PART NAME W/S PARTITION RR DR R/L DATE 26.5.

10
PART NO. 84665/75 M75J00 CHARACTERISTIC Gap
MODEL YN-4 EQUIPMENT USED Feeler Gauge (FG-07)
Apprisar A
Trials 1 2 3 4 5 6 7 8 9 10
1 0.85 0.75 0.68 0.48 0.85 0.72 0.82 0.89 0.52 0.90
2 0.79 0.71 0.65 0.45 0.79 0.68 0.86 0.90 0.55 0.95
3 0.78 0.79 0.69 0.46 0.80 0.64 0.80 0.95 0.60 0.90
Avg. (Xi) 0.81 0.75 0.67 0.46 0.81 0.68 0.83 0.91 0.56 0.92

Range (Ri) 0.07 0.08 0.04 0.03 0.06 0.08 0.06 0.06 0.08 0.05

Apprisar B
Trials 1 2 3 4 5 6 7 8 9 10
1 0.82 0.74 0.65 0.46 0.85 0.67 0.90 0.95 0.55 0.95
2 0.76 0.79 0.70 0.49 0.89 0.72 0.85 1.00 0.60 0.90
3 0.79 0.76 0.64 0.52 0.85 0.68 0.85 0.94 0.55 0.95
Avg. (Xi) 0.79 0.76 0.66 0.49 0.86 0.69 0.87 0.96 0.57 0.93
Range (Ri) 0.06 0.05 0.06 0.06 0.04 0.05 0.05 0.06 0.05 0.05

Apprisar C
Trials 1 2 3 4 5 6 7 8 9 10
1 0.79 0.74 0.65 0.48 0.85 0.70 0.95 0.95 0.56 0.95
 2 0.82 0.69 0.68 0.49 0.83 0.68 0.85 0.85 0.59 0.95
3 0.75 0.65 0.69 0.54 0.81 0.65 0.85 0.94 0.62 0.95
Avg. (Xi) 0.79 0.69 0.67 0.50 0.83 0.68 0.88 0.91 0.59 0.95

Range (Ri) 0.07 0.09 0.04 0.06 0.04 0.05 0.10 0.10 0.06 0.00

Part Avg.
(XP) 0.79 0.74 0.67 0.49 0.84 0.68 0.86 0.93 0.57 0.93 RP =
Xp = Average of individual parts
X
Averge of all Xpi parts 0.75 RP =

Average (X bar) Chart for Appraiser A

1.00

0.90

0.80

0.70

0.60

0.50

0.40

0.30

0.20

0.10

0.00
1 2 3 4 5 6 7 8 9 10

Range (R) Chart for Appraiser A

0.16

0.14
 Range (R) Chart for Appraiser A
0.16

0.14

0.12

0.10

0.08

0.06

0.04

0.02

0.00
1 2 3 4 5 6 7 8 9 10

PREPARED BY:
 MEASUREMENT SYSTEM ANALYSIS
VARIABLE STUDY (Average-Range Method)
NOMINAL DIMENSION 0 APPRAISER A
UPPER TOLERANCE 1 APPRAISER B
uge (FG-07) LOWER TOLERANCE 0 APPRAISER C

Constant Tables (for n=10, r=3)

Actual
No. Of A2 D3 D4 K1 K2 Parts K3
K1 : Based on no. of Trials Trials (r)
(n)
K2 : Based on no. of Appriser No. of
K3 : Based on Sample Size used Parts (n)
in trials
2 1.880 0 3.267 0.8862 0.7071

0.74 0.5908 0.5231

3 1.020 0 2.575

0.061 10 3 1.020 0 2.575 0.591 0.523 10 0.315

Value of K3 with ref. To n (Sample Size)

n 2 3 4 5 6 7 8 9 10
K3 0.7071 0.5231 0.4467 0.403 0.3742 0.3534 0.3375 0.3249 0.3146

MEASUREMENT UNIT ANALYSIS

0.76

0.053 1 Repeatability - Equipment Variation (EV)

EV = R x K1 => 0.0345
2 Reproducibility - Appraiser Variation (AV)
AV = {|(xDIFF x K2) - (EV /nr)|}
2 2 1/2
=> 0.0077
n = number of parts
 r = number of trials
3 Repeatability & Reproducibility (R & R)
0.75 R & R (GRR)= {(EV2 + AV2)}1/2 => 0.0353

0.061 4 Part Variation (PV)

PV = Rp X K3 => 0.1409
5 Total Variation (TV)
0.45
TV = {(R&R2 + PV2)}1/2 => 0.1452
Range of Part Avg

Average (X bar) Chart for Appraiser B

1.20

1.00

0.80

0.60

0.40

0.20

0.00
10 1 2 3 4 5 6 7 8 9 10

Range (R) Chart for Appraiser B

0.16

0.14
 Range (R) Chart for Appraiser B
0.16

0.14

0.12

0.10

0.08

0.06

0.04

0.02

0.00
10 1 2 3 4 5 6 7 8 9 10

CHECKEED BY:
ER A Umesh Kumar APPRAISEE M. NEGI
R B Laxmikant %R & R 24.31 %
R C Naresh Prtap ndc 6.00

0.0583 Sr.No. ACCEPTABILITY CRITERIA

0.0190
1 If % R & R < 10%, system is acceptable
0.1502
0.0000
If 10% < % R & R < 30%, system may be acceptable
0.7497 2 based on importance of application, cost of gage, cost of
repair, etc.,
0.8092

0.6902
3 If % R & R > 30%, system needs improvement
TOLERANCE 1

TVTOLERANCE 0.17
4 NDC >= 5

COMPARISION TO COMPARISION TO
TOTAL VARIATION TOLERANCE

% EV = 100 (EV/TV) => 23.73 % % EV = 100 (EV/TV tol) => 20.68 %

% AV = 100 (AV/TV) => 5.3 % % AV = 100 (AV/TVtol) => 4.62 %

 % R&R = 100 (R&R/TV) => 24.31 % % R&R = 100 (R&R/Tol) => 21.19 %

% PV = 100 (PV/TV) => 97 % % PV = 100 (PV/Tol) => 84.52 %

No.of distinct categories No.of distinct categories
NDC= 1.41(PV/GRR) => 6 NDC= 1.41(PV/GRR) => 6

Average (X bar) Chart for Appraiser C

1.00

0.90

0.80

0.70

0.60

0.50

0.40

0.30

0.20

0.10

0.00
10
1 2 3 4 5 6 7 8 9 10

Range (R) Chart for Appraiser C

0.16

0.14
 Range (R) Chart for Appraiser C
0.16

0.14

0.12

0.10

0.08

0.06

0.04

0.02

0.00
10 1 2 3 4 5 6 7 8 9 10

APPROVED BY:
PART NAME W/S PARTITION RR DR R/L DATE 26.5.10
PART NO. 84665/75 M75J00 CHARACTERISTIC Gap
MODEL YN-4 EQUIPMENT USED Feeler Gauge (FG-07)
Apprisar A
Trials 1 2 3 4 5 6 7 8 9 10
1 0.85 0.75 0.68 0.48 0.85 0.72 0.82 0.89 0.52 0.90
2 0.79 0.71 0.65 0.45 0.79 0.68 0.86 0.90 0.55 0.95
3 0.78 0.79 0.69 0.46 0.80 0.64 0.80 0.95 0.60 0.90
Avg. (Xi) 0.81 0.75 0.67 0.46 0.81 0.68 0.83 0.91 0.56 0.92

Range (Ri) 0.07 0.08 0.04 0.03 0.06 0.08 0.06 0.06 0.08 0.05

Apprisar B
Trials 1 2 3 4 5 6 7 8 9 10
1 0.82 0.74 0.65 0.46 0.85 0.67 0.90 0.95 0.55 0.95
2 0.76 0.79 0.70 0.49 0.89 0.72 0.85 1.00 0.60 0.90
3 0.79 0.76 0.64 0.52 0.85 0.68 0.85 0.94 0.55 0.95
Avg. (Xi) 0.79 0.76 0.66 0.49 0.86 0.69 0.87 0.96 0.57 0.93
Range (Ri) 0.06 0.05 0.06 0.06 0.04 0.05 0.05 0.06 0.05 0.05

Apprisar C
Trials 1 2 3 4 5 6 7 8 9 10
1 0.79 0.74 0.65 0.48 0.85 0.70 0.95 0.95 0.56 0.95
 2 0.82 0.69 0.68 0.49 0.83 0.68 0.85 0.85 0.59 0.95
3 0.75 0.65 0.69 0.54 0.81 0.65 0.85 0.94 0.62 0.95
Avg. (Xi) 0.79 0.69 0.67 0.50 0.83 0.68 0.88 0.91 0.59 0.95

Range (Ri) 0.07 0.09 0.04 0.06 0.04 0.05 0.10 0.10 0.06 0.00

Part Avg.
(XP) 0.79 0.74 0.67 0.49 0.84 0.68 0.86 0.93 0.57 0.93 RP =
RP =

Average (X bar) Chart for Appraiser A

1.00

0.90

0.80

0.70

0.60

0.50

0.40

0.30

0.20

0.10

0.00
1 2 3 4 5 6 7 8 9 10

Range (R) Chart for Appraiser A

0.16

0.14
 Range (R) Chart for Appraiser A
0.16

0.14

0.12

0.10

0.08

0.06

0.04

0.02

0.00
1 2 3 4 5 6 7 8 9 10

PREPARED BY:
 MEASUREMENT SYSTEM ANALYSIS
VARIABLE STUDY (Average-Range Method)
NOMINAL DIMENSION 0 APPRAIS
UPPER TOLERANCE 1 APPRAIS
r Gauge (FG-07) LOWER TOLERANCE 0 APPRAIS

Constant Tables (for n=10, r=3)

Actual
No. Of A2 D3 D4 K1 K2 Parts
K1 : Based on no. of Trials Trials (r)
(n)
K2 : Based on no. of Appriser No. of
K3 : Based on Sample Size Parts (n)
used in trials
2 1.880 0 3.267 0.8862 0.7071

0.74 0.5908 0.5231

3 1.020 0 2.575

0.061 10 3 1.020 0 2.575 0.591 0.523 10

Value of K3 with ref. To n (Sample Size)

n 2 3 4 5 6 7 8 9
K3 0.7071 0.5231 0.4467 0.403 0.3742 0.3534 0.3375 0.3249

MEASUREMENT UNIT ANALYSIS

0.76

0.053 1 Repeatability - Equipment Variation (EV)

EV = R x K1 => 0.034
2 Reproducibility - Appraiser Variation (AV)
AV = {|(xDIFF x K2) - (EV /nr)|}
2 2 1/2
=> 0.007
n = number of parts
 r = number of trials
3 Repeatability & Reproducibility (R & R)
0.75 R & R (GRR)= {(EV2 + AV2)}1/2 => 0.035

0.061 4 Part Variation (PV)

PV = Rp X K3 => 0.140
5 Total Variation (TV)
0.45
TV = {(R&R2 + PV2)}1/2 => 0.145
Range of Part Avg

Average (X bar) Chart for Appraiser B

1.20

1.00

0.80

0.60

0.40

0.20

0.00
9 10 1 2 3 4 5 6 7 8 9

Range (R) Chart for Appraiser B

0.16

0.14
 Range (R) Chart for Appraiser B
0.16

0.14

0.12

0.10

0.08

0.06

0.04

0.02

0.00
9 10 1 2 3 4 5 6 7 8 9

CHECKEED BY:
LYSIS PLANT II
hod)
APPRAISER A Umesh Kumar APPRAISEE M. NEGI
APPRAISER B Laxmikant %R & R 24.31 %
APPRAISER C Naresh Prtap ndc 6.00

0.0583 Sr.No. ACCEPTABILITY CRITER

0.0190
K3 1 If % R & R < 10%, system is accep
0.1502
0.0000
If 10% < % R & R < 30%, system m
0.7497 2 based on importance of application, cost
repair, etc.,
0.315 0.8092

0.6902
3 If % R & R > 30%, system needs im
TOLERANCE 1

10
4 NDC >= 5
0.3146

COMPARISION TO
TOTAL VARIATION CONCLUSION

0.0345 % EV = 100 (EV/TV) => 23.73 %

0.0077 % AV = 100 (AV/TV) => 5.3 %

0.0353 % R&R = 100 (R&R/TV) => 24.31 %

0.1409 % PV = 100 (PV/TV) => 97 %

No.of distinct categories
0.1452 NDC= 1.41(PV/GRR) => 6

Average (X bar) Chart for Appraiser C

1.00

0.90

0.80

0.70

0.60

0.50

0.40

0.30

0.20

0.10

0.00
9 10
1 2 3 4 5 6 7 8

Range (R) Chart for Appraiser C

0.16

0.14
 Range (R) Chart for Appraiser C
0.16

0.14

0.12

0.10

0.08

0.06

0.04

0.02

0.00
9 10 1 2 3 4 5 6 7 8

APPROVED BY:
 PLANT III

M. NEGI
24.31 %
6.00

ACCEPTABILITY CRITERIA

If % R & R < 10%, system is acceptable

If 10% < % R & R < 30%, system may be acceptable

based on importance of application, cost of gage, cost of
repair, etc.,

If % R & R > 30%, system needs improvement

NDC >= 5

CONCLUSION
 (X bar) Chart for Appraiser C

4 5 6 7 8 9 10

ge (R) Chart for Appraiser C

ge (R) Chart for Appraiser C

4 5 6 7 8 9 10
 M
PART NAME W/S PARTITION RR DR R/L DATE 26.5.10
PART NO. 84665/75 M75J00 CHARACTERISTIC Gap
MODEL YN-4 EQUIPMENT USED Feeler Gauge (FG-07)
Apprisar A
Trials 1 2 3 4 5 6 7 8 9 10
1 0.85 0.75 0.68 0.48 0.85 0.72 0.82 0.89 0.52 0.90
2 0.79 0.71 0.65 0.45 0.79 0.68 0.86 0.90 0.55 0.95
3 0.78 0.79 0.69 0.46 0.80 0.64 0.80 0.95 0.60 0.90
Avg. (Xi)

Range (Ri)

Apprisar B
Trials 1 2 3 4 5 6 7 8 9 10
1 0.82 0.74 0.65 0.46 0.85 0.67 0.90 0.95 0.55 0.95
2 0.76 0.79 0.70 0.49 0.89 0.72 0.85 1.00 0.60 0.90
3 0.79 0.76 0.64 0.52 0.85 0.68 0.85 0.94 0.55 0.95
Avg. (Xi)

Range (Ri)

Apprisar C
Trials 1 2 3 4 5 6 7 8 9 10
1 0.79 0.74 0.65 0.48 0.85 0.70 0.95 0.95 0.56 0.95
 2 0.82 0.69 0.68 0.49 0.83 0.68 0.85 0.85 0.59 0.95
3 0.75 0.65 0.69 0.54 0.81 0.65 0.85 0.94 0.62 0.95
Avg. (Xi)

Range (Ri)

Part Avg.
(XP) RP =
RP = Range of Part Avg

Average (X bar) Chart for Appraiser A

1.00 1.00

0.90 0.90

0.80 0.80

0.70 0.70

0.60 0.60

0.50 0.50

0.40 0.40

0.30 0.30

0.20 0.20

0.10 0.10

0.00 0.00
1 2 3 4 5 6 7 8 9 10 11 1

Range (R) Chart for Appraiser A

1.00 1.00

0.90 0.90

0.80 0.80
 Range (R) Chart for Appraiser A
1.00 1.00

0.90 0.90

0.80 0.80

0.70 0.70

0.60 0.60

0.50 0.50

0.40 0.40

0.30 0.30

0.20 0.20

0.10 0.10

0.00 0.00
1 2 3 4 5 6 7 8 9 10 11 1

PREPARED BY: CHECKE

MEASUREMENT SYSTEM ANALYSIS
VARIABLE STUDY (Average-Range Method)
NOMINAL DIMENSION 0 APPRAISER A
UPPER TOLERANCE 1 APPRAISER B
LOWER TOLERANCE 0 APPRAISER C

Constant Tables (for n=10, r=3)

Actual
No. Of A2 D3 D4 K1 K2 Parts K3
K1 : Based on no. of Trials Trials (r)
(n)
K2 : Based on no. of Appriser No. of
K3 : Based on Sample Size used Parts (n)
in trials
2 1.880 0 3.267 0.8862 0.7071
0.5908 0.5231
3 1.020 0 2.575
10 3 1.020 0 2.575 0.591 0.523 10 0.315

Value of K3 with ref. To n (Sample Size) TOLERANC

n 2 3 4 5 6 7 8 9 10
0.00 K3 0.7071 0.5231 0.4467 0.403 0.3742 0.3534 0.3375 0.3249 0.3146

0.00

MEASUREMENT UNIT ANALYSIS

1 Repeatability - Equipment Variation (EV)

EV = R x K1 =>
2 Reproducibility - Appraiser Variation (AV)
AV = {|(xDIFF x K2) - (EV /nr)|}
2 2 1/2
=>
n = number of parts
 r = number of trials
3 Repeatability & Reproducibility (R & R)
R & R (GRR)= {(EV2 + AV2)}1/2 =>

4 Part Variation (PV)

PV = Rp X K3 =>
5 Total Variation (TV)
TV = {(R&R2 + PV2)}1/2 =>

Average (X bar) Chart for Appraiser B

1.00 1.00

0.90 0.90

0.80 0.80

0.70 0.70

0.60 0.60

0.50 0.50

0.40 0.40

0.30 0.30
0.20 0.20
0.10
0.10
0.00
0.00
1 2 3 4 5 6 7 8 9 10 11
1

Range (R) Chart for Appraiser B

1.00 1.00
0.90 0.90
0.80 0.80
 Range (R) Chart for Appraiser B
1.00 1.00
0.90 0.90
0.80 0.80
0.70 0.70
0.60 0.60
0.50 0.50
0.40 0.40
0.30 0.30
0.20 0.20
0.10 0.10
0.00 0.00
1 2 3 4 5 6 7 8 9 10 11 1

CKEED BY: APPROV

 PLANT III

Umesh Kumar APPRAISEE M. NEGI

Laxmikant %R & R 0.00
Naresh Prtap ndc 0.00

Sr.No. ACCEPTABILITY CRITERIA

1 If % R & R < 10%, system is acceptable

If 10% < % R & R < 30%, system may be acceptable

2 based on importance of application, cost of gage, cost of
repair, etc.,

3 If % R & R > 30%, system needs improvement

TOLERANCE 1

4 NDC >= 5

COMPARISION TO
TOTAL VARIATION CONCLUSION

% EV = 100 (EV/TV) =>

% AV = 100 (AV/TV) =>

 % R&R = 100 (R&R/TV) =>

% PV = 100 (PV/TV) =>

No.of distinct categories
NDC= 1.41(PV/GRR) =>

Average (X bar) Chart for Appraiser C

1.00

0.90

0.80

0.70

0.60

0.50

0.40

0.30

0.20

0.10

0.00
1 2 3 4 5 6 7 8 9 10 11

Range (R) Chart for Appraiser C

1.00
0.90
0.80
 Range (R) Chart for Appraiser C
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
1 2 3 4 5 6 7 8 9 10 11

APPROVED BY:
 Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Sample 6 Sample 7 Sample 8 Sample 9 Sample 10
Trial 1 Row 1
Apprisar
Trial 2 Row 2
A
Trial 3 Row 3
Average (XAi ) Row 4
Range (RAi) Row 5
Trial 1 Row 6
Apprisar
Trial 2 Row 7
B
Trial 3 Row 8
Average (XBi ) Row 9
Range (RBi) Row 10
Trial 1 Row 11
Apprisar
Trial 2 Row 12
C
Trial 3 Row 13
Average (XCi ) Row 14
Range (RCi) Row 15
Part Avg individual
Xpi Row 16 sample

R Row 17

X Sxpi / n Row 18

Rpi Max (Xpi) - Min (Xpi) Row 19

Xdiff Row 20

UCLR D4 x R Row 21

LCLR D3 x R Row 22

UCLX X + A2R Row 23

LCLX X - A2R Row 24