Particle technology is the science and technology related to handling and processing particles and powders. It applies to production, handling, modification, and use of particulate materials. Particle characterization involves determining a particle's composition, size, and shape. Particle size is an important property that influences material properties and is often a critical parameter in many manufacturing processes.
Particle technology is the science and technology related to handling and processing particles and powders. It applies to production, handling, modification, and use of particulate materials. Particle characterization involves determining a particle's composition, size, and shape. Particle size is an important property that influences material properties and is often a critical parameter in many manufacturing processes.
Particle technology is the science and technology related to handling and processing particles and powders. It applies to production, handling, modification, and use of particulate materials. Particle characterization involves determining a particle's composition, size, and shape. Particle size is an important property that influences material properties and is often a critical parameter in many manufacturing processes.
Technology? Engr. Vera Marie L. Lanaria ChE Dept., CIT University Particle Technology is…
• is the “science and technology” related to the handling and
processing of particles and powders.
• it applies to the production, handling, modification, and use
of a wide variety of particulate materials, both wet and dry. • Particles are commonly referred to as bulk solids, particulate solids, and granular solids. • Solids used in chemical industries are most commonly in the form of particles. • In process industries, solid appear in variety forms: hard & abrasive, tough & rubbery, soft & fragile, dusty & cohesive, free-flowing & sticky. • Particulate materials, powders or bulk solids are used widely in all areas of the process industries. Like in the food processing, pharmaceuticals, biotechnology, oil, chemical, mineral processing, metallurgical, detergent, powder generation, paint, plastics, and cosmetics industries. • So, the knowledge of their properties, handling, storage, transportation, separation and processing is important from the chemical engineering point of view. Subjects of Particle Technology It deals with: • the behavior of solids in bulk, including soil mechanics, bulk material handling, silos, conveying, powder metallurgy, nanotechnology; • size reduction including crushing and grinding; • increasing size by flocculation, granulation, powder compaction, tableting, crystallization; • particle separation such as sieving, tabling, flotation, magnetic separation and/or electrostatic precipitation, fluidization, centrifugal separation, and liquid filtration; • analytical procedures such as particle size analysis. PARTICLE CHARACTERIZATION
Individual solid particles are characterized by their:
• Composition (determines density and conductivity) • Size (affects the surface per unit volume and the rate at which a particle will settle in a fluid) • Shape (whether regular or irregular shape) Particle Size • The shape of an individual particle is expressed in terms of the sphericity () which is independent of particle size.
=
• For spherical particle, = 1
• For non-spherical particle, it is defined by: =
where: 𝐷𝑝 = equivalent diameter of particle
𝑆𝑝 = surface area of one particle 𝑝 = volume of one particle • Equivalent diameter is sometimes define as the diameter of a sphere of equal volume. • For fine particles, Dp is usually taken to be the nominal size based on screen analysis or microscopic analysis. • Surface area is found from adsorption measurements or from the pressure drop in a bed of particles. • For many crushed materials, sphericity is between 0.6 and 0.8. • For particles rounded by abrasion, sphericity may be as high as 0.95. Particle Size
• the most important physical property
• particle size measurement is routinely carried out across a wide range of industries • is often a critical parameter in the manufacturing of many products Particle size has a direct influence on material properties such as: • reactivity or dissolution rate (e.g. catalyst, tablets) • stability in suspension (e.g. sediments, paints) • efficacy of delivery (e.g. asthma inhalers) • Texture & feel (e.g. food ingredients) • Appearance (e.g. powder coatings and inks) • Flowability & handling (e.g. granules) • Viscosity (e.g.nasal sprays) • Packing density & porosity (e.g. ceramics) • in general, “diameter” may be specified for any equidimensional particles (e.g. emulsions or bubbles) • most of the solid particles used in industries are not equidimensional; therefore cannot be specified by a single dimension i.e. “diameter” • in order to simplify the measurement process, it is often convenient to define the particle size using the concept of equivalent spheres • in this case, the particle size is defined by the diameter of an equivalent sphere having the same property as the actual particle such as volume or mass • the equivalent sphere concept works very well for regular shaped particles • however, it may not always be appropriate for irregular shaped particles, such as needles or plates, where the size in at least one dimension can differ significantly from that of the other dimensions • Such particles are often characterized by the second longest major dimension. For example needle-like particles, Dp would refer to the thickness of the particle and not their length. • Units used for particle size depend on the size of particles. - coarse particles: inches or millimeters - fine particles: screen size - very fine particles: micrometers or nanometers - ultra fine particles: surface area per unit mass, m2/g