Diketahui Pressure Loss

Panjang Pipa + Equivalen 300 m Desalter

984.3 f HE
Delta H 25 m Furnace
82.025 f Kolom
Umpan CDU 20000 BPSD
580 GPM

Menghitung Economic Pipe Size

Q
Sg
u
D
ID Corr
OD Corr

Fanning Friction Factor

D 6.065 inch
0.503395 f
Q 580 GPM
1.16 f3/s
A 0.199105 f2
v 5.826068 f/s
p 887 kg/m3
54.994 lb/f3
m 12 cp
0.012 lb/f s
nRe 13440.6

Pipe Material = Stainless Steel

k 0.0015 mm
 D 6.11412254 inch
155.2987125 mm
Relative Roughness 0.000009659
Re 13440.59533
Friction Factor 0.0075

Friction Head Loss

f 0.0075
v 5.826067937 f/s
L 984.3 f
g 9.81 m/s^2
32.17 f/s^2
D 0.503395 f
∆H 30.94638148 f

density 54.994 lb/f3

∆p 11.81850905 psi

Perhitungan Tebal dan Standarisasi Perpipaan

P  Do P 148.4202
t min  C Do 6.625
2 SE  PY 
S 20000
E 1
p 148.4202
y 0.4
C 0.125
t 0.149509
 Menghitung NPSHa

HA
HZ
HV
HVP

Re
f
v
L inlet
g

D
HF

NPSHa

Menghitung Kemamp
*NPSHa harus lebih besar 5 f dari NPSHr GPM
Head Pompa

Percentage
 20
40
60
80
100
120
Pressure Loss
15 psi
30 psi
30 psi
15 psi

580 lb/jam
0.887
12 cp
6.114123 inch
6.065 inch Standard Pipe Size = NPS 6 Sch 40 std s
6.625 inch
 Total Pressure Drop
Peralatan Desalter 15 psi
Heat Exchanger 30 psi
Furnace 30 psi
-----------------------------------------------------------------------------------
Total ∆p Peralatan 75 psi
Elevasi Permukaan Tangki vs kolom 82.025 f 31.32557535 psi
∆p Pipe friction 11.81850905 psi
P Delta P kolom dan Tangki 15 psi

P Full Tank Pressure Tangki 40 f 15.27611111 psi

-----------------------------------------------------------------------------------
Total Head 133.1440844 psi
Tekanan Pompa 148.4201955
388.6334537 f
118.4496963 m
*Tekanan Pompa = pressure drop + tekanan awal
Tebal dan Standarisasi Perpipaan (ANSI-ASME B 31.3)

psi
inch
psi

psi

inch
 *E tinggi semakin Kuat

*A106 biasa digunakan

*A312 biasa untuk steel
S

Menghitung NPSHa Pompa

Diketahui
Panjang Pipa + Equivalen 300 m
984.3 f Crude VP 5
Delta H 25 m
82.025 f
Umpan CDU 20000 BPSD
580 GPM
SG 0.887
Air Pressure 15.7 psia *Assumption the Tank on sea Level

40.88726 f *Process at Sea Level

1f *Lowest Liquid Level *Pump Centerline *Min 1,5 M vortex, Suction lif (+) Head (-)
0 *Near zero, No Pump dihitung dari Datum 1,5 M
-13.0923 f f gnrau

13440.6
0.03059
𝐻�=� 𝑥 𝐿_𝑖𝑛𝑙𝑒𝑡/𝐷
5.826068 f/s *Assumption Tank to Pump 𝑥 𝑢^2/2�
272 f
9.81 m/s^2 �= 0,14/
32.17 f/s^2
0.503395 f *Tank to Pump Friction 〖�𝑒〗 ^0,16
-8.71989 f

20.07503

Menghitung Kemampuan
580 100%
Head Pompa 388.63345 f 100%

Percentage GPM Head

% 116 319.589347
% 232 323.330487
% 348 329.814072
% 464 335.948907
% 580 347.410111
% 696 357.064154
348.6335 f
*Jarak antara pompa ke property line sejauh PL + 25 f

y
 Genroux Method Friction

∆�/�𝑡=(0,1325 〖∙ (𝑊/1000) 〗 ^1,8

4∙𝜇^0,16)/(𝜌∙𝐷^4,84 )
psia

*Dalam psi/feet
100%
W 255.5856072
u 12 cP
p 54.994
D 6.065
tion lif (+) Head (-) f 984.3
dP/f 0.015686839
dP 15.4405555

Tugas
𝑒𝑡/𝐷 Percentage GPM W dP/f dp Ptotal
10 % 58 25.55856 0.000227 0.223184 121.5488
20 % 116 51.11712 0.000812 0.799021 122.1246
30 % 174 76.67568 0.001712 1.684869 123.0104
40 % 232 102.2342 0.002906 2.860575 124.1862
50 % 290 127.7928 0.004382 4.312884 125.6385
60 % 348 153.3514 0.006128 6.031998 127.3576
70 % 406 178.9099 0.008138 8.010199 129.3358
80 % 464 204.4685 0.010404 10.24114 131.5667
90 % 522 230.027 0.012922 12.71947 134.045
100 % 580 255.5856 0.015687 15.44056 136.7661
110 % 638 281.1442 0.018694 18.40032 139.7259
120 % 696 306.7027 0.02194 21.59516 142.9207
130 % 754 332.2613 0.025421 25.02181 146.3474
140 % 812 357.8199 0.029135 28.67732 150.0029
150 % 870 383.3784 0.033078 32.55898 153.8846
Pump Performance
GPM HEAD (9,62") HEAD (9")
0 404 354
100 408 357
200 407 355
300 402 352
400 392 342
500 380 332
600 376 320
700 360 296
800 328 272
900 308 240

Tugas Vs Kemampuan Pompa

420

400

380 Tugas
Kemampua n 9,82
360 Kemampua n 9

340

320

300
0 100 200 300 400 500 600 700 800 900 1000
Head
318.2715
319.7793
322.0988
325.1774
328.9802
333.4817
338.6615
344.5032
350.9926
358.1177
365.8677
374.2333
383.2059
392.7777
402.9417
mpua n 9,82
mpua n 9

900 1000
Grafik 1 ( Tabel Desain Sistim Perpipaan)
 Diketahui Pressure Loss
Panjang Pipa + Equivalen 300 m Desalter
984.3 f HE
Delta H 25 m Furnace
82.025 f Kolom
Umpan CDU 20000 BPSD
696 GPM

Menghitung Economic Pipe Size

Q
Sg
u
D

Standard Pipe Size = NPS 6 Sch 40 std s

Fanning Friction Factor

D 6.1141225 inch
0.5074722 f
Q 696 GPM
1.392 f3/s
A 0.2023434 f2
v 6.8793931 f/s
p 887 kg/m3
54.994 lb/f3
m 12 cp
0.012 lb/f s
nRe 15999.132

Pipe Material = Stainless Steel

k 0.0015 mm
 D 6.11412254 inch
155.2987125 mm
Relative Roughness 0.000009659
Re 15999.13187
Friction Factor 0.0069

Friction Head Loss

f 0.0069
v 6.879393057 f/s
L 984.3 f
g 9.81 m/s^2
32.17 f/s^2
D 0.507472171 f
∆H 39.37708174 f

density 54.994 lb/f3

∆p 15.0382169 psi

Perhitungan Tebal dan Standarisasi Perpi

P  Do P 136.36379
t min  C Do 6.1141225
2 SE  PY 
S 20000
E 1
p 136.36379
y 0.4
C 0.125
t 0.1457869
 Menghitung NP

HA
HZ
HV
HVP

f
v
L
g

D
∆H/HF

NPSHa

Menghitung Kema
GPM
Head Pompa
 20
40
60
80
100
120
Pressure Loss
15 psi
30 psi
30 psi
15 psi

580 lb/jam
0.887
12 cp
6.1141225 inch
 Total Pressure Drop
Peralatan Desalter 15
Heat Exchanger 30
Furnace 30
-----------------------------------------------------------------------------------
Total ∆p Peralatan 75
Elevasi Permukaan Tangki vs kolom 82.025 f 31.32557535
∆p Pipe friction 15.0382169
P Pressure dari kolom 15

P Full Tank Pressure Tangki 40 f 15.27611111

-----------------------------------------------------------------------------------
Total Head 136.3637922
Tekanan Pompa 151.6399034
397.064154
121.0192484
*Tekanan Pompa = pressure drop + tekanan awal
n Tebal dan Standarisasi Perpipaan (ANSI-ASME B 31.3)

psi
inch
psi

psi

inch
 *E tinggi semakin Kuat

*A106 biasa digunakan

*A312 biasa untuk steel
S

Menghitung NPSHa Pompa

Diketahui
Panjang Pipa + Equivalen 300 m
984.3 f Crude VP
Delta H 25 m
82.025 f
Umpan CDU 20000 BPSD
580 GPM
SG 0.887
Air Pressure 14.7 psia *Assumption the Tank on sea Level

38.282976 f *Process at Sea Level

-2 f *Lowest Liquid Level *Pump Centerline
0 *Near zero, No Pump
-36.02029 f

0.0075
5.7328275 f/s
10 f *Assumption Tank to Pump
9.81 m/s^2
32.17 f/s^2
0.5074722 f
-0.301971 f *Tank to Pump Friction

-0.039288

Menghitung Kemampuan
696 100%
Head Pompa 397.06415 f 100%

GPM Head
% 139.2
% 278.4
% 417.6
% 556.8
% 696
% 835.2
psi
psi
psi

psi
psi
psi
psi

psi

psi 357.06415

f
m

y
tinggi semakin Kuat

106 biasa digunakan

312 biasa untuk steel

15 psia

the Tank on sea Level

 Diketahui Pressure Loss
Panjang Pipa + Equivalen 300 m Desalter
984.3 f HE
Delta H 25 m Furnace
82.025 f Kolom
Umpan CDU 20000 BPSD
580 GPM

Menghitung Economic Pipe Size

Q
Sg
u
D

Standard Pipe Size = NPS 6 Sch 40 std s

Fanning Friction Factor

D 6.1141225 inch
0.5074722 f
Q 580 GPM
1.16 f3/s
A 0.2023434 f2
v 5.7328275 f/s
p 887 kg/m3
54.994 lb/f3
m 12 cp
0.012 lb/f s
nRe 13332.61

Pipe Material = Stainless Steel

k 0.0015 mm
 D 6.11412254 inch
155.2987125 mm
Relative Roughness 0.000009659
Re 13332.60989
Friction Factor 0.0075

Friction Head Loss

f 0.0075
v 5.732827548 f/s
L 984.3 f
g 9.81 m/s^2
32.17 f/s^2
D 0.507472171 f
∆H 29.72303875 f

density 54.994 lb/f3

∆p 11.35131106 psi

Perhitungan Tebal dan Standarisasi Perpi

P  Do P 132.67689
t min  C Do 6.1141225
2 SE  PY 
S 20000
E 1
p 132.67689
y 0.4
C 0.125
t 0.1452264
 Menghitung NP

HA
HZ
HV
HVP

f
v
L
g

D
∆H/HF

NPSHa

Menghitung Kema
GPM
Head Pompa
 20
40
60
80
100
120
Pressure Loss
15 psi
30 psi
30 psi
15 psi

580 lb/jam
0.887
12 cp
6.1141225 inch
 Total Pressure Drop
Peralatan Desalter 15
Heat Exchanger 30
Furnace 30
-----------------------------------------------------------------------------------
Total ∆p Peralatan 75
Elevasi Permukaan Tangki vs kolom 82.025 f 31.32557535
∆p Pipe friction 11.35131106
P Pressure dari kolom 15

P Full Tank Pressure Tangki 40 f 15.27611111

-----------------------------------------------------------------------------------
Total Head 132.6768864
Tekanan Pompa 147.9529975
387.410111
118.0768397
*Tekanan Pompa = pressure drop + tekanan awal
n Tebal dan Standarisasi Perpipaan (ANSI-ASME B 31.3)

psi
inch
psi

psi

inch
 *E tinggi semakin Kuat

*A106 biasa digunakan

*A312 biasa untuk steel
S

Menghitung NPSHa Pompa

Diketahui
Panjang Pipa + Equivalen 300 m
984.3 f Crude VP
Delta H 25 m
82.025 f
Umpan CDU 20000 BPSD
580 GPM
SG 0.887
Air Pressure 14.7 psia *Assumption the Tank on sea Level

38.282976 f *Process at Sea Level

-2 f *Lowest Liquid Level *Pump Centerline
0 *Near zero, No Pump
-36.02029 f

0.0075
5.7328275 f/s
10 f *Assumption Tank to Pump
9.81 m/s^2
32.17 f/s^2
0.5074722 f
-0.301971 f *Tank to Pump Friction

-0.039288

Menghitung Kemampuan
580 100%
Head Pompa 387.41011 f 100%

GPM Head
% 116
% 232
% 348
% 464
% 580
% 696
psi
psi
psi

psi
psi
psi
psi

psi

psi

f
m

y
tinggi semakin Kuat

106 biasa digunakan

312 biasa untuk steel

15 psia

the Tank on sea Level

 Diketahui Pressure Loss
Panjang Pipa + Equivalen 300 m Desalter
984.3 f HE
Delta H 25 m Furnace
82.025 f Kolom
Umpan CDU 20000 BPSD
580 GPM

Menghitung Economic Pipe Size

Q
Sg
u
D

Standard Pipe Size = NPS 6 Sch 40 std s

Fanning Friction Factor

D 6.1141225 inch
0.5074722 f
Q 580 GPM
1.16 f3/s
A 0.2023434 f2
v 5.7328275 f/s
p 887 kg/m3
54.994 lb/f3
m 12 cp
0.012 lb/f s
nRe 13332.61

Pipe Material = Stainless Steel

k 0.0015 mm
 D 6.11412254 inch
155.2987125 mm
Relative Roughness 0.000009659
Re 13332.60989
Friction Factor 0.0075

Friction Head Loss

f 0.0075
v 5.732827548 f/s
L 984.3 f
g 9.81 m/s^2
32.17 f/s^2
D 0.507472171 f
∆H 29.72303875 f

density 54.994 lb/f3

∆p 11.35131106 psi

Perhitungan Tebal dan Standarisasi Perpi

P  Do P 132.67689
t min  C Do 6.1141225
2 SE  PY 
S 20000
E 1
p 132.67689
y 0.4
C 0.125
t 0.1452264
 Menghitung NP

HA
HZ
HV
HVP

f
v
L
g

D
∆H/HF

NPSHa

Menghitung Kema
GPM
Head Pompa
 20
40
60
80
100
120
Pressure Loss
15 psi
30 psi
30 psi
15 psi

580 lb/jam
0.887
12 cp
6.1141225 inch
 Total Pressure Drop
Peralatan Desalter 15
Heat Exchanger 30
Furnace 30
-----------------------------------------------------------------------------------
Total ∆p Peralatan 75
Elevasi Permukaan Tangki vs kolom 82.025 f 31.32557535
∆p Pipe friction 11.35131106
P Pressure dari kolom 15

P Full Tank Pressure Tangki 40 f 15.27611111

-----------------------------------------------------------------------------------
Total Head 132.6768864
Tekanan Pompa 147.9529975
387.410111
118.0768397
*Tekanan Pompa = pressure drop + tekanan awal
n Tebal dan Standarisasi Perpipaan (ANSI-ASME B 31.3)

psi
inch
psi

psi

inch
 *E tinggi semakin Kuat

*A106 biasa digunakan

*A312 biasa untuk steel
S

Menghitung NPSHa Pompa

Diketahui
Panjang Pipa + Equivalen 300 m
984.3 f Crude VP
Delta H 25 m
82.025 f
Umpan CDU 20000 BPSD
580 GPM
SG 0.887
Air Pressure 14.7 psia *Assumption the Tank on sea Level

38.282976 f *Process at Sea Level

-2 f *Lowest Liquid Level *Pump Centerline
0 *Near zero, No Pump
-36.02029 f

0.0075
5.7328275 f/s
10 f *Assumption Tank to Pump
9.81 m/s^2
32.17 f/s^2
0.5074722 f
-0.301971 f *Tank to Pump Friction

-0.039288

Menghitung Kemampuan
580 100%
Head Pompa 387.41011 f 100%

GPM Head
% 116
% 232
% 348
% 464
% 580
% 696
psi
psi
psi

psi
psi
psi
psi

psi

psi

f
m

y
tinggi semakin Kuat

106 biasa digunakan

312 biasa untuk steel

15 psia

the Tank on sea Level

 Diketahui Pressure Loss
Panjang Pipa + Equivalen 300 m Desalter
984.3 f HE
Delta H 25 m Furnace
82.025 f Kolom
Umpan CDU 20000 BPSD
580 GPM

Menghitung Economic Pipe Size

Q
Sg
u
D

Standard Pipe Size = NPS 6 Sch 40 std s

Fanning Friction Factor

D 6.1141225 inch
0.5074722 f
Q 580 GPM
1.16 f3/s
A 0.2023434 f2
v 5.7328275 f/s
p 887 kg/m3
54.994 lb/f3
m 12 cp
0.012 lb/f s
nRe 13332.61

Pipe Material = Stainless Steel

k 0.0015 mm
 D 6.11412254 inch
155.2987125 mm
Relative Roughness 0.000009659
Re 13332.60989
Friction Factor 0.0075

Friction Head Loss

f 0.0075
v 5.732827548 f/s
L 984.3 f
g 9.81 m/s^2
32.17 f/s^2
D 0.507472171 f
∆H 29.72303875 f

density 54.994 lb/f3

∆p 11.35131106 psi

Perhitungan Tebal dan Standarisasi Perpi

P  Do P 132.67689
t min  C Do 6.1141225
2 SE  PY 
S 20000
E 1
p 132.67689
y 0.4
C 0.125
t 0.1452264
 Menghitung NP

HA
HZ
HV
HVP

f
v
L
g

D
∆H/HF

NPSHa

Menghitung Kema
GPM
Head Pompa
 20
40
60
80
100
120
Pressure Loss
15 psi
30 psi
30 psi
15 psi

580 lb/jam
0.887
12 cp
6.1141225 inch
 Total Pressure Drop
Peralatan Desalter 15
Heat Exchanger 30
Furnace 30
-----------------------------------------------------------------------------------
Total ∆p Peralatan 75
Elevasi Permukaan Tangki vs kolom 82.025 f 31.32557535
∆p Pipe friction 11.35131106
P Pressure dari kolom 15

P Full Tank Pressure Tangki 40 f 15.27611111

-----------------------------------------------------------------------------------
Total Head 132.6768864
Tekanan Pompa 147.9529975
387.410111
118.0768397
*Tekanan Pompa = pressure drop + tekanan awal
n Tebal dan Standarisasi Perpipaan (ANSI-ASME B 31.3)

psi
inch
psi

psi

inch
 *E tinggi semakin Kuat

*A106 biasa digunakan

*A312 biasa untuk steel
S

Menghitung NPSHa Pompa

Diketahui
Panjang Pipa + Equivalen 300 m
984.3 f Crude VP
Delta H 25 m
82.025 f
Umpan CDU 20000 BPSD
580 GPM
SG 0.887
Air Pressure 14.7 psia *Assumption the Tank on sea Level

38.282976 f *Process at Sea Level

-2 f *Lowest Liquid Level *Pump Centerline
0 *Near zero, No Pump
-36.02029 f

0.0075
5.7328275 f/s
10 f *Assumption Tank to Pump
9.81 m/s^2
32.17 f/s^2
0.5074722 f
-0.301971 f *Tank to Pump Friction

-0.039288

Menghitung Kemampuan
580 100%
Head Pompa 387.41011 f 100%

GPM Head
% 116
% 232
% 348
% 464
% 580
% 696
psi
psi
psi

psi
psi
psi
psi

psi

psi

f
m

y
tinggi semakin Kuat

106 biasa digunakan

312 biasa untuk steel

15 psia

the Tank on sea Level