HEATER CHECK LIST

PLANT NAME : DATE :

EQUIPMENT NUMBER :

EQUIPMENT NAME :

RADIANT TUBES

EXTERNAL DEPOSITS : ___________________________________________________________________

INTERNAL COKE THK BY RT : ______________________________________________________________

SAGGING & BOWING > 1.5 DIA : ______________________________________________________________

FIRESIDE - BULGING / BURNING / SCALING / CRACKING / SPLITTING :

_______________________________________________________________________________________

EXTERNAL CORROSION : __________________________________________________________________

MECH DAMAGE / WEAR ON RESTING SUPPORTS :

_______________________________________________________________________________________

LOCALISED CORROSION : __________________________________________________________________

LEAKAGE ROLLS AND PLUGS : ______________________________________________________________

WELD JOINTS OF WELDED COILS : __________________________________________________________

_______________________________________________________________________________________

PT / RT / IF REQUIRED : __________________________________________________________________

_______________________________________________________________________________________

THERMOCOUPLE WELD JOINTS : ___________________________________________________________

TUBE SPACERS CRACKS : _________________________________________________________________

TUBE & FITTINGS – MIN THK UT : _________________________________________________

MIN THK UT AT OXIDISED AREAS, BULGE / HOTSPOTS : ________________________________________

HARDNESS TESTING : _____________________________________________________________________

OD FOR BULGES / CREEP / THK LOSS : ______________________________________________________

TUBE SUPPORTS / HANGERS / GUIDES

CRACKS / OXIDATION / MISSES / BROKEN BOLTS : __________________________________________

Contd. Pg ..2..
CERAWOOL PKG AT ANNULAR SPACES : ____________________________________________________

CONVECTION TUBES

BLOCKAGE OF FLUE GAS PASSAGE : _________________________________________________________

_______________________________________________________________________________________

PLENUM SECTION TUBES

UT OF PLENUM TUBES AND RETURN BENDS : __________________________________________________

_______________________________________________________________________________________

HEATER FOUNDATION

FOUNDATION CONCRETE CALCINATION (POROUS) & FLAKING : ___________________________________

_______________________________________________________________________________________

CRACKING DUE TO CORROSION OF REINFORCED STEEL : ________________________________________

AIR DUCT

DUCT PLATES THINNED OUT AREAS (HAMMER TESTING ) : ______________________________________

MECHANICAL DAMAGE & BUCKLING OF DUCT : ________________________________________________

TIGHTNESS OF BOLTED JOINTS : ___________________________________________________________

DAMPERS – CORROSION / CRACKING / OPERABILITY : __________________________________________

BURNERS & BURNER THROATS

OXIDATION / CORROSION / EROSION : _______________________________________________________

AIR REGISTERS : _________________________________________________________________________

FUEL GAS LINE : _________________________________________________________________________

FUEL OIL LINE – DEINSULATE AND TAKE UT : _________________________________________________

STEAM LINE : ____________________________________________________________________________

FIRE – BOX & CONVECTION BOX

STEEL CASTING PLATES – OVERHEATING / BUCKLING / CORROSION / OXIDATION : _____________________

FLUE GAS JOINT LEAKAGES : _______________________________________________________________

MANHOLES / PEEP DOORS : ________________________________________________________________

EXPLOSION DOORS – FITTNESS & OPERABILITY : ________________________________________________

REFRACTORY – BREAK / CRACK / SPALLING / SLAGGING : _______________________________________

Contd. Pg ..3..
FURNACE INSULATION : ___________________________________________________________________

EXPANSION JOINTS – DEBRIS / FREE TO EXPAND : _______________________________________________

BURNER THROAT – COKE BUILT UP : ________________________________________________________

RERADIATION CONE – OXIDATION / CRACKS / WEAKENING : _____________________________________

HANGER RODS : __________________________________________________________________________

BOLTS : ________________________________________________________________________________

BAFFLES : ______________________________________________________________________________

FLUE GAS DUCTS

OVERHEATING / PAINT FAILURE / EXTERNAL CORROSION : ________________________________________

INTERNAL CORROSION DUE TO CONDENSATION OF ACIDIC FLUE GASES : _____________________________

DAMPERS / EXPANSION JOINTS : ______________________________________________________________

LANCE PIPE – CHOKE / CORROSION / EROSION :

_____________________________________________________

SOOT BLOWERS

ON / OPERABILITY : _____________________________________________________________________

AIR PRE – HEATERS

CORROSION AT ROTARY SEALS : ____________________________________________________________

DUCT COLLECTORS : _____________________________________________________________________

TUBES FOULING : ________________________________________________________________________

______________________ ______________
CONTRACTOR INSPECTOR BPCL INSPECTOR