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54 Sample Chapter PDF
54 Sample Chapter PDF
54 Sample Chapter PDF
Chip Friction
Tool
Motion of
workpiece
Chip formation
Chip Tool
Primary zone
of deformation Secondary zone
of deformation
Workpiece
41
Workpiece
Chips
Tool
Workpiece
Tool
Chip
90°
Workpiece
Chip
D
tc
Tool
C -
B
t
A
Workpiece
Chip
Tool
Fh
Motion of
workpiece R Fv
Chip
Tool
C
Fs
Fh
B
- A
Fv Workpiece
R 90°-
Fp
Fn Ft
D
Stress
Strain
Chip
tc
Tool
B R
C 45°
t 45°-
A
Workpiece
Fundamentals of Machining and Machine Tools
Tangential (shear)
stress
C
n
max
E
D K = n
K
A B
Sticking F
zone Slipping zone
l1 l2
ln
Tool
The distribution function of normal stress
=
where, = constant
= constant
= distance from end of chip-tool contact.
If is the normal stress on the rake face at a distance from the end of
contact length.
= max
55
Chip C
Vc Vs
tc Tool
C (90° + – )
Vs
t
V
A 90° –
Workpiece B A
Velocity diagram V
ip
Ch
c tc
Tool Tool
A
A
B V B
V Workpiece
Workpiece
C
Vc
Vs e
Vc Tool
tc
(90° – e + e) C
Vs
e
(90° – e) e V A
B A Workpiece
Velocity diagram V
60
e
d
R T
s C Chip flow
direction
Tool feed
Q
B A
f R. H. Turning
S
Tool
P
rs
Fa
Fr
Ft
Workpiece Workpiece
C C
Rc – d
A B D E
90° – d
ft