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Cap Bank Legrand
Cap Bank Legrand
Cap Bank Legrand
TECHNICAL GUIDE
AUTOMATIC
CAPACITOR BANKS
The Legrand Group offers a range of products and services
for power factor correction and controlling the quality
of electrical energy.
Reactive energy compensation is used to increase
the available power and improve the building's energy
performance.
These solutions fit naturally in the Legrand group's global
energy efficiency approach, which aims to offer ever more
solutions for improved management of electricity, reduce
consumption and contribute towards supplying high-quality
energy.
The aim of this technical guide is to advise best practice
when designing automatic capacitor banks
with ALPIVAR³ and ALPICAN capacitors.
CONTENTS
Applicable standards ................................................................ 2
Power factor correction
Broad outlines ...........................................................................4
Harmonics..................................................................................6
2
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cos ϕ ≈ 1 (tg ϕ ≈ 0)
ELECTRICITY
SUPPLY
ADVANTAGES
By supplying reactive energy on demand, • Limit energy losses in cables due to
capacitor banks can: the Joule effect
• Increase the power available • Avoid the penalties applied
to the distribution transformers by electricity suppliers (or receive
• Optimise the electricity supply contract bonuses in some countries)
4
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U,I
U
U R U
ωt I
U
I
I ωt
Xc
ϕ
Inductive loads consist of inductances,
such as asynchronous motors and
ballasts in fluorescent tubes. POWER FACTOR
If we consider a purely inductive load L, By definition, the power factor of
the current generated always lags 90° an electrical installation (PF) is equal
behind the voltage. to the active power P (kW) over the
apparent power S (kVA).
i U,I
PF = P (kW)/S(kVA)
U
U L
ωt
U
π/2 Usually PF - Cos ϕ
I
6
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HARMONIC ORDERS
fn = n x f1
The FOURIER decomposition (harmonic where n is the harmonic order
analysis) of the current consumption of
a non-linear receiver shows:
• The fundamental, a sinusoidal term Amplitude
n Resultant.
Irms = I + h∑
=2
I 2
1
2
h
Fundamental.
Order 3: additional current of 150 Hz (3 x 50 Hz).
∑: sum of all the harmonic currents Order 5: additional current of 250 Hz (5 x 50 Hz).
from harmonic 2 (50 Hz x 2) to the last Order 7: additional current of 350 Hz (7 x 50 Hz).
harmonic order n (50 Hz x n)
- Etc.
- Order n: additional current of xxx Hz (n x 50 Hz).
These harmonic currents circulate in
the source.
The harmonic impedances of this source SPECIAL CASE OF 3RD
then give rise to harmonic voltages, ORDER HARMONICS
according to the equation: The main loads generating 3rd order
The harmonic currents induce most harmonics are single-phase diode
rectifiers with capacitive filtering.
Uh = Zh x Ih The rms value of the neutral current
Three-phase, non-linear, symmetrical,
can be greater than that of the
balanced loads, with no connection to
of the harmonic voltages causing the phase current, which on average
the neutral do not generate any 3rd order
overall harmonic distortion of the supply means that the neutral conductor
harmonics, nor any harmonic orders that
voltage. cross-section must be twice that of
are multiples of 3.
the phase conductor cross-section.
The electricity supply frequencies Three-phase, non-linear, symmetrical,
balanced loads, with connection to the • The design of Legrand's isolating
n
2 2 neutral do generate 3rd order harmonic transformers with low losses
Vrms = U +h∑= 2U
1 h
currents and harmonic currents in the prevents 3rd order harmonics (see
Note: The harmonic distortion of the voltage
neutral conductor in orders that are Legrand catalogue).
generated by construction defects in the windings
of alternators and transformers is generally multiples of 3. • SAH type – 135 Hz capacitor banks
negligible
Single-phase loads such as high power are sized to operate in conditions with
are 50 Hz or 60 Hz, called the lighting (stadium lighting power, for high levels of 3rd order harmonics.
fundamental frequency (f1). example) also generate 3rd order
Harmonic components have a frequency harmonics.
(fn) which is a multiple of the fundamental
frequency (f1).
Individual THD
1 S
f (Hz) fo = = f1
2π LTC Q
Xn
n ( %)= x100 Alpivar³ capacitors have the capacity
X1
to resist harmonics exceeding the
Xn = r ms value of the fundamental requirements of standards IEC 60831-1 IZI
(voltages or current) &2
X1 = r ms value of the nth harmonic
order (voltages or current) - permissible overvoltage up to 1.18*Un R
8
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Scc = ST
Ucc IMPORTANT:
In this example, the installation
Scc x Qc demonstrates a risk of resonance with
Scc
Fn = f1 x Fa = the 7th order harmonic. To avoid this risk,
Qc S
use a capacitor bank with detuned reactor.
Scc: transformer short-circuit power See next section.
Ucc: MV/LV transformer short-circuit voltage
Qc: capacitor bank reactive power
f1: fundamental frequency (50 Hz in France)
ST: power in kVA of the MV/LV transformer (or MV/
LV transformers where there are two or more
transformers in parallel)
S: active power of loads that do not generate
harmonics (non-polluting)
L
In R LT
1 1
fo = fr =
2π (LT + L)C 2π LC
fo: Parallel resonance frequency (anti-resonance) The serial frequency (fr) chosen must be below the first
fr : Serial resonance frequency for the branch between the capacitors harmonic order present in the circuit.
and the detuned reactor
Z (Ω)
Compensation zone
f (Hz)
fo fr
10
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135 14 2.7
XL 1 f 2
p= = =
XC n2 fr
To make a correct assessment of the risks of capacitor bank resonance in your installation, we recommend the following
procedure:
1 - Take measurements over a significant period (minimum one week) of the voltages, currents, power factor, level
of harmonics (individual and global THD-U/THD-I).
2 - Size the capacitor bank appropriately for its reactive energy compensation requirements, based on these measurements
and your electricity bills.
3 - For each step power rating (physical or electrical) to be provided in the capacitor bank, calculate the resonance
harmonic orders: where S is the short-circuit power at the capacitor bank connection point, and Q is the power rating for
the step concerned.
4 - If one of the calculated harmonic orders corresponds to one of the harmonics in the installation (with accuracy of ±10 %),
it may be necessary to use detuned reactors in order to shift the resonance to a harmless frequency range.
Taking the initial power factor and the desired power factor, we get a value which
we can use to calculate the reactive power in kVAr.
EXAMPLE
• ST transformer = 1000 kVA
• Actual transformer load α = 75 %
• Load cos ϕ1 = 0.8 (tan ϕ1 = 0.75)
• cos ϕ2 to be obtained = 0.96 (tan ϕ2 = 0.29) --> k = 0.459 (see table opposite)
QC (kVAr) = P (kW) x (tan ϕ1 – tan ϕ2) = ST x α x cos ϕ1 x k
QC = 1000 x 0.75 x 0.8 x 0.459 = 275 kVAr
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The table opposite is used to calculate the reactive power to be compensated. It also gives the equivalence between cos ϕ and tg ϕ.
Initial power factor Capacitor power to be installed, in kvar per kW of load, to increase the power factor to cos ϕ2:
cos ϕ2: 0.90 0.91 0.92 0.93 0.94 0.95 0.96 0.97 0.98 0.99 1
cos ϕ1 tg ϕ1
tg ϕ2: 0.48 0.46 0.43 0.40 0.36 0.33 0.29 0.25 0.20 0.14 0.0
0.40 2.29 1.805 1.832 1.861 1.895 1.924 1.959 1.998 2.037 2.085 2.146 2.288
0.41 2.22 1.742 1.769 1.798 1.831 1.840 1.896 1.935 1.973 2.021 2.082 2.225
0.42 2.16 1.681 1.709 1.738 1.771 1.800 1.836 1.874 1.913 1.961 2.002 2.164
0.43 2.10 1.624 1.651 1.680 1.713 1.742 1.778 1.816 1.855 1.903 1.964 2.107
0.44 2.04 1.558 1.585 1.614 1.647 1.677 1.712 1.751 1.790 1.837 1.899 2.041
0.45 1.98 1.501 1.532 1.561 1.592 1.626 1.659 1.695 1.737 1.784 1.846 1.988
0.46 1.93 1.446 1.473 1.502 1.533 1.567 1.600 1.636 1.677 1.725 1.786 1.929
0.47 1.88 1.397 1.425 1.454 1.485 1.519 1.532 1.588 1.629 1.677 1.758 1.881
0.48 1.83 1.343 1.730 1.400 1.430 1.464 1.467 1.534 1.575 1.623 1.684 1.826
0.49 1.78 1.297 1.326 1.355 1.386 1.420 1.453 1.489 1.530 1.578 1.639 1.782
0.50 1.73 1.248 1.276 1.303 1.337 1.369 1.403 1.441 1.481 1.529 1.590 1.732
0.51 1.69 1.202 1.230 1.257 1.291 1.323 1.357 1.395 1.435 1.483 1.544 1.686
0.52 1.64 1.160 1.188 1.215 1.249 1.281 1.315 1.353 1.393 1.441 1.502 1.644
0.53 1.60 1.116 1.144 1.171 1.205 1.237 1.271 1.309 1.349 1.397 1.458 1.600
0.54 1.56 1.075 1.103 1.130 1.164 1.196 1.230 1.268 1.308 1.356 1.417 1.559
0.55 1.52 1.035 1.063 1.090 1.124 1.156 1.190 1.228 1.268 1.316 1.377 1.519
0.56 1.48 0.996 1.024 1.051 1.085 1.117 1.151 1.189 1.229 1.277 1.338 1.480
0.57 1.44 0.958 0.986 1.013 1.047 1.079 1.113 1.151 1.191 1.239 1.300 1.442
0.58 1.40 0.921 0.949 0.976 1.010 1.042 1.073 1.114 1.154 1.202 1.263 1.405
0.59 1.37 0.884 0.912 0.939 0.973 1.005 1.039 1.077 1.117 1.165 1.226 1.368
0.60 1.33 0.849 0.878 0.905 0.939 0.971 1.005 1.043 1.083 1.131 1.192 1.334
0.61 1.30 0.815 0.843 0.870 0.904 0.936 0.970 1.008 1.048 1.096 1.157 1.299
0.62 1.27 0.781 0.809 0.836 0.870 0.902 0.936 0.974 1.014 1.062 1.123 1.265
0.63 1.23 0.749 0.777 0.804 0.838 0.870 0.904 0.942 0.982 1.030 1.091 1.233
0.64 1.20 0.716 0.744 0.771 0.805 0.837 0.871 0.909 0.949 0.997 1.058 1.200
0.65 1.17 0.685 0.713 0.740 0.774 0.806 0.840 0.878 0.918 0.966 1.007 1.169
0.66 1.14 0.654 0.682 0.709 0.743 0.775 0.809 0.847 0.887 0.935 0.996 1.138
0.67 1.11 0.624 0.652 0.679 0.713 0.745 0.779 0.817 0.857 0.905 0.966 1.108
0.68 1.08 0.595 0.623 0.650 0.684 0.716 0.750 0.788 0.828 0.876 0.937 1.079
0.69 1.05 0.565 0.593 0.620 0.654 0.686 0.720 0.758 0.798 0.840 0.907 1.049
0.70 1.02 0.536 0.564 0.591 0.625 0.657 0.691 0.729 0.796 0.811 0.878 1.020
0.71 0.99 0.508 0.536 0.563 0.597 0.629 0.663 0.701 0.741 0.783 0.850 0.992
0.72 0.96 0.479 0.507 0.534 0.568 0.600 0.634 0.672 0.721 0.754 0.821 0.963
0.73 0.94 0.452 0.480 0.507 0.541 0.573 0.607 0.645 0.685 0.727 0.794 0.936
0.74 0.91 0.425 0.453 0.480 0.514 0.546 0.580 0.618 0.658 0.700 0.767 0.909
0.75 0.88 0.398 0.426 0.453 0.487 0.519 0.553 0.591 0.631 0.673 0.740 0.882
0.76 0.86 0.371 0.399 0.426 0.460 0.492 0.526 0.564 0.604 0.652 0.713 0.855
0.77 0.83 0.345 0.373 0.400 0.434 0.466 0.500 0.538 0.578 0.620 0.687 0.829
0.78 0.80 0.319 0.347 0.374 0.408 0.440 0.474 0.512 0.552 0.594 0.661 0.803
0.79 0.78 0.292 0.320 0.347 0.381 0.413 0.447 0.485 0.525 0.567 0.634 0.776
0.80 0.75 0.266 0.294 0.321 0.355 0.387 0.421 0.459 0.499 0.541 0.608 0.750
0.81 0.72 0.240 0.268 0.295 0.329 0.361 0.395 0.433 0.473 0.515 0.582 0.724
0.82 0.70 0.214 0.242 0.269 0.303 0.335 0.369 0.407 0.447 0.489 0.556 0.698
0.83 0.67 0.188 0.216 0.243 0.277 0.309 0.343 0.381 0.421 0.463 0.530 0.672
0.84 0.65 0.162 0.190 0.217 0.251 0.283 0.317 0.355 0.395 0.437 0.504 0.645
0.85 0.62 0.136 0.164 0.191 0.225 0.257 0.291 0.329 0.369 0.417 0.478 0.602
0.86 0.59 0.109 0.140 0.167 0.198 0.230 0.264 0.301 0.343 0.390 0.450 0.593
0.87 0.57 0.083 0.114 0.141 0.172 0.204 0.238 0.275 0.317 0.364 0.424 0.567
0.88 0.54 0.054 0.085 0.112 0.143 0.175 0.209 0.246 0.288 0.335 0.395 0.538
0.89 0.51 0.028 0.059 0.086 0.117 0.149 0.183 0.230 0.262 0.309 0.369 0.512
0.90 0.48 0.031 0.058 0.089 0.121 0.155 0.192 0.234 0.281 0.341 0.484
Precision control
Alternate switching of steps with Higher enclosure and Installation with rapidly
the same power rating possible maintenance costs changing reactive power
with Alptec controllers, to increase
the contactor and capacitor life
Slow control
* For capacitor banks with few electrical steps, we recommend increasing the step switching times.
This function is possible in Alptec controllers, refer to the controller manual.
3 – Determining the number of physical steps "P" from the desired number of electrical steps n".
a - The sum of the physical step power b - Note the maximum switching c – Note the maximum number of relay
ratings corresponds to the total power: power of the CTX³ contactors ≤ 60 kVAr outputs the controllers can switch
at 400-440 V in order to switch (see table on next page).
p
Qt = Σ Qp the three-phase capacitors.
1
14
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The Alptec 3.2/5.2/8.2 and Alptec 8 • allows a smaller enclosure and hence
power factor controllers provide optimal, lower purchase and maintenance costs
It is possible to create physical steps accurate, fast regulation with the of the enclosure
> 60 kVAr via simultaneous control least possible number of capacitors, • saves energy by reducing energy losses
of 2 contactors, divided between alternating the steps involved according due to limiting the number of steps.
2 different capacitors, by the same to the reactive power needed.
controller relay output, to which
This type of regulation:
it is essential to add a time delay
of 1 second minimum (see page 43). • increases the capacitor bank service life
Example: To create high-power • ensures that the capacitors and
capacitor banks > 1000 kVAr, contactors age uniformly
a few 100 kVAr physical steps
can be created by switching a 50
kVAr contactor-capacitor pairing
twice at the same time.
1 module
ALPTEC3.2 3 steps 6 steps
4 modules - Electromechanical
CTX3
ALPTEC8 8 steps 18 steps - Thyristor (solid state)
with the EXT4GRS
module
EXT2GR/EXT3GR: 2/3 relay outputs to be programmed. Used to add, for example, 2 additional steps or a signalling contact.
EXT4GRS: 4 solid state outputs to be used exclusively with ALPTEC8 for applications using solid state contactors in order to create dynamic compensation
for installations with very variable loads.
IR IR IR IR
POWER
POWE
WER FACTOR CONTROLLER POWER
POWE
WER FACTOR CONTROLLER POWER
POWE
WER FACTOR CONTROLLER POWER
POWE
WER FACTOR CONTROLLER
Practical example: Let's look at a 87.5 kVAr capacitor bank enclosure 3 physical steps
16
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For optimum sizing of the capacitor For the reactive energy range needed
banks, we recommend first taking to achieve the target power factor, take
measurements and carrying out an account of the periods when there is a
"Power Quality audit" during a period need for reactive energy outside sporadic
of significant activity over 1 to 2 demand peaks in each significant period
weeks (for example: Busy production of time to determine the smallest step Q1
period) paying particular attention to and number of electrical steps n.
the following points:
The max. levels of harmonics THDi % and
Thdu % (see "Determining the capacitor
The Alptec 2333b analyser,
bank type" section) ideal for existing enclosures.
Example: In a commercial installation, to achieve a power factor close to 1 we carried out an energy quality audit with a network
analyser to check the reactive energy variations (in addition to the harmonic measurements) as below:
90
87,5
80
75
70
60 62,5
50 50
40
37,5
30
25
20
10 12,5 Time
(hours)
In this case, we recommended a capacitor bank of 87.5 kVAr, which corresponds to the maximum power needed to achieve
the power factor in the least favourable case. And this capacitor bank is broken down into just 3 physical steps: 12.5 kVAr, 25 kVAr
and 50 kVAr, allowing us to create 7 electrical steps from 12.5 kVAr to 87.5 kVAr according to the sequences shown in the example
in the previous section.
a self-extinguishing thermosetting 7
polyurethane resin which forms the
casing, providing mechanical and 1 - Socket terminals for direct connection via cables and lugs
2 - Internal discharge resistor
electrical environmental protection.
3 - Self-extinguishing plastic casing
This vacuum coating technique 4 - Self-healing coil
for the windings gives Alpivar3 capacitors 5 - Resin under vacuum
6 - Electrical fuse
7 - Pressure monitoring devices with visible trip indication
18
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ST: power in kVA of the MV/LV transformer (or MV/LV transformers if there are two or more transformers
in parallel).
To save wiring time, the Legrand SH: expanded power in kVA of the harmonic generators in the secondary of the MV/LV transformer(s)
group has a prewired rack offer for to be compensated.
versions with and without reactors, THDi: percentage of total harmonic current pollution.
consisting of capacitor + protection THDu: percentage of total harmonic voltage pollution.
device + contactor + reactors
depending on the model.
20
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ST: power in kVA of the MV/LV transformer (or MV/LV transformers if there are two or more transformers
in parallel).
SH: expanded power in kVA of the harmonic generators in the secondary of the MV/LV transformer(s)
to be compensated.
THDi: percentage of total harmonic current pollution.
THDu: percentage of total harmonic voltage pollution.
Say a capacitor in the Alpivar³ range Cat. No. V3044 or Alpican range Cat. No. 4 151 87.
Alpimatic racks
without detuned reactor
22
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Selection tables for ALPIVAR³ type steps (capacitor, contactor, protection device) without a detuned reactor.
2 2
1 3 1 3
Alpivar 3
Contactor Cat. No to Alpivar3
Contactor Cat. No to
Effective Power HRC Fuse, Effective Power HRC Fuse,
Capacitor be completed with coil Capacitor be completed with coil
at 400 V (kVAr) gG type at 400 V (kVAr) gG type
Cat. No voltage code Cat. No voltage code
6,25 V6.2540 4 160 8x + 4 168 74 16 A 6,25 VH6.2540 4 160 8x + 4 168 74 16 A
1 4 1 4
6 5 6 5
380V AC 6
400-440V AC 9
415V AC 7
Selection tables for ALPICAN type steps (capacitor, contactor, protection device) without a detuned reactor.
Network 400 V - 50 Hz, Max. harmonic pollution THDu ≤ 2 % ; THDi ≤ 5 % Network 400 V - 50 Hz, Max. harmonic pollution THDu ≤ 3 % ; THDi ≤ 10 %
2 2
1 3 1 3
48V AC 2 48V AC 2
48V DC 3 48V DC 3
110V AC 4 100-240V AC /
6
230V AC 6 100-220V AC
380V AC 8
400-440V AC 9
415V AC 9
24
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1 - Outside the delta, using Alpivar or 2 - Inside the delta, using Alpivar
Alpican three-phase capacitors (3 terminals) 3 single-phase capacitors
prewired internally in a delta or star (6 terminals). 2
2 1
connection. 3
1 3 6 5 4
Qs = * = 20 kVAr
can recalculate the effective power 480 (1-0.14)
of each step in the capacitor + detuned
reactors pairing using the following
equation: 2 - Choosing the reactor
Determining the reactor inductance L:
Us 2
Qn
Qs = The reactor value (inductance per phase)
Un * (1-p) is calculated as follows:
Us2p pUN 2
L= =
Qs (1-p)w QNw
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Types SAH Reinforced SAH SAH We should therefore choose from the
catalogue a reactor with the closest
characteristics:
P% 7% 14 % 7% 7% 14 %
L = 4.05 mH and In = 31.4 A,
Cat. No. SAH4.05-31.4A.
I (rms) 105 % 110 % 120 % 115 % 110 %
Calculating the effective power of the Determining the current IL in the reactor:
step (capacitor + reactor) at 400 V:
Qs
IL =
Us 2
Qn 3Us
Qs = *
Un (1-p)
Selection tables for ALPIVAR³ type steps (capacitor, contactor, protection device) with a detuned reactor.
Detuned Reactor
Effective Power Alpivar³ Capacitor Contactor ref. to be completed with the HRC Fuse,
Cat. No 189 Hz
at 400 V (kVAr) Cat. No coil voltage code gG type
(p = 7 %)
13 VH12.540 SAH2.85-21.0A 4 161 0x 25 A
Detuned Reactor
Effective Power Alpivar³ Capacitor Contactor ref . to be completed with the HRC Fuse,
Cat. No 189 Hz
at 400 V (kVAr) Cat. No coil voltage code gG type
(p = 7 %)
13 VH12.540-3MONO SAH8.55-12.6A 4 160 9x 25 A
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Detuned Reactor
Effective Power Alpivar³ Capacitor Contactor Cat. No to be completed with HRC Fuse,
Cat. No 189 Hz
at 400 V (kVAr) Cat. No coil voltage code gG type
(p = 7 %)
Detuned Reactor
Effective Power Contactor ref . to be completed with the HRC Fuse,
Alpivar³ Capacitor Cat. No Cat. No 189 Hz
at 400 V (kVAr) coil voltage code gG type
(p = 7 %)
11 VH1040-3MONO SAH10.70-12.0A 4 160 9x 20 A
380Vs AC 8
400-440V AC 9
415V AC 9
Selection tables for ALPICAN type steps (capacitor, contactor, protection device) with a detuned reactor.
Contactor ref . to be
Effective Power Power Capacitor at 440 V Detuned Reactor
Alpican Capacitor Cat. No completed with the coil HRC Fuse, gG type
at 400 V (kVAr) (KVAr) Cat. No 189 Hz (p = 7 %)
voltage code
Contactor ref . to be
Effective Power Power Capacitor at 440 V Detuned Reactor
Alpican Capacitor Cat. No completed with the coil HRC Fuse, gG type
at 400 V (kVAr) (KVAr) Cat. No 189 Hz (p = 7 %)
voltage code
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A Group brand
Contactor ref . to be
Effective Power Power Capacitor at 480 V Detuned Reactor
Alpican Capacitor Cat. No completed with the coil HRC Fuse, gG type
at 400 V (kVAr) (KVAr) Cat. No 135 Hz (p = 4 %)
voltage code
24V AC 0 24V AC 0
24V DC 1 24V DC 1
48V AC 2 48V AC 2
48V DC 3 48V DC 3
110V AC 4 100-240V AC /
6
230V AC 6 100-220V AC
380V AC 8
400-440V AC 9
415V AC 9
CTX³ contactors
(see page 41)
Steps protected
by DPX³ or fuses
Ventilation louvres
Busbar distribution
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A Group brand
ALPTEC3.2/5.2/8.2/8
power factor controllers
Capacitors
see ALPIVAR³ page 18
or ALPICAN page 20
Detuned
reactors
Isolating transformer
for control circuit
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• Safety kits - Disconnection of the capacitor step - Disconnect the step power supply via
Installation conditions in rooms with power supply. the power factor controller generator
high temperature, failure to take account - Switching off the fans for enclosures (GE) load-shedding contact, to make
of the enclosure operating conditions equipped with forced ventilation. it easier to install these safety kits
in their environment (power rating, in existing enclosures (retrofit).
nature of the loads, presence and level We have developed safety kits ready - Local signalling using an audible signal
of harmonics, etc), and/or inadequate to use with these functions which are via an integrated 80 dB buzzer.
maintenance of the capacitor banks suitable for any type of capacitor bank
with surface and flush mounting versions - Remote signalling by making available
can result in a shorter capacitor bank a contact on terminals which MUST
service life, leading to an increased risk in the form of Racks.
be used by the customer in order
of accidents. To ensure smoke is monitored in each to activate: a technical alarm and/or
Thus, to enable enhanced capacitor capacitor bank cubicle, a safety kit trip the circuit breaker upstream of
bank monitoring, the Legrand Group must be installed in each cubicle. And the capacitor bank using a trip coil.
recommends installation of a smoke to reduce equipment costs we have Slave safety kits for monitoring 2 to 3
detection control system for each capacitor developed Master safety kits which can additional cubicles with synchronisation
bank cubicle and in the event of failure: be used to: of the contacts on the Master kit.
KSSVM IP20 Master surface mounted safety kit with forced ventilation
KSSVS IP20 Slave surface mounted safety kit with forced ventilation
(*)
KSSNM IP30 Master surface mounted safety kit with natural ventilation
KSSNS IP30 Slave surface mounted safety kit with natural ventilation
(*)
KSRNM IP2X Master rack mounted safety kit with natural ventilation
KSRNS IP2X Slave rack mounted safety kit with natural ventilation
(*)
A WIDE RANGE
OF ELECTRICAL MEASUREMENTS
• Voltage
• Current
• Harmonic THD (current and voltage)
• Harmonic orders (up to no. 15)
• Active and Apparent Power
• Weekly average Cos ϕ
• Temperature
• Max. values
36
A Group brand
ALPTEC 3.2
(up to 6 with EXT2GR/ EXT3GR)
ALPTEC 8
ALPTEC 5.2
Number of steps (8 to 18 with EXT2GR/
(up to 8 with EXT2GR/ EXT3GR)
EXT3GR/EXT4GRS)
ALPTEC 8.2
(up to 14 with EXT2GR/ EXT3GR)
MEASUREMENT
Capacitor overload • •
PROTECTION
Under-compensation (all capacitors disconnected and cos ø lower than the setpoint) • •
Capacitor overload • •
Overheating • •
Micro-power cuts • •
Alpec3.2/5.2 : 96x96
DIMENSIONS 144x144
Alpec8.2 : 144x144
The controller parameters must be entered with care and adapted to the operating conditions (harmonic pollution,
temperature, etc). Any inappropriate setting carries the risk of premature wear or even destruction of the equipment,
involving risks to its environment and people, leading to unavailability of the installation, and the user is wholly responsible
for any such action. The Legrand Group accepts no liability and the warranty is rendered null and void in the event of failure
to comply with these recommendations.
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B • Solutions
There are several practical measures that protect the system against these major
disturbances: damping resistors, reactors and solid state contactors.
Operation sequence
Capacitor Capacitor
Capacitor
unit: unit: unit:
OFF OFF OFF Capacitor Capacitor
unit:
Capacitor unit: unit:
ON ON ON Capacitor Capacitor
unit:
Capacitor unit: unit:
OFF OFF OFF
Contactor: Contactor:
OFF OFF OFF
Contactor: Contactor: Contactor:
OFF OFF OFF
Contactor: Contactor: Contactor:
ON ON ON
Contactor:
Capacitor
Capacitor Capacitor
unit unit unit Capacitor
Capacitor
Capacitor unit unit unit Capacitor Capacitor
unit
Capacitor unit unit
Contactor
Contactor Contactor Contactor
Contactor
Contactor Contactor Contactor
Contactor
Note
Note - Note Note
Closing
- Closing - Closing
- Closing
sequence:
sequence: Fig. 1 => sequence:
sequence:
Fig.2Fig.1 =>
=> Fig.3 Fig.1Fig.1
=>=>
Fig.2 =>
Fig.2Fig.2 => Fig.3
=> Fig.3
Fig.3
Opening
Opening Opening
Opening
sequence:
sequence: Fig.3 sequence:
=>sequence:
Fig.1Fig.3 =>Fig.3Fig.3
Fig.1 => Fig.1
=> Fig.1
- Soft switching using Alpistatic static contactors does not cause disturbance on the mains supply.
- Its reaction speed (40 milliseconds) provides instant control of the reactive power.
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Step
Power
Terminals 2 3
at 400 V 2
1 1
up to 2 4 2 3
1 3 6 5 1 3 6 5 4
Max.
+ capacitor Max. + capacitor Max. Max.
operating
Contactors switching units operating Contactors switching operating Contactors operating Contactors
current
CTX-C current AC 3 units CTX-C current AC 3 current AC 3
AC 3
Screw
7,5 Kvar 4 160 8x 4 168 74 9A 4 160 8x 4 168 74 9A 4 160 9x 12A 4 160 8x 9A
terminals
12,5 Screw 4 160 9x 4 168 74 12A 4 160 8x 4 168 74 9A 4 161 0x 18A 4 160 9x 12A
Kvar terminals
Screw
20 Kvar 4 161 2x 4 168 74 32A 4 161 1x 4 168 74 22A 4 161 2x 32A 4 161 1x 22A
terminals
Screw
25 Kvar 4 161 2x 4 168 74 32A 4 161 2x 4 168 74 32A 4 161 3x 40A 4 161 2x 32A
terminals
Screw
30 Kvar 4 161 3x 4 168 74 40A 4 161 2x 4 168 74 32A 4 161 4x 50A 4 161 2x 32A
terminals
Screw 4 161 4x 4 168 75 50A 4 161 3x 4 168 74 40A 4 161 6x 65A 4 161 4x 50A
terminals
40 Kvar
Cage 4 161 5x 4 168 76 50A 4 161 5x 4 168 76 50A 4 161 7x 65A 4 161 5x 50A
terminals
Screw 4 161 8x 4 168 77 75A 4 161 4x 4 168 75 50A 4 161 8x 75A 4 161 4x 50A
terminals
50 Kvar
Cage 4 161 9x 4 168 76 75A 4 161 5x 4 168 76 50A 4 161 9x 75A 4 161 5x 50A
terminals
Screw 4 162 2x 4 168 77 100A 4 161 8x 4 168 77 75A 4 162 2x 100A 4 161 8x 75A
terminals
60 Kvar
Cage 4 162 3x 4 168 76 100A 4 161 9x 4 168 76 75A 4 162 3x 100A 4 161 9x 75A
terminals
Screw NA NA 4 161 8x 4 168 77 75A 4 162 4y 130A 4 162 2x 100A
terminals
75 Kvar
Cage NA NA 4 161 9x 4 168 76 75A 4 162 5y 130A 4 162 3x 100A
terminals
Screw NA NA 4 162 2x 4 168 77 100A 4 162 6y 150A 4 162 4y 130A
terminals
80 Kvar
Cage NA NA 4 162 3x 4 168 76 100A 4 162 7y 150A 4 162 5y 130A
terminals
Control Voltage x Control Voltage y
24V AC 0 24V AC 0
24V DC 1 24V DC 1
48V AC 2 48V AC 2
48V DC 3 48V DC 3
110V AC 4 100-240V AC /
6
230V AC 6 100-220V AC
380V AC 8
400-440V AC 9
415V AC 9
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C C C
CONTACTORS T
CONTROL
CAPACITOR
T : TIME DELAY 1 s
NO NO YES
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A Group brand
Table: sizing circuit breakers and conductors for capacitors and banks up to 1000 kVAr
Power rating 400 V Current to be protec- Cu cross-section
Nominal current (A) Supply end protection Rating (A) Regulation (A)
(kVAr) ted (A) (mm2)
2.5 4 6 DX³ 6 6 2.5
5 7 11 DX³ 10 10 2.5
6.3 9 14 DPX³ 160 16 12.8 2.5
7.5 11 16 DPX³ 160 16 16 2.5
10 14 21 DPX³ 160 25 20 4
15 22 31 DPX³ 160 40 32 6
20 29 42 DPX³ 160 40 40 10
25 36 52 DPX³ 160 63 50 16
30 43 62 DPX³ 160 63 63 16
35 51 73 DPX³ 160 80 80 25
40 58 83 DPX³ 160 80 80 25
47.5 69 99 DPX³ 160 100 100 35
50 72 104 DPX³ 160 100 100 35
60 87 124 DPX³ 160 125 125 50
67.5 97 140 DPX³ 160 160 128 50
75 108 155 DPX³ 160 160 160 70
80 115 166 DPX³ 160 160 160 70
90 130 186 DPX³ 250 200 180 95
100 144 207 DPX³ 250 200 200 95
125 180 259 DPX³ 250 250 250 150
150 217 310 DPX³ 630 400 300 185
175 253 362 DPX³ 630 400 350 240
200 289 413 DPX³ 630 400 400 300
225 325 465 DPX³ 630 630 450 400
250 361 517 DPX³ 630 630 500 400
275 397 568 DPX³ 630 630 550 500
300 433 620 DPX³ 630 630 600 630
325 469 671 DPX³ 630 630 630 630
350 505 723 DPX³ 1600 800 700 2x400
375 775 DPX³ 1600 800 750 2x400
400 541 826 DPX³ 1600 800 800 2x400
450 577 929 DPX³ 1600 1000 900 2x500
500 650 1033 DPX³ 1600 1000 1000 2x630
550 722 1136 DPX³ 1600 1250 1100 2x630
600 866 1239 DPX³ 1600 1250 1200 3x500
650 938 1342 DPX³ 1600 1250 1250 3x500
700 1010 1445 DPX³ 1600 1600 1400 3x630
750 1083 1549 DPX³ 1600 1600 1500 4x500
800 1155 1652 DPX³ 1600 1600 1600 4x630
850 1227 1755 DMX³ 2000 1700 4x630
900 1299 1858 DMX³ 2000 1800 4x630
950 1371 1961 DMX³ 2000 1900 5x630
1000 1443 2065 DMX³ 2000 2000 5x630
CAPACITOR CAPACITOR
REACTOR REACTOR
Metal frame
+ crosspieces
NO YES
• Separate the reactors from the other components with a The Alpivar capacitors3 must be in a vertical or horizontal
physical barrier to limit component overheating due to radiation, position. If they are vertical, pressure monitoring devices must
as the reactors can reach temperatures of more than 100°C. be placed underneath for protection. If they are horizontal,
The components must be positioned in a certain way to ensure this must be achieved by positioning the modules of which
correct operation: they consist vertically.
Horizontal mounting
Alpivar capacitors
only
NO YES
Solid plate Tray or crosspiece
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≥ 70 mm
≥ 25 mm
DETUNED REACTORS ≥ 25 mm
CAPACITORS
≥ 15 mm
NO YES YES
• Minimum temperature in the room: • For example, for a rack Cat. No. PH7540
-5°C. the estimated dissipated power will be:
75 [kVAr] x 2 [W/kVAr] = 150 W
• Maximum altitude: 2000 m.a.s.l.
2 - If using individual products, add up
• Max. humidity 80 % the maximum load losses, as declared by
the manufacturer. For Legrand products,
• No dust or corrosive products this information is supplied in the product
technical data sheets.
A minimum space of 200 mm
For example, the losses for Alpivar3
must be allowed around the
capacitors represent 0.3 W/kVAr
ventilation louvres (wall, ceiling,
maximum. A 50 kVAr capacitor will
other elements).
therefore dissipate 50 x 0.3 = 15 W.
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A Group brand
Coefficients to be applied to the actual surfaces for calculating the equivalent dissipation surface area Se
as a function of the enclosure IP rating
Surface IP ≤ 30 IP > 30
S1: free top horizontal surface 1 1
S2: insulated top horizontal surface 0.7 0.5
S3: free rear vertical surface 0.9 0.8
S4: insulated rear vertical surface 0.4 0.3
S5: free side surface 0.9 0.8
S6: insulated side surface 0.4 0.3
S7: free horizontal bottom surface 0.6 0.6
S8: insulated horizontal bottom surface 0.3 0.2
S9: front surface with faceplates or door 0.9 0.8
S10: front surface with faceplates and door 0.6 0.6
For example, for a 1900 x 800 x 500 mm enclosure without faceplates, with door, floor mounted, free on the sides
and on top, and with an IP ≤ 30:
Se = 0.8 x 0.5 x 1 + 1.9 x 0.8 x 0.9 + 2 x 1.9 x 0.5 x 0.9 + 0.8 x 0.5 x 0.3 + 1.9 x 0.8 x 0.9 = 4966 m2
S1 S3 S5 S8 S9
Here is a table summarising the equivalent surface areas for the most common Legrand enclosures in the same conditions
as the previous calculation:
Equivalent dissipation
Model Height (mm) Width (mm) Depth (mm)
surface area (m2)
Altis 2100 600 500 4.58
Altis 2100 600 600 5.04
Altis 2100 800 500 5.47
Altis 2100 800 600 5.96
XL3 4000 2135 725 475 5.09
XL3 4000 2135 725 725 6.31
XL3 4000 2135 725 975 7.52
XL3 4000 2135 975 475 6.22
XL3 4000 2135 975 725 7.52
XL3 4000 2135 975 975 8.82
∆Tmax = ∆T
av
g
Thermal gradient coefficient g
0.8
0.75
0.7 VENTILATION
0.65 LOUVRES
0.6
0.55
0.5
0 500 1000 1500 2000 2500 YES NO YES
Enclosure height in mm (LOW POWER & WITHOUT
REACTOR)
For example, take the 1900 x 800 FORCED VENTILATION NATURAL VENTILATION
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A Group brand
a
Please note that it is impossible
to reach a temperature higher than
the ambient temperature using this Fan operation can be made dependent Ventilation louvres should be provided
method. If the ambient temperature on reaching an average temperature at the bottom of the enclosure,
is too high, a cooling system should of 35°C, by means of a thermostat on all 4 sides, over a minimum surface
be used such as an air conditioning unit, or a controller. area of 1000 cm² per enclosure
for example. column.
b
The proposed solutions are not
exhaustive. Specific operating conditions
for each installation also need to be
taken into account, as well as the size of
the enclosures used. The precise
calculation taking into account
the enclosure equivalent dissipation
surface area can optimise the ventilation
required.
A) CONSTRUCTION
• Strength of materials and parts
• Degree of protection provided
by enclosures
Characteristics to be checked Original manufacturer (Legrand)
• Clearances and creepage distances
• Electric shock protection and integrity Strength of materials and parts LOVAG 10.2 certificate
of protection circuits Degree of protection (IP) LOVAG 10.3 certificate
• Integration of connection devices
Clearance LOVAG 10.4 certificate
and components
• Internal electrical circuits and connections Creepage distance LOVAG 10.4 certificate
• Terminals for external conductors Electric shock protection
LOVAG 10.5 certificate
and integrity of protection circuits
B) PERFORMANCE
• Dielectric properties Integration of connection devices
Checked on tested configurations Legrand 10.6
and components
• Temperature rise check
• Short-circuit withstand Internal electrical circuits and connections Checked on tested configurations Legrand 10.7
• Electromagnetic compatibility Terminals for external conductors Checked on tested configurations Legrand 10.8
• Mechanical operation Dielectric properties LOVAG 10.9 certiwficate (time 5 s)
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MAINTENANCE SCHEDULE
2 months after
Check the tightening commissioning/Annually
torque of the electrical components
X
Tightening torques as per manufacturer
data
Protection devices
Annual X
(circuit breakers) not tripped
* The capacitance measurements must be compared to the previous measurements (after commissioning). If the capacitance is < 5 % the previous measurement, or if there is an imbalance
in the capacitance, the capacitors should be replaced.
We strongly recommend that you keep a service log for each capacitor bank with a record of the checks and maintenance
operations performed.
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PRELIMINARY ACTION
In the event of a problem when using or commissioning the capacitor bank, refer to the table below.
If the problem persists or is not resolved with the table below, please contact Legrand Energy Solutions.
All technical data of the products inside this workshop specifications book are available on :
www.export.legrand.com/EN and www.alpes-technologies.com
www.export.legrand.com/EN
Click on: DOWNLOAD DOCUMENTS
www.alpes-technologies.com
Click on: DOCUMENTATION AND SOFTWARE
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A Group brand
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Head office
and International Department
87045 Limoges Cedex - France
EXB17031 - October 2017
Tel: + 33 (0) 5 55 06 87 87
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