INSTALLATION MANUAL

SAILOR 700 VSAT

SAILOR 700 VSAT Installation Manual
sm
Thrane & Thrane’s Complete mini-VSAT Broadband System
These instructions explain how to install the SAILOR 700 VSAT Broadband satellite communications system.
Instructions on how to use the system are provided in the User Manual.

Installation Steps
1. Inspect Parts and Get Tools . . . . . . . . . . .3
2. Plan the ADU Installation. . . . . . . . . . . . .4
3. Plan the Belowdecks Installation . . . . . . .5
4. Prepare the Belowdecks Units . . . . . . . . .6
5. Prepare the ADU Site . . . . . . . . . . . . . . . 8
6. Remove the Restraints . . . . . . . . . . . . . . .9
7. Wire the ADU . . . . . . . . . . . . . . . . . . . . . 10
8. Wire the Belowdecks Units . . . . . . . . . . 12
9. Wire the Belowdecks Units. . . . . . . . . . . 12
10. Connect Power . . . . . . . . . . . . . . . . . . . . 14
11. Configure the Computer(s) . . . . . . . . . . . 15
12. Turn On the System . . . . . . . . . . . . . . . .18
13. Set Up RF Hazard Zones . . . . . . . . . . . . . 19
14. Test the System. . . . . . . . . . . . . . . . . . . 20
15. Important Installation Notes. . . . . . . . . . 21

CAUTION - RF Radiation Hazard

The antenna (ADU) transmits radio frequency (RF)
energy that is potentially harmful. Whenever the
system is powered on, make sure everyone stays
more than 36 feet (11 m) away from the ADU within
its 5-80° elevation range. No hazard exists directly
above the ADU and anywhere below the ADU’s
mounting plane.

ADU

Who Should Install the System?

To ensure a safe and effective installation, only a Thrane & Thrane-trained and authorized technician should
install the SAILOR 700 system. Thrane & Thrane-authorized partners have the tools and electronics expertise
necessary to install the system. To find a partner near you, visit www.thrane.com/contact/distributors.aspx.

Technical Support
For technical support, please contact one of our partners at
www.thrane.com/contact/distributors.aspx.

Thrane & Thrane and SAILOR are registered trademarks of Thrane & Thrane A/S.
All other trademarks are property of their respective companies. The information in this document is subject to change without notice.
No company shall be liable for errors contained herein. © 2009 Thrane & Thrane A/S, All rights reserved. TT-98-128894-B 1
KVH part # 54-0629-B
 1 Inspect Parts and Get Tools
Before you begin, follow these steps to make sure you Figure 1: SAILOR 700 VSAT System Components
have everything you need to complete the installation.
a. Unpack the box and ensure it contains everything in
ADU
the Contents List. Save the packaging for future use.

IMPORTANT!
Always lift the ADU by the baseplate and never by the
radome or any portion of the internal ADU assembly
(see Figure 1). Radome

b. Carefully examine all of the supplied parts to ensure

nothing was damaged in shipment.
c. Gather all of the tools and materials listed below. You
Baseplate
will need these items to complete the installation.
• Flat-head and Phillips-head screwdrivers
• Electric drill and 1/2" (13 mm) bit ACU and VMU
• 3" (80 mm) hole saw
• Wire cutters
• Socket wrenches and extension
• 7/16" open-end wrench
• Light hammer and center punch
• Adhesive tape and scriber or pencil
• Wire strippers and terminal lug crimper
• Two RF coax cables (see Figure 16 on page 10 for Ethernet Switch Thrane IP Handset
type required)
• Connector installation tools
• Laptop computer with Windows® Vista or XP
installed
Remote Service
& Support Module

3
 2 Plan the ADU Installation
Before you begin, consider the following antenna Figure 2: Blockage from Obstruction
installation guidelines:
• Minimize blockage. The ADU requires a clear view of Blocked!
the sky to transmit and receive satellite signals (see
5 to 80
Figure 2). The fewer obstructions, the better the Look Angle
system will perform.
Antenna
• Make sure the mounting surface is wide enough to
accommodate the ADU’s base (see Figure 3). Also
make sure it is flat, level (within ±1°), strong enough Mast
to support the ADU’s weight (60 lbs, 27.2 kg), and
rigid enough to withstand heavy vibration. Vessel Platform
• Select a location that is as close as possible to the
intersection of the vessel’s fore-and-aft centerline
Figure 3: ADU Dimensions
and midships.
• Select a location that is well above any areas
accessible to passengers and crew to reduce the risk
of RF radiation exposure. Side View
• Do not mount the ADU at the same level as the radar
because the radar’s energy might overload the ADU.

(69.5 cm)
27.36"
Ideally, you should mount the ADU 4 ft (1.2 m) above
the radar, outside the beam path of the radar.

26.2"
(66.5 cm)

12"
(30.5 cm)
FWD
6"
(15.2 cm)

Bottom View

6"
(15.2 cm)
12"
(30.5 cm)

4 x 1/2"
( 13 mm)
26.2"
(66.5 cm)

4
3 Plan the Belowdecks Installation
Before you begin, consider the following installation Figure 4: ACU or VMU Dimensions (Identical)
guidelines for the belowdecks units.
2.61"
ACU (Antenna Control Unit) and VMU (VSAT (6.6 cm)

Modem Unit)
• Select a mounting location in a dry, well-ventilated
area belowdecks away from any heat sources or salt
spray.
• Be sure the front panels will be easily accessible to 16.75"
the user. (42.5 cm) 11.31"
(28.7 cm)
• Leave enough room at the rear panel for connecting
the cables.
• You have the following options for mounting the ACU
and VMU:
Option 1 - To a horizontal surface together using two
L-brackets
Option 2- To a horizontal surface separately using
four L-brackets
NOTE: The ACU and VMU are sized to fit a standard 19"
(482.6 mm) equipment rack.

• To use the supplied data and power cables, the ACU

must be located within 100 ft (30 m) of the ADU (see
Figure 16 on page 10).

Ethernet Switch
• To use the supplied Ethernet cables, select a
mounting location within 25 ft (7.5 m) of the VMU
(maximum length = 200 ft (60 m)).
• If you install a wireless access point (supplied by
customer), be sure the location provides adequate
WiFi reception. Do not install it in an area surrounded
by metal or near any electrical devices that emit RF
noise.

Remote Service and Support Module

• To use the supplied serial data cable, select a
mounting location within 25 ft (7.5 m) of the ACU
(maximum length = 50 ft (15 m)).
• Be sure the location provides adequate GPRS cellular
reception.

5
 4 Prepare the Belowdecks Units
If you plan to mount the ACU and VMU together as an
Option 1- Mounting Units Together
assembly, without using the optional case, follow these
steps to detach the rack-mount brackets, attach the strain- Figure 5: Detaching the Rack-Mount Brackets
relief bracket, and attach the “L” mounting brackets.
Control Unit
a. Remove the 12 #6-32 screws and washers securing
#6 Washer (x12)
the two rack-mount brackets to the front of the ACU
#6-32 Screw (x12)
and VMU (see Figure 5). Remove the brackets.
b. Remove the four #6-32 screws and washers securing
the two retaining straps to the rear panel of the ACU.
Do not remove the bottom screws securing the straps Modem Rack-Mount Bracket (x2)
to the VMU.
c. Attach the strain-relief bracket to the retaining straps
and ACU using the screws and washers you removed Figure 6: Attaching the Strain-Relief Bracket
in Step b (see Figure 6). #6-32 Screw (x4) Control Unit
#6 Washer (x4)
d. Attach two of the supplied “L” mounting brackets to
the sides of the ACU or VMU using four #6-32 screws
and washers (see Figure 7). You can attach the
brackets to either the top of the ACU or the bottom of
the VMU, depending on your desired mounting
location.
e. Once you have completed all system wiring, mount
the VMU/ACU assembly to the vessel using fasteners
Tie-Wrap Strain-Relief Retaining Modem
appropriate for the mounting surface.
Holes (x12) Bracket Strap (x2)

Figure 7: Attaching the “L” Mounting Brackets (VMU Not Shown)

.156" ( 3.96 mm)

Mounting Hole (x4)

“L” Mounting
Bracket (x2)
#6 Washer (x4)
#6-32 Screw (x4)

6
4 Prepare the Belowdecks Units
If you plan to mount the ACU and VMU separately, follow
Option 2- Mounting Units Separately
these steps to detach the ACU from the VMU, attach the
Figure 8: Detaching the Retaining Straps
strain-relief brackets, and attach the “L” mounting
brackets.
a. Remove the 12 #6-32 screws and washers securing
the rack-mount brackets to the front of the ACU and Co
VMU (see Figure 5 on page 6). Remove the brackets. ntro
l Un
it
b. Remove the 16 #6-32 screws and washers securing
the four metal retaining straps to the ACU and VMU Mo
dem
(see Figure 8). Remove the straps.
c. Attach a strain-relief bracket to the back of the ACU
using four of the screws and washers you removed in
Step b (see Figure 9). #6 Washer (x16) Strap (x4)
d. Attach a second strain-relief bracket to the back of the #6-32 Screw (x16)
VMU using four of the screws and washers you
removed in Step b (see Figure 10). Figure 9: Attaching the Bracket to the ACU
e. Attach two of the supplied “L” brackets to the sides of
the ACU using four #6-32 screws and washers (see
Figure 7 on page 6). You can attach the brackets at
either the top or bottom of the ACU, depending on
Control Unit
your desired mounting location. Tie-wrap
Holes (x12)
f. Attach the two other supplied “L” brackets to the
sides of the VMU using four #6-32 screws and
washers (see Figure 7 on page 6). You can attach the
brackets at either the top or bottom of the VMU,
depending on your desired mounting location. Strain-Relief
Bracket
g. Once you have completed all system wiring, mount #6-32 Screw (x4)
the ACU and VMU to the vessel using fasteners #6 Washer (x4)
appropriate for the mounting surface.
Figure 10: Attaching the Bracket to the VMU

Tie-wrap
Holes (x12)

Modem

#6-32 Screw (x4) Strain-Relief

#6 Washer (x4) Bracket

7
 5 Prepare the ADU Site
Once you have identified a suitable antenna mounting Figure 11: ADU Mounting Holes Layout
site, according to the guidelines provided in Step 2, follow
these steps to drill the mounting holes and cable access FWD
hole to prepare the site for installation.
a. Unfold the ADU mounting template and place it onto
the mounting surface. Make sure the “FWD” 3" ( 80 mm)
(forward) arrow points toward the bow and is parallel Cable Access Hole
to the vessel’s centerline (see Figure 11). 12"
(305 mm)
NOTE: You don’t need to mount the ADU exactly on
the vessel’s centerline, but the ADU’s forward arrow
must be parallel to it.

b. Using a light hammer and center punch, mark the

locations for the four mounting holes and cable 1/2" ( 13 mm) 12"
Mounting Hole (x4) (305 mm)
access hole on the mounting surface in the locations
indicated on the template.
Figure 12: Foam Seal
c. Drill a 1/2" (13 mm) hole at the four mounting hole
locations you marked in Step b. Later, you will insert
four 3/8"-16 bolts through these holes to secure the
ADU to the mounting surface.
Align with
d. Cut out the 3" (80 mm) cable access hole in the
Cable Access
location you marked in Step b. Smooth the edges of Hole
the hole to protect the cables. Later, you will route the
data, power, and RF cables through this hole and into
the vessel.
e. Clean and dry the antenna mounting surface.
f. Peel off the paper backing from the supplied foam
seal to expose the adhesive. Then press the foam seal
down firmly onto the mounting surface, ensuring the
hole in the foam seal aligns with the cable access
hole in the mounting surface (see Figure 12).
NOTE: Apply the foam seal to the vessel mounting
surface, not to the ADU’s baseplate. You will have
difficulty connecting the cables to the ADU if the foam
seal is attached to the baseplate.

8
6 Remove the Restraints
Inside the ADU, four shipping restraints prevent the ADU Figure 13: Elevation Shipping Restraint
assembly from moving during shipment. Follow these
steps to remove these shipping restraints.
a. Remove the six #10-32 Phillips screws securing the
radome to the baseplate. Carefully lift the radome
straight up until clear of the ADU assembly and set it
aside in a safe place. Wire

TIP: If you keep the radome topside, secure it with a

lanyard to prevent it from falling overboard.

b. Using wire cutters, cut and remove the elevation

shipping restraint securing the reflector to the ADU
frame (see Figure 13).
c. Cut and remove the tie-wrap securing the ADU’s LNB
to the reflector (see Figure 14).
d. Using a 9/16" socket with 6" extension, remove the Figure 14: LNB Shipping Restraint
two 3/8" bolts securing the azimuth shipping
restraints to the ADU baseplate (see Figure 15).
Remove the restraints.
IMPORTANT!
Once you have removed the restraints, handle the
ADU very carefully. With the restraints removed, the
internal ADU assembly rotates freely and, if not
Tie-wrap
handled properly, can damage the limit switch.

Figure 15: Azimuth Shipping Restraints

3/8" Bolts

9
 7 Wire the ADU
Follow these steps to connect the data, power, and RF Figure 16: RF Cable Requirements
cables to the ADU.
a. In addition to the data and power cables, you will Item Rating
need to connect two 75-ohm RF coax cables from the RX cable 11.7 to 12.75 GHz,
ADU to the belowdecks equipment. max. attenuation: 6.5 dB
Check in the data sheet from the cable supplier that
both the RF attenuation and DC resistance are kept TX cable 14 to 14.5 GHz,
within the maximum specified values. Also ensure attenuation: min. 10 dB, max. 13 dB
that the specified minimum bending radius is
respected. If this is not the case, the loss in the cable Antenna cable loop Max. 1.5 Ohm
will increase. Use the guidelines in Figure 16 to DC resistance (incl. connectors, etc.)
determine the type of RF cables required.
Cable type 75 Ohm
IMPORTANT!
Terminate RF cables with the proper type “F”
connectors. Instructions for terminating LMR-400-75
cable are provided in Appendix B on page 26.

b. Label both ends of the two RF cables. Label one cable

“TX,” and label the other “RX.”
c. Route the data, power, and RF cables belowdecks
through the 3" (80 mm) cable access hole. Leave an
adequate service loop, approximately 8" (20 cm) of
slack, in the cables for easy serviceability. Later, you
will connect the data and power cables to the ACU
and the RF cables to the VMU.
IMPORTANT!
Do not use bulkhead connectors. It is critical that you Figure 17: Connectors on Bottom of ADU
maintain the integrity of the cables.

d. Connect the data cable to the “Data” jack on the MRx

bottom of the ADU (see Figure 17). Hand-tighten until
the connector locks in place; do not use excessive
force. Data
Power
e. Connect the power cable to the “Power” jack on the
bottom of the ADU. Hand-tighten until the connector
locks in place; do not use excessive force.
MTx
f. Connect the RF cable labeled “TX” to the “MTx” jack
on the bottom of the ADU. Hand-tighten, then tighten
with a 7/16" wrench for 1/4 turn to ensure an electrical
and weather-proof connection.
g. Connect the RF cable labeled “RX” to the “MRx” jack
on the bottom of the ADU. Hand-tighten, then tighten
with a 7/16" wrench for 1/4 turn.

10
8 Mount the ADU
Follow these steps to mount the ADU to the mounting Figure 18: Forward Arrow in ADU Baseplate
surface.
a. Place the ADU baseplate over the holes drilled in the
mounting surface.
b. Make sure the forward arrow inside the baseplate
points toward the bow and is parallel to the vessel’s
centerline (see Figure 18).
c. Make sure the four holes in the baseplate line up
with the four holes in the mounting surface.
IMPORTANT!
You will need to rotate the ADU assembly by hand to
see all four mounting holes. Rotate the ADU assembly
slowly. If it hits a mechanical stop with excessive
force, the limit switch might become damaged.
Figure 19: Mounting the ADU (Side View)

d. At each of the four baseplate mounting holes, place a 3/8"-16 Bolt (x4)
3/8" flat washer on a 3/8"-16 bolt and insert the bolt
into the hole from above (see Figure 19). 3/8" Flat Washer (x4)
e. Secure each mounting bolt to the mounting surface Antenna Baseplate
using a 3/8" shoulder washer, a 3/8" flat washer, Foam Seal
a 3/8" lock washer, and a 3/8"-16 hex nut from below. Mounting Surface
Tighten all four bolts until the four rubber feet on the 3/8" Shoulder Washer (x4)
baseplate are bottomed against the mounting surface
3/8" Flat Washer (x4)
and the foam seal is fully compressed.
3/8" Lock Washer (x4)
f. Reinstall the radome onto the ADU. Secure in place 3/8"-16 Hex Nut (x4)
with the six #10-32 screws you removed in Step 6a
(see Figure 20).
Figure 20: Reinstalling the Radome
g. Install a protective plastic screw cap (supplied in the
kitpack) over each radome screw.

#10-32 Screw (x6)

11
 9 Wire the Belowdecks Units
Wire the Antenna Cables Figure 21: ADU Power and Data Wiring
Follow these steps to connect the ADU to the ACU and the
VMU. ADU
NOTE: A system wiring diagram is provided in Appendix A Terminal Strip Connector
on page 25. 1 2 3 4 5 6 7 8 9 10 11 12

a. First dress the data and power cables from the ADU.
Strip back the insulation of each wire approximately Power
1/4" (6 mm) and gently twist each wire to ensure a Red
good electrical connection. Black

b. Find the terminal strip connector in the kitpack. Data

Connect the ADU data cable to the terminal strip White/Gray
connector as shown in Figure 21. Gray/White
White/Orange
IMPORTANT!
Orange/White
The diagram refers to wires by body color/stripe color.
White/Brown
For example, “Brown/White” means the brown wire
Brown/White
with the white stripe.
White/Blue
Blue/White
c. Connect the power cable from the ADU to the
terminal strip connector as shown in Figure 21.
d. Plug the terminal strip connector into the rear panel Figure 22: ADU Power and Data Wiring
of the ACU (see Figure 22).
1 2 3 4 5 6 7 8 9 10 11 12
Terminal Strip
e. Connect the RF coax cable labeled “RX” (connected ACU Connector
to the ADU’s MRx jack) to the “Rx RF” jack on the
back of the VMU (see Figure 23).
Antenna
f. Connect the RF coax cable labeled “TX” (connected to
the ADU’s MTx jack) to the “Tx RF” jack on the back of
the VMU.
IMPORTANT! Figure 23: ADU RF Transmit and Receive Wiring
Be sure to terminate RF cables properly with type “F”
connectors.
ADU

MRx MTx

VMU

J6
BUC PW R
J1
RxRF TxRF
AC PW R
J3
Rx RF
J2
Tx RF
J5
CONSOLE
J8
USER
ENET

MODEL: VMBR-1510 ArcLight J7

PART: 1234567 REV XXX ACU
J4
SERIAL: XX -XXXXXX ENET
ACU
CAGE CODE: 12345

12
9 Wire the Belowdecks Units
Wire the ACU to the VMU Figure 24: Modem Data and BUC Power Wiring
Follow these steps to connect the ACU to the VMU.
ACU
a. Connect a serial data cable from the “Modem” jack

Wire Colors:
Body/Stripe
on the ACU to the “ACU” jack on the VMU (see Figure Modem MODEM
RS422
BUC Power
BUC POWER
20V 2.5A

24).
b. Connect the BUC power cable from the “BUC Power”
jack on the ACU to the “BUC Pwr” jack on the VMU. VMU
J6
BUC PW R
J1 J3 J2 J8
J5
AC PW R Rx RF Tx RF USER

MODEL: VMBR-1510 ArcLight

PART: 1234567 REV XXX
CONSOLE

BUC Pwr ENET

J7
ACU
CAUTION
NO OPE RATOR
SERVICEABLE
PARTS I NSIDE,
J4 DO NOT OPE N
SERIAL: XX -XXXXXX ENET
ACU
CAGE CODE: 12345

ACU

Wire the Remote Service Module Figure 25: Remote Service & Support Module Wiring
Follow these steps to connect the remote service &
support module to the ACU. ACU

a. Connect a serial data cable from the “Maintenance

Maintenance Port
Port” jack on the ACU to the “Serial” jack on the
remote service & support module. (see Figure 25).
b. Connect the cellular antenna to the “Antenna” jack
on the remote service & support module.
Remote Service
& Support Module GP10
Serial Serial

Cellular Power

Antenna Antenna Antenna On/Off Audio

SIM

Wire the Ethernet Switch

Follow these steps to connect LAN devices: Figure 26: Switch Wiring
a. Connect the supplied straight-through ethernet cable
from the “User ENet” jack on the VMU to any port on VMU
the switch.
J5
User ENet
J6
BUC PW R
J8
USER
CONSOLE
ENET CAUTION

b. For a wired Ethernet network, connect the customer’s

NO OPE RATOR
J7 SERVICEABLE
ACU PARTS I NSIDE,
J4 DO NOT OPE N
ENET
ACU

computer(s) to any port(s) on the switch. For a

wireless network, connect an access point (customer- Switch PoE ports
for optional
supplied) to the switch (ports 1-4 support IEEE 8 7 66 5 4 3 2 1
+ devices
802.3af devices).
5 POE 48V

c. Connect the Thrane IP Handset to one of the PoE

ports on the switch.

Laptop PC Thrane IP Handset

13
 10 Connect Power
Follow these steps to connect power to the Figure 27: Power Wiring
SAILOR 700 VSAT system.
ACU
a. Before you begin, disconnect vessel power.
AC Input

CAUTION
For your own safety, disconnect vessel power and VMU
make sure the circuit is dead before you connect any AC Pwr J1
AC PW R
J3
Rx RF
J2
Tx RF
J5
J6
BUC PW R
J8
USER
CONSOLE CAUTION

power cables.
ENET
NO OPE RATOR
MODEL: VMBR-1510 ArcLight J7 SERVICEABLE
PART: 1234567 REV XXX ACU PARTS I NSIDE,
J4 DO NOT OPE N
SERIAL: XX -XXXXXX ENET
ACU
CAGE CODE: 12345

b. Be sure the vessel is properly grounded in accordance

with marine standards. Switch Vessel AC Power
48V AC/DC (115 or 230 VAC)
c. Connect the ACU and VMU to the vessel’s AC power 8 7 6 5 4 3 2 1
+

POE 48V
Adapter
supply (see Figure 27).
IMPORTANT! Remote Service Module
Power AC/DC
Do not cut off the ground pin from the ACU and VMU Power

Antenna On/Off Audio

SIM

Adapter
power cable plugs, and do not use a 3-prong to 2-
prong adapter.

d. Connect the supplied AC/DC adapters to the switch

and the remote service & support module. Then plug
the adapter cables into the vessel’s AC power supply.
e. Strain-relieve all wires at the back of the ACU and
VMU by securing them to the attached strain-relief
bracket(s) using the tie-wraps supplied in the kitpack.
Be sure to leave enough slack in the cables for easy
serviceability.
IMPORTANT!
Double-check all of your wiring before continuing. If
wiring is incomplete or incorrect, electronics may
become damaged when you apply power.

14
11 Configure the Computer(s)
Follow these steps to configure the user’s computer(s) for Figure 28: Windows Vista - Local Area Connection Properties
a wired Ethernet connection to the SAILOR 700 VSAT.
Once you have set up and tested a wired connection, you
can configure the computer(s) for a wireless connection
(wireless access point not supplied).

IMPORTANT!
When setting up a wireless network, apply security
settings, such as encryption, to protect the network
from outside intrusion.

NOTE: The computer must have a network interface card

installed and all cabling must be 100 Mbps fast Ethernet
UTP CAT-5 with RJ45 connectors.

Windows Vista™
a. Turn on the networked computer.
b. At the Windows Control Panel, double-click Network
and Sharing Center. You can find the control panel
either through the Start menu or “My Computer.”
c. At the Network and Sharing Center window, double-
click the View Status link for the Ethernet connection
you are using for SAILOR 700 VSAT.
Figure 29: Windows Vista - Internet Protocol Properties
d. At the Local Area Connection Status window, click
Properties. This screen only displays if the computer
is currently connected to a network.
e. At the Local Area Connection Properties window,
select the Networking tab. Then select Internet
Protocol Version 4 and click Properties (see Figure
28).
f. At the Internet Protocol Properties window, select
Obtain an IP address automatically and Obtain DNS
server address automatically (see Figure 29). Then
click OK.
g. At the Local Area Connection Properties window, click
OK.

15
 11 Configure the Computer(s)
Windows XP Figure 30: Windows XP - Local Area Connection Properties
a. Turn on the networked computer.
b. At the Windows Control Panel, double-click Network
Connections. You can find the control panel either
through the Start menu or “My Computer.”
c. At the Network Connections window, double-click the
Local Area Connection icon for the Ethernet
connection you are using for SAILOR 700 VSAT.
d. At the Local Area Connection Status window, select
the General tab. Then click Properties. This screen
only displays if the computer is currently connected to
a network.
e. At the Local Area Connection Properties window,
select the General tab. Then select Internet Protocol
(TCP/IP) and click Properties (see Figure 30).
f. At the Internet Protocol (TCP/IP) Properties window,
select the General tab. Then select Obtain an IP
address automatically and Obtain DNS server address
automatically (see Figure 31). Then click OK.
g. At the Local Area Connection Properties window, click
OK.
Figure 31: Windows XP - Internet Protocol (TCP/IP) Properties
h. Restart the computer.

16
11 Configure the Computer(s)
Macintosh OS X Figure 32: Macintosh OS X - Network Preferences

a. Turn on the networked computer.

b. At System Preferences, click the Network icon.
c. At the Network window, select the following:
• Show: Built-in Ethernet
• Configure: Using DHCP
• Leave all text boxes blank
d. Network: Click Apply Now.
e. Restart the computer.

17
 12 Turn On the System
Follow these steps to turn on the SAILOR 700 VSAT system Figure 33: Power Switches
and check the system for proper operation.
Power Switch ACU
a. Ensure the ADU has a clear, unobstructed view of the
sky.
b. Apply vessel power to the SAILOR 700 VSAT system.
c. Turn on the power switch on the front of the VMU Power Switch VMU
(see Figure 33). The button’s light should illuminate
green.
d. Turn on the power switch on the front of the ACU (see STATUS

Figure 33). The button’s light should illuminate

green.
Figure 34: Good Service Connection Indicated on ACU LCD
e. Wait 5 minutes for system startup.
f. Verify that the ADU finds and starts tracking the
service satellite and the VMU connects to the mini-
VSAT Broadband service, as indicated by the ACU LCD
screen shown in Figure 34. If an error message
appears, refer to the Troubleshooting section of the
User Manual. ONLINE
g. Verify that the three status lights on the ACU and the TRACKING 22W
status light on the VMU are all lit green (see Figure
35). If any of these lights is not lit green, refer to the NOTE: Satellites will vary depending on your location.
Troubleshooting section of the User Manual.
h. Verify that the status light on the switch indicates a Figure 35: Status Lights
normal condition. Refer to the switch manual for
ACU
details.

VMU

STATUS

18
13 Set Up RF Hazard Zones
To prevent exposure to RF energy, which may be harmful Figure 36: Azimuths Relative to ADU’s Forward Arrow
to people who stand within 36 feet (11 meters) of the ADU,
you can configure up to two RF radiation hazard zones for RF Radiation
Hazard Zone
areas frequented by crew and/or passengers. The system (Example)
will disable the transmitter whenever the ADU is pointing Beginning 335 025 Ending
Azimuth 000 Azimuth
within one of these zones.
Follow these steps to set up an RF hazard zone. 315 Forward 045

a. Determine the necessary azimuth range for the RF

hazard zone(s). You will need to enter, in clockwise
order, beginning and ending azimuths (>4° apart) 270 Antenna 090
relative to the ADU’s forward arrow, which should be
pointing toward the bow (see Figure 36).
b. At the ACU, press MENUS until the display shows
“CONFIGURATION.” Then press ACCEPT. 225 135

c. Press MENUS until the display shows “SET HAZARD 180

ZONE.”
d. Press CHANGE until the display shows “SET HAZARD
ZONE = YES.” Then press ACCEPT.
e. At “ZONE 1,” press CHANGE. A cursor appears under
Figure 37: Setup Process for RF Hazard Zones
the first number in the azimuth range for RF hazard
zone #1. Step 1:
ZONE 1= 335-025
Set Zone 1
f. Press CHANGE until the number is set to the first digit CHANGE ACCEPT Azimuth Range
of the beginning azimuth for the first hazard zone.
g. Press ACCEPT. The cursor moves to the next number.
ZONE 2= 000-000 Step 2:
h. Repeat steps f and g to set the remaining digits of the NEXT ITEM CHANGE
Set Zone 2
desired RF radiation hazard zone. Then press ACCEPT. Azimuth Range

i. At “Zone 2,” repeat steps e-h to set the range for the
second RF hazard zone, if desired. XMT IN ZONES= NO Step 3:
Set to “NO”
j. At “XMT IN ZONES,” verify that the display shows NEXT ITEM CHANGE
“XMT IN ZONES = NO.” Then press MENUS.
k. Press EXIT to exit the menu.
NOTE: For more details, refer to the Configuration section
of the User Manual.

19
 14 Test the System
Now that you have installed the system, you can test the Figure 38: System Status Page Via VMU Web Interface
system to verify it is ready for customer delivery. Follow
the steps below to test the system for proper operation.
a. With the SAILOR 700 VSAT system powered on, restart
the customer’s networked computer(s).
b. Make sure the ACU display indicates the system is
“Online.”
c. If the customer has activated the SAILOR 700 VSAT
system for mini-VSAT Broadband service, verify that
the system can access the Internet. (Enter any
common website address (URL) into the browser.)
d. If the customer has activated the SAILOR 700 VSAT
system for Enhanced VoIP service, also verify that you
can place a VoIP call via the SAILOR 700 VSAT system.
(Using the Thrane IP Handset connected to the
switch, place a call to someone on a terrestrial or
cellular network and ask that person to call you back
at your VoIP number.)
e. Even if the customer has not yet activated the
SAILOR 700 VSAT system for mini-VSAT Broadband
service, you can still check the VMU’s
communications to the land-based hub. Open the
web browser on any networked computer and enter
the following address to access the SAILOR 700 VSAT
Welcome page:
http://208.83.165.11/SAILORtest/
Verify that the Welcome page appears in the browser.
f. Open the web browser on any wired (not wireless)
networked computer and enter the following address
to access the VMU’s system status web page:
http://192.168.0.1
g. At the login window, enter the following user name
and password:
User name: KVH (all caps)
Password: None (leave blank)
h. At the system status web page, make sure Signal
Quality is at least 8 dB Eb/No (see Figure 38).
NOTE: Refer to the User Manual for details about the
other status information that is available on this web
page.

20
15 Important Installation Notes
Be aware of the following:
• The ADU transmits RF energy that is potentially Figure 39: Safe Distance to Avoid Risk of RF Radiation Exposure
harmful. Whenever the system is powered on, make
sure everyone stays more than 36 feet (11 meters)
away from the ADU within its 5-80° look angle (see
Figure 39). No hazard exists directly above the ADU
and anywhere below the ADU’s mounting plane.
Refer to the User Manual for details.
• Keep the radome installed on the ADU at all times.
The radome protects the ADU’s moving parts from
wind, rain, and debris. ADU
• The ADU must have a clear view of the sky to
communicate via satellite. Common causes of
blockage include the ship’s funnel, masts, trees,
buildings, and bridges.
• Clean the ADU regularly. Dirt buildup on the radome
can affect communications. Heavy rain or snow may
also temporarily interrupt communications.
• The vessel must be located within the coverage area
of the satellite. To view a coverage map, visit
www.thrane.com.
• To activate the system for mini-VSAT Broadband
service, fill out the Activation Form enclosed in the
Customer Welcome Kit and fax it to Thrane & Thrane
at the following number:
Thrane & Thrane A/S:
+45 39558888

21
Appendices
This section provides a system wiring diagram and supplemental instructions for terminating an LMR-400-75
cable.

Contents
A. Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
B. Terminating LMR-400-75 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

23
A Wiring Diagram
Appendix

ADU

ACU

VMU

Thrane
IP Handset

25
 B Terminating LMR-400-75 Cable
These instructions explain how to terminate an LMR-400-
Appendix
Figure 40: Cutting the Cable
75 RF cable with an EZ-400-FMH-75 “F” connector using
the tools from the TK-400EZ-75 tool kit. For more detailed
instructions, refer to the Times Microwave website
(www.timesmicrowave.com).
1. Using the CCT-01 cutting tool, cut the cable evenly
(see Figure 40).
2. Since cutting the cable can deform the end, gently
round the end of the cable using a pair of needle-
nose pliers (see Figure 41). Also make sure the center
conductor is centered within the cable.
Figure 41: Reshaping the Cable
3. Place the heat shrink sleeve and metal ferrule onto
the cable (see Figure 42).
4. Insert the end of the cable into the #1 end of the ST-
400EZ stripping tool (see Figure 43). Then rotate the
tool clockwise around the cable until the tool turns
easily. The end of the cable should now be stripped to
expose the center conductor.

Figure 42: Placing the Heat Shrink Tubing and Ferrule

Figure 43: Stripping the End to Expose the Center Conductor

26
B Terminating LMR-400-75 Cable
5. Using a utility knife, carefully remove any residual Figure 44: Removing Plastic Residue
plastic from the center conductor, if necessary (see
Figure 44).
6. Insert the end of the cable into the #2 end of the ST-
400EZ stripping tool (see Figure 45). Then rotate the
tool clockwise around the cable until the tool turns
easily. This removes the cable jacket from the end of
the cable, exposing the braid and dielectric (see
Figure 46).
7. Using the DBT-02 tool, debur and chamfer the center
conductor (see Figure 47). Avoid nicking the
aluminum tape covering the dielectric.

Figure 45: Stripping the Cable Jacket

Figure 46: Cable Stripped, Exposing Dielectric

Figure 47: Deburring the Center Conductor

27
 B Terminating LMR-400-75 Cable
8. Gently flare the braid with your fingers (see Figure Figure 48: Flaring the Braid
48).
9. Insert the end of the cable into the connector body
until the dielectric is firmly seated inside the
connector (see Figure 49). Be sure all braid wires
remain on the outside of the connector.
10. Trim any excess braid (see Figure 50), if necessary.
The braid should assemble flush to within 1/16" (1.6
mm) of the connector shoulder.
11. Slide the ferrule over the braid until it is flush against
the connector shoulder (see Figure 51).

Figure 49: Pushing On the Connector

Figure 50: Trimming the Braid

Figure 51: Sliding the Ferrule Over the Braid

28
B Terminating LMR-400-75 Cable
12. Using an appropriate crimp tool (either the CT-400/ Figure 52: Crimping the Ferrule onto the Cable
300 or the HX-4 with Y1719 dies), crimp the ferrule in
place (see Figure 52). Crimp as close to the connector
body as possible.
13. Crimp the ferrule again, but further back from the
connector. However, be careful not to crimp the cable
jacket.
14. Slide the heat shrink sleeve over the connector body
and heat it to compress it into place (see Figure 53).
When you are done, the heat shrink should extend
from the rear of the connector to the cable jacket. This
forms a weather-tight seal.
15. Using a multimeter or similar device, check the
continuity of the cable.

Figure 53: Applying the Heat Shrink Tubing

29
TT-98-128894-THR-B

Thrane & Thrane A/S • info@thrane.com • www.thrane.com