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SU TU TRANG FULL FIELD

DEVELOPMENT PHASE 1 PROJECT

VENDOR FRONT SHEET


DOCUMENT TITLE Factory Acceptance Test Procedure for Complete Skid

TOTAL NO. OF PAGES


50
(INCLUDING FRONTSHEET)

VENDOR'S ORDER NO. 758989

VENDOR'S OWN DOCUMENT NO REV. NO DATE VENDOR'S APPROVAL

758989-PVD-Q-STT-PRO-0012 A 07.01.2016 VU HUU NGHIEM

B VU HUU NGHIEM

C 06.05.2016 VU HUU NGHIEM

Submitted For :
SU TU TRANG FULL FIELD
REVIEW APPROVAL DEVELOPMENT - PHASE 1
INFO FINAL DOCS
PROJECT

REVIEW DOES NOT CONSTITUTE ACCEPTANCE OF VENDOR NAME: PVD Tech


DESIGN DETAILS, CALCULATIONS, TEST METHODS OR
MATERIALS DEVELOPED OR SELECTED BY VENDOR
NOR DOES IT RELIEVE VENDOR FROM FULL
COMPLIANCE WITH CONTRACTUAL OR OTHER
PACKAGE FUEL GAS SKID
OBLIGATIONS. DESCRIPTION:

1. ACCEPTED PO/LOI NO: 058-2015/STTFFD- LOI

2. ACCEPTED, PROCEED WITH WORK AND


INCORPORATE COMMENTS AND RE-SUBMIT TAG NOS./PO ITEM NOS: MBF-5716 A/B

3. NOT ACCEPTED.
REVISE AND RE-SUBMIT.

4. FOR INFORMATION ONLY.

SEQUENCE
DE PTSC CLJOC PACKAGE NO. VDRL CAT. REV.
NO.

Name:

STFFD-P1-
Date: P05 0001 C
004003

Sign:
VENDOR DATA COMMENTS/RESPONSES
PROJECT TITLE: SU TU TRANG FULL FIELD DEVELOPMENT - PHASE I PREPARED BY: PVD TECH
LOI NO.: SIGNED BY: PVD TECH
PACKAGE DESCRIPTION: FUEL GAS SKID REV.: B
PO/CONTRACT NO.: 1267-2015/PTSCMC-TM/MHH-E DATE: 6-May-16
VENDOR: PVD TECH

ITEM DATA
DOCUMENTS TITLE REV. PTSC/CLJOC COMMENTS VENDOR PROPOSALS PTSC RESPONSES CLJOC RESPONSES REMARKS
NO. CODE
As per confirmation oin TBC #1
Rev. B, section VIII. QA/QC
CLARIFICATION, item 8.1, FAT
scope as below and not include load
STFFD-P1- test.
FAT Procedure for How about function test and load test for full
1 004003-P05- A "
Complete Skid skid? Vendor to advise
0001 - Fuel gas package:
• Leak test
• Function test for instruments and
equipments
"
The condenste pump had been
performance tested at factory and As
per confirmation oin TBC #1 Rev. B,
section VIII. QA/QC
CLARIFICATION, item 8.1, FAT
scope as below and notmechanical
Condensate pump: mechanical run test at leat 4
A run test.
hours
"
- Fuel gas package:
• Leak test
• Function test for instruments and
equipments
"
A Client's comments on document Incorporated

B Not applicable
This FAT is not included for the
- Add Heater and Heater Control Panel Heater/Heater control panel which
B
-Check Cause and Effect already carried out FAT at
Manufacturer’s Factory.
B Other comments Incorporated
FUEL GAS SKID STFFD-P1-004003-P05-0001 - FAT PROCEDURE

Contents
I. SCOPE ............................................................................................................................................................... 2
II. GENNERAL REQUIREMENT............................................................................................................................. 2
III. FAT PROCEDURES ......................................................................................................................................... 2
3.1 Visual Inspection ..................................................................................................................................... 2
3.1.1 Piping................................................................................................................................................ 2
3.1.2 Mechanical ...................................................................................................................................... 3
3.1.3 Structural ......................................................................................................................................... 3
3.1.4 Check Pump installation .................................................................................................................. 3
3.1.5 Check E & I Equipment Installation .............................................................................................. 4
3.2 Leak Test for System ............................................................................................................................... 4
3.3 Instrument System .................................................................................................................................. 4
3.3.1 Cable Continuity & Insulation Testing .......................................................................................... 4
3.3.2 Pressure / Difference Pressure Transmitter Test:........................................................................... 5
3.3.3 Temperature Transmitter Test:.................................................................................................... 5
3.3.4 Level Transmitter/Gauge Test: ..................................................................................................... 6
3.3.5 Pressure Safety Valves ..................................................................................................................... 7
3.3.6 Actuator Shutdown/Blow down Valve Function Test: ................................................................ 7
3.3.7 Control valve ................................................................................................................................... 8
3.3.8 Vortex Flow Transmitter .................................................................................................................. 9
3.3.9 Back pressure regulator ................................................................................................................... 9
3.3.10 Emergency Stop (ES) / Control station (CS)/ Push button Test ................................................... 9
3.3.11 Pressure Gauge .............................................................................................................................. 10
3.3.12 Temperature gauge........................................................................................................................ 10
3.3.13 Orifice Plate .................................................................................................................................... 11
3.4 Condensate Pump Inspection. ............................................................................................................... 11
3.5 Junction box ........................................................................................................................................... 11
IV. ATTACHMENTS: ......................................................................................................................................... 11
4.1 ....................................................................................................................................................................... 12
4.2 Check sheet index .................................................................................................................................. 12
4.3 Check sheet overview ............................................................................................................................ 12
4.4 Punch List ............................................................................................................................................... 12
4.5 Check Sheet Form .................................................................................................................................. 12

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FUEL GAS SKID STFFD-P1-004003-P05-0001 - FAT PROCEDURE

I. SCOPE
The purpose of this document is to ensure Fuel Gas Skid (ZZZ-5700) will be tested as per
CLJOC’s specification no. 2014-4857-1L-1001. The scope will include visual inspection, instrument
function test, Actuator On Off valve est, Loop test from field devices to Interface Junction Box,. All
test will be recorded in compliance with quality assurance.
This FAT is not included for Pre-Cooler, Condensate Pump and Heater/Heater control panel which
already carried out FAT at Manufacturer’s Factory.

II. GENNERAL REQUIREMENT


 Instrument air supply.
 24 VDC power supply
 Reference document: including documents/drawings as applied spec., P&ID, GA for skid, etc.
No. Description Document number
1 Hydrostatic Test Procedure for Piping STFFD-P1-0040030003-P02-
2 Hydrostatic Test Procedure for Vessel 0001
STFFD-P1-0040030003-P02-
3 GA Drawing for Condensate Pumps & Motors (PBA-5736A/B) 0002
STFFD-P1-004003-D03-0006
4 Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
5 Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001
6 Instrument Hook Up Drawing STFFD-P1-004003-D29-0001
7 Cable schedule STFFD-P1-004003-G04-0003
8 Data Sheet for Condensate Pumps & Motors (PBA-5736A/B) STFFD-P1-004003-G07-0003
9 Data Sheet for Pressure Safety Valve STFFD-P1-004003-G07-0008
10 Data Sheet for Back Pressure Regulator Valve (PCV) STFFD-P1-004003-G07-0012
11 Data Sheet for Control Valve STFFD-P1-004003-G07-0013
12 Data Sheet for On/Off Valve STFFD-P1-004003-G07-0014
13 Data Sheet for Magnetic Level Gauge/Level Transmitter STFFD-P1-004003-G07-0015
14 Datasheet for Pressure transmitter STFFD-P1-004003-G07-0016
15 Data Sheet For Pressure Gauge STFFD-P1-004003-G07-0018
16 Datasheet for Temperature transmitter STFFD-P1-004003-G07-0018
17 Data Sheet For Temperature Gauge STFFD-P1-004003-G07-0019
18 Datasheet for Vortex FT STFFD-P1-004003-G07-0020
19 Data Sheet for RO STFFD-P1-004003-G07-0023

III. FAT PROCEDURES


3.1 Visual Inspection
3.1.1 Piping
• Review installation base on P&ID’s, process hook up & installation, iso-metric
drawings.
• Check that all piping, equipment is secured in place.
• Check the all valves, spectacle, blind have been installed in the correct orientation.
• Check that all flange joints have the correct gaskets and the bolts are correctly tightened.

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FUEL GAS SKID STFFD-P1-004003-P05-0001 - FAT PROCEDURE

• Check all manual valves operate and gland packing is installed


• Check all pipe works have been hydraulically tested
• Review Piping & Pressure Vessel Test Reports
• Review PSV certificate.
• Check Tie-in points on skid marked in the approved drawings.
• Check the piping supports installed as per approved drawings.
• Check sheet No. P1-A shall be recorded.
3.1.2 Mechanical
• Spare nozzles blind off by blind flange (wooden plates do not permit), correct orientation in
accordance with specification and P& ID's Temporary blinds are installed if the piping is
not tied up.
• Manway access in accordance with the drawings and manway cover installation Complete
with correct gaskets/ bolting. Manway door handling facility satisfactory.

• Ensure the vessel fittings, trims and instruments are complete and accessible.
• Provision for removal of internals is acceptable and any mechanical handling facility is
adequate and correct SWL.
• Vessel / Tank undamaged and external painting / insulation complete. Insulation/
Coating mech. completion sheet completed.
• Confirm t h a t earthing bosses are fitted and earth straps installed and secured.
• Check Teflon sliding plates are installed as per design and specification.
• Check performance pump report.
• Check all equipment’s supports already installed and tightening as per requirement.
• Check operation of QOC.
• Check pad eyes must be completed as per approved drawings.
• Check sheet No. M01-A shall be recorded.
3.1.3 Structural
• Access clearance around skid adequate for personnel a n d maintenance. SWL of any
mechanical handling device for maintenance adequate for intended component and
certified.
• Check any mechanical damage.
• Skid Drain/ Drip pan connections to drain system correct.
• All the skid interface connections correct orientation and size to drawings.
• Cleanliness of skid satisfactory, any construction debris cleared.
• Check sheet No. A01-A shall be recorded.
3.1.4 Check Pump installation
• Check name plate/tag name, painting in accordance with drawings and pump data sheet.
• Check for installation and other.

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FUEL GAS SKID STFFD-P1-004003-P05-0001 - FAT PROCEDURE

• Check sheet No. M03-A shall be recorded


3.1.5 Check E & I Equipment Installation
• Refer to E&I documents/ drawings as following:
- 2014-4869-3L-0009 Electrical Equipment Testing & Commissioning Specification
- 2014-4806-4L-0002 Instrument Installation Specification.
- STFFD-P1-004003-D29-0001 Instrument Hook Up Drawing
- STFFD-P1-004003-D16-0001 Instrument / Electrical Junction Box Termination
Diagram
- Datasheet as listed in Section II
• Check cable tray installation.
• Ensure there are sufficient warning labels.
• Check that all nameplates are installed and correct.
• Ensure all equipment, junction boxes, instrumentation, cable gland, cable tray and supports
have been checked for earthing continuity and ready for testing.
• Check cable size.
• Check cable gland size.
• Check cable marker.
• Check tubing, earthing installation.
• Instrument installation.
• Check calibration certificate.
• Check sheet No. I04-A shall be recorded.
3.2 Leak Test for System
• Refer to Leak Test Procedure and Leak test report. Document No.:
Description Document number

Hydrostatic Test Procedure for Piping STFFD-P1-0040030003-P02-0001


Hydrostatic Test Procedure for Vessel STFFD-P1-0040030003-P02-0002

• Review leak test report.Leak Test System will be carried out before FAT
3.3 Instrument System
3.3.1 Cable Continuity & Insulation Testing
• The continuity and Megger testing shall be done at insulation time and will be recorded to
check sheet No. I01-A. The random of 5% testing will be done at FAT time if required.
• The following equipment’s shall be required:
a. Megger Meter, 500V Megger Test
b. Multimeter
• Document reference
Description Document number

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FUEL GAS SKID STFFD-P1-004003-P05-0001 - FAT PROCEDURE

Cable schedule STFFD-P1-004003-G04-0003

• Check sheet No. I01-A shall be recorded


3.3.2 Pressure / Difference Pressure Transmitter Test:
• Tag name:
No. Tag name Description
1 PZT-5706-1 Pressure transmitter
2 PT-5706-2 Pressure transmitter
3 PZT-5736A-1 Pressure transmitter
4 PZT-5736B-1 Pressure transmitter
5 PZT-5736A-3 Pressure transmitter
6 PZT-5736B-3 Pressure transmitter
7 PT-5736-2 Pressure transmitter
8 PT-5726-1 Pressure transmitter
9 PDT-5746-1 Dif. Pressure transmitter
10 PDT-5706-1 Dif. Pressure transmitter
11 PDT-5736A-1 Dif. Pressure transmitter
12 PDT-5736B-1 Dif. Pressure transmitter
13 PDT-5716A-1 Dif. Pressure transmitter
14 PDT-5716B-1 Dif. Pressure transmitter

• Using Hart communicator, Loop power to verify analog loop check from Transmitter to
Junction Box with 3 point simulation at 0%, 50%, 100%, 50%, 0%.
• The following equipment’s shall be required:
1. Hart Communicator
2. Multimeter
3. Loop power.
• Document reference:

Description Document number


Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Datasheet for Pressure transmitter STFFD-P1-004003-G07-0016
Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001
Instrument Hook Up Drawing STFFD-P1-004003-D29-0001
• Check sheet No. I03-A shall be recorded
3.3.3 Temperature Transmitter Test:
• Tag name:

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FUEL GAS SKID STFFD-P1-004003-P05-0001 - FAT PROCEDURE

No. Tag name Description


1 TZT-5706-2 Temp. transmitter
2 TT-5726A-3 Temp. transmitter
3 TZT-5726A-2 Temp. transmitter
4 TT-5726B-3 Temp. transmitter
5 TT-5726A-7 Temp. transmitter
6 TT-5726A-5A Temp. transmitter
7 TT-5726A-5B Temp. transmitter
8 TT-5726A-5C Temp. transmitter
9 TT-5726A-5D Temp. transmitter
10 TT-5726B-7 Temp. transmitter
11 TT-5726B-5A Temp. transmitter
12 TT-5726B-5B Temp. transmitter
13 TT-5726B-5C Temp. transmitter
14 TT-5726B-5D Temp. transmitter
15 TZT-5746-1 Temp. transmitter

• Using Hart communicator, Loop power to verify analog loop check with 3 point simulation
at 0%, 50%, 100%, 50%, 0%..
• The following equipment’s shall be required:
1. Hart Communicator.
2. Multimeter.
3. Loop power.
• Document reference:

Description Document number

Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002


Datasheet for Temperature transmitter STFFD-P1-004003-G07-0018
Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001
• Check sheet No. I03-A shall be recorded.
3.3.4 Level Transmitter/Gauge Test:
• Tag Name: LZT-5706-1/LG-5706-1, LT-5706-2/LG-5706-2, LT-5716A-1/LG-5716A-1,
LT-5716A-3/LG-5716A-3, LT-5716B-1/LG-5716B-1, LT-5716B-3/LG-5716B-3.
• Using Hart communicator, Loop power to verify analog loop check from Transmitter to
Junction Box with 3 point simulation at 0%, 50%, 100%, 50%, 0%..
• Fill water to Level Gauge and check % level.
• The following equipment’s shall be required:
1. Hart Communicator.

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FUEL GAS SKID STFFD-P1-004003-P05-0001 - FAT PROCEDURE

2. Multimeter.
3. Loop power.
• Document reference:
Description Document number

Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002


Data Sheet for Magnetic Level Gauge/Level Transmitter STFFD-P1-004003-G07-0015
Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001
Instrument Hook Up Drawing STFFD-P1-004003-D29-0001

• Check sheet No. I03-A shall be recorded


3.3.5 Pressure Safety Valves
• Tag Name: PSV-5706-1, PSV-5706-2, PSV-5736A/B-1, PSV-5716A/B-1, PSV-5726A/B-1
• The following check shall be included in the FAT:
• Documentation: Check test certificates have the correct set pressure and the serial
number on the certs matches the name plate attached to the valves
• Visual Check & Installation:
Check safety valves are properly installed without any damage.
- Visual Check for signs of damage
- Ensure Tag No. is attached to each valve
- Confirm valve is properly installed as per P&ID
• Check calibration certificate from manufacturer.
• Check sheet No. I08-A shall be recorded
• Document reference:
Description Document number

Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002


Data Sheet for Pressure Safety Valve STFFD-P1-004003-G07-0008

3.3.6 Actuator Shutdown/Blow down Valve Function Test:


• Tag name: SDV-5746-1, SDY-5746-2, SDY-5736-1, BDV-5726-2.
• Connecting the instrument air supply to instrument air main manifold.
• Adjusting instrument air supply pressure to 6.5-6.8 bar.
• Connect 24VDC power supply to solenoid valve.
• Checking leakage if occurring.
• Performing the following steps to check status of valve open, valve close, fail closed and
switch position.
Step Step Valve Action Remark

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FUEL GAS SKID STFFD-P1-004003-P05-0001 - FAT PROCEDURE

Make sure the solenoid is in actuator closed


Close for FC
1 position and the vent is closed (refer to data Close/Open
Open for FO
sheet)

- Check Open/Close
status at Actuator and
2 Energize solenoid Open/Close Opening/Closing Time
- Check the limit switch
working properly

- Check Close/Open status


at Actuator and
3 De-energize solenoid Close/Open Opening/Closing Time
- Check the limit switch
working properly

• The following equipment shall be required:


1. Multimeter.
3. 24VDC power supply.
• Document reference

Description Document number


Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Data Sheet for On/Off Valve STFFD-P1-004003-G07-0014
Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001
Instrument Hook Up Drawing STFFD-P1-004003-D29-0001
• Check sheet No. I11-A shall be recorded.
3.3.7 Control valve
• Tag number: PV - 5706 -1, PV - 5706 -2, LV-5736-1
• The following checks shall be included in the FAT with results recorded in Form F004
attached at the end of this document.
• Documentation: check properly certificates of control valve and Individual Instrument FAT
Report at Manufacturer shall be available during FAT for review
• Visual Check & Installation:
- Verify valid calibration certificate is available
- Check Properly Tag. Name
- Confirm CV have properly installed as per Instrument Hook up DWG.
• Function Test: Individual function check and confirm Range/Setting
- Supply Instrument Air to Valve Positioner, force 4-20mA and check % travel
- Check status of valve with Instrument Air Input Fail
- Check status of valve with power supply Fail
• Check sheet No. I11-A shall be recorded.

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FUEL GAS SKID STFFD-P1-004003-P05-0001 - FAT PROCEDURE

• Document reference

Description Document number


Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Data Sheet for Control Valve STFFD-P1-004003-G07-0013
Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001
Instrument Hook Up Drawing STFFD-P1-004003-D29-0001

3.3.8 Vortex Flow Transmitter


• Tag Name: FT-5726 -1/FE-5726-1
• Check Installation direction.
• Using Hart communicator, Loop power to verify analog loop check from Transmitter to
Junction Box with 3 point simulation at 0%, 50%, 100%, 50%, 0%..
• The following equipment’s shall be required:
1. Hart Communicator.
2. Multimeter.
• 3. 24VDC Loop power.
• Check sheet No. I03-A shall be recorded.
• Document reference

Description Document number


Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Datasheet for Vortex FT STFFD-P1-004003-G07-0020
Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001
Instrument Hook Up Drawing STFFD-P1-004003-D29-0001

3.3.9 Back pressure regulator


• Tag Name: PCV-5736A/B-1
• Check Installation direction.
• Review Testing Report
• Document reference

Description Document number


Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Data Sheet for Back Pressure Regulator Valve (PCV) STFFD-P1-004003-G07-0012

3.3.10 Emergency Stop (ES) / Control station (CS)/ Push button Test
• Tag Name: HS-5726A-3, HS-5726B-3, HS-5736A-3, HS-5736A-4, HS-5736B-3, HS-
5736B-4, HS-5746A-3, HS-5746A-4, HS-5746B-3, HS-5746B-4.

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FUEL GAS SKID STFFD-P1-004003-P05-0001 - FAT PROCEDURE

• Emergency stop Test:


1. To press the button.
2. Using Multimeter to measure loop.
3. Check and record ‘Normal status” of ES pushbutton (NO/NC).
• Check sheet No. E18-A shall be recorded.
• The following equipment shall be required with valid master calibration certificates:
1. Multimeter
• Document reference:

Description Document number


Instrument / Electrical Junction Box Termination Diagram STFFD-P1-004003-D16-0001

3.3.11 Pressure Gauge


Tag name: PG-5706-3, PG-5716A-1, PG-5716B-1.
• Tool and equipment for testing: air supply, compressor, tube, connection.
• Check tag name, nameplate, dimension, pressure range and accessory as per the design
information.
• Ensure that PG Installed correctly.
• Verify Calibration Report.
• Check sheet No. I03-A and I04A shall be recorded.
• Document reference:

Description Document number


Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Data Sheet For Pressure Gauge STFFD-P1-004003-G07-0018
Instrument Hook Up Drawing STFFD-P1-004003-D29-0001

3.3.12 Temperature gauge


Tag name: TG-5726A-1, TG-5726A-4, TG-5726B-1, TG-5726B-4.
• Check tag name, nameplate, dimension, temperature range and accessory as per the design
information.
• Ensure that TG Installed correctly.
• Verify Calibration Report.
• Check sheet No. I03-A and I04 shall be recorded.
• Document reference

Description Document number


Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Data Sheet For Temperature Gauge STFFD-P1-004003-G07-0019
Instrument Hook Up Drawing STFFD-P1-004003-D29-0001

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FUEL GAS SKID STFFD-P1-004003-P05-0001 - FAT PROCEDURE

3.3.13 Orifice Plate


Tag name: RO-5726-1
• Check tag name, nameplate, Outside/ inside diameter, Material, Plate thickness and
accessory as per the design information.
• Ensure that Flow direction correctly.
• Check sheet No. I09-A shall be recorded.
• Document reference

Description Document number


Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Data Sheet for RO STFFD-P1-004003-G07-0023

3.4 Condensate Pump Inspection.


The condensate pump have been carried out FAT at Factory so the following scopes will be performed
during FAT in our workshop. Tag No.: PBA-5736A/B
• Check Pump installation as per skid arrangement drawing.
• Check pump performance Test Record from Manufacturer.
• Make sure the insulation resistance of motor (up to 500V) should not be less than 10 Mega
Ohm.
• Check sheet no. M03-A shall be recorded
• Document reference

Description Document number


Piping & Instrumentation Diagram STFFD-P1-004003-D10-0002
Data Sheet for Condensate Pumps & Motors (PBA-5736A/B) STFFD-P1-004003-G07-0003
GA Drawing for Condensate Pumps & Motors (PBA-5736A/B) STFFD-P1-004003-D03-0006

3.5 Junction box


• Check junction box is installed as per latest design drawing and specifications.
• Check JB is suitable for the area classification.
• Check JB is properly installed and supported and identification tags are correct and visible.
• Check JB is free of dust and debris, is mechanically sound and free from damage.
• Check earthing connections are correct and tight and conform to Project Specifications
• Check cables are glanded and terminated correctly and ensure spare entries have correct
plugs Fitted
• Check terminals blocks are the correct type and both used and unused terminals are tight.
• Check sheet no. E13-A shall be recorded

IV. ATTACHMENTS:

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FUEL GAS SKID STFFD-P1-004003-P05-0001 - FAT PROCEDURE

4.1 Check sheet index


4.2 Check sheet overview
4.3 Check Sheet Form
4.4 Punch List
4.5 FAT Sign off Form
4.6 PID Marked up

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CHECK SHEET INDEX
Check
No. Description Piping Structurer Vessel Instrument Equipment
sheet no.
1 P01-A Check sheet - Piping Completion Certificate x
2 A01-A Check sheet - Area Acceptance x
3 M01-A Check sheet - Pressure Vessel / Tank x
4 M03-A Check sheet - Pump x
5 M06-A Check sheet - Heat Exchanger/ Cooler/ Heater x
6 M08-A Check sheet - Filter x
7 I01-A Check sheet - Instrument Cable x
8 I03-A Check sheet - Instrument Analog Loop Check x
9 I04-A Check sheet - Instrument Installation x
10 I05-A Check sheet - Instrument tubing pressure test x
11 I07-A Check sheet - Instrument Junction Box Installation x
12 I08-A Check sheet - PSV Inspection x
13 I09-A Check sheet - Orifice plate x
14 I14-A Check sheet - Control valve x
15 I15-A Check sheet - Shutdown valve x
16 E13-A Check sheet - Junction Box x
17 E18-A Check sheet - Control Station / Pushbutton x

Page 1 of 1
CHECK SHEET OVERVIEW
TAG P01- M0
NO I01- A I03-A I04-A I07-A I08-A I11-A I15-A E04-A E13-A E18-A M01-A M03-A Remark
ITEM DESCRIPTION SUB-DESCRIPTION NUMBER A 1-A
A SKID 1 ZZZ-5700 X
B PIPING SYSTEM 1 N/A X
C VESSEL 1 MBF-5706 X X
D FILTER VESSEL 1 MBF-5716A/B X X
SUPER HEATER
VESSEL 1 HAP-5726 A/B X X
E
1 PG-5706-3 X
PRESSURE GAUGE 2 PG-5716A-1 X
3 PG-5716B-1 X
4 PZT-5706-1 X X X
5 PT-5706-2 X X X
6 PZT-5736A-1 X X X
7 PZT-5736A-3 X X X
PRESSURE TRANSMITTER
8 PZT-5736B-1 X X X
9 PZT-5736B-3 X X X
10 PT-5736-2 X X X
11 PT-5726-1 X X X
12 PDT-5746-1 X X X
13 PDT-5706-1 X X X
DIFFERENTIAL PRESSURE
14 PDT-5736A-1 X X X
TRANSMITTER
15 PDT-5736B-1 X X X
16 PDT-5716A-1 X X X
17 PDT-5716B-1 X X X
18 TG-5726A-1 X
19 TG-5726A-4 X
TEMPERATURE GAUGE
20 TG-5726B-1 X
21 TG-5726B-4 X
22 TZT-5746-1 X X X
23 TT-5706-1 X X X
24 TZT-5706-2 X X X
25 TT-5726A-3 X X X
26 TZT-5726A-2 X X X
27 TT-5726B-3 X X X
28 TT-5726A-7 X X X
TEMPERATURE
29 TT-5726A-5A X X X
TRANSMITTER
30 TT-5726A-5B X X X
31 TT-5726A-5C X X X
32 TT-5726A-5D X X X
F INSTRUMENT 33 TT-5726B-7 X X X
34 TT-5726B-5A X X X
35 TT-5726B-5B X X X
36 TT-5726B-5C X X X
37 TT-5726B-5D X X X

Page 1 of 2
F INSTRUMENT
CHECK SHEET OVERVIEW
TAG P01- M0
NO I01- A I03-A I04-A I07-A I08-A I11-A I15-A E04-A E13-A E18-A M01-A M03-A Remark
ITEM DESCRIPTION SUB-DESCRIPTION NUMBER A 1-A
LZT-5706-1/
38 X X X
LG-5706-1
LT-5706-2/
39 X X X
LG-5706-2
LT-5716A-1/
40 X X X
MAGNETIC LEVEL GAUGE & LG-5716A-1
LEVEL TRANSMITTER LT-5716A-3/
41 X X X
LG-5716A-3
LT-5716B-1/
42 X X X
LG-5716B-1
LT-5716B-3/
43 X X X
LG-5716B-3
VORTEX FLOW
44 FT-5726 -1 X X X
TRANSMITTER
45 PV - 5706 -1 X X X
PRESSURE CONTROL VALVE
46 PV - 5706 -2 X X X
LEVEL CONTROL VALVE 47 LV - 5706 -2 X X X
48 SDV-5746-1 X X X
SHUTDOWN VALVE 49 SDY-5746-2 X X X
50 SDY-5736-1 X X X
BLOWDOWN VALVE 51 BDV-5726-2 X X X
62 PSV-5706-1 X
63 PSV-5706-2 X
64 PSV-5736A-1 X
65 PSV-5736B-1 X
PRESSURE SAFETY VALVE
66 PSV-5716A-1 X
67 PSV-5716B-1 X
68 PSV-5726A-1 X
69 PSV-5726B-1 X
JUNCTION BOX 70 N/A X
PUMP MOTOR 1 PBA-5736A X
PUMP MOTOR 2 PBA-5736B X
3 HS-5726A-3 X
4 HS-5726B-3 X
5 HS-5736A-3 X
G ELECTRICAL 6 HS-5736A-4 X
HAND SWITCH STOP
7 HS-5736B-3 X
BUTTON
8 HS-5736B-4 X
9 HS-5746A-3 X
10 HS-5746A-4 X
11 HS-5746B-3 X
12 HS-5746B-4 X

Page 2 of 2
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID

Piping Completion Certificate P01-A Sheet 1 of 1


INFORMATION
Tag number Description
System P&ID No.
Sub System Revision.

Item OK N/A P/L No


1 Preparatory Checks.
Confirm that All weld inspection and NDE is complete and traceability and history records
1.01
complete and cleared by QA/QC and Third Party( Refer to NDE report etc.)
1.02 Check all welded attachments have been completed.
Confirm that Flushing and Hydrostatic testing have been satisfactorily completed and recorded,
1.03
ensure that drying of lines has been completed.
Confirm that All Hydrostatic-Pnematic Testing doccument have approval from QA/QC, Client
1.04
and Third Party. ( Refer to Hydrostatic-Pnematic Test Report).
1.05 Ensure Piping is correct and as per schedule and type.
1.06 Ensure that Piping Punch list has been found out and recorded to Punch-List form.
2 Inspection Checks.
Check and confirm that piping spool and pipinng components are fabricated and installed in
2.01
accordance with approved Isometric and PID drawing.
Check that correct bolts and gaskets have been installed at all mechanical joints and bolts have
2.02
been torqued / tensioned to correct specification.
Confirm that all Piping Supports are fitted in correct position as per approved drawings.
2.03 Ensure that all vents and drains have been correctly installed.
Confirm that all temporary spades, bobbins, vents and drains have been removed, and openings
2.04
have been closed in accordance with specifications.
2.05 Check and confirm that check valves are installed in correct direction.
Ensure that Support Gags have been removed where applicable (it may be required to leave
2.06
some in place to be removed offshore.
2.07 Ensure that Spectacle blinds, RO are in the correct position as indicated on P&ID.
Confirm that Extended spindles and chain wheels for specified valves have been correctly
2.08
installed.
2.09 Confirm that all locking devices and interlocks for specified valves have been correctly installed.
Ensure that the Installation of Piping, Instruments and Mechanical equipment is in accordance
2.10
the Isometrics and P&IDs.

Comments:-

Completed By Approved by Accepted By Verified By

Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID

Area Acceptance A01-A Sheet 1 of 1


INFORMATION
Tag number Description
System Description
Sub System Description
Deck Layout drawing
Item OK N/A P/L No
1 Inspection Check List
1.01 Erection & Fit-up of Structural Members or Frame completed
1.02 All Bolts, Nuts & Washers Installed & Tightened
1.03 Deck Plate Installed
1.04 Deck Grating Installed & Fully Secured
1.05 Handrails Installed & Fully Secured
1.06 Kick Flat Installed & Fully Secured
1.07 Vertical Ladder Assemblies Installed & Fully Secured To Structure
1.08 Access Stair Assemblies Installed & Fully Secured To Structure
1.09 Door Frames Installed And Fully Secured To The Structure
1.10 Doors Hung, All Fitments Fitted & Doors Fully Operational
1.11 Electrical / Instrument Transit Frames Installed
1.12 Pipe Penetrations Installed
1.13 External Bulkhead Cladding Installed
1.14 All Welding Complete
1.15 All Temporary Installation Aids Removed and remaining structure dressed & made good
1.16 N.D.E. complete
1.17 Passive fire protection complete
1.18 Environmental insulation complete
1.19 Painting complete
Verification of review & approval of contractors/subcontractors, fabrication,inspection &
1.20
test dossier.
Check padeye dimension (total thicness, hole diameter, radius). These dimension are to be
1.21
suitable with design shackle.
Comments:-

Completed By Approved By Accepted By


Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID

Pressure Vessel / Tank M01-A Sheet 1 of 1


INFORMATION
Tag number Description
System Description
Sub System Description
Deck/location P&ID No.
Manufacture Serial No.
Item OK N/A P/L No
1 Inspection Checklist:
1.01 Equipment and Nameplate installed correctly, and conforms with the Data Sheet,
Vessel / Tank is clean and Level in Accordance with Manufacturers/design Specification and
1.02
layout drawings
1.03 DC Report Approved and attached
1.04 Suppliers IRC Attached and all Punchlist Cleared
1.05 OS&D Report Attached and all issues Closed
2 Installation Checklist:
Spare Nozzles Blanked Off, correct orientation in accordance with specification and P & ID's
2.01
Temporary blinds are installed if the piping is not tied up.
Man way Access in Accordance with the Drawings and Man way Cover Installation Complete
2.02
with correct Gaskets/Bolting. Manway door handling facility satisfactory
Confirm that the Vessel Internal Coating and Internal parts are clean and Installed in accordance
2.03
with the Drawings and Specifications
2.04 Ensure the Vessel Fittings,Trims and Instruments are complete and accessible.
2.05 Platform and Access Ladders are complete
Vessel / Tank Undamaged and External Painting / Insulation complete. Insulation/coating mech.
2.06
completion sheet completed.
Electrical Construction Department to confirm Earthing Bosses are fitted and Earth Straps
2.07
installed and secured.
2.08 Check Teflon sliding plates are installed as per design and specification.
Installation and Holding Down arrangement in accordance with drawings/ correct materials/torque
2.09
and Manufacturers Instructions.
3 Preservation
3.01 Pressure Vessel / Tank protection from construction activities satisfactory.
Comments:-

Completed By Approved By Accepted By


Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID

Pump M03-A Sheet 1 of 2


INFORMATION
Tag number Description
System Description
Sub System Description
Deck/location P&ID No.
HP/KW Manufacturer
Rating Serial No.
RPM
Item OK N/A P/L No
1 Inspection Checklist:
1.01 Name plate details correct, in accordance with drawings and pump data sheet.
1.02 DC Report Approved and attached
1.03 Suppliers IRC Attached and all Punchlist Cleared
1.04 OS&D Report Attached and all issues Closed
1.05 Check Painting is complete as per Spec. and undamaged
1.06 Check Identification Tag/Labelling is complete and correct
2 Installation Checklist:
Base frame holding down bolts/ base frame shims / S. Steel shims under pump feet / washers
2.01
correctly installed.
Pump case vent / drain installed in accordance with drawings and unobstructed outlets/ routed
2.02
correctly.
Suction / Discharge nozzles installed in accordance with drawings.
2.03
no mis-alignment of pipe / pump case flanges. no imposed load on pump casing.
Mechanical seal system installed in accordance with drawings. Record any pre charge media of
2.04
seal system if install at yard.
Electrical Construction Department to confirm earthing Bosses are fitted and Earth straps
2.05 installed and secured.

Verify that adequate lifting arrangements with the correct SWL for equipment and access is
2.06
available for the removal/re-installation of the pump.
2.07 Confirm Aligment Check, Refer to
2.09 Check Coupling Installation
2.10 Check pipe supports are installed as per design with guides in correct orientation.
Completed By Approved By Accepted By
Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID

Pump M03-A Sheet 2 of 2

INFORMATION
Tag number Description
System Description
Sub System Description
Deck/location P&ID No.
HP/KW Manufacturer
Rating Serial No.
RPM
2 Installation Checklist: (Continuos) OK N/A P/L No
2.11 Check Suction Strainer is installed correctly and is clean prior to pump installation
2.12 Check pump direction of rotation marking is correct with respect to driver and drawing
2.13 Check guards provided for all rotating parts
2.14 Check base plate drain pan connection line is installed correctly
2.15 Check all instrumentation mountings are secured and installed as per P&ID
2.16 Check for adequate maintenance and operational accessibility
3 Preservation
3.1 Pump protection from construction activities satisfactory.

Comments:-

Completed By Approved By Accepted By

Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID

Heat Exchanger/ Cooler/ Heater M06-A Sheet 1 of 1

INFORMATION
Tag number Description
System Description
Sub System Description
Deck/ Location P&ID No.
HP/KW Serial No.
MFR
Item OK N/A P/L NO.
1 Inspection Check list
1.01 Equipment comply with data sheet
1.02 DC Report Approved and attached
1.03 Suppliefs IRC Attached and all Punchlist Cleared
1.04 OS&D Report Anached and all issues Closed
1.05 Nameplate installed correctly and complies with datasheet
1.06 Exchanger is level in accordance with MFR specification
2 Installation Checklist:
lnstallation and Holding Down in accoroance with drawings and
2.01
Manufacrurers lnstructions.
2.02 Slinding feet are free and slot direction correct
2.03 Bolting and gasket material correct. Bolt torque to specification
For plate exchangers, check end plate parallelism and plate compression
2.04 bolt torque. Ensure plate leakage personnel protection cover are installed
over plate
2.05 Platform and access ladders are complete
2.06 Spare nozzle blanked off in accordance with specification
2.07 Heater fitting, trims are complete
2.08 Tube sheet and tube internal/ external clean and undamage
2.09 Shell internal/ external clean undamage
Adequate space for removal of tube and maintenance. Pulling post
2.1
installed where necessary
Electrical construction department to confirm erathing boss are fitted and
erath dtraps installed and sucured
2.11
Name Signature

2.12 External painting / Insulation complete


Accessibilty and mechanical handling for maintenance is acceptable.
2.13
SWL of handling facilities correct for equipment
3 Presevation

Heat Exchanger/ Cooler/ Heater protection from construcrion activities


3.01
satisfactory.
Commerns:

Completed by Approved by Accepted by Verified by


Company
Name

Signature
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID

Filter M08-A Sheet 1 of 1

INFORMATION
Tag number Description
System Description
Sub System Description
Deck/ Location P&ID No.
MFR Serial No.
Item OK N/A P/L NO.
1 Inspection Check list
Equipment and Nameplate comply with Data Sheet, cenifying authority
1.01
stamp where necessary.
1.02 DC Report Approved and attached
1.03 Suppliefs IRC Attached and all Punchlist Cleared
1.04 OS&D Report Anached and all issues Closed
Scraper I Rotator fitted in aceordance with vendor instructions and free
1.05
to rotate. Take safety precautions prior to checking.
2 Installation Checklist:
lnstallation and Holding Down in accoroance with drawings and
2.01
Manufacrurers lnstructions.
2.02 Piping/ Vent/ Drain Conneetions Completed and Supported Correctly
2.03 On Skid Equipment /Piping/Tubing completed and Secured correctly
2.04 Changeover Valve fitted and operates correctly (duplex types)
2.05 Filter/ Strainter internally clean and free from damage
Access covers fitted and torqued correctly, cover handling facilities
2.06
satisfactory and correctly installed
Electrical Construction Depanment to confim Earthing bosses are
fitted and Straps installed and secured,
2.07
Name:- Signature :-
Adequate eccess and mechanical handling facilities for maintenance with
2.08
the correct SWL for equipment.
3 Presevation
3.01 Filter protection from construcrion activities satisfactory.
Commerns:

Completed by Approved by Accepted by Verified by

Company

Name

Signature
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID

Instrument Cable I01-A Sheet 1 of 1


INFORMATION
Tag number Description
System Description
Sub System Description
From Equip To Equip
Gland A type Gland B type
Cable type Pair/ core
Cable size
Item OK N/A P/L No.
1 Inspection Checklist
1.01 Cable number is correct and type and size are in accordance with the cable schedule.
1.02 Cable segregation satisfactory
1.03 Cable correctly supported and mechanically protected along it's entire length
1.04 Cable dressed correctly and bend radius within specification
1.05 Cable screen made-off correctly
Cable glanded correctly, ensure that the correct gland is installed (Barrier gland installed where
1.06
required)
1.07 Cable cores ferruled correctly
1.08 Cable cores terminated correctly
2 Testing
MEGGAR Testing of cable to be carried out whislt cable is on the drum only (as per details in section
2.01
2.02). Cable shall NOT be Maggared after cable has been terminated.
The cable insulation resistance is to be checked using a 250V / 500V Megger (see 2.01 above before
meggar test). (ACCORDING TO THE CABLE RATING) Minimum acceptable resistance is 10 Meg
Ohm, Each core is to be tested against all other cores, screen (if applicable) and earth.
2.02
The minimum measured insulation resistance is to be recorded below for core to core and core to
earth, core to Screen.
The result of DRUM Testing Cable report to be attached.

The cable continuity is to be tested using a suitable multimeter, set to the Ohms range.
2.03
Maximum measured Continuity Resistance = Ohms.
3 Additional test for fieldbus cable only
The cable is checked using the Wiring Validator. All measurement shoud be OK.
- VOLTAGE : (Reading should be between 9 and 11V)
- SIGNAL LEVEL : (Minimum acceptable value is 200)
3.01
- FF NOISE LEVEL: (Maximum acceptable reading is 50mV)
- LF NOISE LEVEL: (Maximum acceptable reading is 80mV)
- HF NOISE LEVEL: (Maximum acceptable reading is 80mV)
4 Test Equipment
Type: Make/Model: Serial No.: Calibration Cert Exp Date :
Type: Make/Model: Serial No.: Calibration Cert Exp Date :

Comments:-

Completed By Approved by Accepted by


Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID

Instrument Analog Loop Check I03-A Sheet 1 of 1


INFORMATION
Tag number Description
System Description
Sub System Description
Service P&ID No
Date sheet Instrument type
Manufacturer Model No
Calibration Serial No
Item OK N/A P/L No
1 Inspection Checklist
1.01 Confirm all Electrical and Process connections are correct.
1.02 Input Range =
1.03 Air Supply Pressure =
2 Test Equipment
2.01 Make:
2.01 Serial No.:
2.03 Model No:
2.04 Calibration Cert. No.:
3 INSTRUMENT
3.01 Full Range and Units:
3.02 Calibration Range and Units:
3.03 Specific Gravity (for DP Level Transmitters and Level Trols)
4 Switch
Service: Low Low low High High High

Digital:
Alarm/ Shutdown Unit :-

Input A Switch Set Point: Rising Falling NO / NC

Input B Switch Set Point: Rising Falling NO / NC


Analogue:
Percentage of Range English Units 0% 25% 50% 75% 100%
Loop Check 4 8 12 16 20
Analog Output

Comments : -

Completed By Approved by Accepted by

Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID

Instrument Installation I04-A Sheet 1 of 1


INFORMATION
Tag number Description
Sub System Description
Tag No Manufacture
Service P&ID No
Item OK N/A P/L No
1 Inspection Checklist
1.01 Instrument correctly mounted.
1.02 Instrument correctly positioned.
1.03 Instrument free of vibration.
1.04 Instrument orientation correct.
1.05 Instrument elevation correct.
1.06 Instrument clear of obstructions.
1.07 Instrument accessible from deck.
1.08 Impulse lines installed & supported.
1.09 Vent lines install correctly.
1.10 Impulse line material correct.
1.11 Signal lines installed and supported.
1.12 Orifice Plate Installed
1.13 Orifice Plate TAG No.
Check orifice fitting has all auxillary components installed (Grease nipples, Indicator
1.14
plates, Handle etc) as per vendor equipment diagrams.
1.15 Hydraulic lines installed & supported.
1.16 In-line equipment supported correctly.

1.17 Level Indication

1.18 Instrument earthed correctly


Comments:-

Completed By Approved by Accepted by

Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID

Gauge I05-A Sheet 1 of 1


INFORMATION
Tag number Description
System Description
Sub System Description
Service P&ID No
Date sheet Instrument type
Manufacturer Model No
Calibration Serial No
Item OK N/A P/L No
1 ITEM CHARACTERICTICS
1.01 Confirm all Electrical and Process connections are correct.
1.02 Measurement Element:
1.03 Connection:
1.04 Range/Scale:
2 MECHANICAL INSPECTION
2.01 Check Cleanliness
2.01 Check properly installation
2.03 Check Identification name plate
2.04 Accessories
2.05 Check Manufacturer Calibration Certificate
3 Test Equipment
3.01 Make:
3.02 Serial No.:
3.03 Model No:
3.04 Calibration Cert. No.:
Comments : -

Completed By Approved by Accepted by

Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID

Instrument Junction Box Installation I07-A Sheet 1 of 1


INFORMATION
Tag number Description
System Description
Sub System Description
Manufacturer Drawing No
Item OK N/A P/L No.
1 Inspection Checklist
1.01 Confirm tag plate identification correct, and 'Ex' rating clearly identified (as appropriate)
1.02 Confirm JB is suitable for the area classification, confirm IP rating as per specification
1.03 Confirm all fitted component appropriate to Ex certificate (Ex-rated junction boxes only)
1.04 Confirm JB is installed securely and correctly as per equipment layout drawing.
1.05 Confirm JB is undamaged internally and externally
1.06 Confirm no unauthorized wiring or equipment fitted
1.07 Confirm sufficient access to door/lid for maintenance
1.08 Confirm that all earthing is in accordance with earthing philosophy
1.09 Confirm all glanding correct and appropriate to cables fitted
Confirm spare gland entries are plugged correctly (check plugs are stamped with hazardous area
1.10
certification)
1.11 Confirm that JB's carrying any voltages in excess of 24VDC are identified
1.12 Confirm gaskets & seals fitted correctly, and undamaged
1.13 Confirm core ferrules and crimps correct and terminals secure
1.14 Confirm all terminations are correct and in accordance with relevant drawings
1.15 Confirm all cable screens are made off correctly in accordance with relevant drawings
1.16 Confirm JB internals are free of dust and debris
1.17 Confirm installation of moisture absorbant blocks (Bags or similar installed inside TB).

Comments:-

Completed By Approved by Accepted by

Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID

PSV Inspection I08-A Sheet 1 of 1


INFORMATION
Tag number Description
System Description
Sub System Description
P&ID No Line No
Service Manufacturer
Model type Serial No
Item OK N/A P/L No.
1 InspectionChecklist
1.01 Verify equipment and tag name correct in accordance with data sheet
1.02 Pilot or spring operated
1.03 Location correct as shown on P.& I. D.
2 Calibration Results (Calibration to be carried out only on approval of Client)
2.01 Attach third party test certificate or complete items 2.02 & 2.03 below.
COLD SET PRESSURE:-
Test Medium

Cold Set Pressure (Barg)


2.02
Lifting Pressure (Barg)

Reset Pressure (Barg)


LEAK TEST:-
Leak Test Pressure (Barg)
2.03
Duration (Min/Hour)

Leak rate (Bubbles/Min)


3 Test Equipment
Type: Make/Model: Serial No.: Calibration Cert Exp :
Type: Make/Model: Serial No.: Calibration Cert Exp :
Comments:-

Completed By Approved by Accepted by Verified by

Company CA
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID

Orifice Plate Inspection I09-A Sheet 1 of 1

Tag number Description


System Description
Sub System Description
Manufacturer Drawing No
Item OK N/A P/L No.
1 Inspection Checklist
1.01 Outside diameter to be in accordance with the specification.
1.02 Inside diameter to be in accordance with the specification.
1.03 Material to be in accordance with the specification.
1.04 Plate thickness to be in accordance with the specification.
1.05 Flow element to be correctly stamped.
Confirm the following data is stamped on the orifice plate and record the data
below.
1. Tagname ;-

2. Line size / Class :-


1.06
3. Oriface size :-

4. Flow direction :-
Comments:-

Com
plete Approved by Accepted by Verified by
d By
Company CA
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID

Control valve I14-A Sheet 1 of 1


Tag number Description
System Description
Sub System Description
Service
Item OK N/A P/L No
1 Inspection Checks
1.01 All approved project and vendor drawings are complete and available.
1.02 Valve and Accessories supplied, comply with Data Sheet
1.03 Valve and Accessories correctly installed and supported as per Project Drawings
1.04 Local Position indicator available and operational
1.05 Valve, Hand wheel and Position Switches are accessible and clear of obstruction
Signal and Supply Lines correctly installed and supported as per Project drawings and
1.06
specifications
1.07 Flow direction confirmed correct
1.08 Signal and Supply Lines tested, cleared/flushed and certified
1.09 Cables installed, tagged, glanded and terminated as per Project and specification
1.1 Cable continuity and megger tests completed and certified
1.11 Spare cable entries are plugged with certified Ex-Plug
1.12 Earthing in accordance with Project Specifications
1.14 Nameplates and Tagging correct and properly installed as per Project Drawings
Ensure proper access to ESD-BDV for calibration / testing and maintenance. Otherwise provide
1.15
access platform.
1.16 EX Certificate check correctly.
2 Function Check
2.1 Band % 0 25 50 75 100
2.2 Input
2.3 Output
2.4 Instrument Air Fail Close Open
2.5 Signal Fail Close Open
Comments:-

Completed By Approved by Accepted by

Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID

SDV I15-A Sheet 1 of 1


Tag number Description
System Description
Sub System Description
Service
Item OK N/A P/L No
1 Inspection Checks
1.01 All approved project and vendor drawings are complete and available.
1.02 Valve and Accessories supplied, comply with Data Sheet
1.03 Valve and Accessories correctly installed and supported as per Project Drawings
1.04 Local Position indicator available and operational
1.05 Valve, Hand wheel and Position Switches are accessible and clear of obstruction
Signal and Supply Lines correctly installed and supported as per Project drawings and
1.06
specifications
1.07 Flow direction confirmed correct
1.08 Signal and Supply Lines tested, cleared/flushed and certified
1.09 Cables installed, tagged, glanded and terminated as per Project and specification
1.1 Cable continuity and megger tests completed and certified
1.11 Spare cable entries are plugged with certified Ex-Plug
1.12 Earthing in accordance with Project Specifications
1.14 Nameplates and Tagging correct and properly installed as per Project Drawings
Ensure proper access to ESD-BDV for calibration / testing and maintenance. Otherwise provide
1.15
access platform.
1.16 EX Certificate check correctly.
2 Function Check
2.1 Opening Time
2.2 Closing Time
2.3 DP Test
2.4 Fail Status when loss instrument air
2.5 Fail Status when loss Electrical
Comments:-

Completed By Approved by Accepted by

Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID

Junction Box E13-A Sheet 1 of 1


INFORMATION
Tag number Description
System Description
Sub System Description
Sub Sub System Description
Drawing No Manufacturer
Serial No Model No

INSPECTION/TEST OK N/A P/L No


1 Inspection Checklist
1.01 Check junction box is installed as per latest design drawing and specifications.
1.02 Check JB is suitable for the area classification.
1.03 Check JB is properly installed and supported and identification tags are correct and visible.
1.04 Check JB is free of dust and debris, is mechanically sound and free from damage.
1.05 Check different voltage groups are segregated and barriers installed where required
1.06 Check junction box flanges are clean and greased with approved lubricant were required.
1.07 Check there is sufficient access to door/lid for maintenance
1.08 Check earthing connections are correct and tight and conform to Project Specifications
Check cables are glanded and terminated correctly and ensure spare entries have correct plugs
1.09
fitted
1.1 Check terminals blocks are the correct type and both used and unused terminals are tight.
1.11 Check internal wiring is neat and tidy
2 Testing
2.01 Test earth continuity resistance to nearby main earth and record value_______ohms. (Max 0.1ohm)
3 Test Equipment
Make: Model: Serial No. Calibration Expiry:
Make: Model: Serial No. Calibration Expiry:

Comments:-

Completed By Approved by Accepted by


Company
Name
Signature
Date
STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID

Control Station / Pushbutton E18-A Sheet 1 of 1


INFORMATION
Tag number Description
System Description
Sub System Description
Sub Sub System Description
Manufacturer Model No
Serial No Voltage Rating
Drawing No
INSPECTION/TEST OK N/A P/L No
1 Inspection Checklist
1.01 Check installation is in accordance with latest design documents and specifications
1.02 Check control station / isolator is correctly supported, undamaged and suitable for the area
1.03 Check the controlled equipment is visible from the control station.
1.04 Check labelling / identification tags are correct and visible.
Check cables have been installed with correct bending radius, with no stress on the cable glands,
1.05
are mechanically protected (rack and tray) and no physical damage has occurred.
Check cables are glanded and terminated correctly and that glands and locknuts are tight. Ensure
1.06
unused entries have the correct plugs fitted.
1.07 Check all connections are identified correctly and are tight
1.08 Check mechanical operation and that a locking facility is provided and is operational
1.09 Check earthing connections are correct and tight and that they meet project specifications.
2 Testing
2.01 Test earth continuity resistance to nearby main earth and record value_______ohms. (Max 0.1ohm)
3 Test Equipment
Make: Model: Serial No. Calibration Expiry:
Make: Model: Serial No. Calibration Expiry:

Comments:-

Completed By Approved by Accepted by


Company
Name
Signature
Date
FACTORY ACCEPTANCE TEST

PROJECT NAME : STT FULL FIELD DEVELOPMENT-PHASE 1

PACKAGE : FUEL GAS SKID

PO NUMBER : 1267-2015/PTSCMC-TM/MHH-E

MANUFACTURER : PVD TECH

BUYER : PTSC M&C

CLIENT : CUU LONG JOC

Fuel Gas Skid FAT has been successfully completed- refer attached Punch List for
outstanding items.

PVD TECH Representative PTSC M&C Representative CLJOC Representative

Name: Name: Name:

Sign: Sign: Sign:

Date: Date: Date:


STT FULL FIELD DEVELOPMENT-PHASE 1
FUEL GAS SKID

PUNCH LIST

CODE NUMBER
Inspectio
n ITEM Company Status Remark
TAG NO. P.O NO. Vendor SUBJECT / DESCRIPTION / REF.AFC DRAWING 1 2 3 4 5 Date raised Date Closed Date Review Date Closed Vendor Response CAT ACTION BY
report/IRN NO. Reviewed (Open/Close)
number

NOTE: TICK APPROPRIATE ACTION COLUNM AT FINAL RELEASE ON THE CARRY-OVER DEFECT LIST ISSUED WITH INSPECTION
RELEASE NOTE PRIOR TO ISSUANCE OF INSPECTION RELEASE NOTES WITH PUNCHLIST ATTACHMENTS. APPROVAL SHALL
BE AUTHORIZED BY THE REQUISITION ENGINEER, PQR AND PMT
CODE #
1 : COMPLETION BY VENDOR AFTER DESPATCH.
2 : COMPLETION BY VENDOR AT FABRICATION SITE.
3 : COMPLETION BY FABRICATION WITH VENDOR ATTENDANCE.
4 : COMPLETION BY FABRICATOR.
5 : COMPLETION BY VENDOR PRIOR TO DESPATCH.

Issued by :

PARTIES NAME TITLE SIGNATURE DATE COMMENT

PVD TECH

3rd PARTY

PTSC M&C

CLJOC

Page 1 of 1

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