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PROCESS DESCRIPTION CFBT-582-1 1

2.9 FLUE GAS

Osasto - Department Kohde – Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 1 (12)

Systems CFB MULTIFUEL BOILER

TABLE OF CONTENTS

2.9 FLUE GAS SYSTEM..................................................................................... 2

2.9.1 Purpose of the system ................................................................................ 3

2.9.2 General description of the system............................................................. 3

2.9.3 Design criteria.............................................................................................. 6

2.9.4 Equipment specification ............................................................................. 7

2.9.4.1 Flue gas fans ................................................................................................. 7

2.9.4.2 Electrostatic Precipitator (not in scope) ....................................................... 11
2.9.4.3 Stack ........................................................................................................... 12
2.9.4.4 Recirculation gas nozzles ............................................................................ 12

1 2005 - 08 - 30 T. Anttonen
0 2005 - 03 - 09 T. Anttonen
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Rev. Date Prepared by Date Reviewed by Date Approved by

KLY-1 1997-05 P:\582-RAPP-PB3\int\Kayttoonotto\koulutus\Training Manuals\Folder 1\2.9 Flue gas system(1).doc

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
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PROCESS DESCRIPTION CFBT-582-1 1

2.9 FLUE GAS

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 2 (12)

Systems CFB MULTIFUEL BOILER

2.9 FLUE GAS SYSTEM

Flowsheets: T582-00017 Combustion air

T582-00019 Flue gas
T582-00039 Oil lubrication units of the ID
fans
T582-00040 Oil lubrication unit of the
recirculation fan

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 1

2.9 FLUE GAS

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 3 (12)

Systems CFB MULTIFUEL BOILER

2.9.1 Purpose of the system

The purpose of the flue gas system is to:

− supply flue gas from the boiler to the stack
− control flue gas pressure inside the furnace
− control combustion temperature by means of flue gas
recirculation
− clean the flue gas from particulates
− purge the boiler before starting the combustion

2.9.2 General description of the system

The flue gas system consists of:

− furnace
− cyclones
− second and third pass
− flue gas ducts and dampers
− electrostatic precipitator (not in scope)
− flue gas fans
− flue gas recirculation fan
− stack (not in scope)

Furnace (283E065)
U U

The boiler furnace is a combustion chamber where the thermal

energy bound in the fuel is released. The flue gas amount and
properties generated in the combustion process depend on the
fuels used.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
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PROCESS DESCRIPTION CFBT-582-1 1

2.9 FLUE GAS

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 4 (12)

Systems CFB MULTIFUEL BOILER

Cyclones (283E066, 283E067, 283E068)

U U

In three parallel cyclones most of particles conveyed with flue

gas from the combustion chamber are separated and returned
back to the furnace.

Second and third pass

U

The walls of the 2nd pass are cooled by superheated steam

P
P

flowing in the wall tubes. After plain tube economizer (283E004)

flue gas is led to third pass where walls are constructed with a
plate casing.

In the second and third pass flue gas cools down when it flows
across superheater, economizer and air preheater sections.

Electrostatic precipitator (not in scope) (283E071, 283E072)

U U

Fly ash is removed from the flue gas in electrostatic precipitator

(not in scope), which comprises two parallel chambers and three
fields. Both ESP chambers are designed for 60% boiler capacity.
Flue gas ducts before the ESP chambers are equipped with
guillotine dampers.

Dust-laden flue gas from the boiler is sucked by means of a flue

gas fan (283K002, 283K003) into the inlet funnel of the
electrostatic precipitator and further to the precipitator casing
where dust collection takes place. The cleaned gas is led from
the precipitator casing through the outlet funnel via the flue gas
fan and the flue gas ducts to the stack (283E122).

The collected dust falls down to the precipitator bottom cones

and is led via ash conveyors to the ash silo (283T021).

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 1

2.9 FLUE GAS

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 5 (12)

Systems CFB MULTIFUEL BOILER

Flue gas fans (283K002, 283K003)

U U

The two parallel operated radial-type induced draft (ID) fans,

located after the electrostatic precipitator (283E071, 283E072),
provide the draft required to keep flue gas pressure in upper part
of the furnace (283E065) at about -0,1 ... -0,2 kPa. The draft is
controlled by the variable frequency drives of the fans. The ID
fans also discharge flue gas into the stack (283E122).

Recirculating gas system

U

When needed, part of the flue gas can be recirculated after the
ID fans (283K002, 283K003) through recirculation flue gas fan
(283K004) to the lower part of the furnace (283E065). Flue gas
recirculation system is used to lower combustion temperature in
the furnace and it can also be used to increase full superheating
range. Recirculation flue gas pressure in controlled by inlet
vanes of the fan and flow to separate sections is adjusted by
dampers. Recirculation gas nozzles are divided into two
separately controlled sections. Recirculation flue gas duct before
and after the fan is equipped with guillotine dampers.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 1

2.9 FLUE GAS

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 6 (12)

Systems CFB MULTIFUEL BOILER

2.9.3 Design criteria

Flue gas paths, electrostatic precipitators (283E071, 283E072)

and flue gas fans (283K002, 283K003) are designed to transfer
combustion process products in a controlled way from the
furnace (283E065) to the stack (283E122) when fired design
fuels at specified boiler operation range.

Both flue gas fans are able to generate required draft up to 60%
boiler load.

Dimensioning basis for ESP at 100% boiler load when both

chambers are in service and design fuels are fired is dust
content of 135 mg/Nm3 (converted to dry gas @ 7% O2) after the
P
P
B B

ESP. It is possible also to run 60% boiler load through one ESP
chamber, then dust emission is 150 mg/Nm3. P P

Dimensioning basis for recirculation flue gas fan (283K004) is to

produce together with fluidizing air fans (283K005, 283K006)
such a high fluidizing velocity inside the furnace (283E065) that
combustion temperature during coal firing remains at an
acceptable level.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 1

2.9 FLUE GAS

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 7 (12)

Systems CFB MULTIFUEL BOILER

2.9.4 Equipment specification

2.9.4.1 Flue gas fans

Flue gas (I.D.) fans

Equipment number 283K002 (1) and 283K003 (2)
Supplier Fläkt Woods Oy
Number of fans 2
Model HACP-224-285-cc-d-e
Type radial fan
Control (supplied by RAPP) variable frequency control
Bearings oil lubricated

Motor (supplied by RAPP) kW 1800

Performance at design point

U U

Gas flow / fan Nm3/s P

P
122,2
Gas flow / fan m3/sP
P
202,4
Inlet density kg/m3 P P 0,786
Total pressure rise Pa 5900
Inlet temperature °C 155
Fan efficiency % 74,2
Impeller power demand kW 1580

Figure 1 shows Flue gas fan curve. Both of the fans are
equipped with an oil lubrication unit.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 1

2.9 FLUE GAS

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 8 (12)

Systems CFB MULTIFUEL BOILER

Figure 1 Flue Gas Fan Curve

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
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PROCESS DESCRIPTION CFBT-582-1 1

2.9 FLUE GAS

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 9 (12)

Systems CFB MULTIFUEL BOILER

Recirculation flue gas fan

Equipment number 283K004
Supplier Fläkt Woods Oy
Number of fans 1
Model HACP-090-205-cc-d-e
Type radial fan
Control inlet vane control
Bearings oil lubricated

Motor (supplied by RAPP) kW 710

Performance at design point

U U

Gas flow Nm3/s P P 25,1

Gas flow m3/sP P 39,8
Inlet density kg/m3 P
P
0,821
Total pressure rise Pa 12300
Inlet temperature °C 155
Fan efficiency % 81,1
Impeller power demand kW 581

Figure 2 shows Recirculation gas fan curve. The fan is equipped

with an oil lubrication unit.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 1

2.9 FLUE GAS

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 10 (12)

Systems CFB MULTIFUEL BOILER

Figure 2 Recirculation Gas Fan Curve

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 1

2.9 FLUE GAS

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 11 (12)

Systems CFB MULTIFUEL BOILER

2.9.4.2 Electrostatic Precipitator (not in scope)

Equipment numbers 283E071 (1) and 283E072 (2)

Supplier F.L.Smidth Airtech
Supplier’s type 1E400/H2P1/3*45-
T

104125/C/C/6P/6A T

Number of precipitators one (1)

Number of parallel chambers two (2)
Number of fields / chamber three (3)

Process design
− design flow / chamber 115,6 Nm3/s P
P

3
− design flow / chamber 183,6 m /s P
P

− flue gas temperature 136 °C

− flue gas pressure -2000 Pa
− O2-content B B
2,82 % vol wet
− H2O-content
B B
11,86 % vol
− SO2-content B B
157 ppm
− inlet dust contents (in wet flue gas) 31,0 g/Nm3 P
P

3
− outlet dust content (wet gas; O2=3 %) B B
50 mg/Nm P
P

− collecting efficiency 99,458 %

The mechanical operating range of the precipitator

− the maximum flue gas temperature 200 °C
− static pressure max / min +6 / - 6 kPa

Pressure drop between the inlet and the outlet

flanges at boiler MCR load with 2 chambers <260 Pa

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 1

2.9 FLUE GAS

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 12 (12)

Systems CFB MULTIFUEL BOILER

2.9.4.3 Stack

Equipment number 283E122

Delivery by the Purchaser (Kvaerner design)
Height 100 m
Inner liner diameter 4100 mm
- made of 5 mm Cor-Ten B steel
- upper 5 m made of 4 mm
stainless steel AISI316

2.9.4.4 Recirculation gas nozzles

Material AVESTA 253 MA

Number of openings
− front wall pcs 12
− rear wall pcs 12
Diameter of openigs mm 168,3
Height from furnace bottom mm 500

Nozzles inclined 10° downwards

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005