Professional Documents
Culture Documents
Manual IG5
Manual IG5
front control
and outlets
UNIFLEX™
valves
BROEN
PREMIUM
LAB
BROEN UniFlex TM FRONT control valves and OUTLETS
Ta b l e of Content s
PREMIUM
Content Page
Table of Content 2
Product Overview 5
Special Water..........................................................................................................................................11-13
Coolant Water........................................................................................................................................14-15
Burning Gases........................................................................................................................................16-18
Corrosive Gases.....................................................................................................................................30-31
Mounting Accessories 32
Mounting Instructions
Valves and Outlets for All Media....................................................................................................................................33
Outlets for Fume Hoods with a Double Wall Construction...............................................................................33
Pipe Installation
Water / Special Water (SS model) / Technical and Burning Gases (4.0 and 5.0 Gases).........................34
Special Water (PP models only) / Corrosive Gases 35
-2- w w w. b r o e n . c o m
BROEN UniFlex TM FRONT control valves and OUTLETS
PREMIUM
-3-
w w w. b r o e n . c o m
B R O E N U N I F L E X TM P R E M I U M
PREMIUM
T H IS IS B R O E N U N I F L E X ™ P R E M I U M
BROEN UniFlexTM PREMIUM line offers a very high quality and durability combined with the complete program, which ads up
to low LCC (Life Cycle Costs). Our PREMIUM line takes the standards in the market to a higher level.
Double Sealing
100 % Testing
BROEN Polycoat – Powder Coating
➟ MORE Quality
T H IS IS B R O E N U N I F L E X ™
BROEN UniFlexTM is a unique and patented connection, which allows customers to choose from various connection
methods, such as hoses, CU-, PEX of stainless steel pipes, without changing the valve itself. It provides unique flexibility, not
only for the installer, but also for the end-user. Due to the flexibility of the system, the quick installation and savings on fit-
tings, this system offers lower TIC (Total Installed Costs).
-4- w w w. b r o e n . c o m
P ro d u c t O v er v i e w
PREMIUM
outlets
page 8-10
page 12-13
page 15
page 17-18
page 21-22
page 24-25
page 27 Flange
page 31
page 11
page 14
page 16
page 26
page 28
page 30
For more information about BROEN UniFlexTM hoses, connection fittings and adaptors, please
contact your BROEN LAB representative or refer to www.broen.com
w w w. b r o e n . c o m -5-
F ront Contro l v a l v e s
w at e r PREMIUM
Spe c i f i c at i on s O R D E R I N G I N F O R M AT I O N
Handle: Metal, BROEN POLYCOAT powder coated For standard configuration please refer to the item
with media indication according to EN13792. numbers below.
Headwork: Ceramic Other options:
Opening/closing function: 180°
- a valve for different medium
Temperature range: 0-90°C - a valve for front side mounting
Max. working pressure: 10 bar / 147 psi - a valve without mounting kit
Test pressure: 1 x working pressure - national approvals
Inlet/outlet: BROEN UniFlexTM For further information, please contact your BROEN LAB
Weight: 0.7 kg representative.
M ater i a l s w i th me d i a c onta c t
Metals: Brass
Rubber: EPDM
Plastics: POM
Lubricant: Silicone based
Ceramics: Al-oxyd 96%
Model
Service valve
-6- w w w. b r o e n . c o m
F ront Contro l v a l v e s - m i x er
w at e r PREMIUM
M ater i a l s w i th me d i a c onta c t
Metals: Brass
Rubber: EPDM
Plastics: POM
Lubricant: Silicone based
Ceramics: Al-oxyd 96%
Model
w w w. b r o e n . c o m -7-
out l et s
w at e r PREMIUM
Scope of delivery
Spe c i f i c at i on s O R D E R I N G I N F O R M AT I O N
BROEN UniFlexTM outlets have an integrated media For standard configuration please refer to the item
indication according to EN 13792. numbers below.
Inlet/outlet: BROEN UniFlexTM Other options:
Max. wall thickness: 20mm
- other media
Weight: 0.5 kg (swivel spout: 0.7 kg) - flange
- non-return valve
M ater i a l s w i th me d i a c onta c t - fixed nozzle
Metals: Brass - other standout
Rubber: EPDM - straight rear wall connection
- wall thickness 20-40mm
Lubricant: Silicone based
- double wall mounting
- table mounting
- additional support in case of a thin panel
- national approvals
For further information, please contact your BROEN LAB
representative.
w i th remo v a b l e no z z l e
Model / Standout
107mm [4”] S
60mm [2 1/2” ]
62mm [2 7/16” ]
Delivered with 90° rear wall connection (max wall thickness 20mm)
-8- w w w. b r o e n . c o m
out l et s
w at e r PREMIUM
w i th qu i c k re l e a s e c oup l i n g
Model / Standout
104mm [4”] S
57mm [2 1/2” ]
89mm [3 1/2”]
Media 45° S = 53mm S = 75mm S = 90mm
Delivered with 90° rear wall connection (max wall thickness 20mm)
w i th s w i v e l s pout
Model / Standout
53mm [2”] S
53mm [2”] U
210mm
102mm [4 “]
[8 1/4”]
Delivered with 90° rear wall connection (max wall thickness 20mm)
w w w. b r o e n . c o m -9-
out l et s
w at e r PREMIUM
ben c h mounte d out l et w i th s w i v e l s pout
Model / Standout
180mm [7”]
Media U = 120mm U = 150mm
Delivered with 90° rear wall connection (max wall thickness 20mm)
4 5 ° O ut l et w i th f i x e d or s w i v e l s pout
Model / Standout
120mm[4 1/2”]
300mm [11 3/4”]
180mm[7”]
Delivered with 90° rear wall connection (max wall thickness 20mm)
-10- w w w. b r o e n . c o m
F ront Contro l v a l v e s
S p e c i a l W at e r PREMIUM
Available in PP or Stainless
Steel according to product
numbers listed below
M ater i a l s w i th me d i a c onta c t
PP valve SS Valve
Rubber: EPDM Rubber: EPDM
Plastics: PP Metals: SS (AISI 316)
Model
w w w. b r o e n . c o m -11-
out l et s - P P
S p e c i a l W at e r PREMIUM
Scope of delivery
PP outlet
BROEN UniFlex TM FRONT control valves and OUTLETS
Spe c i f i c at i on s O R D E R I N G I N F O R M AT I O N
BROEN UniFlexTM outlets have an integrated media For standard configuration please refer to the item
indication according to EN 13792. numbers below.
Inlet: Push couplings for OD10mm pipes Other options:
Max. wall thickness: 20mm
- flange
Weight: 0.5 kg - wall thickness 20-40mm
- swivel spout
M ater i a l s w i th me d i a c onta c t - additional support in case of a thin panel
Rubber: EPDM
For further information, please contact your BROEN LAB
Plastics: PP representative.
w i th remo v a b l e no z z l e
Model / Standout
S
62mm [2 7/16” ]
Delivered with 90° rear wall connection (max wall thickness 20mm)
-12- w w w. b r o e n . c o m
out l et s - SS
S p e c i a l W at e r PREMIUM
Scope of delivery
SS outlet
w i th remo v a b l e no z z l e
Model / Standout
S
62mm [2 7/16”]
Delivered with 90° rear wall connection (max wall thickness 20mm)
w w w. b r o e n . c o m -13-
F ront Contro l v a l v e s
C o o l a n t W at e r PREMIUM
Spe c i f i c at i on s O R D E R I N G I N F O R M AT I O N
Handle: Metal, BROEN POLYCOAT powder coated For standard configuration please refer to the item
with media indication according to EN13792. numbers below.
Headwork: Rubber Other options:
Opening/closing function: 2 x 360°
- a valve for front side mounting
Temperature range: 0-90°C - a valve without mounting kit
Max. working pressure: 10 bar / 147 psi - a valve with simple hand operation of flow and return of
Test pressure: 1 x working pressure chilled water
Inlet/outlet: BROEN UniFlexTM For further information, please contact your BROEN LAB
Weight: 0.7 kg representative.
M ater i a l s w i th me d i a c onta c t
Metals: Brass
Rubber: EPDM
Lubricant: Silicone based
Model
Service valve
-14- w w w. b r o e n . c o m
out l et s
C o o l a n t W at e r PREMIUM
Scope of delivery
Spe c i f i c at i on s O R D E R I N G I N F O R M AT I O N
BROEN UniFlex outlets have
TM
For standard configuration please refer to the item
an integrated media indication according to EN 13792. numbers below.
Outlets for chilled water are delivered with integrated Other options:
non-return valve.
w i th remo v a b l e no z z l e
Model / Standout
107mm [4”] S
60mm [2 1/2”]
84mm [3 1/2”]
Delivered with 90° rear wall connection (max wall thickness 20mm)
w i th qu i c k re l e a s e c oup l i n g
Model / Standout
104mm [4”] S
57mm [2 1/2” ]
89mm [3 1/2”]
Delivered with 90° rear wall connection (max wall thickness 20mm)
w w w. b r o e n . c o m -15-
F ront Contro l v a l v e s
Burning Gases PREMIUM
Spe c i f i c at i on s O R D E R I N G I N F O R M AT I O N
Handle: Metal, BROEN POLYCOAT powder coated For standard configuration please refer to the item
with media indication according to EN13792. numbers below.
Headwork: ceramic, press/turn Other options:
Opening/closing function: 90°
- a valve for different medium
Max.working pressure: 7 bar / 101,5 psi - a valve for front side mounting
Test pressure: 1.5 x working pressure - a valve without mounting kit
Inlet/outlet: BROEN UniFlexTM For further information, please contact your BROEN LAB
Weight: 0.7 kg representative.
M ater i a l s w i th me d i a c onta c t
Metals: Brass
Rubber: NBR
Lubricant: Mineral oil based
Model
Service valve
Propane/Butane
LPG
(liquified gases) 25115191012 25115201012
CH
Butane
4 10
25115191014 25115201014
CH
Propane
3 8
25115191016 25115201016
CH
Acetylene
2 2
25115191018 25115201018
Hydrogen
H 2 25115191020 25115201020
-16- w w w. b r o e n . c o m
out l et s
Burning Gases PREMIUM
Scope of delivery
w w w. b r o e n . c o m -17-
out l et s
Burning Gases PREMIUM
w i th f i x e d no z z l e
Model / Standout
37mm [1 1/2” ]
52mm [2 3/64”]
Media 45° S = 53mm S = 75mm S = 90mm
Propane/Butane
LPG
(liquified gases) 25111001012-40 25111101012-40 25111201012-40 25111301012-40
CH
4 10
Butane 25111001014-40 25111101014-40 25111201014-40 25111301014-40
CH
3 8
Propane 25111001016-40 25111101016-40 25111201016-40 25111301016-40
CH
2 2
Acetylene 25111001018-40 25111101018-40 25111201018-40 25111301018-40
Delivered with 90° rear wall connection (max wall thickness 20mm)
w i th qu i c k re l e a s e c oup l i n g
Model / Standout
104mm [4”] S
57mm [2 1/2” ]
89mm [3 1/2”]
Propane/Butane
LPG
(liquified gases) 25111021012-40 25111121012-40 25111221012-40 25111321012-40
CH
4 10
Butane 25111021014-40 25111121014-40 25111221014-40 25111321014-40
CH
3 8
Propane 25111021016-40 25111121016-40 25111221016-40 25111321016-40
CH
2 2
Acetylene 25111021018-40 25111121018-40 25111221018-40 25111321018-40
Delivered with 90° rear wall connection (max wall thickness 20mm)
-18- w w w. b r o e n . c o m
F ront Contro l v a l v e s
T e c h n i c a l 2.0 G a s e s / Vac u u m / H i g h F lo w PREMIUM
Model
CA Compressed air 25115111021 25115461021 25115121021 25115471021
N Nitrogen
2
25115111023 25115461023 25115121023 25115471023
CO
Carbogen Dioxide
2 25115111024 25115461024 25115121024 25115471024
Ar Argon 25115111025 25115461025 25115121025 25115471025
He Helium 25115111026 25115461026 25115121026 25115471026
w w w. b r o e n . c o m -19-
P re s s ure re g u l ator
Technical 2.0 Gases PREMIUM
Inlet: female
BROEN UniFlex™
with a built-in filter
Outlet: female
BROEN UniFlex™
BROEN UniFlex TM FRONT control valves and OUTLETS
M ater i a l s w i th me d i a c onta c t
D6: 0.3 … 7 bar
Metals: Brass, aluminium 1) qn [l/min] Flow [l/min]
D7: 0.5 … 12 bar
Rubber: NBR
1) There is a higher initial pressure drop for the characteristic curve
the DM1/DM2
of variant.
Plastics: PVDF
Lubricant: Perfluoropolyether based MS6-LR-¼ MS6-LR-y
Input pressure p1 = 10 bar
O R D E R I N G I N F O R M AT I O N
For standard configuration please refer to the item
p2 [bar]
p2 [bar]
numbers below.
For further information and additional options, please
contact your BROEN LAB representative.
MS6-LR-½
Input pressure p1 = 10 bar
Media*
Nitrogen
N 2 25115611099
* Can be used for CA, N2, CO2, Ar. Not recommended for Helium (He). Do not use for Oxygen (O2)!
-20- w w w. b r o e n . c o m
out l et s
T e c h n i c a l 2.0 G a s e s / Vac u u m / H i g h F lo w PREMIUM
Scope of delivery
w i th f i x e d no z z l e
Model / Standout
84mm [3 1/2” ] S
37mm [1 1/2” ]
52mm [2 3/64” ]
N 2
Nitrogen 25111001023-40 25111101023-40 25111201023-40 25111301023-40
Delivered with 90° rear wall connection (max wall thickness 20mm)
w w w. b r o e n . c o m -21-
out l et s
T e c h n i c a l 2.0 G a s e s / Vac u u m / H i g h F lo w PREMIUM
w i th qu i c k re l e a s e c oup l i n g
Model / Standout
104mm [4”] S
57mm [2 1/2” ]
89mm [3 1/2”]
Media 45° S = 53mm S = 75mm S = 90mm
Delivered with 90° rear wall connection (max wall thickness 20mm)
-22- w w w. b r o e n . c o m
F ront Contro l v a l v e s
T e c h n i c a l 4.0 G a s e s / Ox yg e n PREMIUM
Model
Oxygen
O 2
25115271022 25115501022 25115281022 25115511022
Nitrogen
N 2 25115271023 25115501023 25115281023 25115511023
Argon
Ar 25115271025 25115501025 25115281025 25115511025
Helium
He 25115271026 25115501026 25115281026 25115511026
w w w. b r o e n . c o m -23-
out l et s
T e c h n i c a l 4.0 G a s e s / Ox yg e n PREMIUM
Scope of delivery
Spe c i f i c at i on s O R D E R I N G I N F O R M AT I O N
BROEN UniFlexTM outlets have an integrated media For standard configuration please refer to the item
indication according to EN 13792. numbers below.
Inlet/outlet: BROEN UniFlexTM Other options:
Max. wall thickness: 20mm
- other media
Weight: 0.5 kg - flange
- removable nozzle
M ater i a l s w i th me d i a c onta c t - other standout
Metals: Brass - straight rear wall connection
Rubber: FKM - wall thickness 20-40mm
- table mounting
Plastics: PVDF
- additional support in case of a thin panel
Lubricant: Perfluoropolyether based (Oxygen approved)
For further information, please contact your BROEN LAB
All components are ultrasonically cleaned for 99,99% clean
representative.
gases
-24- w w w. b r o e n . c o m
out l et s
T e c h n i c a l 4.0 G a s e s / Ox yg e n PREMIUM
w i th f i x e d no z z l e
Model / Standout
84mm [3 1/2” ] S
37mm [1 1/2” ]
52mm [2 3/64” ]
Media 45° S = 53mm S = 75mm S = 90mm
O 2
Oxygen 25111081022-40 25111181022-40 25111281022-40 25111381022-40
Delivered with 90° rear wall connection (max wall thickness 20mm)
w i th qu i c k re l e a s e c oup l i n g
Model / Standout
104mm [4”] S
57mm [2 1/2” ]
89mm [3 1/2”]
O 2
Oxygen 25111851022-40 25111861022-22 25111871022-22 25111901022-22
Delivered with 90° rear wall connection (max wall thickness 20mm)
w w w. b r o e n . c o m -25-
F ront Contro l v a l v e s
Pure 5.0 Gases PREMIUM
Shut-off Valve For further information, please contact your BROEN LAB
representative.
Headwork: Stop
Opening/closing function:
1.5 x 360°
Max. working pressure:
21 bar / 305 psi
Model
O2
Oxygen 25115431022 25115421022 25115521022
-26- w w w. b r o e n . c o m
out l et s
Pure 5.0 Gases PREMIUM
Scope of delivery
Spe c i f i c at i on s O R D E R I N G I N F O R M AT I O N
Outlets can be used for non-corrosive and inactive gases For standard configuration please refer to the item
with purity coefficient up to 5.0 (99,999% pure gases). numbers below.
Model / Standout
84mm [3 1/2” ] S
27mm [1” ]
O 2
Oxygen 25111091022-40 25111191022-40 25111291022-40 25111391022-40
Delivered with 90° rear wall connection (max wall thickness 20mm)
w w w. b r o e n . c o m -27-
F ront Contro l v a l v e s
Pure 6.0 Gases PREMIUM
BROEN UniFlex TM FRONT control valves and OUTLETS
Spe c i f i c at i on s O R D E R I N G I N F O R M AT I O N
Valve can be used for non-corrosive and inactive gases with For standard configuration please refer to the item
purity coefficient up to 6.0 (99.9999% pure gases). numbers below.
Handle: Metal, BROEN POLYCOAT powder coated Media should be defined when ordering.
with media indication according to EN13792.
Other options:
Headwork: Diaphragm type
Opening/closing function: 1.5 x 360° - Swagelok® tube fittings
Max. working pressure: 21 bar / 305 psi For further information, please contact your BROEN LAB
Test pressure: 1.5 x working pressure representative.
Inlet/outlet: Female 1/4” NTP thread
Leak rate: < 10-7 mbar x l/s [Helium]
Weight: 0.7 kg
M ater i a l s w i th me d i a c onta c t
Metals: Brass
Plastics: PVDF
Diaphragm: Stainless Steel Alloy
Model
-28- w w w. b r o e n . c o m
out l et s
Pure 6.0 Gases PREMIUM
M ater i a l s w i th me d i a c onta c t
Metals: Brass (Stainless Steel for bulk head union outlet)
Models
Delivered with 90° rear wall connection (max wall thickness 20mm)
w w w. b r o e n . c o m -29-
F ront Contro l v a l v e s
Corrosive Gases PREMIUM
BROEN UniFlex TM FRONT control valves and OUTLETS
Spe c i f i c at i on s O R D E R I N G I N F O R M AT I O N
Valve can be used for corrosive gases with purity coefficient For standard configuration please refer to the item
up to 6.0 (99.9999% pure gases). numbers below.
Handle: Metal, BROEN POLYCOAT powder coated Media should be defined when ordering.
with media indication according to EN13792.
Other options:
Headwork: Diaphragm type
Opening/closing function: 1.5 x 360° - a valve without mounting kit
Max. working pressure: 16 bar / 232 psi For further information, please contact your BROEN LAB
Test pressure: 1.5 x working pressure representative.
Inlet/outlet: SS tubes for OD 8mm
Leak rate: < 10-7 mbar x l/s [Helium]
Weight: 0.7 kg
M ater i a l s w i th me d i a c onta c t
Metals: Stainless Steel (AISI 316L)
Plastics: PVDF
Model
-30- w w w. b r o e n . c o m
out l et s
Corrosive Gases PREMIUM
Scope of delivery
w i th f i x e d no z z l e
Model / Standout
S
52mm [2 3/64” ]
Delivered with 90° rear wall connection (max wall thickness 20mm)
w w w. b r o e n . c o m -31-
M ount i n g A c c e s s or i e s
PREMIUM
34mm
M = 49 to 61 mm 2511494
M = 61 to 73 mm 2511497
M = 73 to 85 mm 2511496
M = 85 to 97 mm 2511495
M = 97 to 109 mm 2511493
-32- w w w. b r o e n . c o m
M ount i n g i n s tru c t i on s
ALL M E DIA PREMIUM
F ront c ontro l v a l v e s
Max. 30mm
43mm
O U t l et s
Flange (optional)
Mandatory on soft wall materials 1)
Max. 20mm
Max. 18mm incl. flange
25Nm
Wall thickness
less than 20mm
Drill Ø18mm
hole in wall
2)
Wall thickness
20-40mm
Drill Ø22mm
hole in wall
Flange (optional)
Mandatory on soft wall materials
Tighten Allen screws with
Allen key, max. 1Nm
w w w. b r o e n . c o m -33-
M ount i n g i n s tru c t i on s
PREMIUM
M O U N T I N G O F O U T L E T S I N T O F U M E H O O DS
WI T H A D O U B L E WALL C O N S T R U C T I O N
1) Insert the rear wall connection through the back wall 2) Fix the outlet to the back wall by tightening the nut 4) Position the outlet
P I P E I N S TALLAT I O N
WAT E R / S P E CIAL WAT E R ( SS M O D E L ) /
T E C H N ICAL A N D B U R N I N G GAS E S ( 4 . 0 A N D 5 . 0 GAS E S )
BROEN front control valves and fume hood outlets for standard media are delivered with BROEN UniFlexTM inlet connections
as well as outlet connection on the valves.
Va lv e OUTLET
Pipe installation can be done either with flexible hoses or with standard Cu, PEX or SS pipes.
BROEN has a wide range of flexible hoses available with BROEN UniFlexTM connections as well as connection fittings to fit
pipes of the following sizes:
- OD 8mm
- OD 10mm BROEN UniFlexTM flexible hoses
- OD 12mm
- OD 15mm
- 3/8”
For further information about flexible hoses and connection fittings, please contact you local BROEN LAB representative or
refer to www.broen.com
-34- w w w. b r o e n . c o m
P I P E I N S TALLAT I O N
Spe c i a l W ater ( P P mo d e l s on ly ) PREMIUM
Please note that PP valves and outlets for special water are delivered with push-in fittings.
BROEN recommends the following materials for pipe installation:
Va lv e OUTLET
C O R R O SIV E GAS E S
Please note that valves and outlets for corrosive gases are delivered in stainless steel and are prepared for orbital welding.
In case of outlet, welding process should take place before mounting into the fume hood.
Va lv e OUTLET
OD 8mm / ID 6mm
For further information, please contact your BROEN LAB representative or refer to www.broen.com
w w w. b r o e n . c o m -35-
BROEN LAB develops, manufactures and delivers complete
range of fittings for professional laboratories. Our know-how
and our quality products ensure the precise flow of water,
gases and air, from source to user.
99B0040 BROEN UNIFLEXTM Front control valves and OUTLETS - PREMIUM 10-06-2013
E-mail: lab@broen.com E-mail: info@broen.de
BROEN LAB GROUP ISO 9001 certification BROEN Singapore Pte. Ltd.
In September 1991 BROEN LAB GROUP was certified 10 Bukit Batok Cresent #10-02 • The Spire S(658079) • Singapore
according to ISO 9001 as one of the first Danish companies. Tel: +65 6298 0662 • Fax: +65 6298 0468
The certification was carried out by Bureau Veritas, Denmark, E-mail: sales@broen.com.sg
for our Danish site at Assens.
The quality management system of BROEN LAB
GROUP now complies with detailed specifications laid down
by the internationally acknowledged EN ISO 9001:2008.
This certification will further contribute to BROEN LAB GROUP’s
reputation for quality and reliability.
www.broen.com