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Baker Oil Tool - SSV Catalog
Baker Oil Tool - SSV Catalog
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TABLE OF CONTENTS
At a glance:
3
Baker Oil Tools SURFACE SAFETY SYSTEMS
TABLE OF CONTENTS
Applications
Pneumatic
PneuMaster™ ........................................................................................................................................................................................... 10
Dia-Flex™ Tandem .................................................................................................................................................................................... 11
Piston Type .............................................................................................................................................................................................. 12
Hydraulic
GateMaster™ ............................................................................................................................................................................................ 13
Model "E"™ ............................................................................................................................................................................................... 14
Model "C"™ ............................................................................................................................................................................................... 15
Model "CSWC"™ ...................................................................................................................................................................................... 16
Model "RV"™ ............................................................................................................................................................................................. 17
GateMaster™ (Arctic Environment) ........................................................................................................................................................... 18
"LPO"™ with Model "C"™ ........................................................................................................................................................................... 19
Pneumatic Actuators
Pneumatic Piston-Type Actuators (PN 885-06, 885-07, 885-09, 885-94) ........................................................................................................ 20
Dia-FLex™ Pneumatic Diaphragm Actuator (PN 885-92) ................................................................................................................................ 21
Pneumaster™ Pneumatic Actuator (PN 886-51) ............................................................................................................................................... 22
Model “DAV”™ Reduced Port Diaphragm Actuated Gate Valve (PN 886-23, 886-36) ...................................................................................... 23
Hydraulic Actuators
Overview .......................................................................................................................................................................................................... 24
Model "C"™ Hydraulic Actuator (PN 885-10, 885-11, 885-12) .......................................................................................................................... 25
Model "E"™ Hydraulic Actuator (PN 885-79, 885-80) ........................................................................................................................................ 26
GateMaster™ Hydraulic Actuator (PN 884-51, 884-52, 884-54) ....................................................................................................................... 27
Model "J"™ Hydraulic Actuator (PN 885-83) ..................................................................................................................................................... 28
Model "RV"™ Reduced Volume Hydraulic Actuator (PN 886-41) ...................................................................................................................... 29
Model "SH"™ Short Hydraulic Actuator (PN 884-63) ......................................................................................................................................... 30
Systems
"LPO"™ Line Pressure Operated Surface Safety System (PN 885-59) ............................................................................................................ 33
Model "DPC"™ Dual Pump Hydraulic Control System (PN 886-39) ................................................................................................................. 34
Model "SPC"™ Single Pump Hydraulic Control System (PN 886-38) ............................................................................................................... 35
Accessories
Mechanical Opener (PN 885-13) ..................................................................................................................................................................... 40
Screw Jack (PN 885-62) .................................................................................................................................................................................. 40
Hydraulic Opener (PN 885-14, 885-23, 885-27) .............................................................................................................................................. 40
Clear Stem Protector (PN 885-38) ................................................................................................................................................................... 40
Sensing Line Blowout Preventer (PN 885-19) ................................................................................................................................................. 41
Control Line Blowout Preventer (PN 885-21) ................................................................................................................................................... 41
Heat Sensitive Lock-Open Device (PN 885-37, 885-39) ................................................................................................................................. 41
Low Pressure Fusible Plug (PN 885-15) .......................................................................................................................................................... 42
High Pressure Fusible Plug (PN 885-16) ......................................................................................................................................................... 42
Block-and-Bleed Fusible Plug (PN 885-30) ..................................................................................................................................................... 42
Electric Limit Switch (PN 885-64) .................................................................................................................................................................... 42
Pneumatic Limit Switch (PN 885-63) ............................................................................................................................................................... 42
876-48 Helix I Direct Dial Pilot ...................................... 38 885-23 Hydraulic Opener f/Arctic Svc. .......................... 40
876-53 Helix I High-Low Pilot System .......................... 38 885-27 Hydraulic Opener f/H2S - CO2 Svc. ................... 40
877-36 "BPR"™ Pneumatic Relay f/Std. H2S-CO2 Svc. . 39 885-30 Block-and-Bleed Fusible Plug .......................... 42
877-37 "BPR"™ Pneumatic Relay f/Arctic Svc. ............. 39 885-37 Heat Sensitive Lock-Open Device .................... 41
877-51 High Pressure High-Low Hydraulic Pilots ......... 37 885-38 Clear Stem Protector ........................................ 40
877-52 Low Hydraulic Pilot ........................................... 37 885-39 Heat Sensitive Lock-Open Device
877-53 High Hydraulic Pilot .......................................... 37 f/Std. Model Actuators ...................................... 41
877-55 Hydraulic High or Low Pilots ............................. 36 885-59 "LPO"™ Line Pressure Operated Surface
884-51 Gatemaster™ Hydraulic Actuator f/H2S Svc. ...... 27 Safety System ................................................... 33
884-52 Gatemaster™ Hydraulic Actuator f/Arctic Svc. ... 27 885-62 Screw Jack ....................................................... 40
884-54 Gatemaster™ Hydraulic Actuator f/LPO Svc. ..... 27 885-63 Pneumatic Limit Switch .................................... 42
884-62 Model “HWC”™ Hydraulic Wire Cutting Actuator32 885-64/66 Electric Limit Switch ................................... 42
884-63 Model “SH”™ (Short) Hydraulic Actuator ........... 30 885-79 Model “E”™ Hydraulic Actuator f/Std. Svc. ........ 26
884-64 Model “CSWC”™ Coil Spring 885-80 Model “E”™ Hydraulic Actuator f/H2S Svc. ........ 26
Wire-Cutting Actuator ....................................... 31 885-83 Model “J”™ Hydraulic Actuator ........................... 28
885-06 Pneumatic Piston Actuator f/Std. Svc. .............. 20 885-92 Dia-Flex™ Pneumatic Diaphragm Actuator ....... 21
885-07 Pneumatic Piston Actuators f/H2S - CO2 Svc. ... 20 885-94 Pneumatic Piston Actuators f/High Pressure .... 20
885-09 Pneumatic Piston Actuators f/Arctic H2S Svc. .. 20 886-23 Model “DAV”™ Reduced Port Diaphragm .............
885-10 Model “C”™ Hydraulic Actuator f/Std. Svc. ........ 25 Actuated Gate Valve ......................................... 23
885-11 Model “C”™ Hydraulic Actuator f/H2S Svc. ........ 25 886-36 Model “DAV”™ Reduced Port Diaphragm .............
885-12 Model “C”™ Hydraulic Actuator f/Arctic H2S ...... 25 Actuated Gate Valve w/Mech. Override ........... 23
885-13 Mechanical Opener .......................................... 40 886-38 Model “SPC”™ Dual Pump Hydraulic
885-14 Hydraulic Opener f/Std. Svc. ............................ 40 Control System ................................................. 35
885-15 Low Pressure Fusible Plug ............................... 42 886-39 Model “DPC”™ Dual Pump Hydraulic
885-16 High Pressure Fusible Plug .............................. 42 Control System ................................................. 34
885-19 Sensing Line Blowout Preventer ...................... 41 886-41 Model “RV”™ Reduced Volume Hyd. Actuator .. 29
885-21 Control Line Blowout Preventer ........................ 41 886-51 Pneumaster™ Pneumatic Actuator .................... 22
5
Baker Oil Tools SURFACE SAFETY SYSTEMS
OVERVIEW OF SURFACE
SAFETY EQUIPMENT
3. Wing SSV
Hydraulic or Safety Systems is comprised of two ap-
Pneumatic
Actuator
plications: Subsurface Safety Valves
and Surface Safety Systems. The Sur-
face Safety equipment (bonnets/actua-
tors/pilots) compliment the Subsurface
Safety equipment to provide complete
control of your wells. Baker Oil Tools
has long been recognized as a world
2. Master SSV
Hydraulic or leader in wellhead, production, pipeline,
Pneumatic and process safety control systems.
Actuator
Surface Safety Systems manufac-
tures actuators for applications including
Christmas tree master and wing valve
locations, shut down valves, header
manifolds, and pipeline control valves.
The tradition of excellence began over
75 years ago and reflects Baker Oil
Tools' approach to innovative products
and services. Baker Oil Tools' Surface
Safety Systems are backed up by expe-
rienced professionals including field and
shop personnel. Baker Oil Tools' five
major service centers located in the Far
East, Middle East, Europe, South
America and the USA provide technical
service support and house spare parts
inventories.
Safety Systems’ primary manufac-
turing facilities are in Broken Arrow, Okla-
homa and Aberdeen, Scotland. Each
plant operates under strict quality control
procedures to insure the highest pos-
sible quality is built into every product.
In addition to modern manufacturing
facilities and a broad product line, Baker
Oil Tools also offers the experience re-
quired to analyze your particular appli-
1. SCSSSV cation and recommend the most appro-
priate equipment for the service condi-
tion of your well. All of Baker Oil Tools
safety system requirements now can be
1. Subsurface Safety Valve Tubing satisfied through the extensive Baker Oil
or Wireline Valves Tools network of contacts located around
the world.
2. Surface Safety Valve Upper
Master Valve
6
SURFACE SAFETY SYSTEMS Baker Oil Tools
7
Baker Oil Tools SURFACE SAFETY SYSTEMS
BONNET DESIGN
The bonnet is an integral part of the
patented Quick-Disconnect system for
actuators. The bonnets are easy to
maintain and feature an advanced seal-
Actuator ing system and a metal-to-metal fire seal
Connector
that guarantees seal integrity even if the
elastomeric seals are damaged by high
temperatures. Bonnets are designed
and rated for the valve on which it will be
mounted and adapt to reverse acting
and direct acting gate valves. The bon-
net and actuator assembly utilizes a two-
piece stem design that completely iso-
lates all the corrosive fluids in the valve
body and bonnet. Because of their indi-
Mounting vidual, completely self-contained seal-
Bolts
ing systems, a sour service bonnet may
be used in conjunction with a standard
Sealing
service actuator, providing the control
Cartridge medium is acceptable. This Quick-Dis-
connect adds value to the Baker Oil
Drift Tools safety system equipment and pro-
Adjustment
Spacers vides savings in the short and long term
for our customers.
Fire Seal
Gate FEATURES/BENEFITS
Attachment
(Typical)
• Patented Quick-Disconnect design
isolates all process fluids in the valve
body
• Rated to match the valve specifica-
tions for service environment and
applications
• Two-piece stem design makes
Typical Bonnet Design
actuator selection a matter of control
pressure required and operating
characteristics
• The Quick-Disconnect design provides
easy access to critical seal areas for
quick valve maintenance
• Wide selection of packing cartridges
are available for every service
environment
• Bonnets adapt to all popular gate
valves with permanent drift setting
capability
• Stem and packing cartridge are made
of 17-4PH stainless steel as a
standard
• CRA materials are available upon
request
8
SURFACE SAFETY SYSTEMS Baker Oil Tools
PTT-350 SEALS
The Quick-Disconnect bonnet assembly
is also available with a PTT-350 pre-
mium packing cartridge assembly. The
PTT-350 packing arrangement is a non-
elastomeric, thermoplastic seal that may
be used in lieu of Baker Oil Tools' stan-
dard packing cartridge assembly for
material classes BB through HH. This
seal has passed the requirements of API
6A appendix F for temperatures from
-20°F - 350°F (28.8°C - 176.6°C) for
working pressures through 15,000 psi
(1034.2 bar).
Mounting FEATURES/BENEFITS
Threads
• Manufactured per material class EE
and FF services for valves through
5,000 psi (344.7 bar) working pres-
sure
MSE Seal
• Seals meet API requirements for tem-
perature classes K through X [-75°F -
Drift 350°F (59.4°C - 176.6°C)]
Adjustment
Spacers
• Non-elastomeric seals eliminate the
problems of produced fluids contract-
Fire Seal ing elastomeric seals
• Metal-to-metal fire seal
Gate
Attachment • External permanent drift adjustment
(Typical) • Threaded connections for actuator
housing and shaft
9
Baker Oil Tools SURFACE SAFETY SYSTEMS
SURFACE APPLICATIONS
PNEUMATIC
PneuMaster ™
PneuMaster Diaphragm Actuators are used in this application and are operated with air supplied from a multi-well panel. The
construction of the actuator is lightweight for ease of installation and maintenance. The actuators have mounted to the upper master
and wing valve of this wellhead.
10
SURFACE SAFETY SYSTEMS Baker Oil Tools
SURFACE APPLICATIONS
PNEUMATIC
Dia-Flex Tandem
A Dia-Flex Tandem Diaphragm Actuator has been mounted to the master valve of this pneumatically controlled system. The
additional piston area allows lower control pressures to operate the valve.
11
Baker Oil Tools SURFACE SAFETY SYSTEMS
SURFACE APPLICATIONS
PNEUMATIC
Piston Type
A Pneumatic Piston-Type Actuator, suitable for H 2S service, is used in this air operated single well system. An actuator has been
mounted to the upper master and wing valve for sequenced closure during shut-down operations.
12
SURFACE SAFETY SYSTEMS Baker Oil Tools
SURFACE APPLICATIONS
HYDRAULIC
GateMaster ™
The GateMaster Hydraulic Actuator is used for low pressure wellhead applications and is mounted to the upper master and dual
wing valves. The non-elastomeric bonnet packing insures service compatibility and greatly reduces maintenance concerns. The
hydraulics are supplied from a solar powered panel.
13
Baker Oil Tools SURFACE SAFETY SYSTEMS
SURFACE APPLICATIONS
HYDRAULIC
Model “E” ™
The Model “E” Actuators, mounted to the upper master and wing valves, are equipped with side mount limit switches that provide
valve position to a remote control station. Power is supplied by a single well panel system.
14
SURFACE SAFETY SYSTEMS Baker Oil Tools
SURFACE APPLICATIONS
HYDRAULIC
Model “C” ™
The piston assembly of the Model “C” Actuators is located in the bottom of the actuator which allows the power spring to be totally
submersed in oil. This feature is beneficial in harsh desert, offshore and jungle environments. These actuators are controlled by
a self-contained system. The self-contained system is excellent for remote locations that do not have external power sources. The
system utilizes simple logic to control the entire safety system consisting of the actuators and subsurface safety valve.
15
Baker Oil Tools SURFACE SAFETY SYSTEMS
SURFACE APPLICATIONS
HYDRAULIC
Model "CSWC"™
A Model "CSWC" Wire Cutting has been mounted to the upper master valve of this wellhead to insure safety during wireline
operations. The spring of the actuator is sufficient to cut logging cable and stainless steel line. A short Model "RV"™ Actuator is
supplied on the wing valve for space conservation. The power supply is obtained from a multi-well panel.
16
SURFACE SAFETY SYSTEMS Baker Oil Tools
SURFACE APPLICATIONS
HYDRAULIC
Model "RV"™
The Model RV Actuator Design was chosen due to its short profile. The translating cylinder also allows lesser fluid volume for
operation. The Quick Disconnect bonnet design, common on most Baker Oil Tools' actuators, facilitates ease of maintenance and
minimizes down time. A solar powered system is used to operate the actuated master valve.
17
Baker Oil Tools SURFACE SAFETY SYSTEMS
SURFACE APPLICATIONS
HYDRAULIC
GateMaster ™
The design of this system meets the challenges of its remote arctic environment location. The system, comprising a subsurface
valve and GateMaster Actuator, utilizes an arctic service self-contained system. A top mount limit switch is used for remote
indication of valve position.
18
SURFACE SAFETY SYSTEMS Baker Oil Tools
SURFACE APPLICATIONS
HYDRAULIC
"LPO"™ System with Model "C"™
Flowline fluids used for this line pressure operated (LPO) system due to minimal local supervision and lack of external power
sources. The system utilizes pilots to insure shut-in during abnormal flowing conditions.
19
Baker Oil Tools SURFACE SAFETY SYSTEMS
PNEUMATIC PISTON-TYPE
ACTUATORS
For opening and closing any of the popu-
lar direct or reverse acting gate valves,
the Pneumatic Piston-Type Actuator sup-
plies a downward thrust upon applica-
tion of pneumatic pressure from an ex-
ternal source. When control pressure is
relieved, a compression spring, aided by
pressure in the valve body, returns the
piston to its normal, or up position. The
loss of control pressure causes the ac-
tuator to act as a fail-safe closed device
when adapted to reverse acting gate
valves.
Baker Oil Tools' numbering system
for actuators describes the required pis-
ton diameter and valve stroke. For ex-
ample, an 885-06-1703 is a Pneumatic
Piston Actuator for standard service with
a 17" (431.8 mm) diameter piston that
operates a 3" (76.2 mm) or smaller re-
verse acting gate valve.
FEATURES/BENEFITS
• Available in piston sizes 8" - 20" (203.2
mm - 508 mm) for 1-13/16" - 16"
(46.03 mm - 406.4 mm) gate valves,
Typical Pneumatic Actuator
Product No. 885-06 direct or reverse acting, for all pres-
sures and service environments
• Compact design, removable within
own working space
SPECIFICATION GUIDE • Universal adaptability
• Visual indication produced by rising
Product No. Service Operating Temperature Range
stem
885-06 Standard -20°F to 250°F -29°C to 121°C • Dual opposed wound springs
885-07 H2S-CO2 -20°F to 250°F -29°C to 121°C • One-piece lock ring (stainless steel)
• External safety relief device
885-09 Arctic H2S -75°F to 180°F -59°C to 82°C
• Fail-safe design
885-94 Std.f/High Pressure -20°F to 250°F -29°C to 121°C • Quick-Disconnect design that allows
intelligent troubleshooting
• Also available “M” ™ series with high
thrust spring package for low pressure
backseat valves
20
SURFACE SAFETY SYSTEMS Baker Oil Tools
DIA-FLEX™ PNEUMATIC
DIAPHRAGM ACTUATOR
Designed to the industry’s highest
standards, the Dia-Flex Pneumatic
Diaphragm Actuator incorporates the
exclusive interchangeability, ease of
maintenance, and durability that are built
into other Baker Oil Tools' actuators.
The Dia-Flex is lighter in weight than the
piston actuator. It will accept most of the
same accessories as other Baker Oil
Tools actuators.
The first diaphragm type actuator to
eliminate the o-rings from moving
surfaces, the Dia-Flex features an easily
renewed poly-pak seal around the rising
stem. Additionally, it does not require
disassembly for dynamic seal/replace-
ment.
The Dia-Flex actuator may be used
interchangeably with Baker Oil Tools
pneumatic or hydraulic actuators of
comparable rating, with no need for
change out of bonnet parts or adapter
kits.
Dia-Flex Pneumatic Diaphragm Actuator
Product No. 885-92
FEATURES/BENEFITS
• Eliminates the dynamic o-ring
problems with a diaphragm
• Utilizes an easily renewed poly-pak Nominal Valve Commodity No.
Size (In.)
seal that provides easy seal
replacement 885-92-1203
• Lighter in weight than the piston type 885-92-1403
design 1-3/16 885-92-143M *
• Universal adaptability to any Baker Oil 2-1/16 885-92-1803
Tools' bonnet assembly without bon- 2-9/16 885-92-M403 *
net adapter kits 3-1/16 885-92-M803 *
• Dual-wound opposed springs 885-92-T123
• External safety relief device 885-92-T143
• Fail-safe design 885-92-1204
• Patented Quick-Disconnect design 885-92-1404
• Available for sizes 1-3/16" to 4" valves 4 885-92-1804
with 12", 14", & 18" diaphragm 885-92-M84T *
• “M” series with high thrust spring pack- 885-92-T144
age for low pressure backseat valves * “M” series for low pressure backseat valves. Requires special bonnet.
• Tandems also available
SPECIFICATION GUIDE
Product No. 885-92 Dia-Flex Maximum control pressure 150 psi 10 bars
Production test pressure 225 psi 15.5 bars
Operating temprature range -20°F to 180°F -29°C to 82°C
Product No. 885-92 Standard Service
21
Baker Oil Tools SURFACE SAFETY SYSTEMS
PNEUMASTER™ PNEUMATIC
ACTUATOR
The PneuMaster Actuator is a diaphragm
type actuator that compliments Baker Oil
Tools' field-proven pneumatic actuators.
It delivers reliable fail safe performance
on gate valves. It is ideal for both well-
head and shut-down valves.
Designed and built to the industry’s
highest standards, this fail-safe gate valve
actuator delivers simplicity, low weight,
durability, and ease of maintenance.
Because the PneuMaster actuator is
lighter than standard piston-type and
diaphragm actuators, it is particularly
suited for use on tension leg platforms
and other weight-sensitive applications.
FEATURES/BENEFITS
• Visual indication of position provided
by the rising stem
• Light weight
• External pressure relief device
• Fail-safe design
SPECIFICATION GUIDE
Maximum Operating Pressure 150 psi 10 bar
Maximum Valve Working Pressure 5,000 psi 345 bar
PneuMaster
Pnuematic Actuator Production Test Pressure 248 psi 15 bar
Product No. 886-51 Operating Temprature Range -20°F to +250°F -29°C to +121°C
Product No. 886-51 Standard Service
22
SURFACE SAFETY SYSTEMS Baker Oil Tools
FEATURES/BENEFITS
Model “DAV” Reduced Port Diaphragm • Screwed or flanged end connections
Actuated Gate Valve
Product No. 886-23
• Metal-to-metal fire seals
• Tapered reduced port design to pro-
tect seats from flow erosion
• Repairs can be made without remov-
ing valve from flowline
SPECIFICATION GUIDE • Bi-directional flow
Maximum Control Pressure 60 psi 4 bar • Mechanical override option available
Maximum Valve Working Pressure 3,000 psi 207 bar
Operating Temperature Range -29°F to 250°F -29°C to 121°C
23
Baker Oil Tools SURFACE SAFETY SYSTEMS
HYDRAULIC ACTUATORS
Application is the key to determining
which Baker Oil Tools' actuator to select.
Safety valves operate on pneumatic or
hydraulic pressure, when pneumatic
supply pressure is not available then
hydraulic pressure is utilized. Baker Oil
Tools' manufactures ten different ver-
sions of hydraulic actuators for most
customer’s specific requirements. Baker
Oil Tools' hydraulic actuators use the
same two piece Quick-Disconnect de-
sign as the pneumatic actuators with the
bonnet being a separate component,
Model “C” Model “E” w/ limit switch Model “E” which isolates all the process fluids in the
Product No. 885-10 Product No. 885-79 Product No. 885-80
(page 25) (page 26) (page 26) valve and bonnet assembly. Baker Oil
Tools' Quick-Disconnect feature allows
actuator choice to be entirely a matter of
available control pressure and desired
operating parameters. Hydraulic actua-
tor selection is also based on valve size,
pressure requirements and service envi-
ronment conditions.
HYDRAULIC HIGH-THRUST
WIRE-CUTTING ACTUATORS
The Hydraulic High-Thrust Wire-Cutting
Actuators help offset the inherent risk
associated with wireline operations. In
the event of a wireline accident, these
actuators deliver fail-safe shut-in by pro-
Model “SH” GateMaster Model “RV” viding sufficient force to cut a 7/32" (5.55
Product No. 884-63 Product No. 884-51 Product No. 886-41
(page 30) (page 27) (page 29) mm) logging cable, 3/16" (4.76 mm) stain-
less steel line, or coiled tubing. The mod-
els offered are the “CSWC” ™ Coiled
Spring Wire-Cutter and the “HWC” ™ Hy-
draulic Wire Cutter.
24
SURFACE SAFETY SYSTEMS Baker Oil Tools
SPECIFICATION GUIDE
Service for 3" Piston H2S Service, Standard Service
SPECIFICATION GUIDE
Service for 4" Piston H2S Service, Standard Service
25
Baker Oil Tools SURFACE SAFETY SYSTEMS
SPECIFICATION GUIDE
Service for 5" Piston H2S Service
SPECIFICATION GUIDE
Service For 7" Piston H2S Service
Maximum Control Pressure
Mounted on 6" Valve (0706) (0.28 x Valve Pressure) + 50 psi (3.4 bar)
Mounted on 6-3/8" 10K Valve (8SA6)* (0.42 x Valve Pressure) + 50 psi* (3.4 bar)
Temperature Range -20°F to 250°F -18°C to 121°C
Maximum Operating Pressure 6,000 psi 413 bars
Safety Head Maximum Working Pressure 6,200 psi 427 bars
Test Pressure 9,300 psi 632 bars
Product Weight 400 lbs 182 kg
*Requires 8 bolt hole bonnet assembly.
26
SURFACE SAFETY SYSTEMS Baker Oil Tools
FEATURES/BENEFITS
• Visual indication of position provided by the rising stem
• Universal one-piece housing
• External pressure relief device
• Fail-safe design
SPECIFICATION GUIDE
Maximum Operating Pressure
884-51 and 884-52 3,000 psi 207 bar
884-54 5,000 psi 345 bar
Maximum Valve Working Pressure 5,000 psi 345 bar
Production Test Pressure
884-51 and 884-52 4,500 psi 310 bar
884-54 7,500 psi 517 bar
Operating Temperature Range
884-51 0°F to +150°F -17°C to +66°C
884-52 -75°F to +180°F -59°C to +82°C
884-54 -20°F to +250°F -29°C to +121°C
Product Number
884-51 and 884-54 H2S Service
884-52 Arctic Service
27
Baker Oil Tools SURFACE SAFETY SYSTEMS
SPECIFICATION GUIDE
Service Standard Service
28
SURFACE SAFETY SYSTEMS Baker Oil Tools
SPECIFICATION GUIDE
29
Baker Oil Tools SURFACE SAFETY SYSTEMS
SPECIFICATION GUIDE
Model “SH” Hydraulic Actuator Service Standard and H2s-Co2 Service
Product No. 884-63
Maximum Control Pressure, 3" Piston
Mounted on 3" Valve (0.36 x Valve psi) + 1300 psi (89.6 bar)
Mounted on 4" Valve (0.48 x Valve psi) + 1300 psi (89.6 bar)
Maximum Control Pressure 5" Piston
Mounted on 4" Valve (0.22 x Valve psi) + 80 psi (5.5 bar)
Mounted on 5" Valve (0.38 x Valve Pressure) + 80 psi (5.5 bar)
Mounted on 6" Valve (0.45 x Valve Pressure) + 80 psi (5.5 bar)
Maximum Operating Pressure 6,000 psi 413 bar
Test Pressure 9,300 psi 641 bar
Temperature -20°F to 250°F -29°C to 121°C
Product Weight 900 lbs 406 kg
30
SURFACE SAFETY SYSTEMS Baker Oil Tools
31
Baker Oil Tools SURFACE SAFETY SYSTEMS
SPECIFICATION GUIDE
Service Standard
32
SURFACE SAFETY SYSTEMS Baker Oil Tools
33
Baker Oil Tools SURFACE SAFETY SYSTEMS
SYSTEM COMPONENTS
• Hydraulic actuator
• Bonnet
• High pressure pilot
• Low pressure pilot
• Double acting hand pump
• Fusible link
• Relief valves
• Check valves
• Ball valves
• 1/3 pint accumulator
• 2-1/2 quart hydraulic reservoir
• Tubing, fittings and brackets
OPTIONS
• Anti-theft protection (shroud)
• Remote shut-in and monitoring
(SCADA-RTU)
34
SURFACE SAFETY SYSTEMS Baker Oil Tools
SYSTEM COMPONENTS
• Hydraulic actuator
• Bonnet
• High pressure pilot
• Low pressure pilot
• Double acting hand pump
• Fusible link
• Relief valves
• Check valves
• Ball valves
• 1/3 pint accumulator
• 5 quart hydraulic reservoir
• Tubing, fittings and brackets
OPTIONS
• Anti-theft protection (shroud)
• Remote shut-in and monitoring
(SCADA-RTU)
• Surface controlled subsurface safety
valve control (using separate pump)
• 4,000 psi (275.7 bar) maximum oper-
ating pressure
35
Baker Oil Tools SURFACE SAFETY SYSTEMS
SPECIFICATION GUIDE
psi bar
75-300 5-20
Sensing Pressure Ranges 250-900 17-62
750-2200 52-152
2000-5500 138-380
Maximum Control Pressure 3000 206
Operating Temperature Range -20°F to 250°F -29°C to 121°C
Repeatability of Set Point 1% Set Pressure Maximum
Hysteresis or Dead Band Less than 10% of Full Range
Design Meets NACE MR-01-75 Standards
Weight 12 lbs 5.5 kg
RANGE CHART
Sensing Range (psi)
75-300 250-900 750-2200 2000-5500
Commodity No.
High Pilot 877-55-0003 877-55-0009 877-55-0022 877-55-0055
Low Pilot 877-55-0300 877-55-0900 877-55-2200 877-55-5500
36
SURFACE SAFETY SYSTEMS Baker Oil Tools
37
Baker Oil Tools SURFACE SAFETY SYSTEMS
DIRECT-DIAL PILOTS
HELIX 1 PILOT
The Helix 1 High-Low Pilot System uti-
MADE MADE
IN
USA
IN
USA
lizes coil-type stainless steel Bourdon
tubes to open and close snap-acting
block-and-bleed valves in response to
900 800 70 900 800 70
00 00
0
10
60
50
0
40
60
0
10
60
50 40
0 60 either high or low changes in sensed
0
0
0
0
11
11
0 0
pressure. The typical system contains
50
50
7
7
30
30
0 4
0 4
130 0 1 200
130 0 1 200
80
80
one Helix 1 Pilot set to high pressure
0 0 300 20
0 0 300
20 10
20 10
90
90
sensitivity, one Helix 1 Pilot set to low
0
2
00
00
10
10
0
0
0
pressure sensitivity, and a manifold for
0
0
14
14
10
10
0
0
0 0 0 0
15 0 15 0
mounting both to a control panel.
The Helix 1 Pilot can be supplied as
an individual product (Product No. 876-
48). This compact pilot is easily installed,
insensitive to harsh environment and
vibration, and is packaged in a stainless
steel case. Changing the set point is as
simple as changing the trip point setting
on the adjustable dial on the face of the
pilot. The pilot can easily be shop or field
converted from high to low, or vice versa,
Helix 1 Pilot System by a simple interchange of parts.
Product No. 876-53
Product No. 876-48, Helix 1 Pilot
Product No. 876-53, Helix 1 Pilot System
SPECIFICATION GUIDE
Over Pressure Capacity of Sensing Element 2 Times for all Ranges to 5000 psi; 1.8 Times for 0-10,000 psi; 1.5 Times for 0-15,000 psi Range
Repeatability of Set Point 1%, Full Scale Pressure Sensing Element 316 Stainless Steel Operating Temperature Range
Dead Band (Trip to Reset) Less than 5%, Full Scale Body Construction Stainless Steel -20°F to 250°F
Accuracy of Dial Setting ± 3 Percent Pneumatic Supply Pressure 30 psi (2.07 bar) -29°C to 121°C
Pressure Ranges
psi 0-150 0-250 0-500 0-1500 0-2500 0-5000 0-10,000 0-15,000
bar 0-10 0-17 0-34 0-103 0-172 0-345 0-689 0-1034
Commodity No. 876-53
High Low High Low High Low High Low High Low High Low High Low High Low
Pilot System (876-53) N150 N250 N500 N15C N25C N05K N10K N15K
Individual Pilot (876-48) 150H 150L 250H 250L 500H 500L 15DH 15DL 25CH 25CL 05KH 05KL 10KH 10KL 15KH 15KL
Each Helix 1 Pilot System or individual pilot is assigned a nine digit commodity number.
The four digit numbers above would follow the five digit product number to specify the various versions offered.
38
SURFACE SAFETY SYSTEMS Baker Oil Tools
SPECIFICATION GUIDE
Commodity Number 877-36-2000 877-37-2000
Service Standard and H2S-CO 2 Arctic
Operating Temperature -20°F to 250°F (-28°C to 121°C) -75°F to 120°F (-60°C to 49°C)
Minimum Control Pressure Air Latch 30 psi for 125 psi output (1.7 bar for 8.6 bar output)
Minimum Control Pressure Automatic Reset 40 psi for 125 psi output (2.8 bar for 8.6 bar output)
Maximum Control Pressure 30 psi for 125 psi output (4.1 bar for 17.2 bar output)
Maximum Working Pressure 250 psi (17.2 bar)
Weight 4.3 lbs (1.9 kg)
39
Baker Oil Tools SURFACE SAFETY SYSTEMS
ACTUATOR ACCESSORIES
MECHANICAL OPENER
Product No. 885-13
Typically employed to open low pressure gate valves when
actuator control pressure is unavailable. This accessory is
offered in sizes suitable for valves to 7" (177.8 mm).
885-13-0003 . . . . for 1-13/16 valves
(with pressures to 10,000 psi [689 bar]), and 2, 2-1/2, and 3" valves.
(with pressures to 5,000 psi [345 bar]).
885-13-0006 . . . . for 4, 6, 6-1/2 and 7" valves (with no valve body
pressure)
SCREW JACK
Mechanical Opener
Product No. 885-62
Product No. 885-13 Used to mechanically stroke a valve before the actuator is Screw Jack
installed. This device mounts directly on a Baker Oil Tools Product No. 885-62
HYDRAULIC OPENER
Product No. 885-14
Hydraulic Openers are used when a mechanical opener is
incapable to do the work. This hydraulic opener will open
pressurized gate valves when the actuator is out of service.
It opens gate valves for control pressures of up to 5,000 psi
(344.7 bar) from a hand pump or other source is needed to
open 2" - 12" (50.8 mm - 304.8 mm) valves with as much
as 5,000 psi (344.7 bar) pressure in the valve body.
885-14.....for standard service
885-23.....for arctic service
885-27......for H2S-CO2 service
40
SURFACE SAFETY SYSTEMS Baker Oil Tools
CONTROL LINE
BLOWOUT PREVENTER
Product No. 885-21
The Control Line Blowout Preventer is a safety device
that prevents excessive control line flow due to seal Control Line
failures. This product operates as a velocity check Blowout Preventer
Product No. 885-21
valve that incorporates a volume delay. When control
line flow exceeds a rate of 0.1 GPM for a total of 35
Sensing Line cubic inches, the control line BOP automatically re-
Blowout Preventer
Product No. 885-19
sets reestablishing control line pressure.
U.S. Patent No. 4,202,368.
885-21 for Standard and H2S-CO2 Service
HEAT-SENSITIVE
LOCK-OPEN DEVICE
Product No. 885-37 & 885-39
These accessories require specific actuator informa-
tion for proper application, please include actuator
thread and valve pressure requirements. The device
is used to hold a reverse acting gate valve open. It
mounts on top of an actuator and permits the actuator
to close the valve only in the event of a fire. HSLOD’s
are used only during extended wireline work and are
not designed to override a safety system.
885-37-S283 HSLOD, HI THRST, F/6" SWC, 212°F
885-37-2283 HSLOD, HI THRST, 2.75 THD., 212°F
885-37-2350 HSLOD, HI THRST, 2.75N THD., 350°F
Heat-Sensitive 885-37-4L28 HSLOD, HI THRST, QIK. DISC., 4.656 ACME, 212°F
Lock-Open Device Heat-Sensitive
885-37-4283 HSLOD, HI THRST, 4.656 ACME, 212°F Lock-Open Device
Product No. 885-37
885-37-4350 HSLOD, HI THRST, 4.656 ACME, 350°F 885-39
885-37-5283 HSLOD, HI THRST, 5.00 ACME, 212°F
885-37-6J28 HSLOD, HI THRST, A506 MOD “J” 212°F
885-37-J283 HSLOD, HI THRST, F/0508 MOD “J”, 212°F
885-39-370P HSLOD, F/STD MOD Actuators, 212°F eutectic
41
Baker Oil Tools SURFACE SAFETY SYSTEMS
SPECIFICATION GUIDE
Max Pressure (psi) 10,000 (689.4 bar)
Service Standard & H2S-CO2
Melting Points (°F) 210, 283, 350
(°C) 98,139, 176
42
SURFACE SAFETY SYSTEMS Baker Oil Tools
CONTACT/PHONE CONTACT/PHONE
ACTUATOR DETAILS
HYDRAULIC YES/NO PSI WIRELINE-CUTTING YES/NO
OTHER INFORMATION
OTHER Q.A. SPECS
BONNET COMM. #
CONTROL LINE BLOW OUT PREVENTER YES/NO HEAT SENSITIVE LOCK OPEN DEVICE YES/NO
QTY BONNETS
QTY ACTUATORS
DATE REQUIRED
43
Baker Oil Tools Region/Area Locations
People and Products Providing Solutions for Completions, Workovers and Fishing