No. 2920 1462 00 Registration code: APC G11-30C / 38 / 994} Ehs¥ad wi 2002-06 Atlas Copco Stationary Air Compressors GAII - GA15 - GA18 - GA22 - GA30C. With Elektronikon | and Elektronikon II regulator Instruction book Important + Copyright 2002, als Copco Aipousc taht From following serial number onwards: AU-268 SOO 2. This book must be used together withthe "User manual for Elekronikon | and regulators", Printed Matter No. 2920 1461 Ox Any unauthorized use or copying ofthe contents or any part href is prohibited. This applies in Particular to trademarks, model denomination, part numbers and drawings, ‘+ This instruction book meets the requirements for instructions specified by the machinery directive 98/37/EC and is valid for CE as well as non-CE labelled machines, “Unie ony area Jolss Authority WWTP Whewusus & Addnions Centre County, PA ite ments rue Submittal urber Drawing Sheet Nurnber —__—_Detall Number Deviations from Contract Documents? No. CONTRACTOR'S REVIEW @ Approved () Approved as Noted sy —2SF ___pate 2447 ALLAN A, MYERS P.O. pox 58, 1808 Becks Hoad Teantan A TBESD, worwatlascopco.comInstruction book ll This instruction book describes how to handle the machines to ensure safe operation, optimum efficiency and long service lite Read this book before putting the machine into operation to ensure correct handling, operation and proper maintenance from the beginning. The maintenance schedule comprises measures for keeping the machine in good condition, ‘Keep the book available forthe operator and make sure tha the machine is operated and tha maintenance is carried out according tothe instructions. Record all operating data, maintenance performed, et. in an operator's logbook available from Alas Copco. Follow all relevant safety precautions, including those mentioned onthe cover ofthis book. Repairs must be carried out by trained personnel from Aclas Copco who can be contacted for any further information In all correspondence always mention the type and the serial number, shown on the data pate For all data not mentioned in the text, see sections “Preventive maintenance schedule” and “Principal data” ‘The company reserves the right to make changes without prior notice. Contents Page Page 1 Leading particulars 3 3.63. Checking the display 2 1 General description 3 3.641 Manual contro 2% LLL Compressor variants 3 3.65. Stopping 26 112 Airttow 337 Operating GA PackiPack FF n 113. Oisystem.- 3 31 Stating n LL Cooling stem 3 3.72 During operation 7 LAS Condensate drain system 4 373 Checkiag the display 2 1.2 Unioading loading system 4 374 Stopping 28 121 Unloasing 438 Taking out of operation at end of compress 122 Loading 5 servielife 28 1.3. Elekronikon If regulator 9 13.1 Main functions 9 4 Maintenance 8 Dave motor. 2B 13.2 Contr pane! 133 Display 42. Service actions for Ga Packack FF 2 13.4 Calling up oir menus 43: Senvce plas for GA WorkpaceWorkpacs FF = 28 L4- Eitroniton regulator 44, Preventive maintenance schedule 2» Tl Main fursons 43. Oil specifcations 30 142 Control pan! 481" Alls Copco Root 530 {33 Display 452 Mine oi x0 KAA Sctolig though ail screens 46 Oilandoit iter change : 30 TAS Pictopaphs used onthe scrccn S18 47. Storage aerial 0 1S Airdger 1s 48 Servers x0 1 ee 185 Adjustments and servicing procedures u 132 Refrigerant cicuit i 5 Adjerienta ™ beat 2 Installation ws $2 Coolers x 21" Dimension ring 8 a 222 Iastaaton poposl 186 Problem solving 2 253 Electrical connections 21 24 Eteorscatesie 217 Principat data 8 25 Pictographs 271" Reatings on dipay 3 72. Mor oveoad relay. ies and cit breaker 33 3 Operating insteuctions os 2 73 Fan contol switch Pll Feature) M 51 Before ntl startup 2 74 Compressor specifeatons u Su Safes B Tab Reference conditions au B12. User manual occ 3B 782 Limitations uM 3.13 Outdooraltisde operation B 743. specie data of GA 75 bar clas 3.2 Exiemal compresor situa ndeaontemote enol. 23, JAA. Specific wor GA 85 bat 5 32.1 Extemal compressor stats indications sno-. 23 TAS. Spesfe data ofGA 10 bar 36 322 Remote contol B TANG Specific data ofGA 13 bar. 36 33. Remnte starting sopping 2 747. Spesfe dao GA 100 3 u 344 nial startup . a TAS Spoifie data of GA 125 pa 7 35. Before staring 23 749. Specie dof GA 150 ps 38 316. Operating GA Woripiace/ Workplace FF 2s 7A10 Specific data of GA 175 pa Fr B61" Staring 25 18. Convenion lt ofl uritnto USTrkish units... 39 3462 Daring operation 35 8 Instrutions for use of sr reeiver x»Instruction book 1 Leading particulars 4.1 Gener description GAIL up to GA30C are stationary, single-sa screw compressors driven by an electric motor. oil-injected The ‘compressors are air-cooled, 1.4.1, Compressor variants Ga Pack GA Pack are enclosed in a sound:insulated bodywork. The ‘compressors are controlled by the Atlas Copco Elektronikon® [regulator (Fig. 1.1), The electronic control module is fitted tothe door atthe fron side, Anelecric cabinet comprising the ‘motor starter is located behind tis panel. GA Pack FF GA Pack FF (Full-Feature) are also controlled by the Atlas Copeo Elektronikon® { regulator (Fig. 1.1). They are additionally provided with an air dryer integrated in the sound insulated bodywork. The dryer removes condensate from the compressed air by cooling the air to near freezing point and automatically draining the condensate. See section 1.5 GA Workplace GA Workplace are enclosed in a sound-insulated bodywork. The compressors are controlled by the Atlas Copco Elektronikon® If regulator (Fig. 1.2). The electronic control ‘module is fitted the door atthe front side, An electric cabinet comprising the motor state is located behind this panel. A ‘condensate trap with automatic drain system is provided. 52144F Fig. 1.1 Elektronikon [regulator — Flas Copeo — GA Workplace FF GA Workplace FF (Full-Feature) are also controlled by the Atlas Copco Elektronikon® Il regulator (Fig. 1.2). They are additionally provided with an air dryer integrated in the sound- insulated bodywork. The dryer removes condensate from the compressed air by cooling the air to near freezing point and automatically draining the condensate. See section 1.5. 1.12 Air flow (Figs. 1.7 and 1.8) Air dravn through filter (1) and open inlet valve (6) into ‘compressor element (5) is compressed. Compressed air and oil flow through air receiveriol separator (13) and aie cooler (10) to outlet valve (21). Minimum pressure valve (12) prevents the receiver pressure from dropping below a minimum pressure 1.1.3 Oil system (Figs. 1.7 and 1.8) Air pressure forces the oll from air receiver (15) through oil cooler (11) and filter (18) to compressor element (5) andthe lubrication points The system comprises a by-pass valve (20). When the oil is warm, the valve allows all ol to passthrough the cooler. 1.14 Cooling system (Figs. 1.7 and 1.8) ‘The cooling system comprises air cooler (10) and oil cooler (11), The cooling aris generated by fan (9), Etektrontkor'i a 3 ¥ 52143F Fig. 1.2 Elektronikon I regulator