TECHNICAL DATA
JIS STANDARDS
FOR LEAKAGE AMOUNT 236
PISTON PACKING
LEAKAGE AND WEAR 237
ROD PACKING
LEAKAGE AND WEAR — 238
MINIMUM
SERVICE PRESSURE 239
SLIDING RESISTANCE — 240~241
LOW TEMPERATURE
RESISTANCE PACKINGS ——— 242
BUFFER RINGS See ea
PACKINGS FOR EXTREMELY
SHORT STROKES 244~245
PHENOMENON OF
BURNING ——————— 246 ~247
STICK/SLIP ————————- 248
BREAKAGE DUE TO
PRESSURE BUILD-UP 249
BLOW-THROUGH LEAKAGE
(PASSING) ——- 250.
SWELLING MECHANISM 251
ROUGHNESS OF
CONTACTING OBJECT ———- 252
SEALING SYSTEM
(COMBINATION EFFECT) ——— 253
2351. JIS STANDARDS FOR LEAKAGE AMOUNT (Old JIS B 8354 :1992)
MIPISTON PACKING (INTERNAL OIL LEAKAGE)
Old JIS B 8354; 1992 states that, when the maximum,
pressure is applied to one side of an immabilized piston and
the amount of oil leakage to the other side of the piston must
be less than those listed in the Table 1-1,under the test
condition shown in the right. With combined seals (SPG,
SPGW), the amount of the internal oil leakage must be less
than twice the Figures in Table 4-1
-
Acceptable amount of internal oil leakage for piston packings
‘Testing Conditions
Oil used: Hydraulic ol, unless speciied otherwise,
shall be equivalent to 2 kinds of turbine
‘ll specified by JIS K 2213 with viscosity
‘rade ISO VG32 or VG4E.
ll temperature : 505°C unless specified otherwise.
Piston speed: 0
Unit: mi tomin
LD. (mm) areseigs 4.9. (mm) ae 1.D. (mm) aes
3231.5) 02 100 20 [200 78
[40 03 185 28 | 20s) 10
2 05 140 30 250 10
oa) os 0 (SO
0 13 || 180 63
+ Acceptable leakage amount for combined seal is doubie othe listed value.
WROD PACKING (EXTERNAL OIL LEAKAGE)
Old IS B 8354: 1992 states “that there should be no leakage,
except from the rod, under any operating condition, when
piston makes reciprocating motion under the test condition
as described below with regard to external oil leakage of
hydraulic eylinder.” Oil leakage from rod is classified into
Type A, Type B and Type C as given ia Fig.
Acceptable extemal oil leakage
15)
49)
os]
0.3} ese tan —
hoa
Olea
cos RS
2025 40 50 60
80
Food diameter ¢ (mm)
236
-
PISTON SPEED.
Gyindertubel.D.(mm) | Piston speed (mm/s)
92 40 80 68 8~400
80 100 125 8~300
140 160 180 200 6~200
220 250
‘Test conditions
| Ollused: 2 kinds of JIS K 2219
(Added turbine oll) hydraulic
cll witniscosity ISO V2 or
G46, unless otherwise
specified,
ro of oll :50+8°C unless
‘otherwise speciied
Piston speed : To be decided according
{0 the inside diameter of
the cylinder tube. (Tatie
1-2)
Internal pressure = internal pressure
{generated in the oylin-
er shall nol exceed, at
‘any moment during the
test, the maximum oper.
ating pressure excep!
hydraulic pressure test
Temper
7607802. AMOUNT OF WEAR AND OIL LEAKAGE OF PISTON PACKINGS
Relationship between internal surface roughness of the cylinder tube and
amount of wear
Fig. |-3 shows the relationship between
intemal surface roughness of the cylinder
tube and the amount of wear for piston
packings (SPG, OSI, and OUHR).
‘Test conditions
Pressure: 17-7MPa {180kgt “cm
(Constant)
(il used for test : Turbine oll grade 2
Temperature of ol 7 €0~70 6
(ln the tank)
‘Tube inside diameter : #100
Sliding distance : Atte siding 80 km
- Intemal surface roughness of cylinder tube and wear amount
a7,
os —
a5]
a4 ——
ost ~
02 S
(6) se0m Bupjoed jo yunowsy
orth az 33 725 |
Internal surtace roughness of cylinder tube Az (4m)
@ Packings for high wear resistance such as SPG and SPWG ace
suitable for use with the types of Aydraulic cylinders which can allow
some internal oi Teakage
@ iis recommended t0 finish the internal surface of cylinder tube 0
(04-42 jum Remax (0.1 - 0.8 um Ra).
Relationship between internal surface roughness of the cylinder tube and
amount of oil leakage
Fig. 1-3 shows the relationship between
internal sarface roughness of the cylinder
{abe and the amount of oil leakage for
piston packings (SPG, OSI, and OUHR)
Test conditions
Pressure 17,7MPa [180kg! / om}
(Constanv,
Stroke + 100mm
Piston speed : 100mm/s
Oil used for lest ! Turbine ail grade 2
Temperature of oll: 60~70°C
(in the tank)
Tube inside diameter : $100
Sliding distance + Alter siding 801
< Relation between Internal Surface Roughness of Cylinder Tube and
Amount of oil leakage when sliding
3
io
2
~ z7z a3 63 725
Internal surtace roughness of eyinder tube R2 (ym)
Old JIS B 8354; 1992 allows the internal oil leakage at static
condition as shown in the Table I-1, but no internal oil leakage has
been found on any packings with this test.
13 237