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Revision 2 CONFIDENTIAL
Project name PT Cikarang 2 x 135 MWe CFB Ari Kokko, V Karthik
Doc. ID POW12-02002 20 September 2012
Project ID

Table of Contents
1 PREDICTED PERFORMANCE 2
1.1 Steady state performance 2
1.2 Functional performance 5
1.2.1 Fuel flexibility 5
1.2.2 Start-up time 5
1.2.3 Load change rate 5
1.2.4 Controllability 6

© Valmet 2016
This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for
operating and maintaining the specific project. Re-use of the document for any other project or purpose is prohibited. The document
or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.
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Project name PT Cikarang 2 x 135 MWe CFB Ari Kokko, V Karthik
Doc. ID POW12-02002 20 September 2012
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1 PREDICTED PERFORMANCE
The predicted performance data provided, on the following pages, is for information only
and shall not be considered as part of performance guarantees.

1.1 Steady state performance

The values listed are for the following cases

Case 1: 100 % MCR, Coal 1 of 18.2 MJ/kg HHV
Case 2: 60 % MCR, Coal 1 of 18.2 MJ/kg HHV
Case 3: 40 % MCR, Coal 1 of 18.2 MJ/kg HHV
Case 4: 100 % MCR, Coal 2 of 16.4 MJ/kg HHV
Case 5: 100 % MCR, Coal 1 (75%) Coal 2 (25%) mix of 17.7 MJ/kg HHV

Load case Case 1 Case 2 Case 3 Case 4 Case 5

Load case description 100% 60% 40% 100% 100%
Steam and feed water
Steam flow kg/s 134 80.4 53.6 134 134
Steam temperature ˚C 543 543 510 543 543
Steam pressure bar(g) 129 129 129 129 129
Feed water flow kg/s 138 82.8 55.2 138 138
Feed water temperature ˚C 215 191 174.3 215 215
Feed water pressure at Economizer inlet bar(g) 154 143 136 154 154

Spray water temperature °C 215 191 174.3 215 215

HP – spray 1 kg/s 3.9 0.8 0.00 3.78 3.84
HP- spray 2 kg/s 0.3 0.04 0.00 4.33 2.12
HP- spray, total kg/s 4.2 8.04 0.00 8.11 5.96
HP spray % 3.1 1.04 0.00 6.00 4.44

Blowdown flow kg/s 4.02 2.41 1.6 4.02 4.02

Total heat to steam generation MW 338.5 212 142 338.5 338.5
Feed water and steam temperatures
After FW tank °C 160 160 160 160 160
Before economizer °C 215 191 174.3 215 215
After economizer °C 298 272 262 292 292

© Valmet 2016
This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for
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or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.
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Load case Case 1 Case 2 Case 3 Case 4 Case 5

Drum °C 344 334 333 344 344
After primary SH °C 438 429 419 458 458
Before secondary SH °C 418 422 419 437 437
After secondary SH °C 481 487 473 502 502
Before tertiary SH °C 479 487 473 473 473
After tertiary SH °C 543 543 510 543 543
Fuel
Coal 1 kg/s 21.86 13.53 9.10 0.00 16.4
Coal 2 kg/s 0.00 0.00 0.00 22.29 6.07
LHV (as received) MJ/kg 16.77 16.77 16.77 15.1 16.33
HHV (dry) MJ/kg 26.60 26.6 26.6 21.1 24.9
Elementary analysis
Carbon (C), dry fuel wt-% 66.4 66.4 66.4 61.59 64.98
Hydrogen (H), dry fuel wt-% 4.55 4.55 4.55 4.22 4.45
Oxygen (O), dry fuel wt-% 14.59 14.59 14.59 31.7 19.64
Sulphur (S), dry fuel wt-% 2.53 2.53 2.53 0.05 1.8
Nitrogen (N), dry fuel wt-% 0.75 0.75 0.75 0.75 0.75
Chlorine (Cl), dry fuel wt-% 0.00 0.00 0.00 0.00 0.00
Ash, dry fuel wt-% 11.18 11.18 11.18 1.69 8.38
Fuel moisture content wt-% 31.5 31.5 31.5 22.4 29.04

Dust before ESP, wet g/Nm3 24.9 24.9 22.3 3.25 19.34
Dust after ESP, dry gas, 6 % O2 mg/Nm3 150 150 150 150 150
Total fly ash (incl. limestone) kg/s 3.45 2.14 1.43 0.471 2.7

Combustion air
Excess air ratio % 20 20 36 20 20
Primary Air Flow Nm3/s 79.94 53.65 43.46 83.41 80.82
Secondary Air Flow Nm3/s 34.26 13.41 4.83 35.75 34.64
Bed ash cooler air Nm3/s 2.8 2.8 2.8 2.8 2.8
Loop seal and limestone air Nm3/s 2.84 2.84 2.84 2.84 2.84
Air temperatures
Suction air temperature ˚C 34 34 34 34 34
Primary air after steam coil air preheater ˚C 54 75 85 54 54
Primary air after Flue gas air preheater ˚C 211 185 170 205 209
Overfire air after steam coil air preheater ˚C 58 55 42 60 55
Overfire air after Flue gas air preheater ˚C 131 130 124 129 129

© Valmet 2016
This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for
operating and maintaining the specific project. Re-use of the document for any other project or purpose is prohibited. The document
or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.
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Load case Case 1 Case 2 Case 3 Case 4 Case 5

Flue gas
Flue gas flow, wet Nm3/s 138.5 85.73 64.3 144.8 140
Recirculation gas flow Nm3/s N/A N/A N/A N/A N/A
Flue gas H2O content (Wet) vol-% 15.64 15.64 14.45 14.75 15.41
Flue Gas O2 Content (Wet) vol-% 2.91 2.91 4.74 2.98 2.93
Flue gas temperatures
Temperature after furnace °C 884 795 706 868 879
Temperature after Tertiary SH °C 740 659 594 772 752
Temperature after Primary SH °C 493 442 413 454 482
Temperature after Economizer °C 241 208 188 239 240
Temperature after FGAH °C 145 135 130 142 143
Flue gas velocities
Entering Tertiary SH m/s 14.3 8.0 5.5 14.6 14.3
Entering Primary superheater m/s 14.2 8.0 5.6 15.1 14.3
Entering Economiser m/s 9.9 5.6 4.0 9.7 9.7
Entering Economiser (inside casing) m/s 11.7 6.6 4.8 11.6 11.6

Efficiency according to ASME PTC 4-1998

Reference Temperature °C 25 25 25 25 25
Fuel Temperature °C 25 25 25 25 25
Efficiency % 82.8 83.2 82.7 84.1 83.4
EMISSIONS AT STACK (6 % O2, dry)
Particulates mg/Nm3 150 150 150 150 150
NO mg/Nm3 400 Later Later 400 400
SO2 mg/Nm3 700 Later Later 50 450
Consumption of utilities
Limestone (as 92 % CaCO3) kg/s 2.6 1.6 1.1 0.1 2.0
Auxiliary steam (only SCAH’s) kg/h 1250 2900 2750 1450 1050
Sootblowing steam t/d 29 29 29 29 29
Cooling water kg/s Later
Pressurised air Nm3/h Later
Instrument air Nm3/h Later

© Valmet 2016
This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for
operating and maintaining the specific project. Re-use of the document for any other project or purpose is prohibited. The document
or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.
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Doc. ID POW12-02002 20 September 2012
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1.2 Functional performance

1.2.1 Fuel flexibility

Fuel mix (%energy content) Load range (% of MCR

live steam flow)

Coal 1 / Coal 2 100/0…0/100 40 - 100

1.2.2 Start-up time

Cold start-up time guarantee

Unit Value
Cold start-up time from first start-up burner ignition to 100% boiler
h 10
load
Time calculation starts when boiler water is 50 C or greater and
bed material is filled in the furnace

Hot start-up time (for information only, not guarantee)

Unit Value
Hot start-up time (< 2 h standby time)from first start-up burner
h 3
ignition to 100% boiler load
Bed temperature >650C
Drum pressure >100 bar(a)

Note: For startups not mentioned above, the rate of change of metal temperature
increase in drum determines the time taken to reach the desired load.

1.2.3 Load change rate

The load change speed guarantee calculated from prevailing load with guarantee fuel
coal 1:

Upwards and Downwards Unit Value

in load range 60-100 % %/min 6
max duration min 3
Steam temperature fluctuation during load change mentioned oC ±10
above

© Valmet 2016
This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for
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or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.
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1.2.4 Controllability

In load change situations, boiler process parameters are guaranteed to fulfill following
requirements:
Steam Steam
Case
pressure temperature
±5% stepwise change in boiler load, within load range 60-100% ± 3 bar ±5C
±30% ramp change in boiler load, with max. speed 5 %/min,
+8/-10 bar ±15C
within load range 60-100%

In above mentioned stepwise change & ramp change flue gas conditions (O2 and CO)
are kept within interlocking limits.

© Valmet 2016
This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for
operating and maintaining the specific project. Re-use of the document for any other project or purpose is prohibited. The document
or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.