Download as pdf
Download as pdf
You are on page 1of 49
TECHNICAL DATA JIS STANDARDS FOR LEAKAGE AMOUNT 236 PISTON PACKING LEAKAGE AND WEAR 237 ROD PACKING LEAKAGE AND WEAR — 238 MINIMUM SERVICE PRESSURE 239 SLIDING RESISTANCE — 240~241 LOW TEMPERATURE RESISTANCE PACKINGS ——— 242 BUFFER RINGS See ea PACKINGS FOR EXTREMELY SHORT STROKES 244~245 PHENOMENON OF BURNING ——————— 246 ~247 STICK/SLIP ————————- 248 BREAKAGE DUE TO PRESSURE BUILD-UP 249 BLOW-THROUGH LEAKAGE (PASSING) ——- 250. SWELLING MECHANISM 251 ROUGHNESS OF CONTACTING OBJECT ———- 252 SEALING SYSTEM (COMBINATION EFFECT) ——— 253 235 1. JIS STANDARDS FOR LEAKAGE AMOUNT (Old JIS B 8354 :1992) MIPISTON PACKING (INTERNAL OIL LEAKAGE) Old JIS B 8354; 1992 states that, when the maximum, pressure is applied to one side of an immabilized piston and the amount of oil leakage to the other side of the piston must be less than those listed in the Table 1-1,under the test condition shown in the right. With combined seals (SPG, SPGW), the amount of the internal oil leakage must be less than twice the Figures in Table 4-1 - Acceptable amount of internal oil leakage for piston packings ‘Testing Conditions Oil used: Hydraulic ol, unless speciied otherwise, shall be equivalent to 2 kinds of turbine ‘ll specified by JIS K 2213 with viscosity ‘rade ISO VG32 or VG4E. ll temperature : 505°C unless specified otherwise. Piston speed: 0 Unit: mi tomin LD. (mm) areseigs 4.9. (mm) ae 1.D. (mm) aes 3231.5) 02 100 20 [200 78 [40 03 185 28 | 20s) 10 2 05 140 30 250 10 oa) os 0 (SO 0 13 || 180 63 + Acceptable leakage amount for combined seal is doubie othe listed value. WROD PACKING (EXTERNAL OIL LEAKAGE) Old IS B 8354: 1992 states “that there should be no leakage, except from the rod, under any operating condition, when piston makes reciprocating motion under the test condition as described below with regard to external oil leakage of hydraulic eylinder.” Oil leakage from rod is classified into Type A, Type B and Type C as given ia Fig. Acceptable extemal oil leakage 15) 49) os] 0.3} ese tan — hoa Olea cos RS 2025 40 50 60 80 Food diameter ¢ (mm) 236 -
PISTON SPEED. Gyindertubel.D.(mm) | Piston speed (mm/s) 92 40 80 68 8~400 80 100 125 8~300 140 160 180 200 6~200 220 250 ‘Test conditions | Ollused: 2 kinds of JIS K 2219 (Added turbine oll) hydraulic cll witniscosity ISO V2 or G46, unless otherwise specified, ro of oll :50+8°C unless ‘otherwise speciied Piston speed : To be decided according {0 the inside diameter of the cylinder tube. (Tatie 1-2) Internal pressure = internal pressure {generated in the oylin- er shall nol exceed, at ‘any moment during the test, the maximum oper. ating pressure excep! hydraulic pressure test Temper 760780 2. AMOUNT OF WEAR AND OIL LEAKAGE OF PISTON PACKINGS Relationship between internal surface roughness of the cylinder tube and amount of wear Fig. |-3 shows the relationship between intemal surface roughness of the cylinder tube and the amount of wear for piston packings (SPG, OSI, and OUHR). ‘Test conditions Pressure: 17-7MPa {180kgt “cm (Constant) (il used for test : Turbine oll grade 2 Temperature of ol 7 €0~70 6 (ln the tank) ‘Tube inside diameter : #100 Sliding distance : Atte siding 80 km - Intemal surface roughness of cylinder tube and wear amount a7, os — a5] a4 —— ost ~ 02 S (6) se0m Bupjoed jo yunowsy orth az 33 725 | Internal surtace roughness of cylinder tube Az (4m) @ Packings for high wear resistance such as SPG and SPWG ace suitable for use with the types of Aydraulic cylinders which can allow some internal oi Teakage @ iis recommended t0 finish the internal surface of cylinder tube 0 (04-42 jum Remax (0.1 - 0.8 um Ra). Relationship between internal surface roughness of the cylinder tube and amount of oil leakage Fig. 1-3 shows the relationship between internal sarface roughness of the cylinder {abe and the amount of oil leakage for piston packings (SPG, OSI, and OUHR) Test conditions Pressure 17,7MPa [180kg! / om} (Constanv, Stroke + 100mm Piston speed : 100mm/s Oil used for lest ! Turbine ail grade 2 Temperature of oll: 60~70°C (in the tank) Tube inside diameter : $100 Sliding distance + Alter siding 801 < Relation between Internal Surface Roughness of Cylinder Tube and Amount of oil leakage when sliding 3 io 2 ~ z7z a3 63 725 Internal surtace roughness of eyinder tube R2 (ym) Old JIS B 8354; 1992 allows the internal oil leakage at static condition as shown in the Table I-1, but no internal oil leakage has been found on any packings with this test. 13 237

You might also like