L T P Cr

MEL 073 A MACHINE DESIGN-1

3 1 0 4

SECTION-A
Unit-I
Introduction: Define Design, Necessity of Design, Design Procedure. Selection of material,
selection of fit and tolerance. 2

Design Terminology: Stress, Strain, Factor of Safety, Factors affecting Factor of Safety, 5
Stress Concentration and Methods to reduce Stress Concentration, Fatigue and Endurance 3
Limits.
Unit-II 3
Spur Gears: Gear terminology, Selection of gear materials, forms of teeth, Interference in
involutes gears, Design considerations, Beam strength of gear tooth, Dynamic tooth load, 6
Wear strength of gear tooth, Failure of gear tooth, Design of spur gears. 3
Unit-III 3
Key & Coupling: Design of Keys, Couplings Design-Rigid & Flexible Coupling Problems. 6
3
SECTION-B
UNIT-IV 3
Cotter & Knuckle Joints (Temporary Joints): Cotter Joints, Design of Spigot and Socket 7
Joint, sleeve &cotter joint, Gib & cotter joint. Knuckle Joints, Methods of failure of knuckle
joint, Design of the Knuckle Joint. Problems. 4
UNIT-V 3
Riveted Joints (Permanent Joints): Rivet Material, Leak Proofing of Riveted Joints,
Design of Riveted Joints- Lap and Butt Single and Multi Riveted Joints. Problems 6
3
UNIT-VI 3
Welding Joint (Permanent Joints): Welding Symbols, Types of Welding Joints, Strength 6
of Parallel and Transverse Fillet Welds. Problems. 3
Text Books: 36

1. Design of Machine Elements By R.S Khurmi

2. Design of Machine Elements – V.B. Bhandari – Tata McGraw Hill, New Delhi.
3. PSG Design Data Book
Reference Books:

1. Engineering Design – George Dieter, MGH, New York.

2. Product Design and Manufacturing, A.K.Chitale and R.C.Gupta, PHI.
3. Machine Design An Integrated Approach: Robert L.Norton, Addison Wesley.
4. Machine Design : S.G. Kulkarini - Tata MacGraw Hill.
5. Design of machine elements-C S Sharma, KamleshPurohit, PHI.
MEL 069 A CNC MACHINES & AUTOMATION L T P Cr
3 0 0 3
SECTION-A
Unit –I 6
Introduction
Introduction to NC, CNC &DNC, their advantages, disadvantages and applications. 3
Basic components of CNC machines, Machine Control Unit, selection of components to
be machined on CNC machines, Axis identification 3

Unit-II 6
Construction and Tooling
Design features, specification of CNC machines, balls, rollers and coatings, motor and 3
swarf removal, safety and guarding devices,
various cutting tools for CNC machines, Concept of CNC different pallet systems and 3
automatic tool changer system, management of a tool room.

Unit-III 6 6
System Devices
Control System; Open Loop and Closed Loop System, Concept of Actuators, Transducers
and Sensors, opto-interrupters, potentiometers for linear and angular position, encoder and
decoder and axis drives

SECTION-B
Unit-IV 7 7
Part Programming
Introduction to Part programming, Basic concepts of part programming, G and M codes,
NC words, part programming formats, simple programming for rational components,
subroutines and do loops, tool off sets, cutter radius compensation and tool wear
compensation
Unit-V 6
Problems in CNC Machines
Common problems in CNC machines related to mechanical, electrical and pneumatic, 2
electronic components.
Study of common problems and remedies, use of on-time fault finding diagnosis tools in 2
CNC machines.
Automation:
Concept of automation, emerging trends in automation, automatic assembly. 2
Unit-VI 6
Automation:
Overview of FMS, Group technology, CAD/CAM and CIM. 4
Introduction to robot technology, basic robot motion and its applications 2
RECOMMENDED BOOKS 37
1. CNC Machines – Programming and Applications by M Adithan and BS Pabla; New
Age International (P) Ltd., Delhi.
2. CNC Machines by M.S. Sehrawat and J.S. Narang; DhanpatRai and Co., New Delhi.
3. CNC Machines- By Sandeep Bajaj, Ishan Publication Ambala.
4. CNC Machines & Automation By Bajaj, Saini & Rai, North Publication.
MEL 214-A STRENGTH OF MATERIALS L T P Cr
3 0 0 3
SECTION-A
UNIT-I 6
SIMPLE STRESSES & STRAINS: Concept & types of Stresses and Strains, Poison’s
Ratio, Stresses and Strain in Simple and Compound bars under Axial Loading, Stress - 3
Strain diagrams, Hooks law, Temperature Stress & Strain in Simple & Compound bars
under Axial Loading, Numerical. 3

COMPOUND STRESSES & STRAINS: Concept of Surface & Volumetric Strains,

Principle Stresses , Strains & Principle Planes, Mohr, Circle of Stresses

UNIT-II 6
SHEAR FORCE & BENDING MOMENTS: Definitions, SF & BM diagrams for
Cantilevers & Simply Supported Beams with or without Over-hang and Calculation of 3
Maximum BM & SF and the Point of Contra-flexure under (i) Concentrated loads, (ii)
Uniformly Distributed Loads over whole span or a part of it, (iii) Combination of 3
Concentrated Loads ,Uniformly Distributed Loads & Moments Numerical.

UNIT-III 6 6
TORSION OF CIRCULAR MEMBERS: Torsion Equation of Circular Tube, Solid and
Hollow circular shafts, Stepped shaft & Composite Circular Shafts, Combined Bending
and Torsion, Equivalent Torque, Numerical..

SECTION-B
UNIT-IV 7 7
BENDING & SHEAR STRESSES IN BEAMS: Bending Stresses in Beams with
derivation & application to Beams of Circular, Rectangular, I,T and Channel Sections,
Composite Beams, Shear Stresses in Beams with Combined Bending, Torsion & Axial
Loading of Beams. Numerical..

UNIT-V 6
DEFLECTION OF BEAMS: Relation between Deflection, Slope, Bending Moment &
Shear Force. Derivation of defection &slope of Simply Supported Beam carrying point 2
load at centre & uniform distributed load over whole span (BY DOUBLE
INTEGRATION METHOD & MOHR,S THEOREM), Derivation of defection & Slope of 2
Simply Supported Beam carrying Eccentric point load(BY MACAULAY,S METHOD)
Derivation of defection$ Slope of Cantilever Beam with point & uniform distributed load.
Numerical. 2

UNIT-VI 6
COLUMNS & STRUTS: Column under Axial Load, Concept of Instability and
Buckling, Slenderness Ratio, Derivation of Euler’s formulae for the Elastic Buckling 4
Load, Eulers, Rankine, Gordon’s formlaue Johnson’s empirical formula for Axial Loading 2
Columns and their applications, Eccentric Compression of a Short Strut of Rectangular &
Circular Sections, Numerical.
RECOMMENDED BOOKS 37
Text Books:
1. Strength of materials by S Ramamurtham, Published by Dhanpatrai & Company
Ltd., New Delhi
2. Strength of Material By R S Khurmi & Gupta, Published By S Chand & Company
Ltd, New Delhi
Reference Books:
1. Strength of materials by Dr. Sadhu Singh, Published By Khanna & Company
2. Strength of materials by Dr. R K Bansal Published by Laxmi Publication.
 MEL-305-A MEASUREMENT AND INSTRUMENTATION L T P Cr
3 0 0 3
SECTION-A
UNIT-I 6
Instrument and Measurement Errors:
Introduction, General block diagram of An Instrumentation system, Classification of Instruments, 3
Static and Dynamic characteristics of Instruments: Accuracy, Precision, Resolution, Threshold,
Sensitivity, Linearity, Hysteresis, Dead Band, Backlash, Drift.
3
Measurement Errors: Gross error, Systematic error, absolute error and relative error, limiting
errors.
UNIT-II 6
Mathematical analysis of systems:
Formulation of Differential Equations for Dynamic Performance- Zero Order, First Order and 3
second order systems, mathematical derivation of the response of First and Second Order Systems
to Step, Ramp, Impulse and Harmonic Functions.
3
UNIT-III 6 6
Sensors & Transducer Elements:
Introduction of sensors, types of sensors & transducer, Electromechanical; Potentiometric,
Inductive Self Generating and Non-Self Generating Types, Electromagnetic, Electrodynamics,
Eddy Current, Magnetostrictive, Variable Inductance, LVDT, Variable Capacitance, PIEZO-
Electric Transducer, Strain Gauge transducer & Bridge circuits, Temperature Compensation,
Balancing and Calibration, Ionizations Transducers, Opto-Electrical Transducers, Photo
Conductive Transducers, Photo Voltaic Transducers, Digital Transducers, Frequency Domain
Transducer, Vibrating String Transducer, Binary codes, Digital Encoders.
SECTION-B
UNIT-IV 7 7
Motion, Force and Torque Measurements:
Introduction, Relative motion Measuring Devices, Electromechanical, Optical, Photo Electric,
Moire-Fringe, Pneumatic, Absolute Motion Devices, Seismic Devices, Spring Mass & Force
Balance Type, Calibration, Hydraulic Load Cell, Pneumatic Load Cell, Elastic Force Devices,
Separation of Force Components, Torque Transducer, and Toque Meter. Intermediate.

UNIT-V 6
Pressure and Flow Measurements:
Introduction to Pressure & Flow Measurement, Moderate Pressure Measurement, Monometers, 2
Elastic Transducer, Dynamic Effects of Connecting Tubing, High Pressure Transducer, Low
Pressure Measurement, Calibration and Testing, Quantity Meters, Positive Displacement Meters,
2
Flow Rate Meters, Variable Head Meters, Variable Area Meters, Rotameters, Pitot-Static Tube
Meter, Drag Force Flow Meter, Turbine Flow Meter, Electronic Flow Meter, Electro Magnetic
Flow meter. Hot-Wire Anemometer.
UNIT-VI 6
Temperature Measurements and Indicating and Recording Elements:
Temperature Measurement: Non Electrical Methods; Solid Rod Thermometer, Bimetallic 4
Thermometer, Liquid-in-Glass thermometer, Pressure Thermometer.Electrical Methods; Electrical 2
Resistance Thermometers, Semiconductor Resistance Sensors (Thermistors), Thermo–Electric
Transducer (Thermocouple), Radiation Methods (Pyrometry), Total Radiation Pyrometer, Selective
Radiation Pyrometer.
Indicating and Recording Elements: Introduction Amplifiers, Mechanical, Hydraulic, Pneumatic,
Optical, Electrical Amplifying elements, Compensators. Differentiating and Integrating Elements
RECOMMENDED BOOKS 37
Text Books:
1. Measurement and Instrumentation in Engineering, Francis S. Tse and Ivan E.Morse,Marcel
Dekker
2. Measurement System Application and Design.Ernest O. Doebelin,Tata McGraw Hill Edition
(Fourth Edition) 2002.
3. A course in Electrical & Electronics Measurements & Instrumentation: A.K.Sawhney; Dhanpat
Rai & Sons.

Reference Books:
1. Principles of Measurement Instrumentation: Alan S. Morris Prentice Hall of India.
2. Mechanical Measurements: T. G. Beckwith, W.L. Buck and R.D Marangoni Addison Wesley.
3. Instrumentation, measurement and analysis – B.C Nakra and K.K. Chaudhary, TMH.
4. Mechanical Measurements by D. S. Kumar,Kataria & Sons
 MEL 405-A Computer Aided Design and Manufacturing L T P Cr
3 0 0 3
SECTION-A
UNIT-I 6
Introduction: Introduction to CAD/CAM, Historical developments, Industrial
look at CAD/CAM, Introduction to CIM; Basics of geometric and solid modeling, explicit, 3
implicit, intrinsic and parametric equations, coordinate systems.
Transformations: Introduction, transformation of points and line, 2-D rotation, reflection, scaling 3
and combined transformation, homogeneous coordinates, 3-D scaling, shearing, rotation, reflection
and translation, combined transformations, orthographic and perspective projections, reconstruction
of 3-D objects.
UNIT-II 6
Curves: Algebraic and geometric forms, tangents and normal, blending functions Re-
parameterization, straight lines, conics, cubic splines, Bezier curves and B-spline curves. 3

3
UNIT-III 6 6
Surfaces: Algebraic and geometric forms, tangents and normal, blending functions, re
parameterization, sixteen point form, four curve form, plane surface, ruled surface, surface of
revolution, tabulated cylinder, bi-cubic surface, Bezier surface, B-spline surface.
SECTION-B
UNIT-IV 7 7
Solids: Solid models and representation scheme, boundary representation, constructive solid
geometry, sweep representation, cell decomposition, spatial occupancy enumeration.

Automation and Numerical Control: Introduction, fixed, programmable and flexible automation,
types of NC systems, MCU and other components, NC manual part programming, coordinate
systems, G & M codes, Part program for simple parts, computer assisted part programming.
UNIT-V 6
Group Technology: Part families, part classification and coding, production flow analysis,
Machine cell design, Advantages of GT
UNIT-VI 6
Flexible Manufacturing Systems & Computer aided process planning: Introduction, FMS
components, types of FMS, FMS layouts, planning for FMS, advantages and applications 4
Coventional process planning, types of CAPP, Steps in variant process planning, planning for 2
CAPP.

RECOMMENDED BOOKS 37
Text Books:
1. CAD/ CAM by Groover and Zimmer, Prantice Hall.
2. CAD/ CAM Theory and Practice by Zeid, McGraw Hill
3. Numerical Control and Computer Aided Manufacturing by Kundra, Rao & Tiwari, TMH.
Reference Books:
1 CAD/CAM (Principles, Practice & Manufacturing Management) by Chirs Mc Mohan &
Jimmie Browne, Published by Addison- Wesley.