....111 289
OIL FILTER - PERKINS.....11–12, 103
MUFFLER,SPARK ARREST,2.5 I/O.....97, 120 NUT,NYLOCK,5/8-11.....95, 99, 117, 120, 123,
OIL FILTER,TME 2.7L ENGINE.....12, 149–150
MUFFLER,SPARK ARRESTING,GM.....134 125, 131, 137
OIL PAN HEATER,DEUTZ,120V,150W.....293
NUT,NYLOCK,6-32....71–72, 75, 77, 181, 185,
OIL PRESSURE SWITCH GM 3.0L....133–134
N 188, 191
OIL SEPARATOR.....153–154
NUT,NYLOCK,8-32.....77, 79
NICKEL PLATED JAM NUT.....77 OIL TEMP SENSOR(60323).....113
NUT,NYLOCK,M5X.80.....91, 97
NIPPLE,DIAGNOSTIC,#6 PORT***...231, 233, OPT, KEY SWITCH, RETAINED.....72
NUT,NYLOCK,M8X1.25.....97, 153–154
235, 237, 239–240 OPT, PRECLEANER, DEUTZ/PERKINS.....263
NUT,SOLENOID.....277–278
NUT.....77 OPT,AIR PRECLEANER,DEUTZ.....261
NUT,SOLENOID VALVE 2P3W.....215–216
NUT - PLASTIC,RING FOR ALARMS...72, 77, OPT,AIR PRECLEANER,PERKINS.....261
NUT,SOLENOID VALVE COIL...197, 199, 201,
181, 188, 191 OPT,TOEBOARD,8'TRI ENTRY,EURO.....249–
203, 205–206, 209–210, 213, 215–216, 225
NUT HEX M5-0.8 CLASS 8 ZINC.....185, 187– 250
NUT,SOLENOID VALVE,HYDAC.....219
188, 191 OPT.,TOEBOARD,6' TRI ENTRY.....249–250
NUT,SPINDLE,2.00-12.....31
NUT, CP521-1 VALVE.....285 OPT.CLAMP,HOSE,CABLETRACK.....165
NUT,TL FLG,1/2-13,G,ZAG.....109, 311
NUT, HEX FLANGE M 8 X 1.25.....149–150 OPTION, SPARK ARREST.....97, 119–120
NUT,TL FLG,1/4-20,G,ZAG......103, 105, 109,
NUT, SOLENOID VALVE COIL.....215–216 OPTION,6' HALF MESH PLAT/GATE.....297
267, 307
NUT,1/4-20,8,ZAG.....309 OPTION,8' HALF MESH PLAT/GATE.....297
NUT,TL FLG,10-32,F,ZAG.....267
NUT,3/8-16,8,ZAG.....309 OPTION,BASE CONTROL DOOR.....255
NUT,TL FLG,3/8-16,G,ZAG......103, 109, 267,
NUT,CLINCH,10-32 X 1.....153–154 OPTION,GLAZIER PACKAGE,ANSI.....265
301, 307, 311
NUT,FLG,1/4-20.....263 OPTION,LP TANK 2ND.....299
NUT,TL FLG,5/8-11,G,ZAG.....103
NUT,HEX, M6.....149–150 OPTION,PLAT SUPPORT,STD,LRG BM.....179
NUT,TL FLG,M10-1.5,DIN6927,10,.....105
NUT,HEX,1/2-13 GRD 8.....247 OPTION,PLATFORM CONTROL COVER...253
330 Z-80/60 Part No. 88618

April 2016
ORIFICE DISC,.030,CONE.....277–278 PINCH GUARD RAIL,6' PLATFORM........249– PLATE,RELAY MOUNT.....83, 85, 87

ORIFICE PLUG,.03,PLATF. HYDAC.....219 250 PLATE,RISER EXT.CYL.RETAINER.....169
ORIFICE,PLUG 0.030.....203 PINCH GUARD RAIL,8' PLATFORM**.....249– PLATE,RISER HOSE BULKHEAD.....175
OUTLET,110V GFCI***.....273, 277–278 250 PLATE,STEER MANIFOLD MOUNT.....43–44
PIPE CRADLE ASSY. SERV (ONE)**.....297 PLATE,SWITCH MOUNT.....44
P PIPE PLUG, MAGN.....49 PLATE,UK,POWER TO PLAT.....289
PIPE,EXHAUST WELDMENT.....99 PLATFORM ASSEMBLY,4FT,CE/UK........178–
PAD,REST,1"THICK,FLANGED.....265
PIPE,TAIL.....97 179
PADDING, FOAM, 15.5".....307
PLAT ASSEMBLY,4FT,ASIA/S AM.....178–179 PLATFORM ASSEMBLY,5FT,CE/UK........178–
PADDING, FOAM, 46.5".....307
PLAT ASSEMBLY,4FT,AUSTRALIA.....178–179 179
PADDING,FOAM 3.5"OD X 1.50"ID...303, 305,
PLAT ASSEMBLY,5FT,ASIA/S AM.....178–179 P L AT F O R M CONTROL
307
PLAT ASSEMBLY,5FT,AUSTRALIA.....178–179 BOX,WELDMENT.....188, 191
PADDING,FOAM,3.0"X1.50ID 90DEG.....303,
PLAT ASSEMBLY,6FT,ASIA/S AM.....178–179 PLATFORM RAIL ASSY, 6FT ANSI.....177–179
305, 307
PLAT ASSEMBLY,8FT,ASIA/S AM.....178–179 PLATFORM RAIL ASSY, 8FT, ANSI....177–179
PAINT,AEROSOL,BRIGHT BLUE***.....11–12
PLAT ASSY, 4', AUSTRALIA Z80.....177–179 PLATFORM RAIL ASSY,6FT,CE/UK.........178–
PAINT,AEROSOL,GENIE GRAY***.....11–12
PLAT ASSY, 5', AUSTRALIA Z80.....177–179 179
PAINT,WET,GENIE BLUE (1 GL)**.....11–12
PLAT ASSY, 6', AUSTRALIA Z80.....177–179 PLATFORM RAIL ASSY,8FT,CE/UK.........178–
PAINT,WET,GENIE GRAY (1 GL)**.....11–12
PLAT ASSY, COMP, 4', CE/UK/UK.....177–179 179
PANEL, ENCLOSURE, LINCO
PLAT ASSY, COMP, 5', CE/UK/UK.....177–179 PLUG AND CAP KIT-SERVICE,37 **....11–12,
WELDER.....277–278
PLAT ASSY, COMP, 6', CE/UK/UK.....177–179 223
PARKER DIGITAL PRESSURE GAUGE.....11–
PLAT ASSY, COMP, 8', CE/UK/UK.....177–179 PLUG AND CAP KIT-SERVICE,ORFS*.....219,
12
PLAT ASSY,8', AUSTRALIA Z80.....177–179 223, 229, 231, 233, 235, 237, 239–240, 243–
PCB ASSY,ECM,Z80 TCON,V103.....71–72
PLAT ASSY,COMP,4',ASIA/SO. AM..........177– 244
179 PLUG ORIFICE, .031.....197
PLAT ASSY,COMP,5',ASIA/SO. AM..........177– PLUG, SANTOPRENE .5 BLACK DOME....83,
PCB ASSY,ECM,Z80 TCON,V2.00.....71–72
179 181, 185, 187–188, 191
PCB ASSY,ECM,Z80 TCON,V2.03.....71–72
PLAT ASSY,COMP,6',ASIA/SO. AM..........177– PLUG,070109-8.....111
PCB ASSY,ECM,Z80,TCON,V102.....71–72
179 PLUG,1/2" HUBBLE.....188, 191
PCB, ECM, ASSY, CAN GATEWAY, Z.....77
PLAT ASSY,COMP,8',ASIA/SO. AM..........177– PLUG,1/4 X .400",BLK.....81
PCB, LED/TOGGLE SWITCH, ALC100....185,
179 PLUG,4-WIRE,3-PHASE,50A,MALE.....283
187–188, 191
PLAT BOX,COMPLETE,Z80 REV 102.....181 PLUG,5/16 X .490",BLK.....81
PCB,ASSY,ECM,GROUND VER 1.01.....71–72
PLAT BOX,COMPLETE,Z80 REV 104.....181 PLUG,520109-8,ORFS.....231
PCB,ASSY,ECM,GROUND,V2.04.....77
PLAT CONTROL BOX, ASSY (Z80).....181 PLUG,ALARM BEACON HOLE.....81
PCB,ASSY,ECM,PLATFORM,102.....181
PLAT RAIL ASSY,6FT,AUSTRALIA.....178–179 PLUG,BLANKING.....301
PLAT RAIL ASSY,8FT,AUSTRALIA.....178–179 PLUG,ELECTRICAL,220/50,NOVON.....83
PLAT RAILW/DECALS 6FT 500LB AN.....178– PLUG,ELECTRICAL,DOMESTIC.....83, 289
PCB,ASSY,ECM,PLATFORM,V2.00.....181
179 PLUG,ENGINE COVER.....81
PCB,ASSY,ECM,PLATFORM,V2.04.........181,
PLAT RAILW/DECALS 8FT 500 ANSI......178– PLUG,ENGINE OIL, DEUTZ F4L913.....113
187–188, 191
179 PLUG,FUSED,250V,13AMP,U.K.**.....83
PCB,MEMBRANE/LED,SB/Z80.....181
PLAT RAILW/DECALS,4FT,500LB AN.....177– PLUG,HEX SOCKET,090109B-4.....68, 213
PCB.ASSY,LCD,GROUND.....71–72
179 PLUG,HEX,090109A-8***.....213
PCV VALVE-GM 3.0L ENGINE.....12, 133–134
PLAT RAILW/DECALS,5FT,500LB AN.....178– PLUG,NYLON .188 BLACK DOMED........188,
PETCOCK,RADIATOR,1,4NPT.....154
179 191
PIN,0.75DIAX5.75LG,CHAMFER.....267
PLAT.ASSY,4 FT,SERV,Z80 ANSI.....177–179 PLUG,ORB #6.....68, 91
PIN,1.00DIAX2.88LG,1HOLE.....39
PLAT.ASSY,5 FT,SERV,Z80 ANSI.....177–179 PLUG,PWR,UK,16AMP,3PIN,BLK.....83, 289
PIN,1.25 DIA X 7.88" LG......171–172
PLAT.ASSY,6 FT,SERV,Z80 ANSI.....177–179 PLUG,TORQUE HUB,DRAIN***.....51
PIN,1.25 X 13.25 IN,CHAMFER.....161
PLAT.ASSY,8 FT,SERV,Z80 ANSI.....177–179 POTENTIOMETER ASSY, WELDER........277–
PIN,1.25DIAX15.00LG,2HOLE.....171–172
PLATE MANIFOLD MOUNT.....43–44 278
PIN,1.25DIAX2.75LG,1HOLE.....163
PLATE, AIRCRAFT PROTECTION OPT.....307 PRE-FILTER,FUEL,DEUTZ.....11–12, 131
PIN,1.25DIAX6.67LG,2RING.....163
PLATE, ECM MOUNT, Z80.....109, 131 PRECLEANER OPTION,FORD,Z80.....261
PIN,1.25DIAX7.00LG,1HOLE.....171–172
PLATE, PUMP MOUNT, PAINTED***....89, 113 PRECLEANER,AIR INTAKE.....261
PIN,1.25DIAX8.26LG,2RING.....167
PLATE,AC ADAPTER,DIN/UK***.....273 PRECLEANER,INLINE 3".....261, 263
PIN,1.5 DIA X 11 LG.....171–172
PLATE,AIR FILTER MOUNT,FORD.....145 PRO.DIR.CNRL,VLV,5WY,3POS.....221
PIN,1.50DIAX15.00LG,2HOLE.....171–172
PLATE,AXLE COVER PAINTED.....44 PRO.DIR.CTRL,VLV,5WY,3POS.....221
PIN,1.75" OD X 4.25.....31, 35, 39, 41
PLATE,BACKLASH ADJ.MACHINED.....66–68 PROXIMITY SENSOR***...249–250, 303, 305,
PIN,1.75DIA X 10.50LG,2 RING.....43–44
PLATE,CENTER BOTTOM SPRT ROT.....205– 307
PIN,1.75DIA X 4.0LG.....31, 37, 41
206, 210 PULLEY KIT,PERKINS 804.....269–270
PIN,1.75DIAX10.75LG,1HOLE.....43–44
PLATE,CW,HI-FLO,SAND OPT,RH.....47 PULLEY, WATER PUMP (704-30).....93
PIN,1.75DIAX4.50LG,THREADED.....43–44
PLATE,CW,HI-FLO,SAND,OPT,LH.....47 PULLEY,CRANKSHAFT (53883).....93
PIN,2.25 X 10.63 LG.....163
PLATE,ENG.TRAY WEB,NON-PVT PULLEY,CRANKSHAFT,TME27.....149–150
PIN,2.25 X 13.38 LG.....163
END.....133–134 PULLEY,DEUTZ.....269–270
PIN,2.25 X 18.50 LG.....163, 169
PLATE,ENGINE MOUNT,PTD.....157–158 PULLEY,FORD ENGINE,LRG-423***.....147
PIN,2.25 X 23.50 LG.....163
PLATE,INTAKE BAFFLE Z80 FORD P.....139– PULLEY,GENERATOR,FORD.....269–270
PIN,2.25 X 25.63 LG.....163
140 PULLEY,GM.....269–270
PIN,2.50DIAX27.63LG,1HOLE.....43–44
PLATE,JIB,ROTATE MANIFOLD.....179 PULLEY,PERKINS.....269–270
PIN,3.00 DIA X 15.0 LG......163
PLATE,KING PIN RETAINER *.....39, 41 PULLY, GNRTR,220V,50HZ(89908).....269–270
PIN,CLEVIS,1 X 2.5 LG......41
PLATE,PRIMARY BOTTOM WIPER.....255 PULLY,GNRTR,120V,60HZ(60707).....269–270
PIN,COTTER,.156 X 2.5.....167
PLATE,PRIMARY TOP WIPER.....255 PUMP ASSY,DRIVE & FUNCTION.....227
PIN,COTTER,.375 X 3.5.....31
PLATE,PUMP MOUNT,SAE 4.....157–158 PUMP MOUNT,PERKINS 404F-22.....105
PIN,LOCK,SHORT***.....249–250
Part No. 88618 Z-80/60 331

April 2016
PUMP, FUEL, LRG425, WALBRO........53–54, RETAINING RING, OD 8.250.....34–35 SCREW,HHC,1/2-13 X 2 GR5.....157–158

139–140 RETROFIT KIT, JIB BOOM, 6FT.....171–172 SCREW,HHC,1/2-13 X 2.5,GR5.....44
PUMP, LIFT INLET PORT (53883).....91 RING GEAR,FORD***.....139–140, 147 SCREW,HHC,1/2-13 X 2.75.....147, 153–154,
PUMP, LIFT TANDEM Z80.....227 RING RETAINING.....34–35 278, 285, 289
PUMP, WATER, WITH GASKET.....147 RING, RETAINING.....33–35 SCREW,HHC,1/2-13 X 3.....153–154
PUMP,AUXILIARY,DUAL,12V.....53–54, 58, 62 RIVET,ALUM,ALUM,3/16BUTTONHEAD....253 SCREW,HHC,1/2-13 X 3.5.....54, 58, 62
PUMP,FUEL 2011 DEUTZ ***.....119–120 RIVET,ALUM,ALUM,P,.25X.375.....253 SCREW,HHC,1/4-20 X .5.....72, 117
PUMP,FUEL GM 3.0 ENG. C282-238....53–54, RIVET,STEEL,P, .25 X .375.....249–250 SCREW,HHC,1/4-20 X .625.....53–54, 58, 61–
133–134 RIVET,STL,STL,P,.125 X .25.....72, 77 62, 72, 181, 265
PUMP,FUEL INJ,DEUTZ BF4L20.....119–120 ROCKER ASSY.,MAGNETIC 75565....193, 195 SCREW,HHC,1/4-20 X .75.......31, 35, 37, 43–
PUMP,FUEL INJECTN.DEUTZ F4L913.....113 ROCKER,RETAINER, 75565.....193, 195 44, 81, 87, 91, 95, 97, 101, 117, 133–134, 139–
PUMP,FUEL LIFT DEUTZ F4L913.....113 ROD END,.250 X 2.75 LG.....267 140, 143, 157–158, 171–172, 178–179, 187–
PUMP,FUEL LIFT,PERKINS 404F.....105 ROD END,.250X2.75,ZAG.....267 188, 191, 249–250, 255, 257, 277–278, 297,
PUMP,PISTON,M46(Z80).....227 ROD END,.375 X 2.25***.....39 303, 305
PUMP,WATER,PERKINS 804D-33T.....97 ROD END,.375 X 3.69........31, 39, 41, 43–44, SCREW,HHC,1/4-20 X 1.....53–54, 57–58, 61–
161, 163, 171–172 62, 77, 81, 83, 91, 95, 97, 101, 137, 145, 153–
R ROD END,.75 X 5.00.....163 154, 157–158, 161, 178–179, 253, 261, 273,
ROD END,0.5 X 3.75***...43–44, 163, 169, 172 289, 303, 305, 307
RADIATOR HOSE, LOWER.....95
ROLLER ARM,LIMIT SWITCH***..65–68, 165, SCREW,HHC,1/4-20 X 1.25.......81, 111, 131,
RADIATOR HOSE, UPPER.....95
169, 171–172 267
RADIATOR HOSE,LOWER-GM.....133–134
ROLLER,ARM,LIMIT SWITCH,ZCY500.....65– SCREW,HHC,1/4-20 X 1.5.....171–172, 250
RADIATOR HOSE,UPPER-GM.....133–134
68 SCREW,HHC,1/4-20 X 1.75.......81, 127, 131,
RADIATOR MOUNT, LH, PAINTED.....95
ROTATOR MOUNT KIT.....267 143, 158
R A D I A T O R
ROTATOR,PLAT JIB,160 DEG***.....171–172 SCREW,HHC,1/4-20 X 2.....249–250
MOUNT,INBOARD,PAINTED.....133–134
ROTOR-DISTRIBUTOR, GM 3.0L.....133–134 SCREW,HHC,1/4-20 X 2.5.....297
R A D I A T O R
RUBBER SLEEVES, TD 2011L041.....123 SCREW,HHC,1/4-20 X 2.75.....277–278
MOUNT,OUTBOARD,PAINTE.....133–134
RUE RING 1.00.....41 SCREW,HHC,1/4-20X1,8,ZAG.....309
RADIATOR,6-CORE,19.375W X 18.1.....125
SCREW,HHC,1/4-20X1.25,8,ZAG.....267
RADIATOR,CONTINTNTAL.....154
S SCREW,HHC,3/4-10 X 1.75.....163
RADIATOR,FORD/PERKINS***...97, 103, 139–
SCREW,HHC,3/4-10 X 2.75.....81
140 SCREW PH M5-0.8X20 DIN 7500CE.......183,
SCREW,HHC,3/4-10 X 4 FULL THRD.....66–68
RADIATOR,PERKINS,GM.....95, 133–134 187–188, 191
SCREW,HHC,3/8-16 X .625.....165
RAILING CATCH CASTING--DRILLED.....249– SCREW, GEN ROTOR.....289
SCREW,HHC,3/8-16 X .75.......31, 35, 39, 41,
250 SCREW, HHC, M8 X 1.25 X 12.....105
44, 66–68, 140, 165, 167
REAR AXLE ASSEMBLY Z80 NON STR.....44 SCREW, HHF,M12-1.75X30,10.9.....37, 43–44
SCREW,HHC,3/8-16 X .88,GRD 8.....179
REAR ENGINE MOUNT,PAINTED.....147 SCREW, PHM, #6-32 X .625 ZINC.....193, 195
SCREW,HHC,3/8-16 X 1.....39, 41, 53–54, 57–
REAR STEER AXLE ASSY. Z80.....43–44 SCREW,#10-32 X 5/8"L.....153–154
58, 61–62, 65–68, 83, 89, 95, 120, 133–134,
RECEPTACLE,UK,110V.....289 SCREW,#4X1/4,HI-LO,PH PHIL,TAP....75, 79,
139–140, 143, 147, 157–158, 161, 163, 169,
RECEPTCL,LOCK 3-PH,50A,4 WIRE.....283 188, 191
171–172, 247
RECTIFIER ASSEMBLY.....285 SCREW,#4X3/8,HI-LO,PH PHIL,TAP.....181
SCREW,HHC,3/8-16 X 1 GRD 8.....179
REDUCER,3" TO 2.75".....119–120 SCREW,BHC,1/4-20X1,F835,ZAG.....307
SCREW,HHC,3/8-16 X 1.25 GRD 5.....43–44,
REDUCER,520123-8-4.....291 SCREW,BHC,10-32X1.5,F835,ZAG.....267
53–54, 58, 61–62, 83, 123, 127, 129, 145, 153–
REDUCER,RUBBER 3.0 - 2.5.....127, 261 SCREW,BHSC,1/4-20 X 1.....249–250, 305
154, 157–158, 161, 167, 179, 261
Ref Fuel Pressure Regulator (refer to SCREW,BLEEDER,M5X0.8.....171–172
SCREW,HHC,3/8-16 X 1.50,GR5....61–62, 83,
422.1).....57–58, 61–62 SCREW,FHM,10-32 X 1.5.....169
97, 99, 101, 131, 137, 147, 165, 171–172, 269–
REGULATOR,FUEL PRESS,TME27'07.....158 SCREW,FHS,M8 X 1.25 X 16.....149–150
270, 273, 277–278, 299
REGULATOR,FUEL PRESS.TME27.....12, 158 SCREW,FHS,M8 X 1.25 X 30.....149–150
SCREW,HHC,3/8-16 X 1.75,GRD.8......54, 58,
REGULATOR,LPG.....139–140 SCREW,FLANGE,1/2-13X1.25,GR 8.....33–35
62, 269–270, 285
REGULATOR,LPG (EPR),TME27 2007....153– SCREW,FLANGE,HHC,3/8-16X 5/8....167, 201
SCREW,HHC,3/8-16 X 2.....43–44, 53–54, 58,
154 SCREW,FLANGE,HHC,3/8-16X 7/8.........165,
81, 153–154, 157–158
REGULATOR,LPG(EPR),TME27.....153–154 167, 169
SCREW,HHC,3/8-16 X 2.5.....43–44, 157–158
REGULATOR,PRESS-COMP 0.30 GPM.....221 SCREW,FLANGE,HHC,3/8-16X1.00.....169
SCREW,HHC,3/8-16 X 2.75.....145, 285
RELAY COVER ASSY W/DECAL.....83 SCREW,FLANGE,HHC,3/8-16X1.25.....43–44,
SCREW,HHC,3/8-16 X 3.25.....267
RELAY COVER,Z80,PAINTED.....83 131
SCREW,HHC,3/8-16 X 3.5,GR5.....68
RELAY MODULE(89996,89998).......117, 119– SCREW,FLANGE,HHC,5/8-11X2,GR8.......33–
SCREW,HHC,3/8-16 X 7.....167
120 35
SCREW,HHC,3/8-16X.875,8,ZAG.....179
RELAY, STARTER, Z45GP91.....147 SCREW,FRONT FAN GUARD,TME27.....153–
SCREW,HHC,3/8-16X2.5,8,ZAG.....309
RELAY,12VDC,70AMP,SEALED....85, 87, 153– 154
SCREW,HHC,5/16-18 X .75.....43–44, 65–68,
154 SCREW,HHC, 1-8 X 19.5 GRD2.....47
139–140, 145, 157–158, 277–278
RELAY,OMRON,DPDT,12V.....277–278 SCREW,HHC,1-8 X 11,GRD 5***.......47, 172,
SCREW,HHC,5/16-18 X 1 GR5......53–54, 57–
RELAY,SOCKET,OMRON.....277–278 179
58, 61–62, 91, 95, 97, 123, 127, 139–140, 157–
RELAY,SPDT,12V(AUTO) PLUG IN**.........61– SCREW,HHC,1-8 X 3.5.....81
158, 277–278
62, 85, 87 SCREW,HHC,1-8 X 4.5 GRD.5.....47
SCREW,HHC,5/16-18 X 1.25.....133–134, 289
RELIEF,VALVE 270 PSI.....277–278 SCREW,HHC,1-8X11,5,ZAG.....179
SCREW,HHC,5/16-18 X 1.50....140, 153–154,
REST PAD,PRIMARY BOOM.....169 SCREW,HHC,1/2-13 X 1.25 GR5.....157–158,
157–158
RETAINER,GAS SPRING***.....81 163
SCREW,HHC,5/16-18 X 1.75.....270
RETAINER,SPRING,1.21 X .375.....267 SCREW,HHC,1/2-13 X 1.5.....43–44, 89, 101,
SCREW,HHC,5/8-11 X 2 GRD.8.....33–35
RETAINER-N.C.PROPOR.SOLENOID.....213, 113, 120, 133–134, 145, 157–158, 163, 169
SCREW,HHC,5/8-11 X 2.25 GR8.....33–35, 44
215–216 SCREW,HHC,1/2-13 X 1.75.....143
SCREW,HHC,5/8-11 X 3.25 GRD 8.....33–35
RETAINING RING.....285 SCREW,HHC,1/2-13 X 1.75 GRD 8.....68
332 Z-80/60 Part No. 88618

April 2016
SCREW,HHC,5/8-11 X 3.5 GRD.8......99, 117, SCREW,PHIL,PHM,10-32 X .5,SSTL.......181, SEAL KIT, VALVE, #12.....285
120, 123, 131 188, 191 SEAL KIT, VALVE, #4........199, 201, 205–206,
SCREW,HHC,5/8-11 X 4.0 GR8.....95, 137 SCREW,PHIL,PHM,6-32 X 1/4 SS.......71–72, 209–210, 213, 215–216
SCREW,HHC,5/8-11 X 4.0***.....117 77, 181, 188, 191 SEAL KIT,52907,SIZE 4, 2 WAY.....221
SCREW,HHC,7/16-14 X 1.75.....269–270 SCREW,PHILLIPS,PHM,10-32 X .5.....35, 37, SEAL KIT,8K ROTATOR***.....171–172
SCREW,HHC,FLG,3/8-16 X 1 GR8.....131 44 SEAL KIT,ARCTIC,ROTATOR 8.2K**........171–
SCREW,HHC,FLG,M14 X 35.....131 SCREW,PHILLIPS,PHM,10-32 X .75....81, 85, 172
SCREW,HHC,M10 X 1.5 X 140.....115 87, 131, 273 SEAL KIT,BRAKE***.....68
SCREW,HHC,M10 X 1.5 X 16 TMZ.....101 SCREW,PHILLIPS,PHM,10-32 X 1......53–54, SEAL KIT,DRIVE MOTOR***.....33–35, 44
SCREW,HHC,M10 X 1.5 X70,GR 8.8.....120 58, 61–62, 295 SEAL KIT,FAIRFIELD (S1A2)***.....67–68
SCREW,HHC,M10 X 25MM,GR 8.8..101, 105, SCREW,PHILLIPS,PHM,10-32 X.625...61–62, SEAL KIT,HYD MOTOR(106184).....277–278
149–150 273 SEAL KIT,MOTOR,LC/KC***.....33–35, 37, 44
SCREW,HHC,M10 X 30MM,.........89, 99, 101, SCREW,PHILLIPS,PHM,10-32 X1.25........31, SEAL KIT,OSC CYLINDER (81330)*.....43–44
113, 123, 133–134, 139–140, 147 139–140, 165 SEAL KIT,PLAT ROTATE***.....171–172
SCREW,HHC,M10 X 40MM,GRD8.....145 SCREW,PHILLIPS,PHM,4-40 X .50.....131 SEAL KIT,PRIM EXT CYL,61429.....167
SCREW,HHC,M10 X 65MM,GR8.8.....269–270 SCREW,PHILLIPS,PHM,6-32 X .5.....75, 181 SEAL KIT,SAUER-DANFOSS M46***.....227
SCREW,HHC,M12 X 20MM.....127, 131 SCREW,PHILLIPS,PHM,8-32 X .5.....79 SEAL KIT,SEC EXT CYL(61427)***.....169
SCREW,HHC,M12 X 30........93, 97, 137, 269– SCREW,PHILLIPS,PHM,8-32 X 1.25.....109 SEAL KIT,SEC.LIFT CYL (61426).....163
270 SCREW,PHILLIPS,RHM,10-32 X 1.5.....267 SEAL KIT,SOLENOID VALVE....197, 199, 201,
SCREW,HHC,M12 X 35MM.....97, 101 SCREW,PHM,10-32X3/4,ST TYPE F.....183 203, 205–206, 209–210
SCREW,HHC,M12 X 45.....117 SCREW,PHPM SEMS ET,10-24X.5,ZA.....103 SEAL KIT,STEER CYL***.....31, 39, 41
SCREW,HHC,M14 X 2 X 100.....117 SCREW,REAR FAN GUARD,TME27........153– SEAL KIT,SUN "CWCA" CB VALVES*.....167
SCREW,HHC,M14 X 30.....95 154 SEAL KIT,SUN T-2A CP VALVE.....167
SCREW,HHC,M14 X 40MM,GR 8.8..120, 123, SCREW,RHM,10-32 X 1.....247 SEAL KIT,SWING BRAKE.....68
149–150, 269–270 SCREW,RHM,8-32 X .50.....283 SEAL KIT,SWING BRAKE***.....67–68
SCREW,HHC,M5 X 12MM.....145 SCREW,SECURITY,1/4-20 X 1.75LG.....283 SEAL KIT,SWING TORQ HUB***.....67–68
SCREW,HHC,M6 X 1 X 20.....115 SCREW,SECURITY,5/16-18X1.00.....283 SEAL KIT,SWIVEL(88291).....65–68
SCREW,HHC,M6 X 16.....149–150 SCREW,SER FLNG3/8UNCX3/4ZNYEL.....37, SEAL KIT,VALVE 62356, HYDAC.....219
SCREW,HHC,M6 X 20MM,GR8.8.....119–120, 41, 129 SEAL KIT,VALVE 62357, HYDAC.....219
145 SCREW,SER/FLNG 10M-1.5X20MM BK....105 SEAL KIT,VALVE 62359, HYDAC.....219
SCREW,HHC,M6 X 25.....149–150 SCREW,SHC,1/2-13 X 1.25,A574...33–35, 43– SEAL KIT,WHEEL HUB (102778).....34–35
SCREW,HHC,M8 X 1.25 X 120.....115 44 SEAL, CAP, NOTCHED.....65–68
SCREW,HHC,M8 X 1.25 X 25.....261 SCREW,SHC,10-32 X 1.....153–154 SEAL, CONNECTOR (DT JOYSTICKS).....195
SCREW,HHC,M8 X 1.25 X 30.....115 SCREW,SHC,3/4-10 X 3.00,A574.....68 SEAL, GASKET, .0005" *SILVER*.....285
SCREW,HHC,M8 X 100.....129 SCREW,SHC,5/16-18 X 2,PLATED.....66–68 SEAL, GASKET, .00075" *GOLD*.....285
SCREW,HHC,M8 X 20MM.....89, 97, 99, 145 SCREW,SHC,5/16-18X.75,A574,YZ.....65–68 SEAL, GASKET, .0010".....285
SCREW,HHC,M8 X 30MM,GRD 8.8.....147 SCREW,SHC,5/8-11 X 3.00,A574.....66–68 SEAL, O-RING LIP.....65–68
SCREW,HHC,M8 X 50.....93 SCREW,SHC,5/8-11 X 3.50,A574.....66–68 SEAL, O-RING, SQUARE.....65–68
SCREW,HHC,M8 X 60MM X 1.25.....129 SCREW,SHC,7/16-14 X 1.25.....147 SEAL, OIL FILLER CAP.....107
SCREW,HHC,M8 X1.25X40,GRD10.9.....145, SCREW,SHC,M10X1.5 X 60 GR8.8.....127 SEAL, POLY, CHAMFER.....65–68
147 SCREW,SHC,M10X1.5X20MM (75090)....123, SEAL,CONNECT,AMP SINGLE WIRE.....99
SCREW,HHC,M8X1.25X 70MM,GR8.8.....139– 127 SEAL,CYL.HED.CVR.DEUTZ,F4L913.....115
140, 145 SCREW,SHC,M10X1.5X30 GR 12.9........113, SEAL,FILTER ASSY (60334)***.....83
SCREW,HHF, M14 X 40MM.....131 120, 127 SEAL,GREASE.....31
SCREW,HHF,1/2-13X3,8,ZAG.....109 SCREW,SHS,1/4-20 X .25 ZINC.....77 SEAL,INJECTOR,DEUTZ F4L913.....113
SCREW,HHF,1/2-13X3.5,8,ZAG.....311 SCREW,SHS,10-24 X .625.....119–120 SEAL,RETAINING RING.....285
SCREW,HHF,1/4-20 X .75........125, 127, 129, SCREW,SHSH,M5XM16,ZINC.....91, 97 SEAL,SHAFT.....285
263 SEAL & WEAR PLATE KIT,LIFT/STR.....227 SEAL,SHAFT (81381).....34–35
SCREW,HHF,1/4-20 X 1.000.....127, 129 SEAL KIT.....277–278 SEAL,SHAFT-SUNDSTRAND***.....33–35
SCREW,HHF,1/4-20X.75,8,ZAG.....15, 61–62, SEAL KIT (111090).....34–35 SECONDARY EXT BOOM W/DECALS.....169
267, 307 SEAL KIT (121291)***.....51 SENDER,LOW FUEL INDICATOR.......53–54,
SCREW,HHF,1/4-20X1,8,ZAG.....103, 105, 109 SEAL KIT (227775).....49 57–58, 61–62
SCREW,HHF,3/8-16X1,8,ZAG.....103, 109 SEAL KIT (39345).....43–44, 171–172, 223 SENDING UNIT,OIL PRESS PERKINS.....97
SCREW,HHF,3/8-16X2.5,8,ZAG.....311 SEAL KIT (81383).....34–35 SENDING UNIT,OIL PRESS.,DEUTZ*.....120
SCREW,HHF,3/8-16X3,8,ZAG.....267 SEAL KIT (81387).....227 SENDING UNIT,OIL PRESSURE***....91, 143,
SCREW,HHF,5/8-11X1.5,8,ZAG.....103 SEAL KIT JIB CYLINDER (61430).....171–172 149–150
SCREW,HHF,M14-2.0 X 40,DIN 692.....109 SEAL KIT PLAT.LEVEL CYL, 61431....171–172 SENDING UNIT,OIL TEMP SWCH,DTZ.....120
SCREW,HHF,M16-2.0X50 10.9.....37, 44 SEAL KIT PRIM.LIFT CYL (61428).....163 SENDING UNIT,TMP,FRD,GM,PRK704.....93,
SCREW,HHF,M8-1.25X16,DIN6921,1......103, SEAL KIT PWR WHL MOTOR.....67–68 99
125 SEAL KIT, BRAKE (81381).....34–35 SENDING UNIT-H20TMP LRG425EFI*.....147
SCREW,HHF,M8-1.25X20,DIN6921,1.....103 SEAL KIT, BRAKE, 4HP.....51 SENSOR, PRESSURE,DEUTZ 2.9.....131
SCREW,HHF,M8X20,DIN6921,8.8,YZ.....125 SEAL KIT, HYD MOTOR, GEN.....289 SENSOR,AIR,CAT MONITOR***.....139–140
SCREW,M5X16 BHD.....301 SEAL KIT, SOLENOID VALVE...197, 199, 201, SENSOR,ANGLE,PRIMARY BOOM.....165
SCREW,M6X8.....301 203, 205–206, 209–210, 213, 215–216 SENSOR,COOLANT LEVEL, DEUTZ.....129
SCREW,PHIL,10-24 X .75.....178–179 SEAL KIT, SWING BRAKE.....66–68 SENSOR,COOLANT TEMP*.....147
SCREW,PHIL,8-32X.50,SELF TAP.....273, 289 SEAL KIT, VALVE......197, 199, 201, 203, 205– S E N S O R , C O O L A N T
SCREW,PHIL,PHM,10-24 X.5,SEMS.........97, 206, 209–210, 213, 215–216, 221, 225 TEMP.VDO323-419.....133–134
125, 139–140 SEAL KIT, VALVE 84129.....197 SENSOR,ENGINE TEMP,TME27.....153–154
SEAL KIT, VALVE, #10.....213, 215–216 SENSOR,FORD OXYGEN.....139–140
Part No. 88618 Z-80/60 333

April 2016
SENSOR,MAP, TME2.7L ENGINE.....149–150 SOUNDER,MIDI,OPA.....301 SUPPORT, RAILING.....249–250, 305, 307

SENSOR,O2, TME27 EPA2007.....153–154 SPACER.....285 SUPPORT,SENSOR,JOYSTICK.....193, 195
SENSOR,O2,CAT MUFFLER,DISCH.......157– SPACER TUBE,.50 LG.....269–270 SVC KIT,UK RECEPT.REPLACEMENT.....273
158 SPACER, FAN, DEUTZ, 43MM LNG.....129 SWING DRIVE ASSEMBLY.....66–68
SENSOR,O2,EXH.COLL., PIPE.....153–154 SPACER, HANGER BRACKET.....311 SWING MOTOR COMPLETE***.....66–68
SENSOR,OIL PRS KIT,VDO0360-040.....113 SPACER,.20 ID X .50 OD X .4 LG.....153–154 SWING MOTOR,COMPLETE***.....68
SENSOR,RUBBER EDGE.....301 SPACER,ENGINE MOUNT,TME27.....153–154 SWITCH LIMIT W/RLLR NO/NC GOLD.....165
SENSOR,TILT TURNTABLE(PLSTC)....53–54, SPACER,FAN TO WATERPUMP SWITCH SHIELD,ROCK JOYSTK75565...193,
57–58, 61–62 LRG425.....139–140 195
SENSOR,TILT,PCON (PLASTIC)****........171– SPACER,HEAT SHIELD,TME27.....149–150 SWITCH TOGGLE ASSY SPDT 2P
172 SPACER,HEAT SINK.....301 MOM.....181, 188, 303, 305, 307
SENSOR,WATER TEMPERATURE.....107 SPACER,HYD GEN MANIFOLD.....285 SWITCH TOGGLE ASSY SPDT 3P
SENTRY SEAL.....11–12 SPACER,PULLEY,DEUTZ GEN.....269–270 MOM.....183, 185, 187–188, 191
SEPARATOR,DUAL BATTERY,100A.....85, 87, SPARK PLUG WIRE SET, LRG425EFI.....147 SWITCH TOGGLE SPDT 3P MOM
161 SPARK PLUG WIRE SET,GM 3.0.....133–134 SHDR.....307
SEPARATOR/FILTER,FUEL-D,30MIC........91, SPARK PLUG WIRE,TME27.....149–150 SWITCH, LOW OIL PRESS, TME27...149–150
111 SPARK PLUG, FORD LRG425.....12, 147 SWITCH, OIL PRESSURE 1.5 BAR....119–120
SEPRTR/FLTR,FUEL DSL,15GPH,.30.....105 SPARK PLUG, NGK BPR5ES.....149–150 SWITCH,FAN BELT.....115
SERV KIT,SEC LIFT REPL......163 SPARK PLUG-GM 3.0L ENGINE.......12, 133– SWITCH,LIMIT W/RLLR NO/NO GOLD.....169
SERV MNFLD,SEC LIFT CYL PIL PR.....225 134 SWITCH,LIMIT,TAB,BLUE,METAL.....44
SET SCREW***.....51 SPIDER (106113).....277–278 SWITCH,LIMIT,TAB,BLUE,PLASTIC.....44
SHAFT - OUTPUT (64290).....33–35 SPINDLE,STEER YOKE LH,2WD.....31 SWITCH,LIMIT,W/RLLR ARM,NC/NC.....169
SHAFT,MOTOR.....285 SPINDLE,STEER YOKE RH,2WD.....31 SWITCH,LIMIT,W/RLLR ARM,NO/NC........65–
SHAFT,OUTPUT.....66–68 SPRING CLIP, M8-1.25, 0.8-4.0.....103 68, 163, 165, 169
SHIM,2.27 X .06.....81 SPRING CLIP,1/4-20,.025-.15X.5....43–44, 53– SWITCH,LIMIT,W/RLLR,NO/NC GOLD......65–
SHIM,AXLE ROTATION STOP,16G.....44 54, 57–58, 61–62, 83, 97, 101, 105, 178–179, 68
SHIM,AXLE ROTATION STOP,22G.....44 273 SWITCH,LIMIT,W/RLLR,NO/NC,GOLD......65–
SHIM,GALVANIZED STEER YOKE.....39, 41 SPRING CLIP,10-24,ZINC.....103, 178–179 68
SHIM,PRIM.BOOM,LIMIT SWITCH.....165 SPRING CLIP,3/8-16,.05-.20X.73....43–44, 53– SWITCH,LIMIT,W/ROLLER,NC/NC.....65–68
SHIM,SIDE PAD 16GA. 3 X 5.....161 54, 57–58, 61–62, 83, 109, 129, 131, 247, 299 SWITCH,LIMIT,W/ROLLER,NO/NC.....171–172
SHIM,STEER SENSOR ACTIVATOR....31, 35, Spring Kit.....49 SWITCH,LOAD LIMIT.....267
37 SPRING KIT (121291).....51 SWITCH,MEMBRANE,GROUND
SHIM,WEAR PAD,5 X 1.5,14GA.....165, 167 SPRING, SS, 1/2-EO500-49-4500.....303, 305 CONTROL.....72, 77
SHIM,WEAR PAD,7 X 3,12GA.....165, 169 SPRING, SS, 3/4-EO750-69-4500.....303, 305 SWITCH,MEMBRANE,PLATFORM.....183
SHIM,WEAR PAD,7 X 3,16GA.....169 SPRING,COMP,1" OD,232 LB/IN.....267 SWITCH,OIL PRESSURE.....107
SHOCK MOUNT,SMALL.....97, 103, 125, 139– SPRING,DOWEL SLEEVE (81381).....34–35 SWITCH,OIL PRESSURE ASSY.....147
140, 147 SPRING,EXTENSION .38 X 3.0.....175 SWITCH,PRESS,#4NPT,200PSIF.....277–278
SHROUD,17" FAN,6-CORE RADIATOR.....125 SPRING,EXTENSION .44 X 6.0.....175 SWITCH,THERMOSTAT 60F OPEN.....72, 77
SHROUD,CNTRWT,Z80 404D-22T.....103 SPRING,EXTENSION,1.92LB/IN.....307 SWIVEL,HYDRAULIC,Z80 (70238).....65–68
SHROUD,DEUTZ,AIR INTAKE.....115 SPRING,JOYSTK CENTR,62390/91...193, 195
SHROUD,FAN,PERKINS PAINTED.....97 SPRING,SWITCH CENTERING,75565.....193, T
S H R O U D, R A D I ATO R , F O R D 195
T-BOX,2.75 X 4.5 X 2.0.....273, 289
LGR425,PA.....139–140 SQUEEZE CONN W/NUT, 2WIRE, 4MM....295
T-BOX,2.75X4.5X2.63,3PH.....283
SHROUD,RADIATOR,GM,PAINTED.........133– STAND OFF,CONTROL UNIT.....301
TAILPIPE, Z80 404F-22.....103
134 STANDOFF,6-32 X 1/2L X 1/4 HEX...181, 188,
TAILPIPE,DEUTZ 913 S80.....111
SHUTDOWN SOLENOID,12V, DEUTZ.....119– 191
TAILPIPE,DEUTZ BF4L2011.....120
120 STARTER MOTOR, PERKINS (53883).....89
TAILPIPE,FORD LRG 425.....143
SLEAVING,PARKER TEK,2.00".....43–44 STARTER MOTOR,PERKINS(804C-33).....101
TANK ASSY, GAS, 30 GAL......61–62
SLEEVE,CONNECTOR,DT JOYSTICKS....195 STARTER, 12V.....123
TANK ASSY,GAS,30 GAL,Z80.....57–58
SLIDING MIDRAIL KIT,PTD.....178–179 STARTER, DEUTZ F4L913.....115
TANK, 7 GAL/33.5 POUND, LP.....299
SNAP RING,EXTERNAL,1.25,ZAG.....163, 167 STARTER,ENGINE,FORD LSG/LRG***....139–
TANK,HYDRAULIC,45 GALLON.....53–54, 57–
SNAP RING,EXTERNAL,1.75,ZAG.....43–44 140, 147
58, 61–62
SOL SPRING,SYNCHRO START 1751.....91 STARTER,GM 3.0L.....133–134
TAPE, PROTECTIVE MASK.....21, 29
SOLENOID CABLE ASSY***.....119–120 STARTER,PERKINS 404F.....107
TEE,BRANCH,520429-8.....287
SOLENOID VALVE.....201, 209–210 STARTER,TME 2.7L ENGINE.....153–154
TEE,BRANCH,520433-8.....287
SOLENOID,GLOW PLUG,DEUTZF4L913...115 STEER YOKE,4WD,LF/RR,ASSEMBLY.....39
TEE,BRASS STREET,.12 NPT.....99
SOLENOID,MOTOR START,60511,APU.....54, STEER YOKE,4WD,RF/LR,ASSEMBLY.....39
TEE,RUN,520428-8.....281, 291
58, 62 STEP PLATFORM ENTRY PAINTED.......178–
TENSION ARM,GENERATOR.....269–270
SOLENOID,SHUT DOWN PERKIN40422...105 179
TERM,ALT.PERKINS 804,16/14 GA.....99
SOLENOID,SHUTDOWN DEUTZ F4L913..113 STRAINER ASSY,#16 O-RING.......53–54, 57–
TERM,AMP MTE,SOC,22-26 GA BULK....193,
SOLENOID,SHUTDOWN,PERKINS ****.....91 58, 61–62, 239–240
195
SOLENOID,STARTER,DEUTZ F4L913.....115 STRAINER ASSY,#24 O-RING.......53–54, 57–
TERM,NI PIN,S&F,16-18GA,BULK.....31
SOLENOID,THROTTLE ACTUATOR 58, 61–62, 239–240
THERMOSTAT.....107
DSL.....91, 97 STRAP, CONDUIT HOLDER 60"***.....297
THERMOSTAT -OIL COOLER (71259)......54,
SOLENOID-STARTR DEUTZF4L1011F*....123 STROBE,FIREBOLT,12-80VDC,AMB**.....247
58, 62
SOUNDER LENS, OPA, AMBER.....301 STUD (102711).....35
THERMOSTAT, 180 DEG.F.....97
SOUNDER LENS, OPA, BLUE.....301 STUD,WHEEL,3/4-16.....31
THERMOSTAT, FORD LRG.....147
SOUNDER LENS, OPA, CLEAR.....301 STUD,WHEEL,3/4-16, ( 34115 ).....34–35, 49,
THERMOSTAT, PERKINS (53883).....93
SOUNDER LENS, OPA, RED.....301 51
334 Z-80/60 Part No. 88618

April 2016
THERMOSTAT,CONTINENTAL TME27.....157– UNISTRUT,FAN SHROUD BRACE,L,DE.....129 VALVE,PRI. FLOW REG 4.3.....285

158 UNISTRUT,FAN SHROUD BRACE,R,DE....127 VALVE,PROPORTIONAL***.....215–216
THERMOSTAT-ENG TEMP/GM3.0L.........133– VALVE,PROPORTIONAL, 12V **.....213, 215–
134 V 216
THREADED ROD,1/4-28 X 10 IN***.....117 VALVE,PVC,TMEW7.....153–154
V-belt (air pump).....11–12
THROTTLE BODY.....133–134, 137 VALVE,RELIEF 1300 PSI (70242).....213, 215–
V-belt (alternator & water pump).....11–12
THROTTLE LINK,DSL***.....91, 119–120 216
V-BELT GUARD, DEUTZ 2011.....123
THROTTLE LINKAGE, DSL.....119–120 VALVE,RELIEF 2400 PSI.....285
V-BELT, DEUTZ F4L2011.....11–12, 119–120
THROTTLE LINKAGE,DIESEL.....97 VALVE,RELIEF 250 PSI(70247).....197
V-BELT, DEUTZ TD2011LOAI.....119–120
THROTTLE SOLENOID ASSY, VALVE,RELIEF 2600 PSI (70242).....215–216
V-BELT, PERKINS 804C-33.....11–12, 99
TROMB......119–120 VALVE,RELIEF 3200 PSI (70542).....215–216
VACUATOR VALVE.....139–140, 157–158
THROTTLE,ELECTRIC,TME2.7L ENG.....149– VALVE,RELIEF 750 PSI (88113)......199, 201,
VALVE - COUNTERBALANCE**.....223
150 205–206, 209–210
VALVE ASSY,BLEED***.....171–172
TIRE & WHEEL ASSY,FOAM N-M LH.....33–35 VALVE,RELIEF,250 PSI.....203
VALVE BALL,24 FSAE-24 FSAE***.....239–240
TIRE & WHEEL ASSY,FOAM N-M RH.......33– VALVE,RELIEF,2500 PSI.....213, 225
VALVE COIL 10V.....221
35 VALVE,RELIEF,3000 PSI.....215–216
VALVE COVER,TME27.....150
TIRE & WHEEL ASSY,FOAM NM,LH.....37 VALVE,SHUTTLE.....197, 203
VALVE, CHECK.....197, 203, 215–216
TIRE & WHEEL ASSY,FOAM NM,RH.....37 VALVE,SHUTTLE***.....67–68
VALVE, COMPENSATOR, 80 PSI.....221
TIRE & WHEEL ASSY,FOAM RH, Z80.......33– VALVE,SHUTTLE, HYDAC.....219
VALVE, FLOW DIVIDER COMBINER.....203
35 VALVE,SOLENOID (18660).....285
VALVE, RELIEF, GEN, 3.0kW.....289
TIRE & WHEEL ASSY,FOAM RH,Z80.....33–35 VALVE,SOLENOID 2 POS 2 WAY.....213, 215–
VALVE,BALL,16 MPT-16 FPT***.....243–244
TIRE & WHEEL ASSY,FOAM, NM,LH.....37 216, 225
VALVE,BALL,16 MSAE-16 FSAE***....239–240
TIRE & WHEEL ASSY,RT LP FOAM,L.....37 VALVE,SOLENOID 2 POS 3 WAY.....213
VALVE,BI-DIRECTIONAL FLOW.....197
TIRE & WHEEL ASSY,RT LP FOAM,R.....37 VALVE,SOLENOID 2 POS.3 WAY.....199, 201,
VALVE,CB CWCA-LHN@3800 PSI.....163
TIRE & WHEEL,ASSY,FOAM LH, Z80....33–35 203, 205–206, 209–210
VALVE,CHCEK,TME27.....153–154
TIRE WHEEL ASSY,LEFT,SOLID.....37 VALVE,SOLENOID 3 POS 4 WAY.....199, 201,
VALVE,CHECK 65 PSI,(88115)........199, 201,
TIRE WHEEL ASSY,RIGHT,SOLID.....37 205–206, 209–210, 213
205–206, 209–210
TIRE,445D50/710,18PR,OUTRIGGER......33– VALVE,SOLENOID 3POS 4WAY*.....215–216
VALVE,CHECK***.....199, 201, 205–206, 209–
35, 37 VALVE,SOLENOID, 2 POS, 3 WAY....197, 213,
210, 213, 215–216
TOEBOARD, TRI ENTRY 6', EURO....249–250 215–216
VALVE,CHECK,3 PSI***.....277–278
TOEBOARD,8'TRI ENTRY.....249–250 VALVE,SOLENOID,10V,W/OUT COIL*.....277–
VALVE,CHECK,5 PSI.....197, 203, 215–216
TOEBOARD,ENTRY EUROPEAN 278
VALVE,CHECK,IWP-S/CWP PWR ASSI.....221
PNTD**.....178–179, 249–250 VALVE,SOLENOID,2 POS 2 WAY.....221
VALVE,CHECK,PLAT.MANIFLD,HYDAC.....219
TOOL TRAY ACCESSORY***.....249–250 VALVE,SOLENOID,3POS4WAY,HYDAC.....219
VALVE,COUNTERBAL,CBCA-LIN***.....66–68
TOP CLAMP,ARCTIC HOSE CBLTRK.....165 VALVE-CHECK, #4 SAE, 5 PSI*.....221
VALVE,COUNTERBAL.CBBB-LHN@2000.171–
TRAY,BATTERY.....109, 161 VALVE-FLOW REGULATOR 2 GPM.....203
172
TRIM,EDGE,1/8X3/4 SIDE BULB.....103, 125 VAPORIZER REGULATOR PRIM 16.5.....133–
VALVE,COUNTERBAL.CBBB-LHN@3500.171–
TROLLEY, TFAAS TRACK.....311 134
172
TUBE, STEEL, FUEL RETURN, 404F.....103 Verify Engine Make and Model Before
VALVE,COUNTERBAL.CWCA-LHN@2000.163
TUBE,AIR INTAKE.....119–120 Ordering...103, 105, 107, 109, 125, 127, 129,
VALVE,COUNTERBAL.CWCA-LHN@3000.167
TUBE,INLET,DEUTZ.....111 131
VALVE,COUNTERBALANCE.......43–44, 163,
TUBE,INTAKE,2.50 OD X 13".....143 VITON SEAL KIT, VALVE.....221
171–172
TUBE,INTAKE,2.50 OD X 15.63".....143 VOLTAGE REGULATOR,110V.....273
VALVE,COUNTERBALANCE 2500 PSI*.....169
TUBE,INTAKE,AIR CLEANER.....157–158 VOLTAGE REGULATOR,220V.....273
VALVE,COUNTERBALANCE @1000.....167
TUBE,INTAKE,DEUTZ 2.9L.....127
VALVE,COUNTERBALANCE(81366)***.....67–
TUBE,INTAKE,PERKINS 404F-22T.....105 W
68
TUBE,INTAKE,PRECLEANER.....261
VALVE,COUNTERBALANCE,3500***.....163 WASHER, NYLON #10, 0.093.....191
TUBE,RD,ALUM 1.25 X .083.....265
VALVE,COUNTERBALANCE,3800 PSI.....163 WASHER, CRUSH, COOLANT SENSOR...129
TUBE,RD,ALUM 2.5 X .083.....137
VALVE,DIFFERENTIAL SENSE,N.0......219 WASHER,#10,LOCK.....153–154
TUBE,RD,ALUM 2.5 X .083 X 2.00.....137
VALVE,DIFFERENTIAL SENSE,N.C......219 WASHER,3/8 HARD.STEEL-FLAT,USS....153–
TUBE,RD,ALUM 3 X .188.....111
VALVE,DIFFERENTIAL SENSING.....213 154, 157–158
TUBE,RD,STL,ALUMIZD,2.5 X .065.....99, 261
VALVE,DIFFERENTIAL SENSING***.......213, WASHER,CRANKSHAFT,TME27.....149–150
TUBE,SLIDING MIDRAIL,PAINTED....178–179
215–216 WASHER,CYL.HED CVR.DEUTZF4L913...115
TUBING,HEAT SHRINK THICK .75.....31
VALVE,DRAIN,FORD,BLOCK,RAD......147 WASHER,FENDER,.25 X 1.25 X.062.....81
TUBING,VINYL,1/2" CLEAR.....103
VALVE,EDC,PILOT,SAUER,M46***.....227 WASHER,FLAT NYLON #10.....109, 181
VALVE,FLOW CONTROL, 0.1GPM*.....221 WASHER,FLAT,#10,USS,ZAG.....103
U VALVE,FLOW DIVIDER/COMBINER........197, WASHER,FLAT,.375 X 1.5 X .125.....125, 139–
U-BOLT, FLATTENED, 1.5 X 3/8.....301, 309 203 140, 147
U-BOLT, KIT 5/16-18 X 2.5....89, 111, 133–134 VALVE,FLOW REGULATOR.....201, 209–210, WASHER,FLAT,.375X1.50X.125,ZAG......103,
U-BOLT, SQR, 3/8-16X2X5, PLTD.....303, 305, 213 309
307 VALVE,FLOW REGULATOR 0.1 GPM.....213 WASHER,FLAT,.5 HARDENED......33–35, 68,
U-BOLT,1/2-13 X 8.5.....97, 120 VALVE,FLOW REGULATOR 1.2 GPM......199, 89, 97, 101, 113, 120, 133–134, 145, 153–154,
U-BOLT,3/8 X 1 YZ.....283 205–206 157–158, 247, 278
U-BOLT,3/8-16X4X4.63X3.00....283, 303, 305, VALVE,FLOW REGULATOR 2.3 GPM......199, WASHER,FLAT,.625 HARDENED........33–35,
307 205–206 43–44, 66–68, 120, 123, 125, 131
UBOLT,FLATTENED,1.5DIAX3/8 UNC.....178– VALVE,LP LOCKOUT W/CONN***.....139–140 WASHER,FLAT,.625 X 2.25 X.15..........95, 99,
179, 265, 297 VALVE,PCV-FORD LRG***.....12, 147 117, 120, 123, 131, 137
UNION,STR.THREAD 20.....239–240 VALVE,PILOT OPER DIRECTIONAL.......277– WASHER,FLAT,.75 HARDENED.....68
UNION,STR.THREAD 24***.....239–240 278, 285 WASHER,FLAT,1.0,F436,HRD,ZAG.....179
Part No. 88618 Z-80/60 335

April 2016
WASHER,FLAT,1.000,HARDENED.....179 WASHER,LOCK,M12.....93 WELDMENT,KEYSWITCH COVER.....72

WASHER,FLAT,1.56 X 2.5 X .061.......99, 117, WASHER,LOCK,M14.....95, 149–150 WELDMENT,L.P. TANK MOUNT ***.....299
120, 123, 131, 167 WASHER,LOCK,M6....119–120, 145, 149–150 WELDMENT,LEFT COVER SUPPORT.....81
WASHER,FLAT,1/4,USS,ZAG.....62, 309 WASHER,LOCK,M6,DEUTZ F4L913.....113 WELDMENT,LONG GUIDE TUBE.....165
WASHER,FLAT,2.0 X 4.5 X .25.....31 WASHER,LOCK,M8 .....93, 139–140, 145, 147 WELDMENT,LP BOTTLE MOUNT.......53–54,
WASHER,FLAT,2.27 X 3.5 X .06.....163 WASHER,M4 NYLON.....301 58, 61–62
WASHER,FLAT,3/8,SAE,HRD,ZAG.....179 WASHER,OIL DRAIN DEUTZ F4L913.....113 WELDMENT,MUFFLER MOUNT,PTD......157–
WASHER,FLAT,3/8,USS,ZAG.....309 WASHER,RIVETING.....91 158
WASHER,FLAT,3/8X1.5X.06.....267 WASHER,SHIM .0151 THK......267 WELDMENT,MUFFLER,FORD TIER2.....143
WASHER,FLAT,313, HARDENED.....179 WASHER,SHIM,1.27 X 2.13 X .062.....167 WELDMENT,PIPE CRADLE MOUNT.....297
WASHER,FLAT,HRD,1.063X2X.134.....81 WASHER,SPINDLE, 500 LB BOOM.....81 WELDMENT,PLATFORM SUPPORT,CE.....267
WASHER,FLAT,M10,ZINC PLTD........99, 101, WASHER,STAR,EXTERNAL,.375.....77 WELDMENT,REAR ENGINE MOUNT.....123
113, 120, 123, 127, 157–158 WASHER,THRUST 5 X 1.81 BRONZE......31, WELDMENT,RIGHT COVER SUPPORT.....81
WASHER,FLAT,M12....97, 101, 117, 127, 131, 39, 41 WELDMENT,RISER CABLE TUBE.....169
137, 269–270 WASHER,THRUST,(33434)**.....51 WELDMENT,TRACK PULL TUBE PIVOT....167
WASHER,FLAT,M14.....120, 123, 269–270 WASHER,THRUST,TORQUE HUB.....67–68 WELDMENT,TRANSPORT LOCK.....65–68
WASHER,FLAT,M14 HARDENED.....149–150 WATER INLET TUBE, FORD.....147 WELDMENT,TUBE,AIR INTAKE.....157–158
WASHER,FLAT,M14,DEUTZ F4L913.....117 WATER OUTLET, VERTICAL.....107 WHEEL DRIVE W/BRAKE 86.74:1.....37, 51
WASHER,FLAT,M6 PLTD......81, 145, 149–150 WATER PUMP.....107 WHEEL DRIVE W/BRAKE,57.49:1.....34–35
WASHER,FLAT,M6,DEUTZ F4L913.....115 WATER PUMP GASKET.....149–150 WHEEL DRIVE W/BRAKE,59.28:1.....34–35
WASHER,FLAT,M8 DEUTZ, F4L913.....115 WATER PUMP, CONTINENTAL TME27....149– WHEEL DRIVE W/BRAKE,60.2:1.....33–35
WASHER,FLAT,M8,YELLOW ZINC......97, 99, 150 WHEEL DRIVE W/BRAKE,91.97:1.....34–35
129, 145, 147, 153–154, 261 WATER PUMP, PERKINS (53883).....93 WHEEL DRIVE,2WD 92.5:1.....34–35
WASHER,FLAT,MS,#10,Y.........53–54, 58, 61– WDMT,AIRCRAFT SENSOR BUMPER.....307 WHEEL DRIVE,86.74:1***.....35, 51
62, 125, 131, 139–140, 188, 191, 247, 267, WDMT,SKID PLATE.....307 WHEEL DRIVE,W/BRAKE 57.49:1.....37, 49
295 WEAR PAD,5 X 1.5 X .625 W/NUTS...167, 169 WHEEL STUD, 3/4-16 X 60MM.....33–35
WASHER,FLAT,MS,#8,Y.....181, 191, 283 WEAR PAD,5 X 1.5 X .75 W/NUTS.....165 WHEEL, CRANK POSITION.....149–150
WASHER,FLAT,USS,1",Y.....47 WEAR PAD,5.5 X 1.75 X .5.....167 WHEEL,28.00X15.00.....33–35
WASHER,FLAT,USS,1/2",Y......43–44, 54, 58, WEAR PAD,7 X 3 X 1 W/NUTS.....169 WIPER,BOTTOM,RISER.....255
62, 68, 143, 147, 285, 289 WEAR PAD,7 X 3 X.625 W/INSERT.....167 WIPER,PRIMARY BOOM BOTTOM.....255
WASHER,FLAT,USS,1/4"Y.......31, 35, 37, 43– WEAR PAD,7 X 3 X.75 W/NUTS......165, 167, WIPER,PRIMARY BOOM SIDE.....255
44, 53–54, 57–58, 61–62, 66–68, 72, 77, 81, 169 WIPER,PRIMARY BOOM,TOP.....255
83, 89, 91, 95, 97, 101, 111, 117, 119–120, WEAR PAD,7X3X.625 W/NUTS.....169 WIPER,RING GEAR.....257
127, 129, 131, 133–134, 137, 139–140, 143, WEAR PAD,CABLE TRACK PULL TUBE....167 WIPER,SIDE.....255
145, 153–154, 157–158, 161, 171–172, 178– WEAR PAD,ENGINE TRAY.....161 WIPER,TOP,RISER.....255
179, 181, 187–188, 191, 249–250, 253, 255, WELDER,INVERTEC V275-S.....283 WIRE CABLE,16/4 CON.TPE JKT....165, 169,
257, 261, 265, 267, 289, 297, 303, 305 WELDMENT W/DECALS,4FT,500LB 171–172
WASHER,FLAT,USS,3/8",Y......39, 41, 53–54, AN.....177–179 WIRE HARNESS,PLAT MANFLD Z80......181,
57–58, 61–62, 83, 89, 97, 101, 127, 129, 131, WELDMENT W/DECALS,5FT,500LB 188, 191
137, 139–140, 143, 145, 147, 153–154, 157– AN.....177–179 WIRE LOOM,3/4 DIA......99
158, 165, 167, 169, 267, 269–270, 273, 277– WELDMENT, AIRCRAFT TOP WIRE LOOM,3/8 POLY SLIT.....178–179
278, 285, 299 BUMPER.....305, 307 WIRE,12/3 SJEOW,BK-WH-GR/YL.....83
WASHER,FLAT,USS,5/16",Y.....43–44, 53–54, WELDMENT, EXHAUST SUPPORT.....103 WLDMT, ENGINE TRAY, Z80 T4 DEU.....161
57–58, 61–62, 81, 83, 87, 89, 91, 95, 97, 99, WELDMENT, GUIDE BRACKET.....35 WLDMT, FUEL CIRCUIT, Z80.....131
101, 120, 123, 127, 133–134, 139–140, 153– WELDMENT, PIPE CRADLE.....297 WLDT, INTAKE, T4 DEUTZ, Z80/S8.....127
154, 157–158, 161, 171–172, 178–179, 261, WELDMENT, PRIMARY EXT. BOOM.....167 WLDT, PRECLEANER MT,DEUTZ/PERK...263
265, 269–270, 277–278, 283, 285, 289, 297, WELDMENT, REAR MOUNT,ENGINE.....131 WORKLIGHT,110V,150WATT,HALOGEN..249–
303, 305 WELDMENT, SENSOR MOUNT......303, 305, 250
WASHER,FLAT,USS,5/8",Y.....99, 117 307 WORKLIGHT,48 VOLT.....247, 250
WASHER,FLAT,USS,7/16",Y.....270 WELDMENT, SKIDPLATE**.....303, 305
WASHER,ISOLATOR,TME27.....153–154 WELDMENT,4/5FT PLATFORM Z
WASHER,LOCK,#10 PLTD.....35, 37, 44, 153– SUPPOR.....179
Z80 AIRLINE TO PLATFORM,1/2"ID.....275
154 WELDMENT,AIR BOX PAINTED.....120
Z80 GROUND BOX ASSY.....71–72
WASHER,LOCK,.25 .....31, 35, 37, 43–44, 53– WELDMENT,AIRCRAFT SENSOR
Z80 HF WHEEL ASSEMBLY,LH.....33–35, 37
54, 58, 62, 72, 77, 81, 83, 95, 117, 171–172, BUMPR.....303, 305
Z80 HF WHEEL ASSEMBLY,RH.....33–35, 37
175, 178–179, 181, 187–188, 191, 250, 273 WELDMENT,BELLCRANK ASSY,SRV.....171–
Z80 HF WHEEL,28.00 X 15.00.....33–35, 37
WASHER,LOCK,.313....53–54, 57–58, 61–62, 172
Z80 LH COVER ASSY W/WRD DECALS.....81
66–68, 89 WELDMENT,CABLE TRACK TRAY Z80.....165
Z80 PLAT BOX ASSY.....181
WASHER,LOCK,.375....31, 35, 39, 41, 44, 65– WELDMENT,COOLING AIRBOX.....120
Z80 PLAT MANIFOLD SERV KIT.....219
68, 81, 83, 133–134, 140, 153–154, 157–158, WELDMENT,COUNTERWEIGHT,PLUG.....47
Z80 REAR AXLE ASSY.STEER(SERV).....43–
161, 163, 167, 171–172, 247, 269–270, 299 WELDMENT,ENGINE MOUNT,INBOARD.....95
44
WASHER,LOCK,.437,PLTD......269–270 W E L D M E N T , E N G I N E
Z80 RELAY COVER W/WORD DECAL.....83
WASHER,LOCK,.625 PLTD.....250 MOUNT,OUTBOARD.....95
Z80 STEEL FUEL TANK SRVC KIT.....57–58
WASHER,LOCK,.75 PLTD.....68, 81, 163 WELDMENT,EXHAUST COLL.PIPE...157–158
Z80 STEER YOKE, LF/RR ASSY......39
WASHER,LOCK,0.5".....43–44, 163, 169, 172 WELDMENT,EXHAUST PIPE.....153–154
Z80 STEER YOKE, RF/LR ASSY......39
WASHER,LOCK,1".....47, 81 WELDMENT,EXHAUST TUBE.....81
ZERK,GREASE,1/8 NPT.....66–68
WASHER,LOCK,1/4,ZAG.....62 WELDMENT,GUIDE BRACKET,YOKE.....37
ZERK,GREASE,5/16-24,STRAIT.....267
WASHER,LOCK,M10..89, 133–134, 139–140, WELDMENT,HEAD PIPE,GM.....137
145, 147, 149–150, 269–270 WELDMENT,INTAKE,PERKINS 404F-.....105
336 Z-80/60 Part No. 88618

April 2016
Part No. 88618 Z-80/60 337

April 2016
Fitting Cross References
338 Z-80/60 Part No. 88618

April 2016
Fitting Cross References (Continued)
Part No. 88618 Z-80/60 339

April 2016
340 Z-80/60 Part No. 88618

April 2016
Part No. 88618 Z-80/60 341

April 2016
342 Z-80/60 Part No. 88618

April 2016
Part No. 88618 Z-80/60 343

April 2016
344 Z-80/60 Part No. 88618

Parts Manual
Part No.
Rev G2
88618
from SN Z8003-101 to Z8016-5829
Z-80/60 and from Z8016H-5830

Genie Z80 60 Parts Manual

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Genie Z80 60 Parts Manual

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Serial Number Range

Z-80/60 from SN Z8003-101 to

Part No. 88618

2 Z-80/60 Part No. 88618

How to Read Your Serial Number

Part No. 88618 Z-80/60 3

301.3 Hydraulic and Fuel Tanks - Gasoline/LPG Models (from

4 Z-80/60 Part No. 88618

Table of Contents (continued)

430.1 Continental TME-27 Engine - View 3.......................156 800 Accessories

Part No. 88618 Z-80/60 5

6 Z-80/60 Part No. 88618

Parts Stocking List

Part No. 88618 Z-80/60 7

How To Order Parts

8 Z-80/60 Part No. 88618

Fax Order Form

Part No. 88618 Z-80/60 9

001.1 Parts Stocking List

10 Z-80/60 Part No. 88618

001.1 Parts Stocking List

-- 1268 PAINT,AEROSOL,GENIE GRAY*** 6 62420 FILTER,AIR***

-- 90319 SENTRY SEAL -- 62431 BELT,V, BLOWER, DEUTZ F4L913

Part No. 88618 Z-80/60 11

001.1 Parts Stocking List

Item Part No. Description Qty.

12 Z-80/60 Part No. 88618

001.1 Parts Stocking List

This Page Intentionally Left Blank

Part No. 88618 Z-80/60 13

101.1 Decals with Word, Hydraulic Tank Side / Non-Steer End

14 Z-80/60 Part No. 88618

101.1 Decals with Word, Hydraulic Tank Side / Non-Steer End

1 25994 DECAL, NOTICE, SHUTOFF 20 74692 HYD. FLUID, FIRE

Part No. 88618 Z-80/60 15

102.1 Decals with Word, Engine Side / Steer End

16 Z-80/60 Part No. 88618

102.1 Decals with Word, Engine Side / Steer End

1 27204 DECAL,ARROW BLUE....................1 16A 82204 DECAL,DANGER,HIGH

Part No. 88618 Z-80/60 17

103.1 Decals with Word, Booms

18 Z-80/60 Part No. 88618

103.1 Decals with Word, Booms

Item Part No. Description Qty.

1 28161 DECAL,WARN,CRUSH HAZARD

Part No. 88618 Z-80/60 19

104.1 Decals with Word, Platform

20 Z-80/60 Part No. 88618

104.1 Decals with Word, Platform

1 28165 DECAL,INSTRUCT,FOOTSWITCH 16B 233131 DECAL, PLATFORM CONTROL

Part No. 88618 Z-80/60 21

105.1 Decals with Symbols, Hydraulic Tank Side / Non-Steer End

22 Z-80/60 Part No. 88618

105.1 Decals with Symbols, Hydraulic Tank Side / Non-Steer End

1 27205 DECAL,ARROW YELLOW LRG 17 82671 DECAL,LABEL,WELD LINE

3 27207 DECAL,TRIANGLE,YELLOW..........1 18 82924 DECAL,CAUTION,SHUTOFF

Part No. 88618 Z-80/60 23

106.1 Decals with Symbols, Engine Side / Steer End

24 Z-80/60 Part No. 88618

106.1 Decals with Symbols, Engine Side / Steer End

Item Part No. Description Qty.

1 27204 DECAL,ARROW BLUE....................1

Part No. 88618 Z-80/60 25

107.1 Decals with Symbols, Booms

-- 1268 PAINT,AEROSOL,GENIE GRAY* 6 62420 FILTER,AIR*