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HC-4000 - Air Dryer Instruction Manual
HC-4000 - Air Dryer Instruction Manual
Manual
Attention / Danger!
This symbol indicates that there are important operating and maintenance instructions
which you should read closely to avoid danger and prevent problems.
Advice
This symbol indicates a procedure of particular interest or importance. All advice must be
followed to ensure proper use of this adsorption dryer.
The information in this manual can help you take full advantage of the air dryer’s many
features, and ensure years of safe, reliable operation. Read the entire manual for a clear
understanding of the air dryer’s operation. This manual must always be kept within reach at
the site of the dryer installation.
The operator is to make sure that all maintenance, inspection, and assembly work is
carried out by personnel who are authorized and qualified, who are adequately informed,
and who completely understand the contents of this instruction manual. Should the
personnel not possess the necessary knowledge, they must be trained and instructed. If
need be, this training may be carried out by the manufacturer at the request of the operator.
TABLE OF CONTENTS
1.0 Installation
1.0.3 Afterfilter
1.1 Start-up
2.0 Operation
2.0.2 Description
2.1 Maintenance
2.1.2 Adjustments
2.1.3 Desiccant
2.1.4 Afterfilter
3.0 Troubleshooting
SECTION 4: WARRANTY
4.0 Warranty
SECTION 8: DRAWINGS
SECTION 1
SECTION 1:
INSTALLATION & START-UP
1.0 Installation
Upon delivery of the dryer, it must be checked for damage that may have
occurred during transport. If there is any evidence of damage due to
shipping, immediately enter a claim with the carrier. Shipping damage is
not covered by warranty.
Use the appropriate, load-rated lifting equipment and observe safe lifting
procedures during all operations of installation. The equipment should be
unloaded as close as possible to the installation site to minimize any
chances of equipment damage.
1.0.1.5 Utilizing the mounting holes provided on the skid, anchor the
HC dryer to a solid, level foundation designed to support the
dryer. Should vibrations occur on the installation location, the
dryer is to be placed onto vibration dampeners.
1.0.1.7 Locate and install any items that may have shipped loose from
the dryer, such as exhaust mufflers or auxiliary filters.
1.0.1.10 Ground the frame of the dryer in accordance with the end
user’s local electrical codes.
1.0.1.11 Disconnect switch is not provided with the dryer and must be
supplied by the end user with proper overload protection
according to local electrical codes.
1.0.1.13 Ensure that the inlet and outlet connections to and from the
dryer are made using the correct rated fittings and piping to
meet the design conditions. For connection details, refer to the
flow schematic in Section 8.
1.0.2.1 All air dryers are tested at the factory for leak-tight joints and
tightness of bolts; however, during shipment, some bolts may
vibrate loose. We have no control over the handling our
compressed air systems receive after leaving our factory. To
prevent costly problems at start-up and operation, all bolts
should be checked for tightness prior to system pressurization.
This will assure gasket life as well as prevent possible gasket
blowout. Gasket joints should be bubble tested after four or
five complete cycles of the dryer, to ensure gaskets are
sealed. Any loose joints will need to be re-tightened and re-
tested for leaks. Following is a comprehensive procedure for
tightening all pressurized gasketed joints. If the dryer includes
manual butterfly valves, valves must be totally closed before
re-torquing bolts.
NOTE: We regret any inconvenience this may cause; however, we feel this
preventative procedure will save time and money in the long run.
Failure to follow this procedure may result in premature gasket
failure which is not covered by warranty.
FLANGE BOLT
TORQUE PROCEDURE
8 BOLTS
SEQUENTIAL ORDER ROTATIONAL ORDER
1-2 1
3-4 5
5-6 3
7-8 7
2
6
4
8
1.0.3 Afterfilter
1.0.3.2 If the dryer is shipped with the afterfilter loose or with the
afterfilter skid-mounted on a separate steel frame, below are
the installation instructions for these models.
1.0.4.1 The air supply should be between 250F - 400F, and 100
PSIG - 125 PSIG compressed air.
1.0.4.2 In piping the air to the dryer, use a pipe size equal to or larger
than the dryer line size, keep the length of piping as short as
possible, and insulate the piping.
1.0.6.1 All the moisture removed from the compressed air is drained
away through the drain valves under the separator. Both
valves should be connected to a suitable drain through drain
piping of sufficient size for its length, to avoid pressure drop or
blockage due to contaminants on the drain water. It is
recommended that at some convenient point in the drain
piping, the water flow should be visible, so that proper drain
operation can be visually verified.
1.0.7 Cooling Water
1.0.7.1 An adequate supply of clean water must be available to the
dryer INTERCOOLER. The use of dirty or scale forming water
should be avoided. DIRTY water reduces cooling efficiency
and will require regular "back flushing" to maintain
performance.
1.0.7.2 The standard Sahara-Pak HC dryer is designed to use
approximately 3.77 GPM per 100 SCFM of 85F cooling water.
The air exiting the intercooler should be 95F or less as
indicated by the temperature screen on the panel view. This
temperature is located under the heading of cooler outlet
temperature. The cooling water inlet and outlet pipe size is
listed in the specifications at the front of this manual. The inlet
and outlet are clearly marked, but in case the unit has been
repainted or the markings are otherwise unreadable, the
cooling water flow is COUNTER-CURRENT to the air flow.
That is, the cooling water inlet is at the SEPARATOR end of
the cooler.
1.0.7.3 The performance of the Sahara-Pak HC dryer is directly
related to the cooling water temperature; thus, the cooling
water should be as cold as possible. High cooling
temperatures will adversely affect the outlet dew point.
1.0.7.4 The cooling water pressure drop is approximately 2 PSID
through the cooler at the above stated water flow rate, so the
cooling water supply pressure and supply and return piping
should be sized accordingly.
1.0.7.5 Do not install a thermostatically controlled water regulating
valve on the dryer and operate the cooling water in series, as
this would seriously reduce the cooling water supply to the
compressor.
1.1 Start-up
Prior to start-up:
Pipes must be checked for presence of scale, abraded material from the
threading, or other similar impurities.
All shut-off valves on the dryer, afterfilter, and on the bypass line should
be closed.
1.1.1.1 Portions of the dryer and related piping will reach temperatures
which could cause serious burns, if not insulated or shielded.
Personnel working on or near the dryer should be cautioned to
this particular danger.
1.1.1.3 Do not attempt to remove any dryer parts while the dryer is
pressurized. First, isolate the dryer (if bypass valving has been
installed) or shut off the compressor. Then, slowly
depressurize the dryer through the afterfilter bleed or the
automatic drain bleed (under separator).
1.1.2.3 When full system operating pressure has been reached, all
connections should be soap bubble tested for leaks. Any leaks
should be repaired and retested, prior to placing the equipment
in service. If some gas other than the process air will be used
for leak testing, consult Henderson Engineering Co., Inc., for
its compatibility with system components before proceeding.
Fully open the inlet isolation valve.
1.1.2.4 When the system is filled with process air, is leak tight, and
start-up is completed, then slowly open the system outlet valve
to pressurize the downstream piping. During the procedure,
ensure that the dryer system pressure does not fall below 95%
of its reading prior to opening the system outlet valve. This will
protect the equipment internal components (i.e. filter elements,
desiccant) from gas velocities above design conditions.
1.1.2.6 Verify the system inlet pressure and temperature are at the
design operating levels.
1.1.2.8 The dryer should be carefully monitored during the first few
hours of operation to check for malfunction.
SECTION 2
SECTION 2:
OPERATION & MAINTENANCE
2.0 Operation
Never make any changes to the dryer that are not specifically authorized
by Henderson Engineering Co., Inc.
Carry out maintenance work only when the dryer is switched off,
depressurized (even though gauges may read 0, there may still be air in
the dryer), and disconnected from the electric power supply.
Multiple power sources may exist in the electrical panel. All possible
power sources must be disconnected before servicing dryer.
The HC dryer is used for the purpose of drying compressed air and other
gases according to its respective design. As a "standard model" the dryer
is equipped with two desiccant vessels and, depending on certain
conditions, provides pure, dry, and oil-free compressed air or gases.
This dryer is designed for neutral media (gas) free of aggressive water,
oil, and solid elements. Henderson Engineering Co., Inc., accepts no
liability for corrosion damage and malfunctions caused by aggressive
media.
2.0.2 Description
The heating and cooling selector valves (V1 and V2) are
piloted by a dual coil four-way solenoid and two speed control
valves within the control air runs. The speed control valves
assure fast opening of either selector valve and slow closing of
either selector valve. This prevents any possibility of dead-
heading the upstream compressor.
The air exiting the dryer intercooler carries with it the entrained
moisture condensed in the cooler. A coalescing-type separator
(no moving parts, no maintenance) separates the liquid water
from the air stream where it drops to the drain section.
Coalescing-type Separator
2.0.3.1 Heating
Hot air directly from the compressor enters the inlet of the
Sahara-Pak HC and is directed by the inlet 2-way valves into
the regenerating tower. This hot, thirsty air regenerates the
bulk of the water from the desiccant. The air is then directed
into the aftercooler where it is cooled, the coalescing separator
where liquid water is removed through the drain trap system,
then into the drying tower where the air is actually dried to its
final low dew point. The heating cycle lasts 90 minutes.
2.0.3.2 Stripping
2.0.3.3 Cooling
2.1 Maintenance
3. Test the drain trap assembly and drain the sump at the
separator drain of sludge that may have accumulated by
closing off the primary drain until the secondary valve
actuates.
2. Drain all the desiccant from both vessels through the drain
at the bottom of each vessel.
2.1.2 Adjustments
The inlet air temperature (as indicated on the Instrument Panel) should
be adjusted to obtain the desired temperature/dew point performance
(refer to Specifications in Section 5). This can be accomplished through
manipulation of the inlet piping insulation and/or the compressor
intercooling.
2.1.3 Desiccant
The dryer is filled from the top and emptied from the bottom.
Refer to the General Assembly drawing in Section 8 for
location of fill and drain ports.
For first time fill-up, remove nuts, bolts, yokes, cover, and
gasket from the manway at the top of the tower (ON
LARGE TOWERS WITH MANWAYS).
Make sure all drain and fill ports are in place and properly
tightened. Soap test for leaks before placing the dryer in
service.
Make sure all drain and fill ports are in place and properly
tightened. Soap test for leaks before returning the dryer to
service.
2.1.3.2 Reference Section 7 for the Material Safety Data Sheet (MSDS).
2.1.4 Afterfilter
2.1.4.2 Function
The soiled medium flows through the filter element from the
outside to the inside. Solids are filtered out by impact or by the
effect of inertia.
2.1.4.4 Maintenance
Danger!
The soiled filter elements are changed only when the housings are
DEPRESSURIZED!
Remove the wing nut from the filter top plate(s) and
remove the plate(s).
Remove the wing nut from the filter top plate(s) and
remove the plate(s).
This will indicate the degree to which the elements are soiled and
show when they need to be replaced.
SECTION 3
TROUBLESHOOTING &
CUSTOMER SERVICE
SECTION 3:
TROUBLESHOOTING & CUSTOMER SERVICE
3.0 Troubleshooting
Elevated Dew Point Inlet gas pressure below design Increase pressure
condition
Flow rate higher than design Reduce flow rate
condition
Drying temperature above design Check aftercooler
condition
Desiccant contamination Replace desiccant
Towers not reversing Check PLC, solenoid valve, inlet
switching valve, and dew point
demand system.
Cooler discharge temperature too Check cooling water flow rate and
high temperature. Fouled or dirty
cooler may require cleaning on air
and/or water side
Dew point indication in error Check calibration/operation of
dew point measuring equipment
(refer to the dew point demand
system operational instructions in
Section 6 for further instructions
on dew point equipment).
Two-way Valve Leakage. Compare dew point of air at dryer
Leakage allowing relatively wet outlet to dew point measured at
inlet air into the dry outlet air top (outlet) of drying tower (i.e. at
stream, thereby raising the dew relief valve location). If significant
point of the composite air. difference in dew point, one or
both closed 2-way valves is
leaking. Check actuator operation
and check for seat wear.
Excessive Pressure Drop in Inlet pressure below design Increase pressure
Dryer condition
Afterfilter dirty Change filter elements
Attention!
Danger!
www.saharahenderson.com
In order to help us help you, please have the following information available:
a. Serial Number, which can be found on the front cover of this manual, on
the ASME code nameplate on the dryer towers, or in the electrical
enclosure.
b. Model Number, which can be found on the front cover of this manual, on
the ASME code nameplate on the dryer towers, or in the electrical
enclosure.
SECTION 4
WARRANTY
SECTION 4
WARRANTY
4.0 Warranty
This warranty applies to Henderson equipment which has been operated within
normal capacity rating and operating conditions, and is withdrawn in the event
the Purchaser makes any repairs or alterations which have not been authorized
by Henderson in writing.
The Purchaser shall make every effort to prevent further damage from occurring
as a result of operating the equipment with knowledge of malfunctioning
components and shall not operate the equipment which is considered to be
defective, without first notifying Henderson in writing of its intention to do so.
Any such use of equipment will be at Purchaser’s sole risk and liability.
This warranty is in lieu of all other warranties expressed or implied, including all
warranties of merchantability and warranties of fitness for a particular purpose.
No person whatsoever is authorized by Henderson to make any express
warranty with respect to the equipment referred to herein which extends beyond
the scope of the warranty provided herein.
Upon delivery of the dryer, it must be checked for damage that may have
occurred during transport. If there is any evidence of damage due to shipping,
immediately enter a claim with the carrier. Shipping damage is not covered by
warranty.
Adjustments to optimize the performance of the dryer are not warrantable and
are the sole responsibility of the customer. These adjustments include but are
not limited to: purge controls, dew point meter adjustments, cycle timers, and
control relays. Consult the air dryer instruction manual for adjustment and
maintenance procedures.
This warranty does not apply to any dryer damaged by accident, misuse,
negligence, modification, lack of required maintenance, or misapplication.
Damage that results from unsuitable storage or from lack of protection against
environmental conditions.
SECTION 5
SPECIFICATIONS,
PARTS LIST,
& DATA REPORTS
UTILITIES:
Elect. Construction NEMA Class: 4 Input 460 V 60 CY 3 PH
Conduit Type: EMT Rigid Aluminum
Heater Size: 30 KW
Average Power Consumption: 42 KW Hrs. per 24 Hrs.
Average Control Consumption: 75 Watts @ 115 V 60 CY 1 PH
Control Transformer: Included Not Required
Steam PPH: - @ - PSIG
Cooling Water: 55 GPM @ 90 °F
Dryer Control Air (Supplied): 60 PSIG (Min.)
INSTRUMENTATION:
Dewpoint Demand System: Yes No
Pressure Gauges: Locally Mounted Panel Mounted
Temperature Gauges: Locally Mounted Panel Mounted Not Applicable
Moisture Indicator:
Indicating Lights:
Purge Flow Indicator:
Switching Failure Alarm:
Heater Overtemp Alarm:
Other: NEMA 4 Electrical (Indoor); Cycle Status Indication; Pilot Air Regulator;
Copper Tubing; Differential Pressure Gauge On AF-7200
ACCESSORY EQUIPMENT:
Afterfilter Model No.: AF-7200 (8") Cartridge No.: 812-1B Quantity: 6
Separator Drain Trap: Automatic Manual
Type Automatic Drain Trap: DDT-504 w/ Robodrain
Other: 8" Inlet And Outlet Connections; Stripping Heater; AF-7200, Skid Mounted
Air Dryer
Spare Parts List
with Stock Recommendations
Rec.
Qty. Description Part # Spare
Qty.
1 Micrologix 1200 PLC, 24 I/O, 14 input (PLC) 065-680-000 ---
1 Panelview 800 7" (PV) 066-650-097 ---
1 Moisture transmitter, Curve B (SMT) 070-465-500-B ---
1 ¾", 0-125# regulator (R1) 080-466-080 ---
1 SPST thermostat, NEMA 1, 120/240V (TH1) 090-471-080 1
1 Digital temperature controller, dual setpoint (TIC) 090-584-015 ---
Relay, SPST, solid state, 12VDC, din rail mount (SSR) 560-015-050 1
2 12' thermocouple cable 090-601-589 1
1 18' thermocouple cable 090-601-589-18 1
2 25' thermocouple cable 090-601-589-25 1
1 Cooler, 12”OD x 60”LG, fixed bundle 101-120-606 ---
Gasket, grafoil, 12", 150#-600# ring, 1/16" 570-180-803 2
5,140 lbs. 3/16" activated alumina desiccant (2,570 lbs./tower) 110-020-155 ---
1 DDT-504 drain (DDT504) 120-564-000 ---
Note: Air dryer S/N required when ordering.
Graco Mexicana SA DE CV, Priv. Guajardo S/N, Apodaca, N.L. 66600, Mexico
Modelo, Mexico
67289
Graco Mexicana SA DE CV, Priv. Guajardo S/N, Apodaca, N.L. 66600, Mexico
Modelo, Mexico
67289
Graco Mexicana SA DE CV, Priv. Guajardo S/N, Apodaca, N.L. 66600, Mexico
Modelo, Mexico
67289
Graco Mexicana SA DE CV, Priv. Guajardo S/N, Apodaca, N.L. 66600, Mexico
Modelo, Mexico
67289
Graco Mexicana SA DE CV, Priv. Guajardo S/N, Apodaca, N.L. 66600, Mexico
Modelo, Mexico
67289
Graco Mexicana SA DE CV, Priv. Guajardo S/N, Apodaca, N.L. 66600, Mexico
Modelo, Mexico
3463694 / 351057 FORM U-1 MANUFACTURER'S DATA REPORT FOR PRESSURE VESSELS
Job #
SFT-6012-1-NS >$1<@5=10.D?41#=:A5>5:9>:2?41% :571=-90#=1>>@=1(1>>17:01$@71>%1/?5:9(5A5>5:9
Model
1. Manufactured and certified by R.P. Adams, Subsidiary of Service Filtration Corporation, 225 East Park Drive, Buffalo, New York, 14150-7813
,$ -# ##0$11.% -3% "230$0
2. Manufactured for HENDERSON ENGINEERING CO, 95 NORTH MAIN ST, SANDWICH, Illinois, 60548-1597
,$ -# ##0$11.%30"' 1$0
3. Location of installation Not Known
,$ -# ##0$11
4. Type 681@65:)3 -):>+0)5/-8
.0(8.-2 +4$02(" +.01/'$0$ -*1$/ 0 2.0)*24$11$+'$ 2$6"'$2" -3% "230$011$0( +-3,!$0
#-< 2016
0 5(-&-3,!$0 2(.- +. 0#-3,!$0 $ 0!3(+2
5. ASME Code, Section VIII, Div. 1 2015/ N/A N/A N/A
#(2(.- -###$-# (% //+(" !+$# 2$
.#$
1$3,!$0 /$"( +$04("$/$0
#
Items 6-11 incl. to be completed for single wall vessels, jackets of jacketed vessels, shell of heat exchangers, or chamber of multichamber vessels.
6. Shell: (a) Number of course(s) 1 (b) Overall length 4' 9.75"
:@=>1> -?1=5-7 &45/691>> :93 :59?-? 5=/@8 :59?-? 1-?&=1-?819?
!: 5-81?1= 193?4 %;1/
=-01:=&D;1 !:8 :== &D;1 @77%;:?!:91 22 &D;1 @77%;:?!:91 22 &18; &581
$
65-
)
8. Type of jacket
Jacket closure
(Describe as ogee & weld, bar, etc.)
If bar, give dimensions; if bolted, describe or sketch
9. MAWP -?8-C ?18; Min. design metal temp.
791
A
A at 791
-2$0- + 62$0- + -2$0- + 62$0- +
10. Impact test No per UCS-66(a) & UNF-65 at test temperature of
[Indicate yes or no and the component(s) impact tested]
D0=: ;91@ :=/:8. ?1>?;=1>>@=1 ?,86 ):791 #=::2?1>?
Items 12 and 13 to be completed for tube sections.
12. Tubesheet $
'-3,-,
2 2(.- 07, 2$0( +1/$"-. ( ,$2$013!)$"22./0$11 .,(- +2'("*-$11
.00 ++.5 22 "',$-25$+#$#.0!.+2$#
Items 14-18 incl. to be completed for inner chambers of jacketed vessels or channels of heat exchangers.
14. Shell: (a) No. of course(s) N/A (b) Overall length N/A
:@=>1> -?1=5-7 &45/691>> :93 :59?-? 5=/@8 :59?-? 1-?&=1-?819?
!: 5-81?1= 193?4 %;1/
=-01:=&D;1 !:8 :== &D;1 @77%;:?!:91 22 &D;1 @77%;:?!:91 22 &18; &581
16. MAWP 150 psi N/A at max. temp. 400 °F N/A Min. design metal temp. -20 °F at 150 psi .
-2$0- + 62$0- + -2$0- + 62$0- +
17. Impact test No impact test per UCS-66(a), UCS-66(b), and UNF-65 at test temperature of N/A .
[Indicate yes or no and the component(s) impact tested]
18. Hydro., pneu., or comb. test pressure Hydro. at 195 psi #=::2?1>? N/A
20. Supports: Skirt No Lugs N/A Legs N/A Others *** Attached N/A
$1.0-. 3,!$0 3,!$0 $1"0(!$ '$0$ -#'.5
-9@2-/?@=1=>#-=?5-7-?-$1;:=?>;=:;1=7D5019?52510-90>53910.D:885>>5:9109>;1/?:=>4-A1.1192@=95>4102:=?412:77:B5935?18>:2?41=1;:=?75>??419-81:2;-=?5?189@8.1=
-9@2-/?@=1=>9-81-905019?52D5939@8.1=
N/A
$18-=6>
Length of tubes: 5' 0.00"
***Supports to be furnished by end user.
***Tubes designed for a Mean Metal Temp of 300 Deg F.
It is the responsibility of the end user to provide over pressure protection in accordance with
the requirements of UG-125 through UG-140
FORM U1-(Cont'd) NB Number 57834
R.P. Adams, Subsidiary of Service Filtration Corporation, 225 East Park Drive, Buffalo, New York,
1. Manufactured and certified by 14150-7813
(Name and address of Manufacturer)
2. Manufactured for HENDERSON ENGINEERING CO, 95 NORTH MAIN ST, SANDWICH, Illinois, 60548-1597
(Name and address of Purchaser)
Certificate of Authorization: Type "U" No. 2032 Expires April 30, 2017
14033A, NY5396
Date 02/05/2016 Name :885>>5:9>
(Authorized Inspector) [National Board (incl. endorsements)]
NB444 Rev.0
3463694 / 351057 FORM U-1 MANUFACTURER'S DATA REPORT FOR PRESSURE VESSELS
Job #
SFT-6012-1-NS >$1<@5=10.D?41#=:A5>5:9>:2?41% :571=-90#=1>>@=1(1>>17:01$@71>%1/?5:9(5A5>5:9
Model
1. Manufactured and certified by R.P. Adams, Subsidiary of Service Filtration Corporation, 225 East Park Drive, Buffalo, New York, 14150-7813
,$ -# ##0$11.% -3% "230$0
2. Manufactured for HENDERSON ENGINEERING CO, 95 NORTH MAIN ST, SANDWICH, Illinois, 60548-1597
,$ -# ##0$11.%30"' 1$0
3. Location of installation Not Known
,$ -# ##0$11
4. Type 681@65:)3 -):>+0)5/-8
.0(8.-2 +4$02(" +.01/'$0$ -*1$/ 0 2.0)*24$11$+'$ 2$6"'$2" -3% "230$011$0( +-3,!$0
#-< 2016
0 5(-&-3,!$0 2(.- +. 0#-3,!$0 $ 0!3(+2
5. ASME Code, Section VIII, Div. 1 2015/ N/A N/A N/A
#(2(.- -###$-# (% //+(" !+$# 2$
.#$
1$3,!$0 /$"( +$04("$/$0
#
Items 6-11 incl. to be completed for single wall vessels, jackets of jacketed vessels, shell of heat exchangers, or chamber of multichamber vessels.
6. Shell: (a) Number of course(s) 1 (b) Overall length 4' 9.75"
:@=>1> -?1=5-7 &45/691>> :93 :59?-? 5=/@8 :59?-? 1-?&=1-?819?
!: 5-81?1= 193?4 %;1/
=-01:=&D;1 !:8 :== &D;1 @77%;:?!:91 22 &D;1 @77%;:?!:91 22 &18; &581
$
65-
)
8. Type of jacket
Jacket closure
(Describe as ogee & weld, bar, etc.)
If bar, give dimensions; if bolted, describe or sketch
9. MAWP -?8-C ?18; Min. design metal temp.
791
A
A at 791
-2$0- + 62$0- + -2$0- + 62$0- +
10. Impact test No per UCS-66(a) & UNF-65 at test temperature of
[Indicate yes or no and the component(s) impact tested]
D0=: ;91@ :=/:8. ?1>?;=1>>@=1 ?,86 ):791 #=::2?1>?
Items 12 and 13 to be completed for tube sections.
12. Tubesheet $
'-3,-,
2 2(.- 07, 2$0( +1/$"-. ( ,$2$013!)$"22./0$11 .,(- +2'("*-$11
.00 ++.5 22 "',$-25$+#$#.0!.+2$#
Items 14-18 incl. to be completed for inner chambers of jacketed vessels or channels of heat exchangers.
14. Shell: (a) No. of course(s) N/A (b) Overall length N/A
:@=>1> -?1=5-7 &45/691>> :93 :59?-? 5=/@8 :59?-? 1-?&=1-?819?
!: 5-81?1= 193?4 %;1/
=-01:=&D;1 !:8 :== &D;1 @77%;:?!:91 22 &D;1 @77%;:?!:91 22 &18; &581
16. MAWP 150 psi N/A at max. temp. 400 °F N/A Min. design metal temp. -20 °F at 150 psi .
-2$0- + 62$0- + -2$0- + 62$0- +
17. Impact test No impact test per UCS-66(a), UCS-66(b), and UNF-65 at test temperature of N/A .
[Indicate yes or no and the component(s) impact tested]
18. Hydro., pneu., or comb. test pressure Hydro. at 195 psi #=::2?1>? N/A
20. Supports: Skirt No Lugs N/A Legs N/A Others *** Attached N/A
$1.0-. 3,!$0 3,!$0 $1"0(!$ '$0$ -#'.5
-9@2-/?@=1=>#-=?5-7-?-$1;:=?>;=:;1=7D5019?52510-90>53910.D:885>>5:9109>;1/?:=>4-A1.1192@=95>4102:=?412:77:B5935?18>:2?41=1;:=?75>??419-81:2;-=?5?189@8.1=
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Length of tubes: 5' 0.00"
***Supports to be furnished by end user.
***Tubes designed for a Mean Metal Temp of 300 Deg F.
It is the responsibility of the end user to provide over pressure protection in accordance with
the requirements of UG-125 through UG-140
FORM U1-(Cont'd) NB Number 57835
R.P. Adams, Subsidiary of Service Filtration Corporation, 225 East Park Drive, Buffalo, New York,
1. Manufactured and certified by 14150-7813
(Name and address of Manufacturer)
2. Manufactured for HENDERSON ENGINEERING CO, 95 NORTH MAIN ST, SANDWICH, Illinois, 60548-1597
(Name and address of Purchaser)
Certificate of Authorization: Type "U" No. 2032 Expires April 30, 2017
14033A, NY5396
Date 02/05/2016 Name :885>>5:9>
(Authorized Inspector) [National Board (incl. endorsements)]
NB444 Rev.0
SAHARA AIR PRODUCTS
AIR DRYER INSTRUCTION MANUAL
Model HC
SECTION 6
AUXILIARY MANUALS
(IF APPLICABLE)
OPERATIONAL GUIDE
TABLE OF CONTENTS
OPERATOR INTERFACE
A. Introduction
B. General Use
C. Main
D. Status
E. Control
F. Temperatures
G. Settings
H. Hourmeter
I. Alarms
J. Flow Schematics
K. Program Steps
Operator Interface
A. Introduction
The PanelView 800 uses a touch sensitive screen. All control functions are
performed by touching the appropriate on-screen button or display. Buttons in a
dark blue, green, or yellow color may be pressed to change screens, modify a
setting, or enter a value.
While dryer is in the stripping mode for either tower, the regeneration flow setting
should be checked. The stripping flow valve should be set at 1.5 turns open at
start-up and adjusted as necessary to maintain the specified dew point. The
pressure gauge on the regenerating tower should not exceed 10 psig.
Warning!
Failure to correctly set the stripping flow can lead to improper
regeneration of the desiccant bed, resulting in a dew point
failure when that tower is returned to service.
It is recommended that the dryer instruction manual and the wiring schematic be
studied before operating the dryer.
Power On. Indication is provided by the operator interface. When the dryer is
on, the interface is on. After 30 minutes of idle time, the interface enters a
sleep mode; however, in this mode an Allen-Bradley logo is shown slowly
moving around the screen to indicate the unit is active. Touch anywhere on
the screen to exit sleep mode.
8-hour NEMA cycle; will result in lower dew points. The half cycle time is
indicated on the SETTINGS screen. The cycle length will not change until the
next tower shift.
Right Tower or Left Tower Online. The tower that is onstream is shown on the
STATUS screen.
C. Main
This screen is the start-up screen. The display will go directly to this screen upon
power-up.
This MAIN screen displays the model and serial number of the dryer.
D. Status
This screen displays the dryer’s current status, with a description at the top left of
the screen, as well as the flow chart of the current displayed state. The top right
of the flow indicates whether the heater is energized or de-energized.
The first line of the description will read the current mode the dryer is in; heat-of-
compression (HC), heatless (HL), or exhaust purge (EP). The second line of the
description will display whether Right Tower or Left Tower is onstream. The
bottom line in the description will describe what cycle the regenerating tower is
in. While in HC mode, it will toggle between heating, stripping with heat, stripping,
repressurizing, cooling and standby. While in HL mode, it will toggle between
regenerating, repressurizing and standby. While in EP mode, it will toggle
between heating, cooling, and repressurizing.
D. Status (continued)
The bottom left of the screen shows the time remaining in the current
regeneration cycle. In HC mode, there are 90 minutes of heating, 90 minutes of
stripping, a brief moment of repressurizing, and 60 minutes of cooling. In HL
mode, there are 210 seconds of regenerating and 30 seconds of repressurizing.
In EP mode, there are 3 hours of heating and 1 hour of cooling.
Note: When the dryer is in standby, the time remaining will read zero.
The lower right hand of the screen is a screen selector list. Use the up or down
arrow button to select a screen name and touch the enter button.
E. Control
Note: The CONTROL screen will only be present on the operator interface if
the dryer has the optional dew point demand system.
The CONTROL screen displays the Current Dewpoint, allows adjustment of the
Dewpoint Setpoint, switches between Dewpoint and Time Cycle, and Stripping
Heater control.
E. Control (continued)
The Dewpoint Setpoint can be adjusted by pressing the blue area on the touch
screen under the Dewpoint Setpoint button.
The cycles can be toggled by pressing the blue button on the touch screen
located under the Current Dewpoint reading. The button will display the current
cycle (DEW POINT CYCLE or TIME CYCLE). While in Time cycle, the dryer will
shift towers every four hours. When utilizing the optional DPDS, the dryer will
complete its four hour regeneration and go into a Standby mode until the outlet
dew point has reached the dew point monitor’s setpoint.
The Stripping Heater button controls the heater for HC stripping with heat mode
only. When enabled, the stripping heater will be energized for the first 30 minutes
of the stripping cycle. When disabled, the heater will de-energize and the dryer
will run in normal stripping for the whole 90 minutes.
F. Temperatures
DRYER INLET TEMP measures the temperature coming into the dryer from the
compressor.
COOLER INLET TEMP measures the temperature going into the cooler.
COOLER OUTLET TEMP measures the temperature coming out of the cooler.
The standard will be a 10 degree approach going through the coolers. Example,
if the water is at 85°F, the temperature of the air coming out of the cooler should
be around 95°F. The outlet temperature should not exceed 105°F.
G. Settings
This screen will allow you to set the half cycle counter, or advance through a
cycle for troubleshooting purposes. The SET HALF CYCLE TIMER adjusts the
current time remaining. This option is used for fast cycling the dryer. This time is
adjustable from 2-90 minutes for heating, 91-120 minutes for stripping with heat,
121-180 minutes for stripping, and 181-240 minutes for cooling.
Username: 1
Password: (serial number of the dryer)
G. Settings (continued)
SET END OF HC HEATING CYCLE allows the user to adjust the final minute
into the half cycle that the heating cycle will end; factory preset is 90.
SET END OF HC STRIPPING WITH HEAT CYCLE allows the user to adjust
when the stripping with heat cycle will end; factory preset is 120.
SET END OF HC STRIPPING CYCLE allows the user to adjust when the
stripping cycle will end; factory preset is 180.
The SET LOW REGENERATION TEMP ALARM allows the user to adjust the
temperature for the low regeneration temperature alarm; factory preset is
225°F/107°C.
SET HIGH COOLER OUTLET TEMP ALARM allows the user to adjust the high
cooler outlet temperature alarm; factory preset is 105°F/40°C.
G. Settings (continued)
SET HIGH DEWPOINT ALARM DELAY FOR HC & EP MODE is the time delay
before the high dew point alarm will occur; factory preset is 5 minutes.
SET REPRESS TIME FOR HL MODE is the amount of seconds the dryer will
repressurize for during HL mode.
SET HIGH DEWPOINT ALARM DELAY FOR HL MODE is the time delay before
the high dew point alarm will occur during HL mode; factory preset is 60 seconds.
DRYER MODE is the dryer mode switch. Touching this button will toggle the
dryer between HC, HL, and EP mode. The dryer will not activate the highlighted
mode until the first minute into the next half cycle.
H. Hourmeter
The HOURMETER screen displays how many hours the dryer has been in
service.
H. Hourmeter (continued)
The HOURS IN STANDBY displays the hours the dryer has remained in standby
for the length of time the dryer has been in service. The counter for this display
will only increase for the length of time the dryer is in standby, not using any
energy to regenerate the offline tower.
A screen selector list is provided on the touch screen to navigate to the other
screens.
I. Alarms
The Alarms banner, as shown above, will appear across the screen anytime a
current alarm is in effect.
I. Alarms (continued)
The ALARMS screen will display current and previous alarms. Alarms are
displayed in the order in which they occur, with the most recent alarm at the top
of the list. Current alarms will be shown as white letters on a blue background.
Previous alarms will be shown as blue letters on a white background.
Use the arrow buttons on the top and bottom right of the screen to scroll up and
down through the alarm list. Pressing "Clear All Alarms" will clear all current and
previous alarms that are logged on this screen.
When an alarm situation occurs, the ALARMS screen will automatically be
displayed. When an alarm clears, the operator interface will automatically return
to the MAIN screen. The blue menu navigation buttons may be used to exit this
screen.
If a heater overtemperature alarm is reached from the coldzone (TH1), then a
latching alarm will occur. The COLDZONE OVERTEMP RESET button will have
to be pressed to re-energize the heater. As long as the temperature is lower than
the setpoint of 365°F, then the heater will be re-energized and the alarm will not
activate.
I. Alarms (continued)
The standard alarm options for the HC regenerative air dryer are:
Low Regeneration Temperature
High Cooler Outlet Temperature
Heater Overtemp
Coldzone Heater Overtemp
The optional alarms, if purchased, for the HC regenerative air dryer are:
J. Flow Schematics
This screen allows you to choose to see either Right Tower or Left Tower
onstream flow schematics.
This screen shows the flow schematic of the RIGHT TOWER ONSTREAM and
LEFT TOWER HEATING. Gives a description of what is happening, as well as
displaying what output is energized.
This screen shows the flow schematic of the RIGHT TOWER ONSTREAM and
LEFT TOWER STRIPPING (for HC mode) or LEFT TOWER REGENERATING
(for HL mode). Gives a description of what is happening, as well as displaying
what output is energized.
This screen shows the flow schematic of the RIGHT TOWER ONSTREAM and
LEFT TOWER REPRESSURIZING (for HC mode) or LEFT TOWER
REPRESSURIZING/STANDBY (for HL mode). Gives a description of what is
happening, as well as displaying what output is energized.
This screen shows the flow schematic of the RIGHT TOWER ONSTREAM and
LEFT TOWER COOLING/STANDBY (for HC mode). Gives a description of what
is happening, as well as displaying what output is energized.
NOTE: There are corresponding screens for the opposite tower flow schematics
as well.
K. Program Steps
Part numbers for the instrument abbreviations listed in the program steps below (i.e.
V1, V2, etc.) can be found in the Spare Parts List in Section 5 of this Instruction Manual.
STEP TIME DESCRIPTION OF ACTION
1 0 min. De-energize SV1-2
Energize SV1-1;
Opens V3, 6, 8 & 9
Closes V4, 5, 7 & 10
“Left Tower Onstream”
Start time delay of 60 seconds;
When time delay times out if pressure switch PS2 is
greater than 10 PSI (.69 Bar)
“Fail to Shift” alarm
2 2 min. De-energize SV2-2
Energize SV2-1;
Opens V1 & 15
Closes V2
“Heating Right Tower”
3 90 min. If heater enabled,
Energize heater for 30 minutes
De-energize SV2-1
Energize SV2-2;
Opens V2
Closes V1 & 15
Energize SV4-1;
Opens V12
Energize SV3-1;
Opens V11
“Stripping Right Tower”
4 180 min. De-energize SV4-1;
Closes V12
“Re-pressurizing Right Tower”
When PS3 reaches setpoint of 80 PSI (5.52 Bar) then,
Energize SV5-1;
Opens V13
“Cooling Right Tower”
5 240 min. If dew point is below the analyzer set-point and the
Dew Point/Timer selector switch is on Dew Point then;
Begin standby
“Standby”
NOTES:
1.) At any time during the cycle, if Inlet temperature (TT1) drops below the
setpoint (225F / 107°C) then;
“Low Regeneration Temperature” Alarm
2.) At any time during the cycle, if the cooler outlet temperature (TT3) rises
above the setpoint (105F / 40.56°C) then;
“High Cooler Outlet Temperature” Alarm
3.) At any time during the cycle, if the dew point (DPDS) rises above the
setpoint (-20F / -29°C) for more than five continuous minutes then;
“High Dew point” Alarm
4.) At any time during the cycle, if the compressor goes unloaded (CR1) then
stop the timing cycle of the dryer until the compressor is loaded.
INSTRUCTION MANUAL
TABLE OF CONTENTS
CAUTION! Do not start the process flow through the system until the
transmitter has been properly installed (see the following
section).
1 2 3
5
Transmitters are usually installed in a sample system to protect the transmitter from any
damaging elements in the process. The transmitter is mounted in a cylindrical container
called the sample cell, which is included as part of the sample system.
Transmitters are mounted into the sample system or process line with ¾ - 16 straight
threads that are sealed with an o-ring.
Reference Illustration 4 and complete these steps to install the transmitter into the sample
cell:
1. Insert the transmitter into the sample cell and thread the transmitter into the sample
cell fitting. Make sure not to cross the threads.
3. Identify the sample cell inlet port as the connection that is perpendicular to the
installed transmitter.
The transmitter must be wired using the factory-supplied cable which is available in a
variety of lengths.
Note: If cables need lengthened, reference Table 1 to splice an extension onto the
existing cable. Connect positive to positive and negative to negative.
1. Push the female connector end on the transmitter cable into the mating male
connector on the transmitter module. Make sure the pins are properly aligned. Once
inserted, secure the connectors together by sliding the metal sleeve on the cable over
the connectors and turning it clockwise until it is tight.
2. Using the flying leads at the other end of the transmitter cable, connect the transmitter
to the power supply and data acquisition system (DAS) as shown in Illustration 5.
Reference Table 1 for a description of the leads in the factory-supplied cable.
3. Trim any unused leads back to the outer cable jacket in order to remove the bare
tinned wire and prevent accidental short circuits.
V. Installation
When preparing to use the transmitter, it is important to make certain upon removing the
clear plastic cover that the o-ring gasket remains in place at the base of the probe. If the
o-ring gasket is not in place, it will cause a system leak.
O-ring Gasket
After proper installation, the SMT is very easy to use; simply power the unit up and it's
ready to begin taking measurements. Since the SMT stores moisture calibration data in
non-volatile FLASH memory, the user does not have to enter data manually or worry
about losing data during a power loss.
If a problem should arise with the sensor probe, see Error Handling below for how the
transmitter reacts to error conditions.
CAUTION! Any attempt to open the module or remove the sensor probe will
void the warranty.
A. Powering Up
After the SMT is wired as described in Section II, power may be applied to the unit.
The transmitter takes approximately 20 seconds to initialize and begin normal
operation. The unit will meet specified accuracy in 3 minutes.
B. Error Handling
In the event of an error condition, the analog output reading is forced to the following
values:
VII. Specifications
Moisture Range
Curve B: -148 to 86F (-100 to 30C)
Curve A: -112° to 86°F (-80° to 30°C)
Operating Temperature
-40 to 140F (-40 to 60C)
Storage Temperature
158F (70C) maximum. The probe should be stored with the plastic cover and desiccant
packet threaded onto the probe. Store in a cool, dry environment.
Warm-up Time
Meets specified accuracy in 3 minutes.
Accuracy
± 2C from -85 to 104F (-65 to 40C)
± 3C from -148 to -87F (-100 to -66C) for Curve B
± 3C from -112° to -87°F (-80° to -66°C) for Curve A
Repeatability
± 0.5C from -85 to 104F (-65 to 40C) dew/frost point
± 1.0C from -148 to -87F (-100 to -66C) for Curve B
± 1.0C from -112° to -87°F (-80° to -66°C) for Curve A
Response Time
Less than 5 seconds for 63% of a step change in moisture content in either wet-up or dry-
down cycle.
Electronics
Power
Supply voltage: 7 to 28 VDC (loop-powered, customer supplied)
Output: 4 to 20 mA
Output Resolution: mA
Max. Loop R = 50 Ω x (PSV-7), where PSV = Power Supply Voltage
Example:
Given a 24 VDC Power Supply,
Max. Loop R = 50 Ω x (24-7)
= 850 Ω
Cable: 2 m, standard (consult factory for custom lengths)
Mechanical
Sample Connection
¾-16 straight male thread with o-ring
Operating Pressure
5 μm Hg to 5,000 psig (345 bar)
Enclosure
NEMA 4X/IP67
European Compliance
Complies with the following:
EMC Directive 89/336/EEC and PED 97/23/EC for DN<25
EN 61326:1998
Class A, Annex A, Continuous Unmonitored Operation (For EN 61000-4-3
transmitter meets performance criteria A and in a number of frequencies, criteria B
per EN 61326)
Dimensions
Overall: 6.76 x 1.13 in. (17.17 x 2.87 cm)
Electronics with cable: 4.08 x 1.13 in. diameter (10.36 x 2.87 cm)
Weight: 5 oz. (140 grams)
Moisture Sensor
Sensor Type
Thin-film aluminum oxide moisture sensor probe
Calibration
Each sensor is individually computer-calibrated against known moisture concentrations,
traceable to NIST.
Calibration Interval
Sensor recalibration is recommended every 12 months depending on application.
Calibration Data
Factory-calibrated, stored in FLASH.
Flow Rate
Gases: Static to 10,000-cm/s linear velocity at a pressure of 1 atm
Liquids: Static to 10-cm/s linear velocity at density of 1 g/cc
VIII. Warranty
Henderson Engineering Co., Inc., warrants the transmitter to be free from defects in
material and workmanship. Our liability under this warranty is limited to servicing or
calibrating any instrument returned to the factory for that purpose and to replace or repair
any defective parts thereof, free of charge, as our inspection deems warranted. The SMT
is warranted for a period of 6 months from date of shipment from our plant to be free from
defects in workmanship or material. This warranty applies to transmitters which have
been operated within normal capacity rating and operating conditions, and is withdrawn in
the event the user makes any repairs or alterations which have not been authorized by
Henderson Engineering Co. in writing. This warranty excludes cost of shipment to and
from our factory.
If returning an SMT for warranty service or annual recalibration, the user must contact
Henderson Engineering Co. for instructions, which will include the issue of a Return
Merchandise Authorization (RMA), and the user will issue a Purchase Order for the
itemized service and/or parts. No credit will be issued for items returned without proper
authorization.
Henderson Engineering Co. will inspect all items returned prepaid. If inspection proves
the equipment to be defective, full credit will be issued. If inspection proves the equipment
to be in good working condition, or it is found to be damaged by abuse, an estimate of the
charges will be made before work begins, provided the equipment is not covered under
warranty. Upon completion of work as approved by user, the equipment will be returned
F.O.B. factory, and payment for items issued against the user's purchase order will be
required.
X. Helpful Information
2. A purge flow meter aids in determining equilibration point and will indicate integrity
of seals. If probe reading changes with a change of flow rate:
b. System is leaking.
c. Both of above.
4. Often, it’s necessary to measure at a point that requires a sample stream purging
to atmosphere. This measurement is fraught with difficulties.
5. Any cross checking between two or more similar instruments should be done at
identical times and conditions. This is even more important when dissimilar
instruments are checked, one against another. It’s not possible to use some
models of moisture meters under flowing conditions (in situ) on stream or at line
pressures. Some are unstable or are affected by temperature changes or other
variables.
6. Certain contaminants can cause false readings or desensitize the probe. The
system will have to dry out before data can be taken again.
8. Spare SMT's should be purchased. This will allow checking one against another
and will avoid having the meter out of service while SMT's are in the lab for
recalibration.
10. Define problems carefully. The right approach to equipment selection and
measurement techniques will instill confidence in the end results.
1. The SMT will measure either pressure or atmospheric dew points. For many
applications, measuring pressure dew point may be more meaningful.
2. To measure pressure dew points, connect the supply line to the inlet of the
sample cell. Slowly open the inlet valve fully and close the outlet valve. The
sample cell should now be pressurized. Slightly open the outlet valve. The
instrument is now measuring pressure dew point.
1. The water vapor pressure at the measurement location is the result of not only the
moisture content of the fluid entering the system, but also is due to desorption of
moisture from associated piping, leaks in the piping system, and moisture trapped
in fittings, valves, filters, etc.
2. Whether the sensor is used in situ or in a sampling system, one should remember
that the accuracy and speed of measurement would be dependent on the
dynamics of the fluid and piping system. Response times and measurement values
will depend on the degree of equilibrium reached by the piping system. Such
factors as gas pressure and flow rate, materials of construction, length and
diameter of piping, etc., will influence the moisture levels and response times
measured.
3. The most frequent questions associated with the total systems occur when:
4. The probe is insensitive to temperature and flow rate and measures the vapor
pressure of water only. If the above affects are noted, then they are almost always
the result of the system itself and not the sensor.
a. Pressure
b. Response Time
i. The response time is, in general, limited by the response time of the
WHOLE SYSTEM to moisture changes. Water vapor is adsorbed
tenaciously in many materials. A large, complex processing system can
take several days to “dry down” from atmospheric moisture levels to dew
points of less than -75F. Even simple systems consisting of several feet
of stainless steel tubing and a small chamber can take an hour or more to
dry from dew points of +40F to -95F. The rate of equilibrium of the
system will be dependent on the flow rates, temperature, materials of
construction, and the system pressure.
ii. An increase in flow rate and temperature will decrease the response time
of the whole system.
c. Temperature
d. Flow Rate
i. If the dew point of a system changes as the flow rate changes, then it can
be attributed to inequilibrium (i.e. the system is off-gassing or leaking). With
moisture leaking in a system (either a physical leak or the release from the
walls of previously adsorbed moisture), an increase in flow rate should
result in a lower vapor pressure and, hence, a lower dew point due to the
dilution of the secondary moisture by the main gas stream.
D. Contaminants
1. Industrial gases often contain fine particulate matter. Materials such as carbon
particles, salts, rust particles, polymerized substances, chemical liquid droplets,
dust, molecular sieve, or alumina dust can be present. Their effect on the
operation of the sensor is described below.
ii. Particulate matter of high density and at high flow rates may cause
abrasion or pitting of the sensor surface. This can cause severe change in
calibration and, in extreme cases, cause failure of the sensor. A stainless
steel shield is supplied with the sensor to minimize this effect. However, in
severe cases, it is advisable to filter the incoming stream with filters of
teflon or stainless steel.
i. The active sensor element is constructed of aluminum. Any material that will
corrode aluminum will harmfully affect the operation of the sensor. The
combination of this particulate and water will lead to pitting or severe
corrosion of the element. In such instances, the sensor cannot be cleaned
or repaired.
SECTION 7
CUT SHEETS
THERMOSTAT
P/N 090-471-080
SPECIFICATIONS
Power Input: 115/230VAC +/-15%,
50/60Hz (field selectable);
24VAC +/-10% optional
Control Output: SPST N.O. Relay rated
3.8 (1.9) Amps Res. and
1.5 (0.8) Amp Pilot Duty @
120/240VAC
Control Mode: On-Off with 2ºF
Sensor Type: Thermocouple
Setpoint Range: Overlapping ranges from
0ºF to 2000ºF depending
on sensor type selected
Setpoint Accuracy: Typically better than 1% of
span
Stability: Typically better than +/-1ºF
over allowable ambient
operating temperature or
with +/-10% line voltage
variation
Amb. Oper. Temp: 0ºC to 70ºC
(32ºF to 158ºF)
Oper. Relative
Humidity: 5 to 90%, non-condensing
100-240V
090-584-015 560-015-070 560-015-050
50-60Hz±10% 3VA
12V or 24V
090-584-024 560-RP1D060D8 560-RP1D060D8M1
AC/DC±20% 3VA
Front Panel Display Dimensions
Instrument Panel
Adjustments
To enter or exit program mode: Press ▲▼
together for 3 seconds
To scroll through functions: Press ▲ or ▼
To change levels or options: press *▲
together or *▼ together
To view setpoint: Press *
To increase setpoint: Press *▲ together
To decrease setpoint: press *▼ together
To reset an alarm or fault connection: Press
▲▼ together briefly
Note: If in difficulty by becoming “lost” in program
mode, press ▲ and ▼ together for 3
seconds to return to display mode, check
the INSTRUMENT ADJUSTMENTS above
and try again.
When in program mode, after 60 seconds of key
inactivity, the display will revert to either
inPt : nonE or, if the initial configuration has been
completed, the measure value. Any settings
already completed will be retained.
Output devices
SSd Solid state relay drive: To switch a remote SSR 5Vdc +0/-15% 10mA non-isolated
Miniature power relay Form A/SPST contacts (AgCdO) : 2A/250ac resistive load
General
Displays 4 Digits, high brightness green or red LED. 10mm (0.4”) high
Digital range -199 to 9999
Hi-res mode -199.9 to 999.9
LED output indicators SP1 round, green or red; SP2 round, green or red
Keypad 3 elastomeric buttons
Environmental
Humidity Max 80%
Altitude Up to 2000M
Installation Categories II and III
Pollution Degree II
Protection NEMA 4X, IP66
EMC emission EN50081-1 FCC Rules 15 subpart J Class A
EMC immunity EN50082-2
Ambient 32-130°F (0-50°C)
Mouldings Flame retardant polycarbonate
Weight 3.5 oz. (100g)
Error Messages
Display Flashes Fault Type Action
inPt : FaiL SENSOR FAULT Check sensor/wiring
Thermocouple burnout RTD/Pt100 open or short
circuit or negative over-range
dAtA : FaiL NON-VOLATILE MEMORY ERROR De-power briefly.
Replace unit if problem persists.
hAnd : FaiL MANUAL POWER ERROR Select proportional mode
SP1 set to ON/OFF in CYC.t
tunE : FaiL IMMEDIATE FAIL ON AUTOTUNE START 1. If display setpoint=0, then enter
Note: To reset and clear error, press setpoint
▲▼ together briefly to cancel message 2. If SP1 set to ON/OFF in CyC.t, then
select proportional mode
FAIL LATER DURING AUTOTUNE CYCLE 3. Change conditions. Eg. Raise
The thermal characterisitics of the load exceed setpoint
the autotune algorithm limits. The failure point is 4. Try tunE : At.SP
indicated by any display 0.0 in tech e.g. Ctb = 5. If the error message persists, call
0.0 factory for advice.
Exposure Limits:
OSHA PEL
5 (mg/m3) Inhalation Respirable
15 (mg/m3)
ACGIH TLV
10 (mg/m3)
Protective Equipment:
Gloves.
Lab coat.
Dust respirator. Be sure to use an approved/certified respirator or equivalent.
Safety glasses.
The purpose of this Safety Data Sheet is to describe the products in terms of their safety requirements. The information above is believed to be accurate
and represents the best information currently available to us. However, we make no warrant of merchantability or any other warranty, express or implied,
with respect ot such information, and we assume no liability resulting from its use. Users should make their own investigations to determine the suitability
of the informtion for their particular purposes. In no event shal Interra Global Corporation be liable for an claims, losses, or damages of any third party or
for lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if Interra Global Corporation has been
advised of the possibiity of such damages.
ROBO DRAIN
FEATURES SPECIFICATIONS
• See-Through Vessel Inlets: (2) 3/4" NPT
• Fully Pneumatic Outlet: 1/2" NPT
• No Wasted Air Power: Clean, Dry Compressed Air 80 to 130
• Low Profile PSI
• Test Button Pressure: 0 to 250 PSI
• Made in U.S.A. Operating Temperature: 32° to 180°F
• Ball Valve Stem Support System Weight: 16 lbs.
• Ideal for Oil/Water Separators Discharge: 24 ounces per cycle
• Non-Clogging Ball Valve
• No Strainers to Clean All design specifications are subject to change without
notice.
• Operates On Demand
The Robo Drain is the ultimate demand operated Condensation enters through one of two ports. The
drain. The unit is fully automatic, no electricity is see-through vessel allows visual inspection of the
required. Its low profile gives you the advantage of condensation as it rises. A stainless steel float
installing it in areas where the vessel to be drained rises with the level of condensation and positions a
is only a few inches from the ground. The Robo magnetic force over the valve housing. When the
Drain’s design also eliminates the need for the in- liquid level reaches the desired level, the magnet
stallation of a vent line for most applications. A in the valve housing snaps upward and allows air
unique air valve design uses a magnetic force to to pass through a stainless steel seat. The air then
ensure both a positive opening and closing that will moves to a non-lubricated air cylinder causing it to
prevent any air loss. The magnetic force is cleverly extend and open the ball valve. Condensation,
positioned away from the condensation level to scale and rust particles rapidly exit the unit. Before
prevent any attraction of metal particulate. An in- any air is lost, the float removes the magnetic force
novative ball valve support and positioning system from the valve and the seat is covered with a Viton
prevents the side-loading problem which otherwise seal. A powerful spring returns the air cylinder to its
would cause premature sealing failure around the normal position and rotates the positive closing ball
valve stem. Rifle drilled discharge porting ensures valve back to its normally closed position. The pilot
that scale and rust will exit through a full ported air used to actuate the air cylinder is isolated from
1/2" ball valve. The Robo Drain will not clog -- no the air in the drain's reservoir.
strainer required.
The Robo Drain is designed for trouble-free and cannot be higher than the bottom of the vessel that
maintenance-free draining of unwanted accumula- is being drained. It is best to run the drain in a
tions of condensation and other foreign matter from downward pitch from the bottom of the vessel be-
any collection point in a compressed air system ing drained to the Robo Drain inlet. The power to
without the need for electricity. operate the Robo Drain comes from compressed
air. ONLY CLEAN DRY AIR SHOULD BE USED.
Before attempting to install the drain, be certain The supply pressure should be between 80 and
that the pressure vessel on which the drain will be 120 psig. The Robo Drain is supplied with an inlet
installed is completely depressurized. filter, which should be installed in the Robo Drain
head (reference Dwg. 2 on page 4). The use of
The drain should not be installed in areas that are unfiltered air can cause the drain to fail.
exposed to freezing temperatures (heater option is
available). Be certain the air system pressure does Once the drain is installed, close the By-Pass drain
not exceed the 250 PSI working pressure of the valve and open the Shut-Off valve. The pressure
drain and the pressure to the control system does vessel can now be repressurized.
not exceed 120 psi. The inlet temperature should
not exceed 180 degrees F.
CHECKING THE DRAIN'S OPERATION
Connecting the drain to the air system should be
done by using one of the recommended installation After installation is complete and the drain is on
diagrams shown herein. The installation of a line, a check should be made that the condensa-
strainer is not required or recommended. tion is properly entering the reservoir. This can
easily be done by looking through the translucent
Install the drain as close to the source to be reservoir.
drained as possible. Since the Robo Drain uses
gravity to fill the reservoir, the entire drain must be If condensation is not entering the reservoir, check
installed below the vessel to be drained when us- for the following:
ing the top inlet. If flexible tubing is used on the
discharge, be certain it is properly fastened to pre- 1. Make sure the auxiliary shut-off valve is open.
vent it from whipping when the drain discharges 2. Do not use the bottom inlet on the Robo Drain
the condensation. without installing a vent line.
3. If a vent line is installed, make sure it is down
The Robo Drain will accept condensation from ei- stream from the vessel that is being drained.
ther the top or the bottom of the reservoir. We rec- 4. Be certain that the Robo Drain reservoir is not
ommend the use of the top entry port. If the bottom higher than the vessel that is being drained.
inlet is used, then a vent line must be used. The This is very important when using the top inlet
vent line should be installed down stream from the on the Robo Drain reservoir.
vessel that is being drained. This will insure that 5. Check to make sure the vessel being drained
the air in the reservoir will properly exit as the con- has condensation in it.
densation fills the tank and replaces the air. Install
the vent line in the 1/8" port located on the side of If the top inlet is being used and no condensation
drain. The other end of the vent line should be run is entering the Robo Drain reservoir, and all the
back to the air system to a point just down stream above items have been checked, we recommend
from the source that is being drained. Use nongal- that the bottom inlet be used with a vent line out of
ling pipe sealant on all joints. The use of shut-off the top.
valves, unions and bypass valves is recom-
mended. A backup wrench should be used on the If condensate fills the reservoir and the drain does
discharge ball valve to prevent it from turning and not operate, check to see if control line air is sup-
causing the linkage to bind. plied to control line port. If the drain is supplied with
an optional test button, the supply of control line air
The inlet port that is not used must be plugged by can be checked by pushing the test button. If the
using a standard 3/4" NPT plug. When using the unit does not operate, then no air is being supplied
top inlet, any reduction in the 3/4" pipe size is not or the inlet filter is plugged.
recommended and the Robo Drain reservoir
IN GENERAL
In order for the condensate to properly enter the Robo Drain
reservoir, the condensate line to the Robo Drain must al-
ways be installed below the bottom of the vessel to be
drained. It is equally important to provide a means for the air
that is contained in the reservoir to escape (vent) as the
condensate enters the reservoir. If the air can not escape,
the condensate will not enter the reservoir. Below are sug-
gestions on how to best install the Robo Drain on typical
types of vessels that have to drained of condensate. How-
ever, it is possible to install the Robo Drain without a bal-
ance line (Dwg. not shown), providing the condensate en-
ters the top inlet and the flow rates are less than 9 GPH
(750 cfm for an aftercooler or 1500 cfm drier) for a 1/2"
drain line and 19 GPH (1500 cfm for an aftercooler or 3000
cfm drier) for a 3/4" line. The use of unions and shut-off
valves are recommended for both the condensate line and
the balance line.
RECEIVER TANK
The preferred installation for a Robo Drain on a receiver
tank is having the condensate enter the top inlet port and
having the balance line go back to the tank at a position that
is above the level of the condensate (Dwg. 1).
REFRIGERATED DRYER
If a balance line is required, it must be connected to the port
located on top of the separator that is closest to the dis-
charge side (Dwg. 2), or between the separator and the air-
to-air heat exchanger. If a port is not available as described
above, then venting to atmosphere is recommended. When
venting to atmosphere, the condensate should enter
through the bottom entry port on the drain. The bleed or
needle valve is installed on the 1/8" NPT vent port and al-
lows the air in the Robo Drain reservoir to escape to the
atmosphere (Dwg. 3). The bleed valve (not included) should
be adjusted so that only 3 to 5 bubbles per second are visi-
ble. We do not recommend installing a vent line down
stream from the dryer. The vent line can be a conduit for
transferring moisture from the drain to the previously dried
air. This can result in unwanted moisture being sent down
stream.
INTERCOOLERS
Install the condensate drain line into the upper port only.
This will prevent the possibility of condensate being drawn
back into the intercooler on some systems. It is important
that the vent line be installed on the same stage that is be-
ing drained or to atmosphere.
BALANCE LINE
As mentioned above, both the use and the placement of a
balance line is very important. Most drain failures are the
result of an improper balance line installation. The balance
line should be 1/4" tubing or larger, and installed on top of a
pipe or vessel, not the bottom. A needle valve is recom-
mended for controlling the air flow. Avoid having any loops
or low areas in the balance line that might allow moisture to
collect in the line and prevent the passage of air from the
drains reservoir.
Reference CS010 Rev 2
Page 4 of 4 07/31/2014
SAHARA AIR PRODUCTS
P/N 230-041-440
OPERATION MATERIALS
System fluid passes from the upstream housing Body Parts: 316 stainless steel
area through the filtration element. The 7 micron Retainer Screens: 316 stainless steel
size has a pleated mesh element supported by Pleated Element: 316 stainless steel
retainer screens. The filtration element is welded
around its circumference, preventing bypass and DIMENSIONS
sealing the body sections to atmosphere. The ele-
ment traps contamination and allows the cleaned Micron Size: 7
fluid to pass through the system. To maintain Connection Size: ¼” Male NPT to ¼” Female NPT1
maximum flow, the filter element may be cleaned Length: 1 ¾”
periodically. This can be done by back-flushing Port Orifice: 0.281” (7.1 mm)
with a clean solvent which is compatible with the
filter and system materials of construction.
TECHNICAL DATA
Filtration Maximum Differential Pressure Rating Temperature
Area Pressure Rating @ 70ºF (21ºC) Rating
2.25 sq. in. 100 PSI 6000 PSI -320º to 900ºF
1450 sq. mm 680 kPa 41,300 kPa -196º to 482ºC
Media: Cellulose
Seal: Buna
Lower Mount
DIFFERENTIAL
PRESSURE GAUGE
P/N 364-033-320
(with switch)
P/N 364-033-323
(no switch)
FEATURES SPECIFICATIONS
Weather-proofed for outdoor mounting Working Pressure: 6000 PSIG (414 bar)
without damage to dial or working parts. Proof Pressure: 12000 PSIG (827 bar)
Range: 0-10 PSID
Solid front engineering plastic case with Connection: ¼” FNPT Back
shatter-resistant lens. Accuracy: ± 2-3% of full scale (Ascending)
Dial Size: 2 ½”
Pressure housing of aluminum has a safe Weight: 2.0 lbs.
working pressure and overrange pressure of
6000 PSI. MATERIALS
Differential pressure is sensed by movement of Body: Aluminum body, adjusting screws and
a floating piston magnet against a calibrated end plugs
spring. The gauge pointer, outside the pressure Case & Lens: Engineering plastic
housing, follows the movement of the piston Piston: Stainless steel
magnet and indicates differential pressure. Magnet: Ceramic
Seals: Buna N
SOLENOID
MUFFLER
FEATURES
Reduces noise levels
Prevents open line exhaust dangers
Corrosion resistant
Brass mesh screen and aluminum construction
provide improved flow, longer life, and
cleanable element
High flow capacity with low back pressure
Prevent metal chips, abrasive grits, dust, and
other contaminants from entering open
exhaust ports
Aluminum body and shell, brass mesh element
Operating pressure: -14.5 to 300 psig
-1 to 20 bar
Operating temperature: -4°F to +160°F
-20°C to +70°C
* Cv measured in US/gal/min
3
** C measured in dm /(s. bar)
MUFFLER
SINGLE CHAMBER
FOUR CHAMBER
FOUR CHAMBER
490-919-000 3” 6.87 22.87 8.25 6 7 /8 22 7/8 6840 16.35
SPECIFICATIONS
P/N 560-040-880 560-040-881 560-040-885
Contact Configuration DPDT
Maximum Contact Rating 10A
Contact Material Silver alloy
Weight Approx. 35g
Coil Voltage Rating 110-120V AC 24V DC 220-240V AC
Latching Lever Color Code AC coil: Orange DC coil: Green AC coil: Orange
PRESSURE SWITCH
FEATURES
Open frame (skeleton) construction Set point repeatability is ±1% of adjustable
Compact size range
One SPDT output Electrical rating is 15A 125/250/480 VAC
Hex adjustment (no reference dial) resistive
Pressure connection is ¼” NPT (male) Weight is approximately 12 oz.
SPECIFICATIONS
Ambient
Set Point Over Range Proof Storage
P/N Deadband Temperature
Range Pressure* Pressure** Temperature
Limit
100 psi 200 psi above
30 - 300 psi 1.3 - 4 psi -65 to 160°F 0 to 160°F
680-503-000 2.1 - 20.7 bar 89.6 - 275.8 mbar
above set point
-54 to 71°C -18 to 71°C
set point Max 600
200 psi above
3 - 30 psi 0.4 - 1.3 psi -65 to 160°F 0 to 160°F
680-505-100 0.2 - 2.1 bar 27.6 - 89.6 mbar
50 psi set point
-54 to 71°C -18 to 71°C
Max 600
* The maximum pressure that may be applied continuously without causing damage and maintaining set point repeatability.
** The maxiumum pressure to which a pressure sensor may be occasionally subjected, which causes no permanent damage. The
unit may require calibration (e.g. start-up, testing).
P/N 701-106-200
FEATURES
Variety of sensors can be used High accuracy in total ambient temperature
Upscale burnout ≥ 21.0 mA range
Universally PC programmable for various Fault signal on sensor break or short circuit
signals RFI/EMI protected, marked
Galvanic isolation UL recognized component
2 wire technology, (4 to 20) mA analog output Intrinsically safe and non-incendive for
hazardous locations
DIMENSIONS
SPECIFICATIONS
Weight: Approximately 40 g
Materials: Housing: Polycarbonate; Potting: Polyurethane
Terminals: 15 AWG (maximum)
BALL VALVE
Bronze with Lever
FEATURES
316 SS ball and stem
RPTFE seats and stuffing box ring
Blow-out-proof stem design
Adjustable packing gland
MATERIALS
1. Lever and Grip: Steel, zinc plated w/vinyl
2. Stem packing: RPTFE
3. Stem bearing: RPTFE
4. Ball: B16, chrome plated
5. Seat (2): RPTFE
6. Retainer: B16 (¼” to 1”)
B584-C84400 (1½” to 4”)
7. Gland nut: B16
8. Stem: B16
9. Lever nut: Steel, zinc plated
10. Body seal: PTFE
11. Body: B584-C84400
SPECIFICATIONS
Valve
Cv
P/N Size A B C D E Weight Repair Kit**
Factor*
P/N
722-020-010 ¼” .37 1.03 2.06 1.75 3.87 .60 8.4 NA
3
722-030-010 /8” .37 1.03 2.06 1.75 3.87 .56 7.2 NA
722-040-010 ½” .50 1.12 2.25 1.75 3.87 .63 15 722-040-910
722-050-010 ¾” .68 1.50 3.00 2.12 4.87 1.39 30 722-050-910
722-060-010 1” .87 1.68 3.37 2.25 4.87 1.72 43 722-060-910
722-080-010 1½” 1.25 2.18 4.37 3.06 8.00 4.61 84 722-080-910
722-090-010 2” 1.50 2.34 4.68 3.25 8.00 6.06 108 722-090-910
* The Cv Factor is the gallons of water flowed per minute with a 1 PSIG pressure differential across the valve/connection unit. Line
pressure is not a factor.
** The Valve Repair Kit is a seal repair kit and includes body seal, seats (2), stem bearing, and stem packing.
Normal stem packing wear can be compensated for by tightening the packing gland
screw clockwise. If all of the adjustment to the packing gland screw has been made,
remove the lever and packing gland nut and add one or two replacement bearings on
top of the old packing. Reassemble the lever and packing gland nut.
CAUTION: Do not disassemble Valve while under pressure nor with entrapped
hazardous fluids therein.
1. Close valve.
2. Remove retainer from body center section by turning counterclockwise
3. ¼” thru 1” valves only; pry out the top seat being careful not to damage the ball. 1½””
thru 2” valves; the top seat will come out with the retainer.
4. Push ball out of body with finger.
5. Remove packing gland nut by turning counterclockwise and push stem down into
body to remove.
6. Remove all seats and seals. To facilitate removal of the stem packing, cut with knife.
7. Replace all seats and seals as furnished in the Repair Kit. Inspect the ball and stem
for excessive wear or damage and replace if necessary.
8. Reverse the above procedure to reassemble using a sealant on the retainer threads
equivalent to Loctite Hydraulic Sealant. NOTE: VALVES IN OXYGEN SERVICE
CAN ONLY BE SEALED WITH AN OXYGEN COMPATIBLE THREAD SEALANT.
Union End Valves cannot be easily field repaired, therefore it is recommended that the
main valve section be replaced.
NOTE: ALWAYS TEST VALVE AND SYSTEM BEFORE PUTTING THE SYSTEM
INTO SERVICE.
Bronze Valves: WARNING: This product is made from Bronze Alloys which contain
lead; a chemical known to the State of California to cause cancer and birth defects and
other reproductive harm.
BUTTERFLY VALVE
with Pneumatic Actuator
PART NUMBERS
Complete Valve Actuator Valve Weight
Size
Valve Assy.1 Repair Kit2 Repair Kit3 (Lbs.)
DOUBLE ACTING ACTUATOR
150# Wafer
3” 730-729-965 730-729-910 730-729-911 16
4” 730-749-965 730-749-910 730-729-911 20
6” 730-759-966 730-759-910 730-729-917 33
8” 730-769-967 730-769-910 730-729-917 46
10” 730-779-968 730-779-910 730-729-915 79
12" 730-789-968 730-789-910 730-729-915 123
300# Wafer
3” 730-829-969 730-829-910 730-729-912 16
4” 730-849-966 730-849-910 730-729-917 20
6” 730-859-970 730-859-910 730-729-914 40
150# Lug Style
3” 730-429-965 730-729-910 730-729-911 15
4” 730-449-965 730-749-910 730-729-911 23
6” 730-459-966 730-759-910 730-729-917 47
300# Lug Style
3” 730-529-969 730-829-910 730-729-912 17
4” 730-549-966 730-849-910 730-729-917 23
6” 730-559-970 730-859-910 730-729-914 54
SPRING RETURN ACTUATOR
150# Wafer
3” 730-729-946 730-729-910 730-729-912 16
4” 730-749-947 730-749-910 730-729-917 20
1
Complete valve assembly includes valve and actuator.
2
Valve repair kit includes seat and stem seal kit.
3
Actuator repair kit includes upper bearing, lower bearing, retaining ring, nylon washer, acetal-
bearing pad, acetal spacer, o-ring piston, o-ring end cap, o-ring shaft top, and o-ring shaft bottom.
SPECIFICATIONS
Size A B C D E F G H** J K L
ANSI 150
3” (80 mm) 5.25 1.88 2.86 4.09 6.63 4.36 0.63 0.43 1.25 2.50 0.77
4” 100 mm) 6.75 2.03 3.72 4.71 7.50 4.36 0.63 0.43 1.25 2.50 0.75
6” (150 mm) 8.62 2.23 5.88 5.57 8.00 5.12 0.75 0.51 1.25 4.50 0.94
8” (200 mm) 10.75 2.40 7.80 6.94 9.50 5.12 0.87 0.63 1.25 4.50 0.94
10” (250 mm) 13.06 2.75 9.78 8.56 10.75 6.12 1.18 0.87 2.00 4.50 1.07
12" (300 mm) 15.50 3.08 11.74 10.18 12.25 6.12 1.18 0.87 2.00 4.50 1.13
ANSI 300
3” (80 mm) 5.25 1.88 2.86 4.09 6.63 4.36 0.63 0.43 1.25 2.50 0.77
4” 100 mm) 6.75 2.03 3.72 4.71 7.50 4.36 0.63 0.43 1.25 2.50 0.75
6” (150 mm) 8.88 2.42 5.75 6.25 8.75 5.12 0.87 0.63 1.25 4.50 0.97
COMPONENTS
Item No. Components
1 Body
2 Disc
3 Stem
4 Taper pins
5 Disc spacers
6 Bearing assembly
7 Gland ring
8 Stem seal
9 Thrust washer
10 Retaining ring
11 Gland retainer
12 Stud
13 Lock washers
14 Hex nut
15 Seat assembly
16 Seat retainer plate
17 Cap screws
18 Gasket
19 Locating plug
20 Mounting plate
21 Cap screws
22 Lock washers
MAINTENANCE
1. Reasonable precautions should be taken before beginning work on the valve. Protective clothing, as
required, should be worn.
2. WARNING: Before removing actuator from the valve, or before removing seat retainer from a valve in
dead end service, close the valve and depressurize the line.
The eccentric design of the valve may allow line pressure to open the valve if the actuator is not in
place while the valve is under pressure.
WARNING: Do not pressurize the line without an actuator on the valve.
3. The valve must be in the closed position to be removed from the line.
4. Begin all work on a valve that has been removed from the line by cleaning the valve, removing any
grit or scale.
CAUTION: When handling the valve, care should be taken not to scratch the disc edge or seat.
5. Replacement seats, seals and other parts are available from Henderson Engineering Co., Inc.
SEAT REPLACEMENT
Refer to the component drawing on page 2 of this cut sheet for parts identification. With the disc in the
closed position, remove the valve from the line.
1. Lay the valve down with the disc in the closed position and the seat retainer side facing up.
2. Remove the socket head cap screws (17), the seat retainer (16), and seat (15).
3. Carefully clean the seat area in the body and seat retainer. Remove foreign matter, dirt, etc. Check
disc seating area for nicks or scratches.
4. Place the new seat (15) on disc (2), carefully centering it in the recess in the body.
5. Align the holes in the seat retainer (16) with matching holes in body and carefully place in position on
top of seat (15).
CAUTION: Do not shift the retainer in order to align holes. It may shift from its correct position.
Lightly grease cap screw (17) threads and tighten down evenly, alternating from top to bottom and
side to side. Tighten to the torque values in Table 1 shown below.
6. Operate valve several times and examine seat for any damage before reinstalling the valve in the
line.
TABLE 1
GLAND RETAINER NUT AND SEAT RETAINER SCREW TORQUES
Valve Size Gland Nut Seat Retainer Screws
150 300 150 300
3” 60 60 100 100
4” 60 60 175 175
6” 80 120 100 175
8” 80 140 175 175
10” 110 190 175 300
12" 130 220 300 300
Spring Return unit shown above. *Spring Cartridges not included in Double Acting.
COMPONENTS
Item No. Qty. Description
1 1 Body
2 2 Piston
3 1 Pinion
4 2 End cap
5* 12 max. Spring cartridge assembly
6 1 Upper bearing *
7 1 Lower bearing *
8 1 Retaining ring *
9 1 Nylon washer *
10 2 Acetal bearing pad *
11 2 Acetal guide ring
12 2 Stop nut
13 2 Travel adjusting screw stop
14 2 O-ring travel stop
15 1 Acetal spacer *
16 1 Travel stop
17 8 Hex head cap screw
18 8 Washer
19 2 O-ring piston *
20 2 O-ring end cap *
21 1 O-ring shaft top *
22 1 O-ring shaft bottom *
23 1 Indicator pointer
24 1 Indicator pointer screw
* Actuator repair kit includes upper bearing, lower bearing, retaining ring,
nylon washer, acetal-bearing pad, acetal spacer, o-ring piston, o-ring
end cap, o-ring shaft top, and o-ring shaft bottom.
Reference CS029B Rev 2
Page 6 of 6 05/29/2015
SAHARA AIR PRODUCTS
BUTTERFLY VALVE
with Lever
PART NUMBERS
Valve Valve Weight
Size Valve P/N
Repair Kit 1 (Lbs.)
150# Wafer
3” 730-729-980 730-729-910 16
4” 730-749-980 730-749-910 20
6” 730-759-980 730-759-910 33
8” 730-769-980 730-769-910 46
300# Wafer
3” 730-829-980 730-829-910 16
4” 730-849-980 730-849-910 20
150# Lug Style
6” 730-459-980 730-759-910 47
300# Lug Style
3” 730-529-980 730-829-910 17
4” 730-549-980 730-849-910 23
6” 730-559-980 730-859-910 54
1
Valve repair kit includes seat and stem seal kit.
SPECIFICATIONS
Size A B C D E F G H** J K L
ANSI 150
3” (80 mm) 5.25 1.88 2.86 4.09 6.63 4.36 0.63 0.43 1.25 2.50 0.77
4” 100 mm) 6.75 2.03 3.72 4.71 7.50 4.36 0.63 0.43 1.25 2.50 0.75
6” (150 mm) 8.62 2.23 5.88 5.57 8.00 5.12 0.75 0.51 1.25 4.50 0.94
8” (200 mm) 10.75 2.40 7.80 6.94 9.50 5.12 0.87 0.63 1.25 4.50 0.94
10” (250 mm) 13.06 2.75 9.78 8.56 10.75 6.12 1.18 0.87 2.00 4.50 1.07
ANSI 300
3” (80 mm) 5.25 1.88 2.86 4.09 6.63 4.36 0.63 0.43 1.25 2.50 0.77
4” 100 mm) 6.75 2.03 3.72 4.71 7.50 4.36 0.63 0.43 1.25 2.50 0.75
6” (150 mm) 8.88 2.42 5.75 6.25 8.75 5.12 0.87 0.63 1.25 4.50 0.97
COMPONENTS
Item No. Components
1 Body
2 Disc
3 Stem
4 Taper pins
5 Disc spacers
6 Bearing assembly
7 Gland ring
8 Stem seal
9 Thrust washer
10 Retaining ring
11 Gland retainer
12 Stud
13 Lock washers
14 Hex nut
15 Seat assembly
16 Seat retainer plate
17 Cap screws
18 Gasket
19 Locating plug
20 Mounting plate
21 Cap screws
22 Lock washers
MAINTENANCE
1. Reasonable precautions should be taken before beginning work on the valve. Protective clothing, as
required, should be worn.
2. WARNING: Before removing handle from the valve, or before removing seat retainer from a valve in
dead end service, close the valve and depressurize the line.
The eccentric design of the valve may allow line pressure to open the valve if the handle is not in
place while the valve is under pressure.
WARNING: Do not pressurize the line without a handle on the valve.
3. The valve must be in the closed position to be removed from the line.
4. Begin all work on a valve that has been removed from the line by cleaning the valve, removing any
grit or scale.
CAUTION: When handling the valve, care should be taken not to scratch the disc edge or seat.
5. Replacement seats, seals and other parts are available from Henderson Engineering Co., Inc.
SEAT REPLACEMENT
Refer to the component drawing on page 2 of this cut sheet for parts identification. With the disc in the
closed position, remove the valve from the line.
1. Lay the valve down with the disc in the closed position and the seat retainer side facing up.
2. Remove the socket head cap screws (17), the seat retainer (16), and seat (15).
3. Carefully clean the seat area in the body and seat retainer. Remove foreign matter, dirt, etc. Check
disc seating area for nicks or scratches.
4. Place the new seat (15) on disc (2), carefully centering it in the recess in the body.
5. Align the holes in the seat retainer (16) with matching holes in body and carefully place in position on
top of seat (15).
CAUTION: Do not shift the retainer in order to align holes. It may shift from its correct position.
Lightly grease cap screw (17) threads and tighten down evenly, alternating from top to bottom and
side to side. Tighten to the torque values in Table 1 shown below.
6. Operate valve several times and examine seat for any damage before reinstalling the valve in the
line.
TABLE 1
GLAND RETAINER NUT AND SEAT RETAINER SCREW TORQUES
Valve Size Gland Nut Seat Retainer Screws
150 300 150 300
3” 60 60 100 100
4” 60 60 175 175
6” 80 120 100 175
8” 80 140 175 175
10” 110 190 175 300
WAFER STYLE
CHECK VALVE
FEATURES
Class 125#
Cast Iron Body with Aluminum Internals
Silicone Seals with Temperature Range
of -100°F to 500°F
304 Stainless Steel Springs
SPECIFICATIONS
PART NUMBER SIZE A B C WEIGHT-LBS.
740-223-730 3” 1-7/8” 6” 3/4" 10
740-323-730 4” 2-3/8” 7-1/2” 7/8” 12
740-343-730 6” 3-3/8” 10-1/2” 1-1/2” 25
740-363-730 8” 4-3/8” 13” 2” 45
740-383-730 10” 5-3/8” 14-7/8” 2-5/8” 70
Note: Maximum Working Pressure is 200 psi at 150°F
TECHNICAL DATA
Port Size: ¼” NPTF
Flow (at 6 bar, ∆P=1 bar): 1.2 Cv (Max)
Manual operator: Non-locking
Electrical connection: Conduit ½” NPS
Pressure Range: Single operator: 25 to 150 PSI
Double operator: 10 to 150 PSI
Lubrication: Not required. If used, select a medium
aniline point lubricant (between 180°F to 210°F)
Filtration: 40 µ
Temperature Range: 0°F to 120°F (-18°C to 50°C)
Coil: General purpose class A, continuous duty,
encapsulated
Voltage range: -15% to +10% of nominal voltage
DIMENSIONS (mm)
SPECIFICATIONS
Inlet A Approx. Wt. Set Pressure Flow Rate
P/N Trim
(inches / mm) (inches / mm) (lb / kg) (PSIG) (SCFM)
840-311-390 ½” / 12.7 6 ½ / 165 1 ¼ / 0.6 135 318 Bronze/brass
840-311-490 ½” / 12.7 6 ½ / 165 1 ¼ / 0.6 145 339 Bronze/brass
840-311-590 ½” / 12.7 6 ½ / 165 1 ¼ / 0.6 150 350 Bronze/brass
840-311-690 ½” / 12.7 6 ½ / 165 1 ¼ / 0.6 160 371 Bronze/brass
840-311-990 ½” / 12.7 6 ½ / 165 1 ¼ / 0.6 175 403 Bronze/brass
840-311-8590 ½” / 12.7 6 ½ / 165 1 ¼ / 0.6 185 424 Stainless steel
840-312-090 ½” / 12.7 6 ½ / 165 1 ¼ / 0.6 200 457 Bronze/brass
840-312-190 ½” / 12.7 6 ½ / 165 1 ¼ / 0.6 210 478 Bronze/brass
840-411-590 ¾” / 19.0 7 ½ / 191 2 ¼ / 1.0 150 625 Bronze/brass
840-412-090 ¾” / 19.0 7 ½ / 191 2 ¼ / 1.0 200 816 Bronze/brass
840-511-590 1" / 25.4 8 ½ / 222 3 ¼ / 1.5 150 972 Bronze/brass
5
840-711-590 1 ½" / 38.0 10 /8 / 270 7 ¼ / 3.3 150 2496 Bronze/brass
SECTION 8
DRAWINGS
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