SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SATIP No. APPROVED DATE DISCIPLINE:

SAUDI ARAMCO TYPICAL INSPECTION PLAN
CASTABLE REFRACTORY INSTALLATION SATIP-N-110-01 25-May-05 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE& QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW

Welding Procedure Specification &

1.1 Procedure Qualification (WPS & WPQR) SAIC-W-2001 SAIC-W-2001 RH1 RH1
for anchors, supports etc.

1.2 Refractory Installation Procedure SAIC-N-2018 SAIC-N-2018 RH1 RH1

1.3 SAIC-N-2019 SAIC-N-2019 RH1 R1

Applicator Crew's Pre-qualification record
2.0 MATERIAL RECEIVING

Verification of refractory raw materials,

2.1 SAIC-N-2020 SAIC-N-2020 W1 W2 See Note 1 of the General Notes for S.Aramco inspection
anchors, supports & Hexsteels.

2.2 Storage and Handling SAIC-N-2021 SAIC-N-2021 W1 S

3.0 INSTALLATION

Note: Also refer to SATIP-W-010-01 for welding on

3.1 Welding of Anchors & supports SAIC-N-2022 SAIC-N-2022 H1 W1
pressure vessel shell.
Pre-Qualification Test of Applicators & the
3.2 SAIC-N-2023 SAIC-N-2023 H1 H1
Application Procedure

3.3 Pre-Application Inspection SAIC-N-2024 SAIC-N-2024 H1 H1

In-Process Inspection/Testing:
3.4 SAIC-N-2025 SAIC-N-2025 H1 W2 See Note 1 of the General Notes for S.Aramco inspection
Pneumatically applied refractory
In-Process Inspection/Testing: Casting
3.5 SAIC-N-2026 SAIC-N-2026 H1 W2 See Note 1 of the General Notes for S.Aramco inspection
Appplication
In-Process Inspection/Testing:
3.6 SAIC-N-2027 SAIC-N-2027 H1 W2 See Note 1 of the General Notes for S.Aramco inspection
Application of Vibration Casting
Post application Inspection- Curing,
3.7 SAIC-N-2028 SAIC-N-2028 W1 W1
Visual Inspection & testing

3.8 Repairs of Castable Refractory SAIC-N-2029 SAIC-N-2029 W1 W1

4.0 PRE-COMMISIONING

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SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
CASTABLE REFRACTORY INSTALLATION SATIP-N-110-01 25-May-05 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE& QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

4.1 Furnace Dry-out SAIC-N-2030 SAIC-N-2030 H1 S

Final Inspection and testing for SAIC-N-2031

4.2 SAIC-N-2031 H1 H1
mechanical acceptance SATR-A-2011

GENERAL NOTES

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of
1
Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is
3
not present.

4 Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
W1 100% Witness Inspection/Test H2 Sample Hold Point for QC Inspection or Test RH1 100% Review and Approval of Documents
W2 Sample Witness Inspection/Test R1 100% Review of Documents RH2 Sample Review and Approval of Documents
H1 100% Hold Point for QC Inspection or Test R2 sample Review of Documents S Surveillance

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