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Saes A 102 PDF
Saes A 102 PDF
1 Scope............................................................ 2
2 Conflicts and Deviations................................ 2
3 References.................................................... 2
4 Engineering Reports...................................... 3
5 Design Requirements.................................... 4
6 Definitions, Abbreviations and Acronyms.... 12
1 Scope
1.2 This standard applies to new facilities and to facilities undergoing modifications
or upgrades.
1.3 This standard does not apply to gases that are injected into any reservoir.
2.1 Any deviation or difference between standards, the more restrictive standard
shall apply.
2.2 Any conflicts between this standard and other applicable Saudi Aramco
Standards (e.g., SAESs, SAMSSs, SASDs, etc.), and/or government standards
(PME, RC) shall be resolved in writing through the General Supervisor,
Environmental Engineering Division (EED), Dhahran.
2.3 All requests to deviate from this standard shall be made in writing to the
Manager of Environmental Protection Department who shall comply with the
requirements in SAEP-302, Instructions for Obtaining a Waiver of Mandatory
Saudi Aramco Engineering Requirements. The Saudi Arabian Government
Environmental Standards can not be waived by Saudi Aramco.
3 References
The selection of material and equipment, and the design, construction, maintenance, and
repair of equipment and facilities covered by this standard shall comply with the latest
edition of the references listed below, unless otherwise noted.
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Document Responsibility: Environmental Standards Committee SAES-A-102
Issue Date: 31 July 2012
Next Planned Update: 10 March 2015 Ambient Air Quality and Source Emissions Standards
4 Engineering Reports
The ESS Statement of a DBSP shall include a discussion of any significant air
quality impacts and the controls required to meet the Ambient Air Quality and
Source Emission Standards in the applicable Saudi Aramco and Government
Environmental Standards.
Page 3 of 21
Document Responsibility: Environmental Standards Committee SAES-A-102
Issue Date: 31 July 2012
Next Planned Update: 10 March 2015 Ambient Air Quality and Source Emissions Standards
5 Design Requirements
The following are Saudi Aramco requirements which are in addition to PME and RC
standards:
5.1.2 All industrial facilities shall be designed to not discharge any toxic
substances or hazardous matter in such quantities or duration as to be
harmful to the health and welfare of humans, animals, or plants.
Evaluation of such facilities as to adequacy of controls and/or procedures
and emission potential shall be done on an individual basis by the EPD.
5.1.3 Best Available Control Technology (BACT) shall be used for new
facilities and Best Available Retrofit Technology (BART) shall be used
for existing facilities undergoing modification to control air pollutant
emissions. Source specific BACT and BART information are found at
the USEPA database through its website at www.epa.gov/ttn.
SH = H + 1.5L
Where:
SH= GEP stack height measured from the Ground-Level Elevation
at the base of the stack.
H = height of nearby structure(s) measured from the ground-level
elevation at the base of the stack.
L = Lesser Dimension (height or projected width) of nearby
structure(s); OR
Page 4 of 21
Document Responsibility: Environmental Standards Committee SAES-A-102
Issue Date: 31 July 2012
Next Planned Update: 10 March 2015 Ambient Air Quality and Source Emissions Standards
5.2.2 Provide stacks with two sampling ports, 90 apart, if the stack diameter
is less than < 3.1 meters including the port length; or four sampling
ports, 90 apart, if the stack diameter is ≥ 3.1 meters including the port
length. Locate all sampling ports at least eight (8) stack (or duct)
diameters downstream and at least two (2) diameters away from any
flow disturbance such as a bend, expansion, contraction, stack opening,
or visible flame if the flue gas flow is cyclonic or swirling. If the flue
gas flow is not cyclonic, an alternative location may be selected at a
position at least two (2) stack (or duct) diameter downstream and a half
(½) diameter upstream from any flow disturbance.
Page 5 of 21
Document Responsibility: Environmental Standards Committee SAES-A-102
Issue Date: 31 July 2012
Next Planned Update: 10 March 2015 Ambient Air Quality and Source Emissions Standards
5.2.3 The positions of the ports shall be placed at the same elevation and
separated by 90 degrees on the stack (Contact the EED General
Supervisor for technical guidance if a sampling port location can not
meet the above requirements and an alternate sampling scheme must be
used). Each port shall consist of a 4-inch to 6-inch inside diameter (I.D.)
opening. The sampling port shall be installed with a pipe extending
approximately 6 inches beyond the outside stack wall and at 90 degrees
to the stack. The pipe shall be threaded on the outside and ended with a
bolted flange installed. The flange shall be capped when not in use.
Install at each sampling point a hook to support monorail system.
2 HW
De (1)
(H W )
5.2.5 Provide access to the sampling ports with work platforms 1.1 m to 1.25 m
wide at approximately 1.5 meters below the installed sampling ports and
capable of supporting 3 adults (300 kg) plus 100 kg of sampling
equipment. Equip the platform with a safety handrail and ensure there are
no obstructions within a one-meter horizontal radius on the platform
beneath the ports. The platform shall be equipped with grounded
weatherproof dual 120 VAC/240 VAC/30-Amp electrical service with
multiple outlets at the platform and base of the stack. For more detail refer
to EPA Methods 1-5, these methods appear in title 40, part 60 of the Code
of Federal Regulations (referred to as 40 CFR 60).
5.3 Boilers, Process Heaters, and Other External Stationary Combustion Units
5.3.1 Design gas fired boilers and process heaters to operate at 10% to 15%
excess air (equivalent to 2% to 3% excess O2) and oil fired boilers
between 10% to 25% excess air (2% to 5% excess O2).
5.3.2 NOx emissions from external combustion units with heat input capacity
equal to or greater than 100 MMBtu/hr shall not exceed 0.06 lb/MMBtu
or 26 ng/J. NOx emission from external combustion units with heat
input capacity less than 100 MMBtu/hr shall not exceed 0.08 lb/MMBtu
or 34.4 ng/J.
Page 6 of 21
Document Responsibility: Environmental Standards Committee SAES-A-102
Issue Date: 31 July 2012
Next Planned Update: 10 March 2015 Ambient Air Quality and Source Emissions Standards
5.3.3 Utilize the Best Available Technology (BAT) for reducing NOx emission
(ex: Ultra Low NOx Burners, Flue Gas Recirculation, Selective Catalyst
Reduction, etc.).
5.3.4 For units with heat input capacity greater than 100 MMBtu/hr, provide
excess O2 and NOx analyzers. For NOx monitoring, Predictive Emission
Monitoring System (PEMS) is preferred over Hardware CEMs.
5.4.1 CGTs running shall not exceed the NOx emission limits as follows:
60 ppm (dry at 15% oxygen) for Gas Fuel
80 ppm (dry at 15% oxygen) for Liquid Fuel
Note: In remote areas, where there are technical difficulties, such as
scarcity of water and unavailability of gas, the EPD Manager can
authorize a deviation from this standard - provided there are no
significant environmental concerns.
5.4.2 Provide excess O2, NOx and CO analyzers. For NOx monitoring,
Predictive Emission Monitoring System (PEMS) is preferred over
Hardware CEMs.
5.5.2 Types of Particulate Emission Controls for the FCCU Regenerator stack
include but not limited to the following:
Caustic Venturi Wet Scrubber
High Efficiency Cyclone (HEC)
Electrostatic Precipitator (ESP)
5.6.1 All new SRUs shall use air dispersion modeling in accordance with
SAEP-340 to demonstrate compliance with the Ambient Air Quality
standards in the applicable Saudi Arabian Government environmental
standards. The modeling shall include the effect of stack gas heat
recovery if it is proposed.
Page 7 of 21
Document Responsibility: Environmental Standards Committee SAES-A-102
Issue Date: 31 July 2012
Next Planned Update: 10 March 2015 Ambient Air Quality and Source Emissions Standards
5.6.2 Incorporate a tail gas incinerator in the SRU design. Design the
incinerator to operate at temperatures that will ensure complete
combustion of H2S.
5.6.4 Design sulfur handling and loading facilities with appropriate emission
control techniques to minimize direct atmospheric H2S, SO2, and
sulfurous particulate releases.
5.6.5 Provide emission monitoring for each Sulfur Recovery Unit (SRU) stack
to verify compliance with the emission limits. The sulfur recovery
efficiency shall be monitored on a continuous basis using a Continuous
Emission Monitor (CEM) or other appropriate methods.
5.6.6 Sulfur plants shall be designed with multiple trains having excess
capacity. The excess capacity shall be able to handle the additional
throughput resulting from the failure/shut down of any SRU train.
5.7.1 For facilities with normal continuous flaring rates equal or greater than
1 MMSCFD, a Flare Gas Recovery System (FGRS) shall be installed.
For facilities with normal continuous flaring rates less than 1 MMSCFD,
smokeless flare shall be installed. Flaring is exempt during start-up,
shut-down and emergencies/upset scenarios and shall be reported to EPD
within 24 hours.
5.7.2 Horizontal and short flares (less than 30 feet in height) are prohibited.
Flare height shall be determined based on air dispersion modeling studies
conducted for the EIA.
5.7.3 The opacity of the flare shall not exceed 20%. Routine operation of a
smokeless flare system does not include startups, shutdowns, and
emergencies/upset scenarios.
5.7.4 All Saudi Aramco facilities with flares/burn pits shall maintain a
comprehensive facility specific Flaring Minimization Plan (FMP).
The FMP shall be updated annually. Refer to Appendix II for the scope
of FMP.
5.8.1 The usage of burn pits is restricted to Emergency Cases only. A liquid
hydrocarbon recovery system shall be provided to eliminate
Page 8 of 21
Document Responsibility: Environmental Standards Committee SAES-A-102
Issue Date: 31 July 2012
Next Planned Update: 10 March 2015 Ambient Air Quality and Source Emissions Standards
5.8.2 The installation of new burn pits is restricted to the following emergency
situations:
Burning liquids or gases from pipelines during emergency blow
down only.
Burning liquids during plant emergency shutdown only.
Commentary Notes:
Liquid brought-up during drilling and well cleaning operations are not
considered Emergency. Hydrocarbon recovery system or alternatives
shall be provided to eliminate liquid hydrocarbons burning.
Burn pits shall be fenced with Type V fence (Ref. SAES-M-006) and
locking gates (Ref. SAES-O-202).
Open burning is prohibited within Saudi Aramco properties and facilities except
as noted in Section 5.8.
5.10.1 Storage Tanks for hydrocarbon liquids with TVP greater than or equal
to 1.5 have shall be designed with floating roof and secondary seal.
Storage tanks for hydrocarbon liquids with a TVP greater than 11 psia
shall require vapor recovery as part of the design of the storage tank.
5.10.2 All Floating Roof Tanks shall have seal inspections at the initial fill.
The initial seal inspection report of new tanks shall be provided to the
General Supervisor of EED.
5.10.3 Slotted Guide Gauge Poles shall not be used on storage tanks containing
VOC material having a True Vapor Pressure (TVP) of greater than
78 mm Hg unless the poles are equipped with Pole Wiper on Sliding
Cover, and Well Gasket on Top of Fixed Plate, in addition to Pole
Sleeve Seal or Float with Wiper Seal.
5.10.4 External floating roof tanks used for crude oil storage with a capacity
greater than 1,000 bbls shall be equipped with a secondary roof seal.
Page 9 of 21
Document Responsibility: Environmental Standards Committee SAES-A-102
Issue Date: 31 July 2012
Next Planned Update: 10 March 2015 Ambient Air Quality and Source Emissions Standards
5.11.2 Vapor emissions from the vapor control system are limited to no more
than 35 grams hydrocarbon per cubic meter (1000 liters) of loaded
product.
5.12.2 Land Use Permit (LUP) requests for crusher sites shall be approved as
follows:
5.13.2 Periodic stack/RATA testing (at least once every two years) shall be
conducted on all regulated units and on units with CEMS/PEMS.
Page 10 of 21
Document Responsibility: Environmental Standards Committee SAES-A-102
Issue Date: 31 July 2012
Next Planned Update: 10 March 2015 Ambient Air Quality and Source Emissions Standards
5.14.1 Each oil-water separator tank, slop oil tank, storage vessel, or other
auxiliary equipment subject shall be equipped and operated with a fixed
roof, which meets the following specifications:
5.14.3 Slop oil from an oil-water separator tank and oily wastewater from slop
oil handling equipment shall be collected, stored, transported, recycled,
reused, or disposed of in an enclosed system.
5.14.4 Each oil-water separator tank, slop oil tank, storage vessel, or other
auxiliary equipment that is required to comply with paragraph (5.13.1)
of this section, and not paragraph (5.13.2) of this section, may be
equipped with a pressure control valve as necessary for proper system
operation. The pressure control valve shall be set at the maximum
pressure necessary for proper system operation, but such that the value
will not vent continuously.
Page 11 of 21
Document Responsibility: Environmental Standards Committee SAES-A-102
Issue Date: 31 July 2012
Next Planned Update: 10 March 2015 Ambient Air Quality and Source Emissions Standards
5.14.6 Sewer lines shall not be open to the atmosphere and shall be covered or
enclosed in a manner so as to have no visual gaps or cracks in joints,
seals, or other emission interfaces.
Note: For details about closed vent systems and control devices, refer to
USEPA document 40 CFR Part 60, Subpart QQQ.
5.15.2 H2S discharges to the ambient air from wastewater lagoons and ponds
shall be controlled as per design parameters found in the SAES-A-104
engineering standard.
5.15.3 Fugitive Emissions from components (valves, flanges, pump seals, etc.)
shall be controlled by implementing an annual Leak Detection and
Repair (LDAR) survey using USEPA Method 21 or equivalent
(40 CFR Part 60, App A, Method 21).
5.16.1 Major new facilities (e.g., refineries, gas plants, major crude oil
processing facilities) shall include the installation of at least one new
AMMNET station to monitor regulated pollutants (SO2, NO, NO2,
Ozone, THC, etc.) to be located in the prevailing down wind direction
of the facility. EED shall approve the location and interface with Saudi
Aramco’s existing AMMNET system.
6.1 Definitions
Acid Gas: A byproduct from a natural gas or LPG sweetening process and
contains primarily H2S and CO2.
Actual Emissions (Tons/Year): This is the amount in tons per year of the
pollutant emitted at the emission point described.
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Document Responsibility: Environmental Standards Committee SAES-A-102
Issue Date: 31 July 2012
Next Planned Update: 10 March 2015 Ambient Air Quality and Source Emissions Standards
Air Pollutant: Any substance emitted to the atmosphere that causes or has the
potential to produce adverse impacts on human health or the environment.
Ambient Air: it is defined as any air on the external side of a pollution source’s
boundary fence to which the public has access. This includes industrial areas
neighboring a pollution source.
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Document Responsibility: Environmental Standards Committee SAES-A-102
Issue Date: 31 July 2012
Next Planned Update: 10 March 2015 Ambient Air Quality and Source Emissions Standards
Breathing Loss: Breathing loss occurs daily when a liquid is stored in a tank.
Breathing loss for a product such as gasoline is due to evaporation and
barometric temperature changes. The frequency with which gasoline is
withdrawn from the tank, allowing fresh air to enter and enhance evaporation,
also has a major effect on the quantity of emissions.
Burn Pit: Any ground-level combustion area that is designed to burn off liquid
and/or gas.
Claus Sulfur Recovery Plant: A process unit that recovers sulfur from acid
gas by a vapor-phase catalytic reaction of sulfur dioxide and hydrogen sulfide.
Combustion Gas Turbine (CGT): A fired gas turbine supplied with liquid or
gas fuel and used to generate electricity or drive a pump.
Criteria Pollutant: An air pollutant for which an air quality standard with a
specific set of ambient air concentration limits has been established by the Saudi
Arabian government based on specific health criteria (i.e., SO2, O3, NO2, CO.
Particulates).
Emission Source: Any facility, process, or operation that releases air pollutants
to the atmosphere.
Page 14 of 21
Document Responsibility: Environmental Standards Committee SAES-A-102
Issue Date: 31 July 2012
Next Planned Update: 10 March 2015 Ambient Air Quality and Source Emissions Standards
Flare Gas Recovery System (FGRS): A system to recover the daily normal
continuous flare gas, and direct it back to the processing facility using a
compressor.
Fuel Gas: Any gas generated at a facility that is used to sustain a combustion
process to generate power, steam, or additional heat for other processes. Fuel
gas includes natural gas that is combined and combusted in any proportion with
another gas generated at facility.
Industrial Area: The area inside a facility’s officially recognized property line
that excludes non-employees or other unauthorized personnel.
Page 15 of 21
Document Responsibility: Environmental Standards Committee SAES-A-102
Issue Date: 31 July 2012
Next Planned Update: 10 March 2015 Ambient Air Quality and Source Emissions Standards
New Facility: Any facility designed and constructed as a wholly new facility.
All new facilities must be meet all current and anticipated environmental
standards and regulations.
Opacity: The degree to which emissions reduce the transmission of light and
obscure the view of an object in the background; the percent of opaqueness of
the exhaust gas of a stack or flare. (Note: the higher the opacity number, the
darker or more opaque the exhaust gas). Opacity measurement techniques are
specified in USEPA Method 9.
Open Burning: The intentional combustion of any material for the sole
purpose of disposal or recovery of specific products, and which produces air
pollution that cannot be controlled.
Reid Vapor Pressure: The absolute vapor pressure of volatile crude oil and
volatile non viscous petroleum liquids except liquefied petroleum gases
(ASTM-D-323). Equivalent to true vapor pressure of volatile organic
compounds at 37.8 degrees Celsius (100 degrees Fahrenheit).
Royal Commission for Jubail and Yanbu: The jurisdictional authorities that
administer industrial activities within the Madinat Jubail Al-Sinaiyah and
Madinat Yanbu Al-Sinaiyah areas.
Spent Caustic: Caustic (NaOH) is used to treat light hydrocarbons and remove
Mercaptans and H2S. The caustic purge from these processes is referred to in
this document as Spent Caustic.
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Document Responsibility: Environmental Standards Committee SAES-A-102
Issue Date: 31 July 2012
Next Planned Update: 10 March 2015 Ambient Air Quality and Source Emissions Standards
Stack Testing: The manual sampling and analysis of stack gases during normal
operation to determine the emission rates of specific pollutants. Stack testing is
part of the performance testing required at the initial start-up of a new process
and may be required periodically thereafter if mandated by the regulatory
agency.
Tanker ship Operations: All ship operations that may release fumes and gases
to the ambient air due to loading, discharging, tanks inerting/venting activities,
tube cleaning, sounding, manifold/loading arms connecting and disconnecting,
and tanks topping procedures.
Page 17 of 21
Document Responsibility: Environmental Standards Committee SAES-A-102
Issue Date: 31 July 2012
Next Planned Update: 10 March 2015 Ambient Air Quality and Source Emissions Standards
Page 18 of 21
Document Responsibility: Environmental Standards Committee SAES-A-102
Issue Date: 31 July 2012
Next Planned Update: 10 March 2015 Ambient Air Quality and Source Emissions Standards
Revision Summary
10 March 2010 Major revision.
31 July 2012 Editorial revision to reflect the changes in committee members list and replaced cancelled
SAES-O-105 with SAES-O-202.
Page 19 of 21
Document Responsibility: Environmental Standards Committee SAES-A-102
Issue Date: 31 July 2012
Next Planned Update: 10 March 2015 Ambient Air Quality and Source Emissions Standards
Appendix I
Table 1 – PME & Royal Commission Ambient Air Quality Standards
PME LIMITS RC LIMITS
TIME MAX. CONC. ALLOWABLE MAX. CONC. ALLOWABLE
POLLUTANT
PERIOD µg/m3 (ppm) EXCEEDANCES µg/m3 (ppm) EXCEEDANCES
(1) (2) (3) (2) (3)
Page 20 of 21
Document Responsibility: Environmental Standards Committee SAES-A-102
Issue Date: 31 July 2012
Next Planned Update: 10 March 2015 Ambient Air Quality and Source Emissions Standards
All Saudi Aramco facilities with flares/burn pits shall maintain a comprehensive facility
specific Flaring Minimization Plan (FMP). The FMP shall be updated annually.
Flaring Minimization Plan (FMP) shall consist of the following major elements:
Policies and procedures adopted to minimize flaring;
Measuring, monitoring and recording of flared gases;
Causes of Flaring; and
Implementation of preventive measures.
A. Policies and Procedures to Minimize Flaring
This procedure shall state facility policy and procedures for various categories of flaring
that include flaring due to process upsets, unanticipated equipment failure, plant start up
and shut downs and T&Is.
B. Measuring, Monitoring and Recording of Flared Gases
All flares at Saudi Aramco Facilities shall monitor the flared gases and prepare a monthly
report containing: 1) the total daily and monthly volumetric flow of the vent, pilot and
purge gas, and 2) the weekly average molecular weight of the vent gas.
C. Causes of Flaring
Description of the completed FMPs capital modifications and a list of the remaining
activities along with their milestones.
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