VbOnlinePro Manual 115M4367 RevA

vbOnline Pro Condition Monitoring System
Operation and Maintenance Manual

Bently Nevada* Asset Condition Monitoring
Document: 115M4367
Rev. A
vbOnline Pro Condition Monitoring System Operation and Maintenance Manual
© 2016 Bently Nevada, Inc.
All rights reserved.
* Denotes a trademark of Bently Nevada, Inc., a wholly owned subsidiary of General Electric
Company.
Keyphasor*, Proximitor*, System 1*
The following are trademarks of the legal entities cited:
Velostat ® is a registered trademark of 3M Company.
The information in this document is subject to change without prior notice.
Printed in USA. Uncontrolled when transmitted electronically.
Contact Information
When you cannot reach your local representative, use the following information to contact us:
1631 Bently Parkway South

Mailing Address
Minden, Nevada USA 89423 USA
1.775.782.3611
Telephone
1.800.227.5514
Fax 1.775.215.2873
Internet www.GEmeasurement.com
115M4367 Rev. A ii
Additional Information
NOTE
This manual does not contain all the information required to operate and maintain
the vbOnline Pro Condition Monitoring System. Refer to the following sources for
other required information.
vbOnline Pro Condition Monitoring System Datasheet (Part Number 113M5326)

n Specifications
n Compliance and certifications
n Graphs and figures
System 1* Software
n Monitor configuration
System 1* Evolution Software Manual (Document 109M8639)
n Error messages
n Display plots and status
Bently Nevada Monitor Configuration Software
n Upgrade firmware
n Retrieve diagnostic data
n The vbOnline Pro software guide
115M4367 Rev. A iii

Contents
1. General Safety 1
1.1 Receiving Inspection 1
1.2 Handling & Storage Considerations 1
1.3 Safe Disposal 1
2. System Overview 2
2.1 vbOnline Pro Monitor 3
2.2 Sensors 5
2.3 Available Data 7
2.4 State-Based Analysis 14
2.5 Offline Operation 15
2.6 LEDs 16
3. Hardware Installation 17
3.1 How to Mount the vbOnline Pro Monitor 18
3.2 How to Connect the Power Input Connector 20
3.3 How to Connect the Chassis Ground 23
3.4 How to Connect the Ethernet Ports 24
3.5 How to Connect the Sensor Input Connectors 26
4. Monitor Configuration 30
4.1 How to Configure Acceleration & Speed Channels 31
4.2 How to Save & Sync Configuration to the Monitor 38
4.3 How to Verify Sensors 39
5. Maintenance 40
5.1 How to Verify Installation 41
5.2 How to Clean vbOnline Pro Monitor 44
5.3 How to Update Firmware & User Credentials 45
6. Troubleshooting 46
6.1 Self Test 47
6.2 LED Fault Conditions 48
6.3 Sensor Wiring Fault Indications 50
6.4 System Health Event List 51
6.5 How to Retrieve Diagnostic Data 53
115M4367 Rev. A iv
1. General Safety
Before using your vbOnline Pro Condition Monitoring System, read and understand the following
precautions thoroughly. Pay attention to all warnings and recommendations to prevent data
loss or inaccuracy, damage to the device, and injury to yourself.
1.1 Receiving Inspection

Visually inspect the monitor for obvious shipping damage. If you detect shipping damage, file a
claim with the carrier and submit a copy to Bently Nevada, Inc.
1.2 Handling & Storage Considerations

Circuit boards contain devices that are susceptible to damage when exposed to electrostatic
charges. Damage caused by obvious mishandling of the board will void the warranty. To avoid
damage, observe the following precautions:
1. Do not discharge static electricity onto the circuit board. Avoid tools or procedures such as
ungrounded soldering irons and nonconductive plastics that cause static damage to the
circuit board.
2. Personnel must be grounded with a suitable grounding strap such as 3M Velostat® No.
2060 before handling or maintaining a printed circuit board.
3. Transport and store circuit boards in electrically conductive bags or foil.
4. Use extra caution during dry weather. Relative humidity less than 30 % multiplies the
accumulation of static charges on any surface.
1.3 Safe Disposal

Product Disposal Statement
Customers or third parties who are not member states of the European Union are solely
responsible for diligent product disposal at the end of its useful life. No person, firm, corporation,
association, or agency shall dispose of the product in a way that is in violation of any applicable
international, federal, state, or local regulations. Bently Nevada, Inc. is not responsible for product
disposal at the end of its useful life.
115M4367 Rev. A 1
2. System Overview
The vbOnline Pro Condition Monitoring System provides continuous monitoring of assets using
sophisticated signal processing algorithms and machine operating states. This system is part of a
condition-based maintenance program that identifies problems before assets fail.
The vbOnline Pro Condition Monitoring solution includes the following:
n vbOnline Pro monitor
n Transducers and cables
n System 1*
n Bently Nevada Monitor Configuration software
The vbOnline Pro Condition Monitoring System uses 24 bit analog / digital conversion and 40 kHz
bandwidth to periodically sample acceleration sensors monitoring rolling element bearing
machinery and gearing. The system’s signal processing algorithms extract measurement and
health indices from each accelerometer point. Dynamic waveforms are also collected to further
diagnose or predict problems with the asset.
The vbOnline Pro Condition Monitoring System communicates with System 1* via an Ethernet
connection. Using System 1*, you can configure the vbOnline Pro Condition Monitoring System to
specific bearing or gear box characteristics.
The following topics describe the vbOnline Pro Condition Monitoring System and how the monitor
operates and collects data:
n vbOnline Pro monitor
See vbOnline Pro Monitor on page 3.
n Sensors
See Sensors on page 5.

n Available data
See Available Data on page 7.
n Mode operation
See State-Based Analysis on page 14.
n Offline operation
See Offline Operation on page 15.
n LEDs
See LEDs on page 16.
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2.1 vbOnline Pro Monitor
The following picture depicts the vbOnline Pro monitor:
1. Twelve Acceleration Sensor Input Connectors

2. Two Speed Sensor Input Connectors
3. Earth Ground Connection
4. Ethernet Ports
5. Buffered Outputs
6. Power Input Connector
7. Labels Identifying Input Channels
8. Isolated Common Switch
115M4367 Rev. A 3
Sensor Input Connectors
The sensor input connectors provide wiring options for 12 channels of acceleration and two
channels of Keyphasor* / speed input.
You can remove the connectors to connect the wiring easily. A multi-pin connector provides
simple connection to external test rigs or external terminal blocks in marshaling cabinets.
Power Input Connector

The power input connector is for +24 Vdc nominal power inputs.
Ethernet Ports
Use Ethernet ports A and B to connect to a Bently Nevada monitoring system and System 1*.
Earth Ground Connection

Use this lug to attach a low impedance connection to protective earth.
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2.2 Sensors
The vbOnline Pro Condition Monitoring System supports the following sensors:
n Acceleration Sensors
See Acceleration Sensors on page 6.
n Speed Sensors
See Speed Sensors on page 6.
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Acceleration Sensors
You can configure the vbOnline Pro Condition Monitoring System to interface with the following
acceleration sensors:
n Straight Accelerometer AM3100T2-Z2
n Low Speed Right Angle Accelerometer AP3500S2-Z1
n Low Speed Straight Accelerometer AP3500T2-Z1
n Right Angle Accelerometer AS3100S2-Z2
The vbOnline Pro Condition Monitoring System also supports custom acceleration sensors. Refer
to System 1* Help for how to configure a custom acceleration sensor.
The vbOnline Pro Condition Monitoring System datasheet (part number 113M5326) outlines
specifications of supported acceleration sensors.
Speed Sensors
You can configure the vbOnline Pro Condition Monitoring System to use the following speed
sensors:
n 330180 3300XL 8mm Proximitor*
n 330780 3300XL 11mm Proximitor*
n 330980 3300XL NSv Proximitor*
You can also configure other tachometers as a custom speed sensor by adjusting their threshold,
hysteresis and events per revolution. Refer to System 1* Help for how to configure a custom
speed sensor.
115M4367 Rev. A 6
2.3 Available Data
The vbOnline Pro Condition Monitoring System processes the input signal and provides the
following data and statuses:
n Trended variable measurements
See Trended Variable Measurements on page 8.
n Dynamic data
See Dynamic Data on page 9.
n Monitor status
See Monitor Status on page 10.
n Channel status
See Channel Status on page 11.
n Measurement statuses
See Measurement Status on page 12.
n Alarm data snapshots
See Alarm Data Snapshots on page 13.
115M4367 Rev. A 7
Trended Variable Measurements
For each channel, the vbOnline Pro Condition Monitoring System conditions the input signals into
the following measurements collected at a configurable rate of 30 seconds or greater:
n Direct
Direct data represents the overall zero to peak acceleration amplitude. The Direct value
includes all frequency components within its frequency range of 0.5 Hz to 40,000 Hz.
n Bias
Bias data is the transducer bias voltage in volts dc.
n Speed
Speed data represents the running speed of an asset. The speed is displayed as revolutions
per minute (rpm) by default. It is configurable as Hertz (Hz) or cycles per minute (cpm).
n Gap
Gap data represents the physical displacement between the speed sensor and an asset.
The Gap value is a dc voltage measurement.
115M4367 Rev. A 8
Dynamic Data
The vbOnline Pro monitor collects dynamic data and sends it to System 1* to perform in-depth
data analysis. System 1* stores the data for historical reference. The following dynamic data
samples are stored at a configurable rate of 10 minutes or greater:
n Asynchronous Timebase Waveform
This waveform is a 320 ms long snapshot of the vibration data in a timebase format. The
vbOnline Pro Condition Monitoring System collects the acceleration and integrated velocity
waveforms for each channel. The monitor returns the waveforms to System 1* for
diagnostics.
Internal calculations are made via synchronously sampled waveforms that are much
longer in duration. You can configure the parameters of the waveforms in System 1*.
n Asynchronous Demodulated Waveform
Demodulation or enveloping is a technique for the detection and analysis of very low-level,
repetitive vibrations embedded in a machinery vibration signal. The ability to see these
faults in their earliest stages of development facilitates early detection of failure in machine
components with metal-to-metal contact such as rolling element bearings and gearbox
mesh.
Enveloping is most often applied to the early detection of rolling element bearing faults in
accelerometer signals. The demodulation bandwidth, Fmax, and spectral lines are
configurable parameters for this type of waveform.
n Asynchronous Spectrum
System 1* converts the waveform to spectrum format for display. Refer to System 1* Help
for information on asynchronous spectrum.
n Asynchronous Spectral Bands
Asynchronous Spectral Bands are associated with any of the waveforms that the vbOnline
Pro monitor returns to System 1*. You can configure each spectral band by setting the
lower and upper frequencies of the band as well as the corresponding channels. The
spectral band measurement averages or sums all of the energy in the band and returns a
single scalar value.
Multiple spectral bands can be associated with a single waveform. System 1* generates
and stores spectral band measurements at the same rate at which the associated
waveforms are received from the vbOnline Pro monitor.
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Monitor Status
The monitor statuses show the combined statuses of all channels. When the status of a channel
changes to Alert or Danger, the monitor's status changes accordingly. The LEDs are lit to indicate
the new status.
The vbOnline Pro Condition Monitoring System reports its instrumentation fault to System 1*.
Instrumentation fault indicates whether the monitor is functioning correctly or not. This fault is
non-latching and is updated every 30 seconds.
The Not OK status is reported for the following conditions:
l Module hardware failure
l Configuration failure
l Channel Not OK (sensor failure)
115M4367 Rev. A 10
Channel Status
Each channel of the vbOnline Pro Condition Monitoring System may be in one of the following
states. System 1* annunciates channel statuses in the Status and Events Lists.
n Channel OK State
Channel OK State indicates whether the monitor has detected a fault on an individual
channel. The monitor performs the following checks to set this state:
l Transducer input voltage
l Transducer supply voltage
l Channel-specific hardware diagnostics
When any of the aforementioned checks fails, the Channel OK State is set to Not OK.
n Alert State
A channel enters the alert state when the channel’s value exceeds its configured alert
setpoint for 60 seconds. The alarm is non-latching. The Alert LED is lit while the channel
remains in this state.
n Danger State
A channel enters the danger state when the channel’s value exceeds its configured danger
setpoint for 60 seconds. The alarm is non-latching. The Danger LED is lit while the channel
remains in this state.
115M4367 Rev. A 11
Measurement Status
The measurement status applies only to a specific measurement. You can view measurement
statuses in the System Event and Alarm Lists of System 1*.
Invalid State
A measurement is invalid when the monitor determines it cannot reliably calculate the
measurement value. The monitor cancels active alarms for invalid measurements.
The following events can make a measurement invalid:
n The input channel is Not OK.
n The input amplitude is too small to make the measurement.
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Alarm Data Snapshots
When a measurement enters Alert or Danger states, the monitor captures and stores a snapshot
of the current data across all channels . The sample snapshot includes all measurement
variables, statuses, waveform and spectra. All data in the snapshot have matching timestamps.
System 1* automatically retrieves alarm data snapshots from the monitor.
If states have been configured, then the alarm snapshot will be captured for all channels
belonging to the configured state groups.
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2.4 State-Based Analysis
The vbOnline Pro Condition Monitoring System supports state-based data collection and
alarming for assets.
Each device supports a maximum of 12 device states. These states are configured using System
1*. Refer to the System 1* Help for details on state configuration.
The trigger source can be speed or any other device-calculated measurement, such as Direct or
channel status.
The states are mutually exclusive and can be configured for overlap.
You can configure alarming for each mode as standard or state-based. For state-based
alarming, you can configure the setpoints of the state.
115M4367 Rev. A 14
2.5 Offline Operation
In the event of network interruption or System 1* server maintenance, the vbOnline Pro monitor
can store data in internal non-volatile memory. When configured to store waveforms with 6400
spectral lines every ten minutes, the vbOnline Pro monitor stores data for up to eight hours.
If device states are configured, the offline data storage time will depend on the number of active
states and the configured storage rates.
The monitor stores all trended variables and waveforms for active channels. The System 1 Data
Acquisition server uploads and stores the historical data when the network is restored.
The vbOnline Pro monitor can store data for more or less than eight hours depending on the
selected storage rate and configuration of waveforms. The data storage can be less than eight
hours if excessive alarm events occur. Excessive alarm events generate additional Alarm Data
Snapshots.
When the internal memory is full, the vbOnline Pro monitor overwrites buffered data in the
memory, beginning with the oldest stored data.
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2.6 LEDs
The vbOnline Pro Condition Monitoring System displays the operating status of the monitor using
the following LEDs on the front panel:
LED Color Description
Power Green The Power Input is good.
OK Green The module is functioning properly, and no module or channel faults exist.
Danger Red An input or inputs have exceeded the danger setpoint.
Alert Amber An input or inputs have exceeded the alert setpoint.
Kph 1 OK Green A valid speed input is detected for KPH1.
Kph 2 OK Green A valid speed input is detected for KPH2.
Net A Green Network A has a valid link.
TX/RX A Green Network traffic is flowing on Network A.
Net B Green Network B has a valid link.
TX/RX B Green Network traffic is flowing on Network B.
See LED Fault Conditions on page 48.
115M4367 Rev. A 16
3. Hardware Installation
This chapter covers the following topics:
n How to mount the vbOnline Pro monitor
See How to Mount the vbOnline Pro Monitor on page 18.
n How to connect the power input connector
See How to Connect the Power Input Connector on page 20.
n How to connect the Ethernet ports
See How to Connect the Ethernet Ports on page 24.
n How to connect the sensors
See How to Connect the Sensor Input Connectors on page 26.
115M4367 Rev. A 17
3.1 How to Mount the vbOnline Pro Monitor
The vbOnline Pro monitor is DIN mounted. The following pictures depict the recommended
minimum clearances for cable terminations and ventilation:
NOTE
We recommend mounting the vbOnline Pro monitor

vertically to ensure proper ventilation.
115M4367 Rev. A 18
Enclosure
You must mount the monitor in an Electromagnetic Compatible (EMC) environment.
Electromagnetic Interference or EMI can produce intermittent Not OK statuses, loss of
communication and suspect readings. See Troubleshooting on page 46.
If you cannot eliminate these problems, an EMI field may be present. If you cannot control or
contain the EMI, the installation may require EMI shielded conduit and grounded housings.
115M4367 Rev. A 19
3.2 How to Connect the Power Input Connector
Before connecting the Power Input Connector, verify the voltage and current capabilities of the
power source. See vbOnline Pro Condition Monitoring System datasheet (part number 113M5326).
WARNING
SHOCK HAZARD
RISK OF ELECTRIC SHOCK
The +24V power input must be connected to a SELV (Class 2) source in
accordance with CSA 61010-1.
115M4367 Rev. A 20
Follow these steps to connect your vbOnline Pro Condition Monitoring System to a power source:
1. Remove pluggable connectors by turning the two retaining screws counter-clockwise.
2. Strip the wiring back 7 mm (0.27 in) before inserting it into the terminal block.
Recommended wire size is 16 AWG (1.29 mm) to 15 AWG (1.45mm) for power supply wiring.
115M4367 Rev. A 21
3. Open contacts by turning screws counter-clockwise. Insert wires into the slots. Ensure the
polarity is correct when wiring the power input connector.
4. Tighten screws until snug plus 1/4 to 1/2 turn.

5. Plug the connector into the terminal base and tighten the two retaining screws until snug
plus 1/4 turn.
115M4367 Rev. A 22
3.3 How to Connect the Chassis Ground
You must ground your vbOnline Pro monitor's chassis such that the following requirements are
met:
n One end of the 16 AWG wire must connect to the vbOnline Pro Condition Monitoring
System.
n The other end of the wire must be connected to an enclosure or permanent structure
which is properly bonded to earth ground.
When the monitor is installed in a conductive enclosure, the enclosure must be properly bonded if
the wire and ring terminal are secured to the enclosure.
Follow these steps to ground the chassis to earth ground:
1. Use a 1.3 mm2 (16 AWG) or larger gauge wire and a 5 mm (#8) ring terminal to
connect the chassis to earth ground.
2. Secure the ring terminal to the post using the supplied nut.
115M4367 Rev. A 23
3.4 How to Connect the Ethernet Ports
You can connect the Ethernet communication link to System 1 and BNMC using Port A or Port B.
We recommend connecting only one vbOnline Pro monitor at a time to a network when
deploying multiple monitors. Otherwise, multiple devices will have the same IP address. After
reconfiguring the network port, you can add the next unit to the network.
NOTE
You can configure only Port A for DHCP.
NOTE
The default fixed IP address for Port A is 192.168.0.101.
The default fixed IP address for Port B is 192.168.2.101.
Set your computer for a compatible IP address on the

same subnet.
115M4367 Rev. A 24
Monitor Protection Guidelines
We recommend the following steps for network setup and configuration:
n Effectively segment networks and implement demilitarized zones (DMZs) with properly
configured firewalls to selectively control and monitor traffic passed between zones.
n Minimize network exposure for all control system devices and systems. Ensure they are not
accessible from the Internet.
n Locate control system networks and remote devices behind firewalls. Isolate them from the
business network.
n The firewall should be configured where only required ports allow data flow between
specific networks and hosts. All known default telnet or ftp ports should be blocked by the
firewall.
n After connecting to the device for the first time, it is recommended that the user credentials
are changed to ensure better security.
n Consider installing the device in a locked enclosure to prevent unauthorized access,
modification, or other tampering.
n UDP ports should only be kept open for device discovery. Once the device has been
commissioned, it is recommended to block the UDP ports on the firewall.
Communication Ports and Protocol

Keep the following ports and protocols open for firewall configuration. All other ports should be
closed.
Functionality Protocol Port Number Notes
Browse UDP 59011, 59009 UDP Browse
Command Port TCP 60005 BNMC/System 1 Configuration Port
Data Subscription Port TCP 60006 Handles data requests for any client services
115M4367 Rev. A 25
3.5 How to Connect the Sensor Input Connectors
You can remove the sensor input connectors to facilitate the wiring. Follow these steps to
remove the connectors and connect the signal lines:
1. Remove the pluggable input connector by turning its two retaining screws counter-
clockwise.
2. Slide the pluggable connector out using a screwdriver.
3. Strip the sensor wiring back 7mm (0.27 in) before inserting it into the terminal block.
4. Open contacts by turning screws counter-clockwise.
115M4367 Rev. A 26
5. Grasp the terminal block and pull to remove. For accelerometer inputs, insert wires into
slots.
For negative biased sensors, connect the sensor in the following manner:
n Connect PWR/SIG to the A (+) terminal.
n Connect COM to the B (-) terminal.
n Connect the shield to the ground terminal.
For positive biased sensors, connect the sensor in the following manner:
n Connect PWR/SIG to the B (-) terminal.
n Connect COM to the A (+) terminal.
n Connect the shield to the ground terminal.
6. For the Keyphasor inputs, connect the following:

n Connect the power wire from the sensor to the PWR terminal.
n Connect the common wire from the sensor to the COM terminal.
n Connect the signal wire from the sensor to the SIG terminal.
n Connect the shield from the cable to the ground terminal.
7. Tighten screws until snug plus 1/4 to 1/2 turn.
115M4367 Rev. A 27
8. Plug the connector into the terminal base.
9. Tighten two retaining screws clockwise to lock the pluggable connector.
Wiring Recommendations
Wiring Size or Part Number Notes
Between Accelerometers
Use Bently Nevada part numbers 284613 or
and
284622.
vbOnline Pro monitor
We recommend using three-

conductor
Between Proximitor sensors
shielded triad cable and tinned
and Use 0.2 to 1.55mm2 (16 to 24 AWG).
field
vbOnline Pro monitor
wiring with maximum length
of 305 metres (1000 ft).
115M4367 Rev. A 28
Sensor Mounting & Cable Routing
To mount a sensor, refer to the installation guide of your sensor. Do not run sensor wires parallel
to power cables. Otherwise, electrical noise may be introduced into the measurement signals,
and false alarms are generated.
We recommend running sensor wires through conduit to install a sensor. If conduit is not used,
secure the cables to the machine case by tie-wrapping the cables to a structure or other cables.
The cables should be held firmly to prevent cable movement from transmitting acceleration to
the sensors.
Do not violate the cable minimum bend radius by pulling the cables too tight.
115M4367 Rev. A 29
4. Monitor Configuration
To configure the vbOnline Pro Condition Monitoring System, perform the following tasks:
1. Configure network settings and the monitor's name using Bently Nevada Monitor
Configuration software prior to connecting to System 1*.
See BNMC software help for information on the default IP address, username, and
password for vbOnline Pro devices.
2. Configure acceleration and speed channels using System 1*.
See How to Configure Acceleration & Speed Channels on page 31.
3. Configure device states using System 1*.
Consult the vbOnline Pro Device States topic in the System 1* Help.
4. Save and sync the configuration to your vbOnline Pro monitor using System 1*.
See How to Save & Sync Configuration to the Monitor on page 38.
5. Map your channels to an asset using System 1*.
Consult the Mapping A Point topic in the System 1* Help.
6. Verify your sensors using System 1*.
See How to Verify Sensors on page 39.
115M4367 Rev. A 30
4.1 How to Configure Acceleration & Speed Channels
Follow these steps to configure these measurements using System 1*:
1. Create or open an enterprise in System 1*.
2. From System 1*'s main menu, select Configure workspace.
115M4367 Rev. A 31
3. Select Instruments hierarchy.
Right-click on Instruments.
Hover over Import Device.
Select vbOnline Pro.
System 1* displays the Device Connect dialog. Follow the prompts to connect to the
vbOnline Pro monitor.
System 1* creates a default configuration for the monitor the first time you connect to it.
The default configuration includes the following:
Parameter Default Value
Acceleration Channel Type for Channels 1-12 AM3100T2-Z2 Transducer
Speed Channel Type for the 2 Keyphasor channels 3300XL 8mm Proximitor
115M4367 Rev. A 32
Each Channel has the following measurements:
Hardware Trended Variables
Default Collection Rate Every 30 seconds
Acceleration Channel
Direct Acceleration
Bias
Speed Channel
Speed
Gap
Hardware Trended Waveforms
Every 3 hours
Default Collection Rate
Configurable down to 10 minutes
Acceleration Channel
Asynchronous Acceleration Waveform
Asynchronous Velocity Waveform
Asynchronous Demodulated Waveform
Speed Channel
Speed Waveform
You cannot disable trended variables. You can toggle waveforms active or inactive.
4. Select vbOnline Pro Monitor in the Instruments hierarchy.
115M4367 Rev. A 33
5. Select the General tab.
Edit the data collection rates for trend and waveforms.
6. Select the Measurements tab.

Edit channel properties such as Transducer type and Paired Channel.
You can also set the channel active or inactive.
115M4367 Rev. A 34
7. Select the Trended Variables tab to configure the properties for static measurements.
8. Select the Spectrums & Waveforms tab to configure properties such as unit, Fmax, and
spectral lines.
For each channel, you can toggle three waveforms to active or inactive.
9. To add spectral bands, select the + icon in the top right corner. Select Add Trended
Variable.
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10. Select Spectral Bands in the drop-down list for Trended Variable Type.
Select the desired waveform type in the drop-down for Associated Spectrum/Waveform.
Set the properties and select points.

Click Add Selected to add the spectral band. The spectral band is added to the Trended
Variable tab.
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11. Select the Setpoints tab.
Configure Severity 3 (Alert) and Severity 4 (Danger) alarms.
You can also toggle the alarms to active or inactive.
115M4367 Rev. A 37
4.2 How to Save & Sync Configuration to the Monitor
Follow these steps to save and sync the configuration to your vbOnline Pro monitor using
System 1*:
1. Select Save from the File menu.
2. In the Instrument hierarchy, select vbOnline Pro Devices.

3. Select the General tab.
The Device Status indicates the device configuration is out-of-date.
4. Select Synchronize.
System 1* reestablishes the network communication and sets Device Status to

communicating once the synchronization is complete.
115M4367 Rev. A 38
4.3 How to Verify Sensors
We recommend verifying your sensors after you have configured the vbOnline Pro monitor.
Follow these steps to perform a loop test using System 1*:
1. Select System 1*'s Display workspace.
2. Select the Instruments hierarchy.
3. Expand to the vbOnline Pro Monitor.
4. Select the Bar Graph tab.
5. In Trended Variables, select Direct. Press Ctrl + Bias.
You can also view the bar graphs from the Asset hierarchy.
Each of the active channels appears in the window. Sensors that are correctly wired and
have no setpoints are green. The bias voltage for the default sensors is approximately -9
Vdc.
Disconnected sensors or sensors with open wiring appear blue for the status is Not OK. The
bias voltage is < -20.1 Vdc for disconnected sensors or sensors with open wiring. For sensor
faults, see Troubleshooting on page 46.
To determine whether a sensor is connected to the correct channel, disconnect the sensor
and reconnect it. You can also tap the sensor lightly to see whether the channel's direct
measurement increases.
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5. Maintenance
The following topics describe how to verify the vbOnline Pro Condition Monitoring System is
operating properly:
n How to verify installation
See How to Verify Installation on page 41.
n How to verify channel accuracy
See How to Verify Channel Accuracy on page 1.
n How to clean your vbOnline Pro monitor
See How to Clean vbOnline Pro Monitor on page 44.
n How to update your firmware and user credentials
See How to Update Firmware & User Credentials on page 45.
115M4367 Rev. A 40
5.1 How to Verify Installation
You cannot repair the boards and components of the vbOnline Pro module in the field. To
maintain your monitor, test the channels of the module to verify they are operating correctly.
Required Test Equipment

You need the following equipment for testing the channels:
n The function generator
The function generator simulates the accelerometer vibration signal. Set the following
values:
l For a Direct value of 0.5 g pk, set the function generator amplitude to 0.1 V pk-pk (
0.0354 Vrms). The function generator simulates an accelerometer scale factor of 100
mV/g.
For an accelerometer with 500 mv/g scale factor, set the amplitude on the function
generator to 0.5 V pk-pk (0.176 Vrms).
l Set the function generator frequency to 24 Hz to simulate a running speed of 1440
rpm.
n The power supply
Set the power supply to -12 Vdc for most testing. The power supply simulates the
accelerometer negative bias voltage.
Instrumentation Setup
The following picture depicts basic instrumentation setup for troubleshooting and shows
connections to Channel 1 and KPH1.
Connect to the A and B terminals to test other channels following the same process.
115M4367 Rev. A 41
Connect the test equipment to A and B terminals.
The DMM provides an accurate reading for the output of the power supply or the function
generator.
Use the DMM reading when verifying monitor accuracy.
In System 1*, the Bar Graph tab displays the current direct vibration and bias values:
115M4367 Rev. A 42
The Bias voltage display provides only a rough measurement of the bias voltage.
When the function generator frequency is between 5 and 1000 Hz , the Direct value is calculated
using the following equation:
Where:
n 1.4142 factor converts from rms to peak.
n DMM Vrms is the AC rms reading from the DMM.
n The factor of 10 accounts for the expected transducer scale factor of 100 mV/g.
NOTE
We recommend verifying the functionality of the seismic sensor annually. Use a

calibrated shaker table to test the accelerometer at a known amplitude and
frequency. Contact Bently Nevada Services for assistance.
115M4367 Rev. A 43
5.2 How to Clean vbOnline Pro Monitor
The vbOnline Pro monitor does not require regular cleaning. Prevent particles or liquids from
entering the module ventilation holes.
115M4367 Rev. A 44
5.3 How to Update Firmware & User Credentials
During deployment or for maintenance, you can update the firmware and change user
credentials using Bently Nevada Monitor Configuration software. See BNMC software help.
If you forget the monitor's IP address or your user credentials, you can reset the monitor to
restore network configuration and user information to default settings.
Follow these steps to reset the vbOnline Pro monitor:
1. Disconnect the monitor's ethernet cables from Port A and Port B.
2. Power cycle the device.
This will enable a two minute time period during which you can reset the IP address and
user credentials.
3. Connect each end of an ethernet cable to Port A and Port B.
4. After approximately 5 to 10 seconds, the LEDs on the device will start blinking once per
second for 15 seconds.
During this 15 second period, power cycle the device again.
5. Wait until the reset is complete.
Once the monitor resets successfully, LEDs will blink simultaneously twice per second.
6. Disconnect the ethernet cable and reestablish the original network cable connections to
Port A and Port B.
7. Reconnect to the monitor using the default IP address and user credentials.
115M4367 Rev. A 45
6. Troubleshooting
This section describes how to troubleshoot the vbOnline Pro Condition Monitoring System or the
I/O module using the information from the following sources:
n Self test
See Self Test on page 47.
n LED fault conditions
See LED Fault Conditions on page 48.
n Sensor wiring fault indications
See Sensor Wiring Fault Indications on page 50.
n System Health Event List
See System Health Event List on page 51.
115M4367 Rev. A 46
6.1 Self Test
The vbOnline Pro monitor performs a comprehensive self test on power up and continuously
monitors memory, internal node voltages, and internal temperature.
The System Health Event List contains a record of events for possible system failures. The
monitor flags the channels associated with the module as Not OK and prevents changes in
alarm status for the affected channels. See System Health Event List on page 51.
The vbOnline Pro monitor uses an internal battery to maintain the system's time and date when
external power is not applied. This capability is limited to the battery's limited life.
Should the battery fail, the system time is not kept when external power is absent. System time
resets to the default value when power is reapplied. The monitor automatically synchronizes the
system time to that of the computer when it communicates with System 1*.
115M4367 Rev. A 47
6.2 LED Fault Conditions
Use the following table to diagnose and correct problems with the vbOnline Pro Condition
Monitoring System using the LEDs:
LED State Description Action
Indicates Power 1 Input is

On None
good.
There is no power.
Power Verify power supply is on.
Off Or the supplied power is Verify power supply wiring polarity.
outside the specified Verify power supply output voltage.
range.
All channels are operating

On None
normally.
Check the System Health Event List for channel not OK

events. See Sensor Wiring Fault Indications on page 50.
One or more active Correct wiring faults if necessary.

Off channels do not comply Check the System Health Event List for Processor Module or
OK
with specifications. Input Module diagnostics errors.
Correct environmental problems or replace monitor if

necessary.
Import the monitor to System 1* to create a default

The vbOnline Pro monitor
Blinking configuration. Sync the device to send the default
has not been configured.
configuration to the vbOnline Pro monitor.
Indicates a danger View the alarm event to determine which measurements

On
condition exists. exceed the danger setpoints.
Danger
No danger condition
Off None
exists
Indicates an alert View the alarm event to determine which measurements

On
Alert condition exists. exceed the alert setpoints.
Off No alert condition exists. None
Indicates that Keyphasor

On None
signal 1 is triggering.
Kph 1
OK Indicates the Keyphasor
Off signal 1 is not currently View the waveform to verify the Keyphasor signal.
triggering.
115M4367 Rev. A 48
LED State Description Action
Indicates that Keyphasor

On None
signal 2 is triggering.
Kph 2
OK Indicates the Keyphasor
Off signal 2 is not currently View the waveform to verify the Keyphasor signal.
triggering.
Indicates Network A has a

On None
valid link.
Verify network cable is plugged into the monitor and is

connected to a valid switch port.
Net A Verify switch is powered and operating.
Network A does not have
Off
a valid link. Check switch link light.
Verify cable.
Verify port has no bent/damaged pins.
Indicates network traffic

On/Blinking None
is flowing on Network A.
If Network A is unused, no action is required.

TX/RX
A Indicates no network If Network A is used, verify Net A LED.
Off traffic is flowing on
Network A. If Net A LED is on, check whether IP address is correct.
If Net A LED is off, refer to Net A LED off actions.
Indicates Network B has a

On None
valid link.
Verify network cable is plugged into the monitor and is

connected to a valid switch or computer port.
Net B Verify switch is powered and operating.
Network B does not have
Off
a valid link. Check switch or computer link light.
Verify cable.
Verify port has no bent or damaged pins.
Indicates that network

On/Blinking traffic is flowing on None
Network B.
TX/RX If Network B is unused, no action is required.

B Indicates no network If Network B is used, verify Net B LED.
Off traffic is flowing on
Network B. If Net B LED is on, check whether IP address is correct.
If Net B LED is off, refer to Net B LED off actions.
115M4367 Rev. A 49
6.3 Sensor Wiring Fault Indications
Use the reported bias voltage to determine the cause of wiring faults.
The following table lists the expected bias voltage values associated with accelerometer wiring
faults:
Expected Bias Voltage Fault
0 to -1.74V Shorted sensor wiring
< -20.1 V Open sensor wiring
The following table lists the expected bias voltage value associated with Bently Nevada
Keyphasor transducer wiring faults:
Expected Bias Voltage Fault
> -1.0 V Probe cable may be open or shorted.
115M4367 Rev. A 50
6.4 System Health Event List
The vbOnline Pro monitor generates and sends the following events to System 1*. To view these
events in System 1*, select the Display workspace, Events and System Health. The events
appear in numerical order.
n If the severity of an event is zero, the message is for information only, or the system has
returned to normal operation from a fault condition.
n If the severity of an event is one or two, a condition that requires your attention exists.
The monitor stores the events in non-volatile memory even when it is not connected to System
1*. The monitor can store 10,000 events before starting to overwrite them.
The following table contains a list of possible events:
Event
Event Name Severity Description Action
Number
Device Monitor has been

208 0 None
Configured configured successfully.
Firmware
Firmware upgraded
209 Upgrade 0 None
successfully.
Event
Download the firmware again.

Firmware Monitor failed to correctly If the firmware still does not upgrade
210 Upgrade 0 perform a firmware correctly, check whether the network is
Failed Event upgrade and is operating. functioning correctly. Replace the monitor if
required.
Verify whether the monitor's environment

temperature is within its rated operating
temperature range.
The ambient temperature of Implement corrective action to ensure the
Monitor
the Processor Module is monitor temperature does not exceed the
Ambient
305 2 outside the specified limits.
Temperature
operating range for the
Event If the environment is within specification and
system.
the problem persists, replace the monitor.
The event remains active while the ambient

temperature is high.
Module
317 0 The monitor has rebooted. None
Reboot
115M4367 Rev. A 51
Event
Event Name Severity Description Action
Number
Processor The Monitor Processor

Hardware Module has detected a
319 2 Replace the monitor immediately.
Diagnostics serious problem preventing
Event reliable alarming.
Input Module The Input Module has

Hardware detected a serious problem
326 2 Replace the monitor immediately.
Diagnostics preventing reliable
Event alarming.
Check the System Health Event List for

Processor Module or Input Module diagnostics
events that may be causing the channel to be
Not OK. Replace monitor if required.
Check the sensor bias voltage for indication of

open or shorted wiring. Correct wiring faults
The channel input is outside if necessary. See Sensor Wiring Fault
the OK region, or a Indications on page 50.
Channel Not hardware failure has Swap each sensor with a good sensor. If the
1100 2 occurred.
OK problem is solved, replace the original sensor.
Alarming is disabled for this Swap the Not OK channel sensor input wiring
channel. at the terminal block with a known good
channel. If the problem persists with the
same channel, replace monitor.
Check the timebase waveform for excessive

noise spikes. If large noise spikes exist,
suspect electrical noise. Move cables away
from noise sources and provide shielding.
115M4367 Rev. A 52
6.5 How to Retrieve Diagnostic Data
The vbOnline Pro Condition Monitoring System supports retrieval of diagnostic data from the
monitor. You may need the diagnostic data to troubleshoot the monitor.
Use Bently Nevada Monitor Configuration software to retrieve diagnostic data. See BNMC
software help.
115M4367 Rev. A 53

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vbOnline Pro Condition Monitoring System

Operation and Maintenance Manual

1631 Bently Parkway South

vbOnline Pro Condition Monitoring System Datasheet (Part Number 113M5326)

115M4367 Rev. A iii

1.1 Receiving Inspection

1.2 Handling & Storage Considerations

1.3 Safe Disposal

See Sensors on page 5.

1. Twelve Acceleration Sensor Input Connectors

Power Input Connector

Earth Ground Connection

LED Color Description

Power Green The Power Input is good.

Danger Red An input or inputs have exceeded the danger setpoint.

Alert Amber An input or inputs have exceeded the alert setpoint.

Kph 1 OK Green A valid speed input is detected for KPH1.

Kph 2 OK Green A valid speed input is detected for KPH2.

Net A Green Network A has a valid link.

TX/RX A Green Network traffic is flowing on Network A.

Net B Green Network B has a valid link.

TX/RX B Green Network traffic is flowing on Network B.

See LED Fault Conditions on page 48.

We recommend mounting the vbOnline Pro monitor

4. Tighten screws until snug plus 1/4 to 1/2 turn.

You can configure only Port A for DHCP.

The default fixed IP address for Port A is 192.168.0.101.

The default fixed IP address for Port B is 192.168.2.101.

Set your computer for a compatible IP address on the

Communication Ports and Protocol

Functionality Protocol Port Number Notes

Browse UDP 59011, 59009 UDP Browse

Command Port TCP 60005 BNMC/System 1 Configuration Port

2. Slide the pluggable connector out using a screwdriver.

6. For the Keyphasor inputs, connect the following:

We recommend using three-

The default configuration includes the following:

Parameter Default Value

Acceleration Channel Type for Channels 1-12 AM3100T2-Z2 Transducer

Hardware Trended Variables

Default Collection Rate Every 30 seconds

Hardware Trended Waveforms

Asynchronous Acceleration Waveform

Asynchronous Velocity Waveform

Asynchronous Demodulated Waveform

4. Select vbOnline Pro Monitor in the Instruments hierarchy.

6. Select the Measurements tab.

Set the properties and select points.

2. In the Instrument hierarchy, select vbOnline Pro Devices.

System 1* reestablishes the network communication and sets Device Status to

Required Test Equipment

Connect the test equipment to A and B terminals.

We recommend verifying the functionality of the seismic sensor annually. Use a

LED State Description Action

Indicates Power 1 Input is

All channels are operating

Check the System Health Event List for channel not OK

One or more active Correct wiring faults if necessary.

Correct environmental problems or replace monitor if