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STFFD P1 004003 P05 0001 Rev C FAT Procedure For Complete Skid PDF
STFFD P1 004003 P05 0001 Rev C FAT Procedure For Complete Skid PDF
B VU HUU NGHIEM
Submitted For :
SU TU TRANG FULL FIELD
REVIEW APPROVAL DEVELOPMENT - PHASE 1
INFO FINAL DOCS
PROJECT
3. NOT ACCEPTED.
REVISE AND RE-SUBMIT.
SEQUENCE
DE PTSC CLJOC PACKAGE NO. VDRL CAT. REV.
NO.
Name:
STFFD-P1-
Date: P05 0001 C
004003
Sign:
VENDOR DATA COMMENTS/RESPONSES
PROJECT TITLE: SU TU TRANG FULL FIELD DEVELOPMENT - PHASE I PREPARED BY: PVD TECH
LOI NO.: SIGNED BY: PVD TECH
PACKAGE DESCRIPTION: FUEL GAS SKID REV.: B
PO/CONTRACT NO.: 1267-2015/PTSCMC-TM/MHH-E DATE: 6-May-16
VENDOR: PVD TECH
ITEM DATA
DOCUMENTS TITLE REV. PTSC/CLJOC COMMENTS VENDOR PROPOSALS PTSC RESPONSES CLJOC RESPONSES REMARKS
NO. CODE
As per confirmation oin TBC #1
Rev. B, section VIII. QA/QC
CLARIFICATION, item 8.1, FAT
scope as below and not include load
STFFD-P1- test.
FAT Procedure for How about function test and load test for full
1 004003-P05- A "
Complete Skid skid? Vendor to advise
0001 - Fuel gas package:
• Leak test
• Function test for instruments and
equipments
"
The condenste pump had been
performance tested at factory and As
per confirmation oin TBC #1 Rev. B,
section VIII. QA/QC
CLARIFICATION, item 8.1, FAT
scope as below and notmechanical
Condensate pump: mechanical run test at leat 4
A run test.
hours
"
- Fuel gas package:
• Leak test
• Function test for instruments and
equipments
"
A Client's comments on document Incorporated
B Not applicable
This FAT is not included for the
- Add Heater and Heater Control Panel Heater/Heater control panel which
B
-Check Cause and Effect already carried out FAT at
Manufacturer’s Factory.
B Other comments Incorporated
FUEL GAS SKID STFFD-P1-004003-P05-0001 - FAT PROCEDURE
Contents
I. SCOPE ............................................................................................................................................................... 2
II. GENNERAL REQUIREMENT............................................................................................................................. 2
III. FAT PROCEDURES ......................................................................................................................................... 2
3.1 Visual Inspection ..................................................................................................................................... 2
3.1.1 Piping................................................................................................................................................ 2
3.1.2 Mechanical ...................................................................................................................................... 3
3.1.3 Structural ......................................................................................................................................... 3
3.1.4 Check Pump installation .................................................................................................................. 3
3.1.5 Check E & I Equipment Installation .............................................................................................. 4
3.2 Leak Test for System ............................................................................................................................... 4
3.3 Instrument System .................................................................................................................................. 4
3.3.1 Cable Continuity & Insulation Testing .......................................................................................... 4
3.3.2 Pressure / Difference Pressure Transmitter Test:........................................................................... 5
3.3.3 Temperature Transmitter Test:.................................................................................................... 5
3.3.4 Level Transmitter/Gauge Test: ..................................................................................................... 6
3.3.5 Pressure Safety Valves ..................................................................................................................... 7
3.3.6 Actuator Shutdown/Blow down Valve Function Test: ................................................................ 7
3.3.7 Control valve ................................................................................................................................... 8
3.3.8 Vortex Flow Transmitter .................................................................................................................. 9
3.3.9 Back pressure regulator ................................................................................................................... 9
3.3.10 Emergency Stop (ES) / Control station (CS)/ Push button Test ................................................... 9
3.3.11 Pressure Gauge .............................................................................................................................. 10
3.3.12 Temperature gauge........................................................................................................................ 10
3.3.13 Orifice Plate .................................................................................................................................... 11
3.4 Condensate Pump Inspection. ............................................................................................................... 11
3.5 Junction box ........................................................................................................................................... 11
IV. ATTACHMENTS: ......................................................................................................................................... 11
4.1 ....................................................................................................................................................................... 12
4.2 Check sheet index .................................................................................................................................. 12
4.3 Check sheet overview ............................................................................................................................ 12
4.4 Punch List ............................................................................................................................................... 12
4.5 Check Sheet Form .................................................................................................................................. 12
I. SCOPE
The purpose of this document is to ensure Fuel Gas Skid (ZZZ-5700) will be tested as per
CLJOC’s specification no. 2014-4857-1L-1001. The scope will include visual inspection, instrument
function test, Actuator On Off valve est, Loop test from field devices to Interface Junction Box,. All
test will be recorded in compliance with quality assurance.
This FAT is not included for Pre-Cooler, Condensate Pump and Heater/Heater control panel which
already carried out FAT at Manufacturer’s Factory.
• Review leak test report.Leak Test System will be carried out before FAT
3.3 Instrument System
3.3.1 Cable Continuity & Insulation Testing
• The continuity and Megger testing shall be done at insulation time and will be recorded to
check sheet No. I01-A. The random of 5% testing will be done at FAT time if required.
• The following equipment’s shall be required:
a. Megger Meter, 500V Megger Test
b. Multimeter
• Document reference
Description Document number
• Using Hart communicator, Loop power to verify analog loop check from Transmitter to
Junction Box with 3 point simulation at 0%, 50%, 100%, 50%, 0%.
• The following equipment’s shall be required:
1. Hart Communicator
2. Multimeter
3. Loop power.
• Document reference:
• Using Hart communicator, Loop power to verify analog loop check with 3 point simulation
at 0%, 50%, 100%, 50%, 0%..
• The following equipment’s shall be required:
1. Hart Communicator.
2. Multimeter.
3. Loop power.
• Document reference:
2. Multimeter.
3. Loop power.
• Document reference:
Description Document number
- Check Open/Close
status at Actuator and
2 Energize solenoid Open/Close Opening/Closing Time
- Check the limit switch
working properly
• Document reference
3.3.10 Emergency Stop (ES) / Control station (CS)/ Push button Test
• Tag Name: HS-5726A-3, HS-5726B-3, HS-5736A-3, HS-5736A-4, HS-5736B-3, HS-
5736B-4, HS-5746A-3, HS-5746A-4, HS-5746B-3, HS-5746B-4.
IV. ATTACHMENTS:
Page 1 of 1
CHECK SHEET OVERVIEW
TAG P01- M0
NO I01- A I03-A I04-A I07-A I08-A I11-A I15-A E04-A E13-A E18-A M01-A M03-A Remark
ITEM DESCRIPTION SUB-DESCRIPTION NUMBER A 1-A
A SKID 1 ZZZ-5700 X
B PIPING SYSTEM 1 N/A X
C VESSEL 1 MBF-5706 X X
D FILTER VESSEL 1 MBF-5716A/B X X
SUPER HEATER
VESSEL 1 HAP-5726 A/B X X
E
1 PG-5706-3 X
PRESSURE GAUGE 2 PG-5716A-1 X
3 PG-5716B-1 X
4 PZT-5706-1 X X X
5 PT-5706-2 X X X
6 PZT-5736A-1 X X X
7 PZT-5736A-3 X X X
PRESSURE TRANSMITTER
8 PZT-5736B-1 X X X
9 PZT-5736B-3 X X X
10 PT-5736-2 X X X
11 PT-5726-1 X X X
12 PDT-5746-1 X X X
13 PDT-5706-1 X X X
DIFFERENTIAL PRESSURE
14 PDT-5736A-1 X X X
TRANSMITTER
15 PDT-5736B-1 X X X
16 PDT-5716A-1 X X X
17 PDT-5716B-1 X X X
18 TG-5726A-1 X
19 TG-5726A-4 X
TEMPERATURE GAUGE
20 TG-5726B-1 X
21 TG-5726B-4 X
22 TZT-5746-1 X X X
23 TT-5706-1 X X X
24 TZT-5706-2 X X X
25 TT-5726A-3 X X X
26 TZT-5726A-2 X X X
27 TT-5726B-3 X X X
28 TT-5726A-7 X X X
TEMPERATURE
29 TT-5726A-5A X X X
TRANSMITTER
30 TT-5726A-5B X X X
31 TT-5726A-5C X X X
32 TT-5726A-5D X X X
F INSTRUMENT 33 TT-5726B-7 X X X
34 TT-5726B-5A X X X
35 TT-5726B-5B X X X
36 TT-5726B-5C X X X
37 TT-5726B-5D X X X
Page 1 of 2
F INSTRUMENT
CHECK SHEET OVERVIEW
TAG P01- M0
NO I01- A I03-A I04-A I07-A I08-A I11-A I15-A E04-A E13-A E18-A M01-A M03-A Remark
ITEM DESCRIPTION SUB-DESCRIPTION NUMBER A 1-A
LZT-5706-1/
38 X X X
LG-5706-1
LT-5706-2/
39 X X X
LG-5706-2
LT-5716A-1/
40 X X X
MAGNETIC LEVEL GAUGE & LG-5716A-1
LEVEL TRANSMITTER LT-5716A-3/
41 X X X
LG-5716A-3
LT-5716B-1/
42 X X X
LG-5716B-1
LT-5716B-3/
43 X X X
LG-5716B-3
VORTEX FLOW
44 FT-5726 -1 X X X
TRANSMITTER
45 PV - 5706 -1 X X X
PRESSURE CONTROL VALVE
46 PV - 5706 -2 X X X
LEVEL CONTROL VALVE 47 LV - 5706 -2 X X X
48 SDV-5746-1 X X X
SHUTDOWN VALVE 49 SDY-5746-2 X X X
50 SDY-5736-1 X X X
BLOWDOWN VALVE 51 BDV-5726-2 X X X
62 PSV-5706-1 X
63 PSV-5706-2 X
64 PSV-5736A-1 X
65 PSV-5736B-1 X
PRESSURE SAFETY VALVE
66 PSV-5716A-1 X
67 PSV-5716B-1 X
68 PSV-5726A-1 X
69 PSV-5726B-1 X
JUNCTION BOX 70 N/A X
PUMP MOTOR 1 PBA-5736A X
PUMP MOTOR 2 PBA-5736B X
3 HS-5726A-3 X
4 HS-5726B-3 X
5 HS-5736A-3 X
G ELECTRICAL 6 HS-5736A-4 X
HAND SWITCH STOP
7 HS-5736B-3 X
BUTTON
8 HS-5736B-4 X
9 HS-5746A-3 X
10 HS-5746A-4 X
11 HS-5746B-3 X
12 HS-5746B-4 X
Page 2 of 2
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Comments:-
Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Verify that adequate lifting arrangements with the correct SWL for equipment and access is
2.06
available for the removal/re-installation of the pump.
2.07 Confirm Aligment Check, Refer to
2.09 Check Coupling Installation
2.10 Check pipe supports are installed as per design with guides in correct orientation.
Completed By Approved By Accepted By
Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
INFORMATION
Tag number Description
System Description
Sub System Description
Deck/location P&ID No.
HP/KW Manufacturer
Rating Serial No.
RPM
2 Installation Checklist: (Continuos) OK N/A P/L No
2.11 Check Suction Strainer is installed correctly and is clean prior to pump installation
2.12 Check pump direction of rotation marking is correct with respect to driver and drawing
2.13 Check guards provided for all rotating parts
2.14 Check base plate drain pan connection line is installed correctly
2.15 Check all instrumentation mountings are secured and installed as per P&ID
2.16 Check for adequate maintenance and operational accessibility
3 Preservation
3.1 Pump protection from construction activities satisfactory.
Comments:-
Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
INFORMATION
Tag number Description
System Description
Sub System Description
Deck/ Location P&ID No.
HP/KW Serial No.
MFR
Item OK N/A P/L NO.
1 Inspection Check list
1.01 Equipment comply with data sheet
1.02 DC Report Approved and attached
1.03 Suppliefs IRC Attached and all Punchlist Cleared
1.04 OS&D Report Anached and all issues Closed
1.05 Nameplate installed correctly and complies with datasheet
1.06 Exchanger is level in accordance with MFR specification
2 Installation Checklist:
lnstallation and Holding Down in accoroance with drawings and
2.01
Manufacrurers lnstructions.
2.02 Slinding feet are free and slot direction correct
2.03 Bolting and gasket material correct. Bolt torque to specification
For plate exchangers, check end plate parallelism and plate compression
2.04 bolt torque. Ensure plate leakage personnel protection cover are installed
over plate
2.05 Platform and access ladders are complete
2.06 Spare nozzle blanked off in accordance with specification
2.07 Heater fitting, trims are complete
2.08 Tube sheet and tube internal/ external clean and undamage
2.09 Shell internal/ external clean undamage
Adequate space for removal of tube and maintenance. Pulling post
2.1
installed where necessary
Electrical construction department to confirm erathing boss are fitted and
erath dtraps installed and sucured
2.11
Name Signature
Signature
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
INFORMATION
Tag number Description
System Description
Sub System Description
Deck/ Location P&ID No.
MFR Serial No.
Item OK N/A P/L NO.
1 Inspection Check list
Equipment and Nameplate comply with Data Sheet, cenifying authority
1.01
stamp where necessary.
1.02 DC Report Approved and attached
1.03 Suppliefs IRC Attached and all Punchlist Cleared
1.04 OS&D Report Anached and all issues Closed
Scraper I Rotator fitted in aceordance with vendor instructions and free
1.05
to rotate. Take safety precautions prior to checking.
2 Installation Checklist:
lnstallation and Holding Down in accoroance with drawings and
2.01
Manufacrurers lnstructions.
2.02 Piping/ Vent/ Drain Conneetions Completed and Supported Correctly
2.03 On Skid Equipment /Piping/Tubing completed and Secured correctly
2.04 Changeover Valve fitted and operates correctly (duplex types)
2.05 Filter/ Strainter internally clean and free from damage
Access covers fitted and torqued correctly, cover handling facilities
2.06
satisfactory and correctly installed
Electrical Construction Depanment to confim Earthing bosses are
fitted and Straps installed and secured,
2.07
Name:- Signature :-
Adequate eccess and mechanical handling facilities for maintenance with
2.08
the correct SWL for equipment.
3 Presevation
3.01 Filter protection from construcrion activities satisfactory.
Commerns:
Company
Name
Signature
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
The cable continuity is to be tested using a suitable multimeter, set to the Ohms range.
2.03
Maximum measured Continuity Resistance = Ohms.
3 Additional test for fieldbus cable only
The cable is checked using the Wiring Validator. All measurement shoud be OK.
- VOLTAGE : (Reading should be between 9 and 11V)
- SIGNAL LEVEL : (Minimum acceptable value is 200)
3.01
- FF NOISE LEVEL: (Maximum acceptable reading is 50mV)
- LF NOISE LEVEL: (Maximum acceptable reading is 80mV)
- HF NOISE LEVEL: (Maximum acceptable reading is 80mV)
4 Test Equipment
Type: Make/Model: Serial No.: Calibration Cert Exp Date :
Type: Make/Model: Serial No.: Calibration Cert Exp Date :
Comments:-
Digital:
Alarm/ Shutdown Unit :-
Comments : -
Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Comments:-
Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Company CA
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
4. Flow direction :-
Comments:-
Com
plete Approved by Accepted by Verified by
d By
Company CA
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID
Comments:-
Comments:-
PO NUMBER : 1267-2015/PTSCMC-TM/MHH-E
Fuel Gas Skid FAT has been successfully completed- refer attached Punch List for
outstanding items.
PUNCH LIST
CODE NUMBER
Inspectio
n ITEM Company Status Remark
TAG NO. P.O NO. Vendor SUBJECT / DESCRIPTION / REF.AFC DRAWING 1 2 3 4 5 Date raised Date Closed Date Review Date Closed Vendor Response CAT ACTION BY
report/IRN NO. Reviewed (Open/Close)
number
NOTE: TICK APPROPRIATE ACTION COLUNM AT FINAL RELEASE ON THE CARRY-OVER DEFECT LIST ISSUED WITH INSPECTION
RELEASE NOTE PRIOR TO ISSUANCE OF INSPECTION RELEASE NOTES WITH PUNCHLIST ATTACHMENTS. APPROVAL SHALL
BE AUTHORIZED BY THE REQUISITION ENGINEER, PQR AND PMT
CODE #
1 : COMPLETION BY VENDOR AFTER DESPATCH.
2 : COMPLETION BY VENDOR AT FABRICATION SITE.
3 : COMPLETION BY FABRICATION WITH VENDOR ATTENDANCE.
4 : COMPLETION BY FABRICATOR.
5 : COMPLETION BY VENDOR PRIOR TO DESPATCH.
Issued by :
PVD TECH
3rd PARTY
PTSC M&C
CLJOC
Page 1 of 1