Professional Documents
Culture Documents
O193472ah Mil PDF
O193472ah Mil PDF
2016−10
Processes
MIG (GMAW) Welding
Flux Cored (FCAW) Welding
Description
Wire Feeder
22A, 24A
Mil_Thank 2009−09
TABLE OF CONTENTS
Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions.
D Always verify the supply ground − check and be sure that input
The symbols shown below are used throughout this manual power cord ground wire is properly connected to ground terminal in
to call attention to and identify possible hazards. When you
disconnect box or that cord plug is connected to a properly
see the symbol, watch out, and follow the related instructions
grounded receptacle outlet.
to avoid the hazard. The safety information given below is
only a summary of the more complete safety information D When making input connections, attach proper grounding conduc-
found in the Safety Standards listed in Section 1-5. Read and tor first − double-check connections.
follow all Safety Standards. D Keep cords dry, free of oil and grease, and protected from hot metal
and sparks.
Only qualified persons should install, operate, maintain, and D Frequently inspect input power cord and ground conductor for
repair this unit. damage or bare wiring – replace immediately if damaged – bare
wiring can kill.
During operation, keep everybody, especially children, away. D Turn off all equipment when not in use.
D Do not use worn, damaged, undersized, or repaired cables.
D Do not drape cables over your body.
ELECTRIC SHOCK can kill.
D If earth grounding of the workpiece is required, ground it directly
Touching live electrical parts can cause fatal shocks with a separate cable.
or severe burns. The electrode and work circuit is D Do not touch electrode if you are in contact with the work, ground,
electrically live whenever the output is on. The input or another electrode from a different machine.
power circuit and machine internal circuits are also
live when power is on. In semiautomatic or automatic D Do not touch electrode holders connected to two welding ma-
wire welding, the wire, wire reel, drive roll housing, chines at the same time since double open-circuit voltage will be
and all metal parts touching the welding wire are present.
electrically live. Incorrectly installed or improperly D Use only well-maintained equipment. Repair or replace damaged
grounded equipment is a hazard.
parts at once. Maintain unit according to manual.
D Do not touch live electrical parts. D Wear a safety harness if working above floor level.
D Keep all panels and covers securely in place.
D Wear dry, hole-free insulating gloves and body protection.
D Insulate yourself from work and ground using dry insulating mats D Clamp work cable with good metal-to-metal contact to workpiece
or covers big enough to prevent any physical contact with the work or worktable as near the weld as practical.
or ground. D Insulate work clamp when not connected to workpiece to prevent
D Do not use AC output in damp areas, if movement is confined, or if contact with any metal object.
there is a danger of falling. D Do not connect more than one electrode or work cable to any
D Use AC output ONLY if required for the welding process. single weld output terminal. Disconnect cable for process not in
use.
D If AC output is required, use remote output control if present on
unit. D Use GFCI protection when operating auxiliary equipment in damp
or wet locations.
D Additional safety precautions are required when any of the follow-
ing electrically hazardous conditions are present: in damp
locations or while wearing wet clothing; on metal structures such
SIGNIFICANT DC VOLTAGE exists in inverter weld-
as floors, gratings, or scaffolds; when in cramped positions such ing power sources AFTER removal of input power.
as sitting, kneeling, or lying; or when there is a high risk of unavoid- D Turn Off inverter, disconnect input power, and discharge input
able or accidental contact with the workpiece or ground. For these capacitors according to instructions in Maintenance Section
conditions, use the following equipment in order presented: 1) a before touching any parts.
semiautomatic DC constant voltage (wire) welder, 2) a DC manual
(stick) welder, or 3) an AC welder with reduced open-circuit volt-
age. In most situations, use of a DC, constant voltage wire welder HOT PARTS can burn.
is recommended. And, do not work alone!
D Do not touch hot parts bare handed.
D Disconnect input power or stop engine before installing or
servicing this equipment. Lockout/tagout input power according to D Allow cooling period before working on
OSHA 29 CFR 1910.147 (see Safety Standards). equipment.
D Properly install, ground, and operate this equipment according to D To handle hot parts, use proper tools and/or wear heavy, insu-
its Owner’s Manual and national, state, and local codes. lated welding gloves and clothing to prevent burns.
OM-193472 Page 1
D Remove stick electrode from holder or cut off welding wire at
FUMES AND GASES can be hazardous. contact tip when not in use.
D Wear body protection made from durable, flame−resistant material
Welding produces fumes and gases. Breathing (leather, heavy cotton, wool). Body protection includes oil-free
these fumes and gases can be hazardous to your clothing such as leather gloves, heavy shirt, cuffless trousers, high
health.
shoes, and a cap.
D Keep your head out of the fumes. Do not breathe the fumes. D Remove any combustibles, such as a butane lighter or matches,
D If inside, ventilate the area and/or use local forced ventilation at the from your person before doing any welding.
arc to remove welding fumes and gases. The recommended way D After completion of work, inspect area to ensure it is free of sparks,
to determine adequate ventilation is to sample for the composition glowing embers, and flames.
and quantity of fumes and gases to which personnel are exposed. D Use only correct fuses or circuit breakers. Do not oversize or by-
D If ventilation is poor, wear an approved air-supplied respirator. pass them.
D Read and understand the Safety Data Sheets (SDSs) and the D Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B
manufacturer’s instructions for adhesives, coatings, cleaners, for hot work and have a fire watcher and extinguisher nearby.
consumables, coolants, degreasers, fluxes, and metals. D Read and understand the Safety Data Sheets (SDSs) and the
D Work in a confined space only if it is well ventilated, or while manufacturer’s instructions for adhesives, coatings, cleaners,
wearing an air-supplied respirator. Always have a trained watch- consumables, coolants, degreasers, fluxes, and metals.
person nearby. Welding fumes and gases can displace air and
lower the oxygen level causing injury or death. Be sure the breath- FLYING METAL or DIRT can injure eyes.
ing air is safe.
D Do not weld in locations near degreasing, cleaning, or spraying op- D Welding, chipping, wire brushing, and grinding
erations. The heat and rays of the arc can react with vapors to form cause sparks and flying metal. As welds cool,
highly toxic and irritating gases. they can throw off slag.
D Do not weld on coated metals, such as galvanized, lead, or D Wear approved safety glasses with side
cadmium plated steel, unless the coating is removed from the weld shields even under your welding helmet.
area, the area is well ventilated, and while wearing an air-supplied
respirator. The coatings and any metals containing these elements BUILDUP OF GAS can injure or kill.
can give off toxic fumes if welded.
ARC RAYS can burn eyes and skin. D Shut off compressed gas supply when not in use.
D Always ventilate confined spaces or use
Arc rays from the welding process produce intense approved air-supplied respirator.
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the ELECTRIC AND MAGNETIC FIELDS (EMF)
weld. can affect Implanted Medical Devices.
D Wear an approved welding helmet fitted with a proper shade of
filter lenses to protect your face and eyes from arc rays and D Wearers of Pacemakers and other Implanted
sparks when welding or watching (see ANSI Z49.1 and Z87.1 Medical Devices should keep away.
listed in Safety Standards). D Implanted Medical Device wearers should consult their doctor
D Wear approved safety glasses with side shields under your and the device manufacturer before going near arc welding, spot
helmet. welding, gouging, plasma arc cutting, or induction heating
D Use protective screens or barriers to protect others from flash, operations.
glare and sparks; warn others not to watch the arc.
D Wear body protection made from durable, flame−resistant mate- NOISE can damage hearing.
rial (leather, heavy cotton, wool). Body protection includes Noise from some processes or equipment can
oil-free clothing such as leather gloves, heavy shirt, cuffless damage hearing.
trousers, high shoes, and a cap.
D Wear approved ear protection if noise lev-
WELDING can cause fire or explosion. el is high.
OM-193472 Page 3
1-4. California Proposition 65 Warnings
Welding or cutting equipment produces fumes or gases This product contains chemicals, including lead, known to
which contain chemicals known to the State of California to the state of California to cause cancer, birth defects, or other
cause birth defects and, in some cases, cancer. (California reproductive harm. Wash hands after use.
Health & Safety Code Section 25249.5 et seq.)
OM-193472 Page 4
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION
fre_som_2015−09
7
Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives
aux précautions de sécurité et au mode opératoire.
OM-193472 Page 7
D N’utiliser que les pièces de rechange recommandées par le
constructeur. LE SOUDAGE À L’ARC risque de
D Effectuer l’installation, l’entretien et toute intervention selon les provoquer des interférences.
manuels d’utilisateurs, les normes nationales, provinciales et de D L’énergie électromagnétique risque de
l’industrie, ainsi que les codes municipaux. provoquer des interférences pour l’équipement
électronique sensible tel que les ordinateurs et
LE RAYONNEMENT HAUTE l’équipement commandé par ordinateur tel que
FRÉQUENCE (H.F.) risque de les robots.
provoquer des interférences.
D Le rayonnement haute fréquence (H.F.) peut D Veiller à ce que tout l’équipement de la zone de soudage soit com-
provoquer des interférences avec les équi- patible électromagnétiquement.
pements de radio−navigation et de communication, les services D Pour réduire la possibilité d’interférence, maintenir les câbles de
de sécurité et les ordinateurs. soudage aussi courts que possible, les grouper, et les poser aussi
D Demander seulement à des personnes qualifiées familiarisées avec bas que possible (ex. par terre).
des équipements électroniques de faire fonctionner l’installation. D Veiller à souder à une distance de 100 mètres de tout équipement
D L’utilisateur est tenu de faire corriger rapidement par un électricien électronique sensible.
qualifié les interférences résultant de l’installation. D Veiller à ce que ce poste de soudage soit posé et mis à la terre
D Si le FCC signale des interférences, arrêter immédiatement l’appareil. conformément à ce mode d’emploi.
D Effectuer régulièrement le contrôle et l’entretien de l’installation. D En cas d’interférences après avoir pris les mesures précédentes,
D Maintenir soigneusement fermés les portes et les panneaux des il incombe à l’utilisateur de prendre des mesures supplémentaires
sources de haute fréquence, maintenir les éclateurs à une distan- telles que le déplacement du poste, l’utilisation de câbles blindés,
ce correcte et utiliser une terre et un blindage pour réduire les l’utilisation de filtres de ligne ou la pose de protecteurs dans la zone
interférences éventuelles. de travail.
Les équipements de soudage et de coupage produisent des Ce produit contient des produits chimiques, notamment du
fumées et des gaz qui contiennent des produits chimiques plomb, dont l’État de Californie reconnaît qu’ils provoquent
dont l’État de Californie reconnaît qu’ils provoquent des mal- des cancers, des malformations congénitales ou d’autres
formations congénitales et, dans certains cas, des cancers. problèmes de procréation. Se laver les mains après
(Code de santé et de sécurité de Californie, chapitre 25249.5 utilisation.
et suivants)
Warning! Watch Out! There are possible hazards as shown by the symbols.
Safe1 2012−05
Wear dry insulating gloves. Do not touch electrode (wire) with bare hand. Do not wear wet or damaged gloves.
Safe57 2012−05
Protect yourself from electric shock by insulating yourself from work and ground.
Safe58 2012−06
Safe5 2012−05
Safe59 2012−05
Safe60 2012−06
Safe61 2012−06
Safe62 2012−06
Welding sparks can cause fires. Have a fire extinguisher nearby, and have a watchperson ready to use it.
Safe63 2012−06
OM-193472 Page 9
Do not weld on drums or any closed containers.
? Safe64 2012−06
Safe20 2012−05
Safe32 2012−05
Welding wire and drive parts are at welding voltage during operation − keep hands and metal objects away.
Safe33 2012−05
Safe123 2016−06
Wear hat and safety glasses. Use ear protection and button shirt
collar. Use welding helmet with correct shade of filter. Wear complete
body protection.
Safe66 2012−06
Safe65 2012−06
OM-193472 Page 10
3-2. Miscellaneous Symbols And Definitions
. Some symbols are found only on CE products.
Variable
Output Set Up Inductance
I1 Primary Current
Gas Input
Cold Jog (Inch)
Towards
Workpiece
Wire Type Circuit Breaker
Percent
Trigger Hold On
Arc Control
Purge By Gas Sequence
Single Phase
Direct Current
(DC) IP Degree Of
Protection
U1 Primary Voltage
Hz Hertz
OM-193472 Page 11
SECTION 4 − SPECIFICATIONS
B. Temperature Specifications
! This Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low−
voltage supply system. There can be potential difficulties in ensuring electromagnetic compatibility in those locations, due to con-
ducted as well as radiated disturbances.
ce-emc 3 2014-07
Notes
OM-193472 Page 12
D. China EEP Hazardous Substance Information
质
量
China EEP Hazardous Substance Information
部
质
Component Name Hazardous Substance
(适) 铅 镉 铬 苯 苯醚
(if applicable) Pb Hg Cd Cr6 PBB PBDE
黄铜铜部
X O O O O O
Brass and Copper Parts
装
X O O O O O
Coupling Devices
!装
O O X O O O
Switching Devices
"#"#配
Cable and Cable X O O O O O
Accessories
$
X O O O O O
Batteries
%表&'*SJ/T 11364规,-..
This table is prepared in accordance with China SJ/T 11364.
O:
表2该
质5该部7 8质9:量85GB/T26572规,限量要>?@.
Indicates that the concentration of the Hazardous Substance in all homogeneous materials of the part is below the relevant threshold of China
GB/T 26572.
X:
表2该
质AC5该部DE8质9:量超FGB/T26572规,限量要>.
Indicates that the concentration of the Hazardous Substance in at least one homogeneous material of the part is above the relevant threshold of
China GB/T 26572.
Notes
OM-193472 Page 13
SECTION 5 − INSTALLATION
loc_feeder/cart 2015-05
OM-193472 Page 14
5-2. Equipment Connection Diagrams
1 CV Welding Power Source
With 24 VAC Power
2 CV Welding Power Source
Without 24 VAC Power
3 115 Volts AC /24 Volts AC
Power Adapter
4 14-Pin Control Cord
5 Weld Cable (Required)
1
6 Work
3
5
2
115VAC
4
Contactor
6
5-3. 14-Pin Plug, Shielding Gas And Optional Volt Sense Lead
1 Gas Hose With 5/8-18 Right-
hand Thread Fittings
(Customer Supplied)
OM-193472 Page 15
5-4. 14-Pin Plug Information
Pin* Pin Information
5 4
Tools Needed:
OM-193472 Page 16
5-6. Optional Meter Circuit Board Settings
1 Meter Circuit Board
2 DIP Switch S2
Set DIP switch S2 for type of
welding power source, and desired
wire feed speed display (see
illustration).
Reinstall wrapper.
2
1 2
1 2 3 4 5
1 2 3 4 5
Or Or
1 2 3 4 5
1 2 3 4 5
Tools Needed:
1/4 in.
Ref. 802357 / Ref. 240358-A
OM-193472 Page 17
5-7. Motor Start/Burnback Control
To change wire feed starting speed
proceed as follows:
1 Turn Off unit and welding power
source.
Remove wrapper.
1 Motor Board PC1
2 Motor Start Control
Potentiometer R73
Remove protective white rubber
cap before making adjustment.
Adjust potentiometer R73 using a
small nonconductive screwdriver.
Rotate potentiometer clockwise to
increase time it takes the motor to
ramp up to speed.
3 Burnback Potentiometer R42
Remove protective white rubber
cap before making adjustment.
Adjust potentiometer R42 using a
small nonconductive screwdriver.
2 Rotate potentiometer clockwise to
increase burnback time.
Reinstall wrapper.
Tools Needed: 3
Non-Conductive
1/4 in.
Ref. 802357 / 240357-D
Notes
OM-193472 Page 18
5-8. Installing Wire Guide And Drive Roll
Install and secure inlet wire guide
on either assembly, and
intermediate wire guide on 4 drive
roll assembly only. Install drive rolls
and turn drive roll nut one click.
During maintenance intervals,
remove drive rolls, and clean
grooves using a wire brush. Check
groove of drive roll for pitting or
increase in the depth of the groove
indicating drive roll is worn out.
Tools Needed:
3/8 in.
801 923-D
Notes
OM-193472 Page 19
5-9. Installing And Threading Welding Wire
1 Retaining Ring
2 Hub Tension Adjustment Nut
If necessary, move hub on support
for use of different size wire spool.
Remove retaining ring, and install
spool so hub pin fits spool hole.
1 2 3 Reinstall retaining ring.
Adjust tension nut so wire is taut
when wire feed stops.
3 Pressure Assembly
Adjustment Knob
Lay gun cable out straight.
A Open pressure assembly,
hold wire tightly, and cut off
end. Push wire through guides
into gun.
Tighten
OM-193472 Page 20
SECTION 6 − OPERATION
192 503-C
OM-193472 Page 21
6-2. Optional Side Panel Controls
1 Preflow Control
Control sets time gas flows before
welding wire is energized. Time
range is 0 to 5 seconds.
2 Postflow Control
4
1 Control sets time gas flows after
completion of burnback. Time
range is 0 to 5 seconds.
3 Spot Time Control
Factory set for 0.25 to 5 seconds of
spot time. Rotating knob fully
counterclockwise selects an
2 untimed continuous weld.
4 Run-In Control
Use control to set wire feed speed
before arc initiation.
Close side door.
3 Months
Replace
Cracked
Parts
14-Pin Cord Gun Cable Gas Hose
6 Months
OM-193472 Page 22
7-2. Overload Protection
! Turn Off wire feeder and
welding power source. Stop
1 engine on welding generat-
or.
1 Supplementary Protector CB1
CB1 protects wire feeder from over-
load.
Correct problem and manually
reset supplementary protector.
802 349-A
7-3. Troubleshooting
Trouble Remedy
Wire does not feed, unit completely inop- Turn Power switch On.
erative.
Wire does not feed. Check supplementary protector CB1. (see Section 7-2)
Check gun trigger connection at wire feeder. Check gun trigger leads and trigger switch. See gun Owner’s
Manual.
Have Factory Authorized Service Agent check drive motor and control board PC1.
Wire feeds erratically. Readjust hub tension and drive roll pressure (see Section 5-9).
Have Factory Authorized Service Agent check drive motor and control board PC1.
Wire feeds when Jog switch is pressed Check gun trigger connection at wire feeder. Check gun trigger leads and trigger switch. See gun Owner’s
but not when gun trigger is pressed. Manual.
Wire feeds as soon as power is applied. Check gun trigger. See gun Owner’s Manual.
Wire does not feed until trigger is Check for short between gun trigger leads and weld cable. Repair or replace gun trigger leads.
pressed but continues to feed after trig-
ger is released.
Gas valve rattles loudly and wire feeds Check for short between gun trigger leads and weld cable. Repair or replace gun trigger leads.
slowly or erratically.
Gas does not flow; wire feeds. Check gas valve and flowmeter.
OM-193472 Page 23
SECTION 8 − ELECTRICAL DIAGRAM
210 430-A
Figure 8-1. Circuit Diagram For Wire Feeder With Optional Equipment
OM-193472 Page 24
Notes
OM-193472 Page 25
SECTION 9 − PARTS LIST
. Hardware is common and
5 not available unless listed.
7
4
8
3 9
2 10
11
1
10
9
8
12
13
14
15
42
41
16
19
Figure 9-2 45 17
& 40 18
44
Figure 9-3
43 20
21
39 22
23
38
37 46
24
25
26
33
27
28
29
30
35 34 31
36
32
802 358-H
OM-193472 Page 26
Item Diagram Part
No. marking No. Description Quantity
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
♦OPTIONAL
♦♦OPTIONAL IN 22A, STANDARD IN 24A
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-193472 Page 28
Item Dia. Part
No. Mkgs. No. Description Quantity
Figure 9-2. Drive Assembly, Wire (2 Drive Roll) (Fig 9-1 Item 40)
9
See Table 9-1 For
Drive Roll & Wire Guide Kits 8
7
11
2 5
12
1 10
11
4
3 13
17 15
20 18 21
19 14
23
16
11
22
802 019-C
Figure 9-3. Drive Assembly, Wire (4 Drive Roll) (Fig 9-1 Item 40)
... 1 ............. 602009 . . . Screw, .250-20 X 1.250 Soc Hd Hex Gr 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
... 2 ............. 172075 . . . Carrier, Drive Roll W/Component 24 Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
... 3 ............. 166072 . . . Spacer, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
... 4 ............. 054263 . . . Screw, Thumb Stl .250-20 X .500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 5 ............. 010224 . . . Pin, Spring Cs .187 X 1.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 6 ............. 237842 . . . Fastener, Pinned . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 7 ............. 085244 . . . Washer, Cupped Stl .328 Id X .812 Od X .125 . . . . . . . . . . . . . . . . . . . . . . . . 2
... 8 ............. 089477 . . . Spring, Cprsn .770 Od X .105 Wire X 1.225 . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 9 ............. 240975 . . . Knob, Adjust Tension 1.250 Dia X .312−18 Thrd . . . . . . . . . . . . . . . . . . . . . . 2
... 10 ............. 230691 . . . Lever, Mtg Pressure Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 11 ............. 079634 . . . Pin, Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 12 ............. 151828 . . . Pin, Cotter Hair .054 X .750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 13 ............. 238728 . . . Lever, Mtg Pressure Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 14 ............. 605308 . . . Ring, Rtng Ext .500 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 15 ............. 192875 . . . Insulator, Motor Drive (4 Roll) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 16 ............. 187325 . . . Insulator, Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 17 ............. 144172 . . . Fitting, Hose Brs Barbed M 3/16 Tbg X .250-20 . . . . . . . . . . . . . . . . . . . . . . 1
... 18 ............. 238726 . . . Housing, Adapter Gun/Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 19 ............. 124778 . . . Knob, T 2.000 Bar W/.312-18 X 1.000lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 20 ............. 221654 . . . Washer, Shldr Insulating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 21 ............. 079625 . . . Washer, Wave .500 Id X .750 Od X .015Thk . . . . . . . . . . . . . . . . . . . . . . . . . 2
... 22 ............. 253187 . . . Spacer, Stl .500 Id X .875 Od X 14 Ga . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 23 ............. 092865 . . . Key, Stl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 24 ............. 172077 . . . Carrier, Drive Roll Keyed 24 Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
... 25 ............. 121271 . . . Screw, .250-20 X .500 Soc Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11
9
13
8
14
7
12
6
15
5
4
16
2 3
17
1
22 21
24 23 18
25 19
20
250 577-D
OM-193472 Page 31
Table 9-2. Drive Roll & Wire Guide Kits (4 Drive Roll)
.035 in. .035 in. 0.9 mm 046792 132958 V-Knurled 056192 056206
.045 in. .045 in. 1.2 mm 046793 132957 V-Knurled 056193 056207
.052 in. .052 in. 1.3 mm 046794 132956 V-Knurled 056193 056207
1/16 in. .062 in. 1.6 mm 046795 132955 V-Knurled 056195 056209
5/64 in. .079 in. 2.0 mm 046796 132960 V-Knurled 056195 056209
.045 in. .045 in. 1.2 mm 083319 083489 U-Cogged 056193 056207
1/16 in. .062 in. 1.6 mm 046800 053708 U-Cogged 056195 056209
5/64 in. .079 in. 2.0 mm 046801 053710 U-Cogged 056195 056209
Ref. S-0025-D
OM-193472 Page 32
Notes
Notes
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Effective January 1, 2016
(Equipment with a serial number preface of MG or newer)
This limited warranty supersedes all previous Miller warranties and is exclusive with no other
guarantees or warranties expressed or implied.
Warranty Questions?
LIMITED WARRANTY − Subject to the terms and conditions below, 5. 6 Months — Parts
Call Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original * Batteries
retail purchaser that new Miller equipment sold after the effective * Bernard Guns (No Labor)
1-800-4-A-MILLER date of this limited warranty is free of defects in material and
* Tregaskiss Guns (No Labor)
workmanship at the time it is shipped by Miller. THIS WARRANTY IS
for your local EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS 6. 90 Days — Parts
Miller distributor. OR IMPLIED, INCLUDING THE WARRANTIES OF * Accessory (Kits)
MERCHANTABILITY AND FITNESS. * Canvas Covers
Within the warranty periods listed below, Miller will repair or replace * Induction Heating Coils and Blankets, Cables, and
any warranted parts or components that fail due to such defects in Non-Electronic Controls
Your distributor also gives material or workmanship. Miller must be notified in writing within * M-Guns
you ... thirty (30) days of such defect or failure, at which time Miller will * MIG Guns and Subarc (SAW) Torches
provide instructions on the warranty claim procedures to be * Remote Controls and RFCS-RJ45
Service followed. If notification is submitted as an online warranty claim, the
You always get the fast, * Replacement Parts (No labor)
claim must include a detailed description of the fault and the
reliable response you * Roughneck Guns
troubleshooting steps taken to identify failed components and the
need. Most replacement cause of their failure. * Spoolmate Spoolguns
parts can be in your Miller’s True Blue® Limited Warranty shall not apply to:
Miller shall honor warranty claims on warranted equipment listed
hands in 24 hours. below in the event of such a failure within the warranty time periods. 1. Consumable components; such as contact tips,
All warranty time periods start on the delivery date of the equipment cutting nozzles, contactors, brushes, relays, work
Support to the original end-user purchaser, and not to exceed twelve months station table tops and welding curtains, or parts that
Need fast answers to the after the equipment is shipped to a North American distributor or fail due to normal wear. (Exception: brushes and
tough welding questions? eighteen months after the equipment is shipped to an International relays are covered on all engine-driven products.)
Contact your distributor. distributor. 2. Items furnished by Miller, but manufactured by others,
The expertise of the 1. 5 Years Parts — 3 Years Labor such as engines or trade accessories. These items are
distributor and Miller is * Original Main Power Rectifiers Only to Include SCRs, covered by the manufacturer’s warranty, if any.
there to help you, every Diodes, and Discrete Rectifier Modules 3. Equipment that has been modified by any party other than
step of the way. 2. 3 Years — Parts and Labor Miller, or equipment that has been improperly installed,
* Auto-Darkening Helmet Lenses (Except Classic improperly operated or misused based upon industry
Series) (No Labor) standards, or equipment which has not had reasonable
* Engine Driven Welder/Generators and necessary maintenance, or equipment which has
(NOTE: Engines are Warranted Separately by the been used for operation outside of the specifications for
Engine Manufacturer.) the equipment.
* Inverter Power Sources (Unless Otherwise Stated) MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
* Plasma Arc Cutting Power Sources USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS
TRAINED AND EXPERIENCED IN THE USE AND
* Process Controllers MAINTENANCE OF WELDING EQUIPMENT.
* Semi-Automatic and Automatic Wire Feeders In the event of a warranty claim covered by this warranty, the
* Transformer/Rectifier Power Sources exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
3. 2 Years — Parts and Labor replacement; or, where authorized in writing by Miller in appropriate
* Auto-Darkening Helmet Lenses − Classic Series Only cases, (3) the reasonable cost of repair or replacement at an
(No Labor) authorized Miller service station; or (4) payment of or credit for the
* Fume Extractors − Capture 5, Filtair 400 and Industrial purchase price (less reasonable depreciation based upon actual
Collector Series use) upon return of the goods at customer’s risk and expense.
Miller’s option of repair or replacement will be F.O.B., Factory at
4. 1 Year — Parts and Labor Unless Specified Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility
* Automatic Motion Devices as determined by Miller. Therefore no compensation or
* CoolBelt and CoolBand Blower Unit (No Labor) reimbursement for transportation costs of any kind will be allowed.
* Desiccant Air Dryer System TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
* External Monitoring Equipment and Sensors PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
* Field Options REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
(NOTE: Field options are covered for the remaining DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
warranty period of the product they are installed in, CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT),
WHETHER BASED ON CONTRACT, TORT OR ANY OTHER
or for a minimum of one year — whichever is
LEGAL THEORY.
greater.)
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY
* RFCS Foot Controls (Except RFCS-RJ45) IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS
* Fume Extractors − Filtair 130, MWX and SWX Series TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF
* HF Units CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH,
* ICE/XT Plasma Cutting Torches (No Labor) BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION,
* Induction Heating Power Sources, Coolers OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF
(NOTE: Digital Recorders are Warranted Separately DEALING, INCLUDING ANY IMPLIED WARRANTY OF
by the Manufacturer.) MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
* LiveArc Welding Performance Management System
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY
* Load Banks MILLER.
* Motor-Driven Guns (except Spoolmate Spoolguns) Some states in the U.S.A. do not allow limitations of how long an
* PAPR Blower Unit (No Labor) implied warranty lasts, or the exclusion of incidental, indirect,
* Positioners and Controllers special or consequential damages, so the above limitation or
* Racks exclusion may not apply to you. This warranty provides specific
* Running Gear/Trailers legal rights, and other rights may be available, but may vary from
* Spot Welders state to state.
* Subarc Wire Drive Assemblies In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein, and to
* Water Coolant Systems
the extent that they may not be waived, the limitations and
* TIG Torches (No Labor) exclusions set out above may not apply. This Limited Warranty
* Wireless Remote Foot/Hand Controls and Receivers provides specific legal rights, and other rights may be available, but
* Work Stations/Weld Tables (No Labor) may vary from province to province. miller_warr 2016-01
Owner’s Record
Please complete and retain with your personal records.
Distributor
Address
City
State Zip
For Service
Contact a DISTRIBUTOR or SERVICE AGENCY near you.
Contact the Delivering Carrier to: File a claim for loss or damage during
shipment.
For assistance in filing or settling claims, contact
your distributor and/or equipment manufacturer’s
Transportation Department.
ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2016 Miller Electric Mfg. Co. 2016−01