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JCB 8065 MIDI EXCAVATOR Service Repair Manual SN 1537500 To 1538999 PDF
JCB 8065 MIDI EXCAVATOR Service Repair Manual SN 1537500 To 1538999 PDF
JCB 8065 MIDI EXCAVATOR Service Repair Manual SN 1537500 To 1538999 PDF
Service Manual
8055, 8065
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Maintenance
Section A - Attachments
Section B - Body and Framework
Section C - Electrics
Section D - Controls
Section E - Hydraulics
Section F - Gearboxes
Section J - Track and Running Gear
Section K - Engine
Publication No.
9803/9890-2
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Section 0 - Service Manual
Notes:
General Information
Service Manual - 8055, 8065
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Maintenance
Section A - Attachments
Section B - Body and Framework
Section C - Electrics
Section D - Controls
Section E - Hydraulics
Section F - Gearboxes
Section J - Track and Running Gear
Section K - Engine
Publication No.
9803/9890-1
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Section 1 - General Information
Notes:
Service Tools
Numerical List .......................................................................................... 1-13
Tool Detail Reference .............................................................................. 1-16
Section B - Frame and Bodywork ........................................................1-16
Section C - Electrics ............................................................................1-20
Section E - Hydraulics .........................................................................1-21
Section K - Engine ...............................................................................1-26
Service Consumables
Sealing and Retaining Compounds ......................................................... 1-27
1-i 1-i
Section 1 - General Information
Contents
1-ii 1-ii
Section 1 - General Information
Introduction
About this Manual
Introduction
About this Manual
Machine Model and Serial Number Finally, please remember above all else safety must come
first!
This manual provides information for the following
model(s) in the JCB machine range: Section Numbering
T11-005
General warnings in Section 2 are repeated throughout the Section contents, technical data, circuit descriptions,
manual, as well as specific warnings. Read all safety operation descriptions etc. are inserted at the beginning of
statements regularly, so you do not forget them. each alphabetically coded section.
Renewal of oil seals, gaskets, etc., and any component Units of Measurement
showing obvious signs of wear or damage is expected as T1-001_2
a matter of course. It is expected that components will be In this publication, the S.I. system of units is used. For
cleaned and lubricated where appropriate, and that any example, liquid capacities are given in litres. The Imperial
opened hose or pipe connections will be blanked to units follow in parentheses ( ) eg 28 litres (6 gal).
prevent excessive loss of hydraulic fluid and ingress of dirt.
A
Fig 1.
Cross References
T1-004_2
ST
I
E RE D
WEIGHT Kg
YEAR OF MANUF.
a Engine Type
VIN Vehicle Ident. No.
b Engine Build List
PIN Prod.Ident. No.
Fig 1.
1 2 3 4 5
JCB 08055 L 7 1226501
!MWARNING
Modified and wrongly repaired ROPS, TOPS & FOGS
Structures are dangerous. Do not modify the TOPS
Structure. Do not attempt to repair the ROPS, TOPS &
FOGS Structure. If the ROPS, TOPS & FOGS Structure
has been in an accident, do not use the machine until
the structure has been inspected and repaired. This
must be done by a qualified person. For assistance,
contact your JCB dealer. Failure to take precautions
could result in death or injury to the operator.
5-3-1-7_2
V019006
Fig 2.
V019007
Fig 3.
The two types of fasteners can be readily identified by Torque settings are given for the following conditions:
colour and part number suffix. K Table 1. Fastener Types
( T 1-5). Condition 1
Note: A Dacromet bolt should not be used in conjunction Verbus Ripp Bolts
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Fig 1.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur. Torque settings for these bolts are determined by the
Dacromet bolts are only used for external applications. application. Refer to the relevant procedure for the
They are not used in applications such as gearbox or required settings.
engine joint seams or internal applications.
Hydraulic Connections
T11-003
Fig 2.
Hoses 2-B screwed into adaptors 2-A seal onto an `O' ring Note: Dimension 2-D will vary depending upon the torque
2-C which is compressed into a 45° seat machined into the applied.
face of the adaptor port.
Fig 3.
`Torque Stop' Hoses 3-B screwed into adaptors 3-A seal Stop' Hoses have an additional shoulder 3-D, which acts
onto an 'O' ring 3-C which is compressed into a 45° seat as a physical stop.
machined in the face of the adaptor port. To prevent the 'O'
ring being damages as a result of over tightening, 'Torque Note: Minimum dimension 3-E fixed by shoulder 3-D.
Service Tools
Numerical List
The tools listed in the table are special tools required for Note: Tools other than those listed will be required. It is
carrying out the procedures described in this manual. expected that such general tools will be available in any
These tools are available from JCB Service. well equipped workshop or be available locally from any
good tool supplier.
Some tools are available as kits or sets, the part numbers
for parts within such kits or sets are not listed here. For full
details of all tools, including the content of kits and sets,
refer to Tool Detail Reference, Section 1.
Part Description See Section
Number
- Bonded Washers - see Tool Detail Reference (Section 1) for content E
- Female Cone Blanking Plugs - see Tool Detail Reference (Section 1) for content E
- Female Connectors - see Tool Detail Reference (Section 1) for content E
- Hydraulic Flow Test Equipment - see Tool Detail Reference (Section 1) for content E
- Hydraulic Hand Pump Equipment - see Tool Detail Reference (Section 1) for content E
- Male Adapters - BSP x BSP - see Tool Detail Reference (Section 1) for content E
- Male Adapters - BSP x NPT (USA only) - see Tool Detail Reference (Section 1) for E
content
- Male Cone Blanking Caps - see Tool Detail Reference (Section 1) for content E
- Pressure Test Points - Adaptors - see Tool Detail Reference (Section 1) for content E
- Pressure Test Points - 'T' Adaptors - see Tool Detail Reference (Section 1) for content E
- Rivet Nut Tool - see Tool Detail Reference (Section 1) for content B
331/22966 Pump Drive Alignment Tool E
331/31069 Test Block for A.R.V. E
4104/1310 Hand Cleaner B
892/00039 Spool Clamp E
892/00041 De-glazing Tool K
892/00137 Micro-Bore Hose E
892/00223 Hand Pump E
892/00253 Hydraulic Circuit Pressure Test Kit - see Tool Detail Reference (Section 1) for content E
892/00254 Hose E
892/00271 Adapter E
892/00272 Adapter E
892/00273 Adapter E
892/00274 Adapter E
892/00275 Adapter E
892/00276 Adapter E
Fig 9. 892/00849 Braided Cutting Wire Fig 12. 992/12400 Static Oven 240V
Consumable heavy duty cut-out wire used with the glass Required to pre-heat adhesive prior to use. No plug
extraction tool. K Fig 6. ( T 1-17). Approx 25 m length. supplied.