ITP Contoh

DOC. NO.
INSPECTION AND TEST PLAN MA6043-900-001

CLIENT: PT INDONESIA POWER PROJECT: RELOKASI PLTG Unit 4 & 5 Priok Ke Pemaron Bali ORDER NO: 6043 Rev: D
CONTRACT NO: 6043 PORTION: DIVERTER DAMPER & BLANKING PLATE JOB SUB NO: A - 350 Issue Date: 22/07/03
DRAWINGS: MA-6043-350 & 550 & A – 550 Copy No: 001
PAGE 1 OF 24
STEP INSPECTION AND TEST FUNCTION APPLICABLE STANDARD/ SUBCONTRACTOR VENDOR WASA MITRA INDO POWER RECORDS / REMARKS
ACCEPTANCE CRITERIA SIGNATURE/STAMP SIGN DATE SIGN DATE SIGN DATE
A-1 Contract Review & Handover
Review Technical Documentation PO QCP

Review Commercial Terms PO QCP
A-2 Design
Calculations Reviewed & Checked AP

GA Drawings Approved by Client AP R AP
Detail Drawings & Equipment Specifications Approved by Engineers AP
A-3 Welding
Welding Procedure Specification AWS D1.1 AP H WPS

Welding Procedure Qualification Record AWS D1.1 AP H R WPQR
Welder Qualification AWS D1.1 AP H WQR
NDE (by qualified personnel) Visual 100% A1 R/S Report
A-4 Purchasing
Supplier Prequalification Baltec Procedures IN R

Order placement Baltec Procedures IN R Unpriced copy of PO to
Baltec
INSPECTION SYMBOLS: A1 = 100% INSPECTION H = HOLD POINT QCP = QUALITY CONTROL PROCEDURE S = SURVEILLANCE ACTIVITY
AP = FORMAL APPROVAL REQD IN = FOR INFORMATION R = DOCUMENT REVIEW W = WITNESS
COMPILED BY: Paul Spence Sign: Date: APPROVED BY: Sinan Boratav Sign: Date
DOC. NO.
PAGE 2 OF 24
A-5 Material Receiving Inspection
Raw Material
Quantity, dimensions, damage PO / Material specifications A1/R R
Certification R R Mill Certs / Certs of
Compliance
Proprietary Items (if applicable)
Baltec/Client supplied items PO A1 R Mill Certs / Certs of
Compliance
Instrumentation
Instrumentation list Baltec specification R Test, calibration, compl
certs
Hydraulic power pack
Manufacturer’s tests Test, calibration, compl
Baltec specification R
certs
Air barrier fan units

Test, calibration, compl
Motor manufacturer’s tests Baltec specification R
certs
Fan manufacturer’s performance tests
Electrical Control Panel

Electrical requirements Baltec specification
Protection class IP 55
Conformity with electrical drawings Drawings
Painting Supplier standard A1 S R AP
Report
DOC. NO.
PAGE 3 OF 24
A-6 Manufacture Diverter Shell
Mark, cut, form CS components Drawings A1 S

Assemble & tack weld Drawings A1 S
Welding AWS D1.1 / WPS A1
Dimensional inspection Drawings A1 W S Report
Dimensional inspection of HRSG flange Drawings A1 W W AP Report
NDE Visual 100% A1 W Report
Lifting lugs LP 100% A1 W Report
Cladding pins (stud weld & then fillet weld) Bend test (3 pins at start of A1 S
every shift, 1% at random
thereafter)
Butt welds (200mm from junction & flanges) LP 20% A1 S Report
Welds on sheet within 200mm of a bearing or lifting point LP 20%
Junction welds between perpendicular stiffeners LP10% Report
Flange butt welds LP 5%
Flanges to shell (2x400mm samples per flange) LP 20% Report
A-7 Fabricate Blanking Plate
Mark, cut, form components Drawings A1 S

Assemble frame & tack weld Drawings A1 S
Welding AWS D1.1 / WPS A1
thereafter)
Butt welds LP 20%
DOC. NO.
PAGE 4 OF 24
A-8 Diverter Shell & Blanking Plate Painting
Surface Preparation & Painting Client Spec

Surface preparation SP10 – Sa 2 ½ QCP S Report
Internal painting Jotun-Jotaprime 15 (=Resist QCP S Report
JTI) DFT 65µ
External painting Jotun-Jotaprime 15 (=Resist QCP S Report
JTI) DFT 65µ
*Int.coat: Jotun Solvalitt RAL
9006 Silver DFT 40µ
* Topcoat: Jotun Solvalitt RAL
*: applied on site by erecting
sub-contractor
A-9 Fabricate Cladding sheets
Mark, cut, form SS sheets Drawings A1 S

Welding (if applicable) Drawings / AWS D1.1 A1 S
NDE Visual 100%
Butt welds LP 5%
A-10 Fabricate Blade shafts, arm and flanges
Mark, cut, machining Drawings A1 S

Assemble, tack weld Drawings A1 S
Welding AWS D1.1 / WPS A1 S
Pickling Pickling paste – manufacturer A1 S
instructions
NDE LP 100% / visual 100% A1 W Report
DOC. NO.
PAGE 5 OF 24
A-11 Fabricate Blade
Mark, cut, form Drawings A1 S

Assemble frame & tack weld Drawings A1 S
pre &/or post weld heat treat
Arm to blade welds LP 100% A1 S S Report
thereafter)
Butt welds LP 20%
A-12 Fit Insulation / cladding
Install insulation to shell & blanking plate Drawings A1 S S

Install cladding sheets, washers & nuts Drawings A1 S
Torque nuts & tack weld Drawings A1 S
A-13 Install Diverter Blade and Drive
Install bearings, shafts & blade Drawings A1 S Report

Install landing bars & line up with blade Drawings A1 W
Install blade seals Drawings A1 S S
Install drive arms Drawings A1 S
Install hydraulic rams Drawings A1 S
DOC. NO.
PAGE 6 OF 24
A-14 Complete trial assembly and check function
Workshop operational test Baltec procedures A1 W W AP Report

Set blade stops A1 W Section A-13 to be
Check blade sealing A1 W W AP witnessed by Client. 3
days notice required to
Client.
A-15 Seal air pipework
Mark, cut, assemble & tack weld pipes Drawings A1 S

Welding Drawings A1 S
Dimensional inspection Drawings A1 W Report
JTI) DFT 65µ
Jotun-Jotaprime 15 (=Resist
JTI) DFT 65µ
sub-contractor
A-16 Fabricate Walkways & ladders
Mark, cut, assemble, tack weld Drawings A1 S

Welding Drawings A1 S
Surface treatment Hot-dip galvanize QCP S Report
DOC. NO.
PAGE 7 OF 24
A-17 End of manufacturing inspections
Identification plate Baltec standard

Conformity to purchase order R
Packing list R
Verification of receipt of supplier quality documentation PO Documents, ITP’s R
A-18 Final inspection
Review Quality of Finished Goods Drawings, PO Documents H W AP Inspection Release

Good Engineering Practices Report
Final inspection to be
Review and Approval of the Manufacturer’s Data Report PO Documents, ITP R AP witnessed by Client. 3
Client.
DOC. NO.
CONTRACT NO: 6043 PORTION: STACK SUPPORT STRUCTURE (001) JOB SUB NO: B - 150 Issue Date: 22/07/03
DRAWINGS: MA-6043-150, 200 & 300 & STACK TRANSITIONS (101) B - 200 & B - 300 Copy No: 001
PAGE 8 OF 24
B-001 Contract Review & Handover

B-002 Design

GA Drawing Approved by Client AP R AP
Detail Drawings & EquipmentSpecifications Approved by Engineers AP
B-003 Welding

B-004 Purchasing

Baltec
B- Material Receiving Inspection
005
Raw Material
Compliance
Compliance
DOC. NO.
PAGE 9 OF 24
B-006 Stack support structure

Mark, cut CS pipes, beams, plate Drawings A1 S
Drill base plates & flanges Drawings A1 S
Fit, tack weld flanges Drawings A1 S
Trial assembly Drawings A1 S S
Welding Drawings / AWS D1.1 A1 S
Base plates AWS D1.1, NDE 10% UT A1 W Report
Dimensional inspection Drawings A1 W W AP Report
NDE Visual 100% A1
Lifting lugs (if applicable) LP 100% A1 S Report
Surface Preparation & Painting Client spec

JTI) DFT 65µ
*Int.coat: Jotun Penguard HB
RAL 9006 Silver DFT 50µ
* Topcoat: Jotun Hardtop AS
sub-contractor
Final inspection Drawings H W AP Inspection Release
Report
witnessed by Client. 3
Client
DOC. NO.
PAGE 10 OF 24
B-101 Contract Review & Handover

B-102 Design

B-103 Welding

B-104 Purchasing

Baltec
B- Material Receiving Inspection
105
Raw Material
Compliance
Compliance
DOC. NO.
PAGE 11 OF 24
B-106 Stack transitions

Mark, cut CS steel Drawings A1 S
Match drill & match-mark flanges Drawings A1 S
Forming, fitting, weld preparation & tack weld Drawings A1 S
Lifting lugs (if applicable) LP 100% A1 W Report
thereafter)
Surface preparation
SP10 – Sa 2 ½ QCP S Report
Internal painting
Jotun-Jotaprime 15 (=Resist QCP S Report
JTI) DFT 65µ
JTI) DFT 65µ
sub-contractor
Mark, cut SS liners Drawings A1 S
Form, punch SS liners Drawings A1 S
Install insulation to shell Drawings A1 S Final inspection to be
Install cladding sheets, washers & nuts Drawings A1 S witnessed by Client. 3
Torque nuts & tack-weld A1 S days notice required to
Drawings
Final inspection Client
Drawings H W AP
Inspection Release
Report
DOC. NO.
CONTRACT NO: 6043 PORTION: SILENCER, SPLITTERS (201) JOB SUB NO: D - 250 Issue Date: 22/07/03
DRAWINGS: MA-6043-250 & 400 & STACK SECTIONS (301) & D - 400 Copy No: 001
PAGE 12 OF 24
D-201 Contract Review & Handover

D-202 Design

D-203 Welding

D-204 Purchasing

Baltec
D- Material Receiving Inspection
205
Raw Material
Compliance
Compliance
DOC. NO.
PAGE 13 OF 24
D-206 Silencer

every shift, 1% at random A1
thereafter)
Internal Painting Jotun-Jotaprime 15 (=Resist QCP S Report
JTI) DFT 65µ
External Painting Jotun-Jotaprime 15 (=Resist QCP S Report
JTI) DFT 65µ
9006 DFT 40µ
* Topcoat: Jotun Solvalitt
RAL 9006 DFT 40µ
sub-contractor
Mark, cut SS liners A1 S
Drawings
Form, punch SS liners A1 S
Drawings
Welding S
AWS D1.1 / WPS
Dimensional inspection A1 W Report
Drawings
Install insulation to shell A1 S S Final inspection to be
Drawings witnessed by Client. 3
Install cladding sheets, washers & nuts A1 S
Drawings days notice required to
Torque nuts & tack-weld A1 S
Drawings Client
Final inspection H W AP
Drawings Inspection Release
Report
DOC. NO.
PAGE 14 OF 24
D-207 Silencer splitters
Mark, cut SS frames Drawings A1 S

Form SS frames Drawings A1 S
Fit, weld preparation & tack weld Drawings A1 S
Lifting lugs LP 100% A1 W Report
Fit & weld perforated sheets (1 side only) Drawings A1 S
Install acoustic insulation Dwgs / install instructions A1 W S

Fit & weld perforated sheets (2nd side) Drawings A1 S

Report
Client
DOC. NO.
PAGE 15 OF 24
D-301 Contract Review & Handover

D-302 Design

D-303 Welding

Radiography 10% (if required) Report
D-304 Purchasing

Baltec
D-305 Material Receiving Inspection
Raw Material
Mill Certs / Certs of
Certification R R Compliance

Mill Certs / Certs of
Baltec/Client supplied items PO A1 R Compliance
DOC. NO.
PAGE 16 OF 24
D-306 Bottom stack section

thereafter)

JTI) DFT 65µ
JTI) DFT 65µ
sub-contractor
Dimensional inspection Drawings A1 W days notice required to
Install insulation to shell Drawings A1 S Client
Torque nuts & tack-weld Drawings A1 S Inspection Release
Final inspection H W AP Report
Drawings
DOC. NO.
PAGE 17 OF 24
D-307 Top stack section

Drawings A1 W S Report
Dimensional inspection
thereafter)

JTI) DFT 65µ
JTI) DFT 65µ
* Topcoat: Jotun Solvalitt
sub-contractor
Dimensional inspection Drawings A1 W days notice required to
Install insulation to shell Drawings A1 S Client
Torque nuts & tack-weld Drawings A1 S Inspection Release
Final inspection H W AP Report
Drawings
DOC. NO.
CONTRACT NO: 6043 PORTION: GT OUTLET HORIZONTAL TRANSITION DUCT JOB SUB NO: H - 500 Issue Date: 22/07/03
DRAWINGS: MA-6043-500 Copy No: 001
PAGE 18 OF 24
H-1 Contract Review & Handover

H-2 Design

Detail Drawings & Equipment Specifications Approved by Engineers AP
H-3 Welding

H-4 Purchasing

Baltec
H-5 Material Receiving Inspection
Raw Material
Compliance
Compliance
DOC. NO.
CONTRACT NO: 6043 PORTION: GT OUTLET HORIZONTAL TRANSITION DUCT JOB SUB NO: H - 500 Issue Date: 22/07/03
PAGE 19 OF 24
H-6 GT Outlet Horizontal Transition Duct

thereafter)

JTI) DFT 65µ
JTI) DFT 65µ
* : applied on site by erecting
sub-contractor
Dimensional inspection Drawings A1 W
Install insulation to shell Drawings A1 S S days notice required to
Install cladding sheets, washers & nuts Drawings A1 S Client
Torque nuts & tack-weld Drawings A1 S
Report
DOC. NO.
CONTRACT NO: 6043 PORTION: EXPANSION JOINTS JOB SUB NO: J - 450 Issue Date: 22/07/03
PAGE 20 OF 24
J-1 Contract Review & Handover

J-2 Design

J-3 Welding

J-4 Purchasing

Baltec
J-5 Material Receiving Inspection
Raw Material
Compliance
Compliance
DOC. NO.
PAGE 21 OF 24
J-6 GT Outlet Upstream Expansion Joint

Form, fit, weld prep & tack weld Drawings A1 S
Cladding pins (stud weld & then fillet weld) Bend test (3 pins at start of
every shift, 1% at random A1 S
thereafter)
Mark & drill flange holes Drawings A1 S
Dimensional inspection of interface flanges Drawings A1 W Report

Surface preparation SP10 – Sa 2 ½ QCP S
Report
Internal painting Jotun-Jotaprime 15 (=Resist QCP S
Report
JTI) DFT 65µ
External painting Jotun-Jotaprime 15 (=Resist QCP S
Report
JTI) DFT 65µ
Int.coat: Jotun Solvalitt RAL
Topcoat: Jotun Solvalitt RAL
(Int & Top coats of EJs to be
applied at workshop)
Mark, cut SS liner A1 S
Drawings
Fit liner A1 S
Drawings
Weld liner A1 S
Drawings / AWS D1.1
Dimensional inspection A1 W
Drawings
Install bolster & dome seal A1 S W AP Report
Drawings
Install shipping protection & preset bars A1 S
Drawings
Final inspection H W AP Inspection Release
Drawings
Report
DOC. NO.
PAGE 22 OF 24
J-7 Diverter HRSG Outlet Expansion Joint

thereafter)

JTI) DFT 65µ
JTI) DFT 65µ
Drawings
Fit liner A1 S
Drawings
Weld liner A1 S
Drawings / AWS D1.1
Drawings
Drawings
Drawings
Drawings
Report
DOC. NO.
PAGE 23 OF 24
J-8 Diverter Stack Outlet Expansion Joint

thereafter)

JTI) DFT 65µ
JTI) DFT 65µ
Drawings
Fit liner A1 S
Drawings
Weld liner A1 S
Drawings / AWS D1.1
Drawings
Drawings
Drawings
Drawings
Report
DOC. NO.
CLIENT: PT INDONESIA POWER PROJECT: RELOKASI PLTG Unit 4 & 5 Priok Ke Pemaron Bali ORDER NO:6043 Rev: D
Issue Date: 22/07/03
CONTRACT NO: 6043 PORTION: FINAL DOCUMENTATION AND DELIVERY JOB SUB NO: K - 900
Copy No: 001
DRAWINGS: MA-6043-900 PAGE 24 OF 24
K-1 Contract Review & Handover

K-2 Packing & Dispatch
Identify & tag all items against Packing List A1 W W,S AP Packing List
Pack S
Dispatch Client PO specification A1 W Inspection Release
Report
Client
K-3 Manufacturers Data report
Review and approval Client PO specification AP H W,R AP
NB: 1) Paint specified is Jotun Paints. All paint for intermediate and topcoats (except for Expansion Joints) are in scope of supply of CUSTOMER erecting sub-contractors and to be
applied on site.
2) This document needs to be used in conjunction with Shop Inspection Procedure Document no = to be advised if applicable
3) All weld procedures and qualifications must be submitted and approved prior to starting welding and fabrication. Personnel must be qualified to AWS standards.
For poor workmanship and quality, CONSULTANT reserves the right to use third party inspectors at CONTRACTOR’s (fabricator’s) cost.
4) Shipping bracings and beams to be provided for all components to secure them during transport. These supports are required to be inspected and approved prior to shipping.
5) Paint for Expansion Joints is in scope of supply of FABRICATOR. Expansion Joints will be intermediate and final coated at the workshop.

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DOC. NO.

INSPECTION AND TEST PLAN MA6043-900-001

A-1 Contract Review & Handover

Review Technical Documentation PO QCP

Calculations Reviewed & Checked AP

Welding Procedure Specification AWS D1.1 AP H WPS

Supplier Prequalification Baltec Procedures IN R

A-5 Material Receiving Inspection

Air barrier fan units

Electrical Control Panel

A-6 Manufacture Diverter Shell

Mark, cut, form CS components Drawings A1 S

A-7 Fabricate Blanking Plate

Mark, cut, form components Drawings A1 S

A-8 Diverter Shell & Blanking Plate Painting

Surface Preparation & Painting Client Spec

Mark, cut, form SS sheets Drawings A1 S

A-10 Fabricate Blade shafts, arm and flanges

Mark, cut, machining Drawings A1 S

A-11 Fabricate Blade

Mark, cut, form Drawings A1 S

A-12 Fit Insulation / cladding

Install insulation to shell & blanking plate Drawings A1 S S

A-13 Install Diverter Blade and Drive

Install bearings, shafts & blade Drawings A1 S Report

A-14 Complete trial assembly and check function

Workshop operational test Baltec procedures A1 W W AP Report

Mark, cut, assemble & tack weld pipes Drawings A1 S

A-16 Fabricate Walkways & ladders

Mark, cut, assemble, tack weld Drawings A1 S

A-17 End of manufacturing inspections

Identification plate Baltec standard

A-18 Final inspection

Review Quality of Finished Goods Drawings, PO Documents H W AP Inspection Release

B-001 Contract Review & Handover

Review Technical Documentation PO QCP

Calculations Reviewed & Checked AP

Welding Procedure Specification AWS D1.1 AP H WPS

Supplier Prequalification Baltec Procedures IN R

B-006 Stack support structure

Surface Preparation & Painting Client spec

B-101 Contract Review & Handover

Review Technical Documentation PO QCP

Calculations Reviewed & Checked AP

Welding Procedure Specification AWS D1.1 AP H WPS

Supplier Prequalification Baltec Procedures IN R

B-106 Stack transitions

D-201 Contract Review & Handover

Review Technical Documentation PO QCP

Calculations Reviewed & Checked AP

Welding Procedure Specification AWS D1.1 AP H WPS

Supplier Prequalification Baltec Procedures IN R

Mark, cut CS steel Drawings A1 S

D-207 Silencer splitters

Mark, cut SS frames Drawings A1 S

Install acoustic insulation Dwgs / install instructions A1 W S

Final inspection Drawings H W AP Inspection Release

D-301 Contract Review & Handover