‘sweo018 Diammenium phosphate Feriizer Manufacturing
Process Flowsheet
Process flowsheet and flow diagram of every process
Diammonium phosphate
fertilizer manufacturing
Chemical industry
Metallurgy industry
Process control
Posted on June 24, 2014 by Design Process equipment
Process simulation
Diammonium phosphate with grade 18:46:0, industrial Tools
manufacturing process requires five starting materials
+ Anhydrous liquid & vapour ammonia (99.5% pure NH3)
+ Phosphoric acid (52-54% P205) Acetaldenyde
+ Sulfuric acid (93-98% H2S04) manufacturing
+ Urea prills(99% NH2CONH2) processes
+ Filler Sulfuric acid
generation from
Diammonium phosphate fertilizer manufacturing process hydrogen sulfide
flowsheet brief description: Soda ash and
sodium bicarbonate
Liquid ammonia is fed to the pre-neutraliser through manufacturing
dispersion distributor located at the bottom. Phosphoric acid Sodium metal
54% P2085 is injected into the pre-neutraliser from the top. ‘manufacturing
Agitator with variable driven motor is provided in the reactor
for thorough mixing to yield slurry.
Fatty acid methyl
ester and glycerol
from coconut oil
Chemical reaction take place in the diammonium phosphate
fertilizer manufacturing pre-neutraliser
* NH3+H3P04 >
NH4H2P04 Ammonia
(Mono Cumene Fertizar
ammonium H3P04
phosphate)
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Fores ence * NH4H2PO4 + .
one NHS = Sulphuric
(NH4)2HPO4 acid
(Diammonium
phosphate)
Lip omens The resulting
boiling slurry
from pre-
neutraliser is fed
‘e~ on the rotating
bed of recycle
ind ania
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material in a
Diagram of DAP making preneurtraliser rotary drum
reactor granulator and
therefore it is
ammoniated to
1.8 to 1.85 moleration by sparging liquid ammonia through the
formation of recent granules bed in the granulator. The moist
granulated material discharged from granulator is dried in a
rotary dryer using hot-quenched gas to reduce the moisture
content of the material from about 3% to 1%. Cascade screen
separated the dried material based on the size of granule
particles. The screened out particles are cooled by the rotary
drum cooler the inclined rotation enhance huge quantity of hot
granules to contact with cool air blown counter currently from
the outlet. The oversize materials from the screens are
pulverized and recycled to the granulator.
The grade of the DAP is adjusted by addition of urea and filler.
Conveyor system transports the Diammonium phosphate
fertilizer to the bagging system.Scrubbing system traps the
fumes obtained from the granulator and pre-neutraliser and
the dry scrubber cleans vent out air that carries the fertilizer
particles generated from pulverizers, screens and product
cooler. Finally tail gas scrubber further scrubbers the air
before discharging it into the atmosphere.
Process flow sheet diagram of diammonium phosphate
fertilizer manufacturing
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DAP manufacturing flowsheet diagram
Chemicalindustry Fertilizer
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