BCD Semi Ltd Co.

AP3101 Demo Board

Part Number: DB-AP3101-A Seriers Number: V1.3-038

Content:

1. Description

2. Specifications

3. Schematics of the PCB

4. PCB Layout

5. Photo View of the Demo Board

6. PCB Dimensions

7. BOM

8. Test Result

PROPRIETARY & CONFIDENTIAL

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 BCD Semi Ltd Co.
AP3101 Demo Board
I. Description:
The AP3101 is green current mode PWM controller. Its target application fields
include LCD or CRT Monitor /TV, and other off-line AC-to-DC adapters with ever
increasing needs for low standby power. The input power can be less than 0.3W under
85V-265V AC and no load condition.
AP3101 provides better protection features, such as leading edge blanking,
synchronized slope compensation, over-current, over-temperature and short circuit
protection.
The main features of AP3101 are as follows:
Green Mode operating to Support “Energy Star” Norm.
Adjustable Skip Cycle Level
Adjustable Switching Frequency up to 100 kHz
Leading Edge Blanking
Under Voltage Lockout
Low Startup Current of 30uA
Internal Over Temperature Protection

II. Specifications

AC Input Voltage 85VAC~265VAC

Rated Output Voltage Typ 12V
Rated Output Current Typ 3A
Output Ripple Max 60mV
Line Regulation Max 0.5%（60mV）
Load Regulation Max 5%
Standby Power Dissipation Max 0.3W
Efficiency Full Load ≥83%
Turn on delay time ＜1s
Short Circuit Protection Yes
Over Voltage Protection Yes
Over Current Protection < 5.5A Yes

III.
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AP3101 Demo Board
Schematic of the Demo Board

IV. PCB Layout of the Demo Board

V.

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AP3101 Demo Board
Photo View of the Demo Board

VI. PCB Dimensions

56

112

112mm × 56mm

VII. BOM

PROPRIETARY & CONFIDENTIAL

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 BCD Semi Ltd Co.
AP3101 Demo Board
Part Type Designator Part Type Designator
1nF/100V C3,C20 3906,PNP Q1
XC 0.22uF/275V C4 3904,NPN Q2
3.3uF(50V),DIP C5 8N60,Fairchild Q3
47uF(>25V),DIP C6 10, SMD-1206 R1
100uF/400V,DIP C7 NTC 5D-9 R2
2nF/1000V,DIP C8 1k, SMD-0805 R3,R4,r11
1000uF/25V(680uF,470uF) C9 11k, SMD-0805 R20,R21,R23
470uF/25V,DIP C10 12k, SMD-0805 R5
68nF,SMD-0805 C11 750k,DIP R7
0.47uF, SMD-1206 C12 680k,DIP R8
6.8nF, SMD-0805 C13 51K, SMD-1206 R9,R9_2
YC 2.2nF/250V C15 20 SMD(1206,0805) R10,R26
100nF/50V, SMD-0805 C1,C17 0, SMD RJ1~5
680, SMD-0805 R18 1.5 ,SMD-0805 R12
RS207/GBL06,Bridge D1 15k, SMD-0805 R13
27V Zerner,SMD D2 22k, SMD-0805 R14
1N4148,SMD D3,D4，D5，D6 4.7k ,SMD-0805 R15
FR107,DIP D7 27k, SMD R6,R16,R19
B20100（On semi） D8 2.2Ohm, SMD-1206 R17,R17_1~3
LED(Green),DIP D9 1.8k, SMD-1206 R22
2A/250Vac ,Fuse F1 1.5M, SMD-1206 R24,R25
10uH/30mH L2/LF2 Input/Output Socket J1/J2
JUMP LF1,J1,J2,J3 AZ431,BCD U3
PQ26/20，SUMIDA/BELTA T1 AP3101,BCD U1
C14,C16,C18,C19 Option, N/C PC817-C,Sharp U2
T1: XFMR Structure

Sandwich structure, L1-3: 0.82mH，N1-3：N4-6 ：N11-8 = 33：6：5

PROPRIETARY & CONFIDENTIAL

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AP3101 Demo Board
VIII. Test Results
VIII.1 Line/Load Regulation
Input voltage Output voltage@Iout=0A Output voltage@Iout=3A
85V/50Hz 12.398V 12.298V
265V/50Hz 12.399V 12.299V
Line Regulation @ Iout=0A: 1mV
Line Regulation @ Iout=3A: 1mV
Load Regulation @ Vin=85V/50Hz: 0.8%
Load Regulation @ Vin=265V/50Hz: 0.8%

VIII.2 Output Voltage Ripple

Low frequency ripple:

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AP3101 Demo Board
High frequency ripple:

Output Voltage Ripple @ 85V/50Hz, Iout=3A

Demo 2 Test Result

Ripple Max @85V/50Hz, Iout=3A 30mV

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AP3101 Demo Board

VIII.3 Efficiency @ Full Load & Half Load

90

89

88

87
Efficiency(%)

86

85

84

83
Full Load (Io=3.0A)
82 Half Load (Io=1.5A)

81

80
100 120 140 160 180 200 220 240 260
Line Voltage (V)

VIII.4 Efficiency @ Iout=0.5~3A

90

89

88

87
Efficiency(%)

86

85

84

83
Line Voltage=110VAC
82 Line Voltage=220VAC

81

80
0.5 1.0 1.5 2.0 2.5 3.0
Iout (A)

PROPRIETARY & CONFIDENTIAL

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AP3101 Demo Board
VIII.5 Input Power @ 0W & 0.5W Load

1.0

0.9

0.8
Input Power (W)

0.7

0.6

0.5
No load (Po=0W)
0.4 Light Load (Po=0.5W)
0.3

0.2

0.1

0.0
100 120 140 160 180 200 220 240 260
Line Voltage (V)

VIII.6 Skip Cycle Mode Operation @ No Load

1- Gate Drive Signal

PROPRIETARY & CONFIDENTIAL

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AP3101 Demo Board
VIII.7 Hold Time @ Line Voltage=110VAC

1-Output Voltage 2-Input Current

VIII.8 Turn on delay time

1- BUS Voltage , 2-Output Voltage

Turn on delay time @ 110V,3A 0.44s

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AP3101 Demo Board
VIII.9 Transient Load Response

1- Output Voltage , 2-Output Current

1- Output Voltage , 2-Output Current

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AP3101 Demo Board
VIII.10 Protection
Over Current Protection <5.2A
Over Voltage Protection OK,<25V
Short Circuit Protection Pass

VIII.11 Characterization Results Summary

Test Item Specification Test result
1．Input characteristic
Standby power ≤0.3W ≤0.3W
Efficiency ≥83% >84%
2．Output characterisitc
Line regulation 0.5%(60mV) 1mV
Load regulation 5% 0.8%
Output Ripple 60mV 30mV
3．Time sequence
Turn on delay time <1s <1s
4．Protection
Over current protection < 5.5A < 5.2A
Over voltage protection OK,<25V
Short Circuit protection Pass

PROPRIETARY & CONFIDENTIAL

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