Fugitive Emission Requirements

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FUGITIVE EMISSION REQUIREMENTS

Current and forthcoming fugitive emission requirements for valves:

1/ Shell SPE 77/312 specification

- Fugitive emission type approval and production test specification for ON/OFF and
control valves

-”SPE 77/312 type approval is now MANDATORY for the most of the valves to be
delivered to hydrocarbon processes in any Shell plant “
(a statement by Shell GSI, February 2004)

The fugitive emission performance class in 77/312 is a combination of:

-Tightness class (A, B or C)


- Endurance class

-Temperature class

Leakage measurement method :

-Open air direct sniffing

2/ TA-Luft, 2002 version/VDI 2440

- Has been effective in Germany since October 2002


- Valves to be delivered in Germany into certain processes* must fulfill TA-Luft
requirement
(* Processes nominated in TA-Luft paper)

-TA-Luft 2002:
“Metal bellows seal or equivalent stem sealing system”
-The equivalent stem sealing system:
Stem sealing system which passes the combined long term endurance and helium
tightness test made according to a standard VDI2440

3/ ISO 15848-1 type approval standard

- ISO 15848-1 is a standard for fugitive emission type approvals

- Fugitive emission performance in ISO15848-1 is defined as a combination of:


-Tightness class (A, B or C)
-Endurance class (CO-1 to CC-3)
-Temperature class (t-196 to t+400)

EN-ISO 15848-1 in brief:


-ISO 15848-1 defines a reliable method to measure the fugitive emission
performance of the valve (vacuum or flushing chamber method)

-Common understanding among valve manufacturers is that ISO 15848-1 should be


the most widely used fugitive emission type approval standard in the future

4/ EPA requirement

-Part of environmental legislation in USA


-Environmental Protection Agency (EPA) has established requirements which are
based on the Clean Air Act (CAA) of 1990 and its subsequent amendments
-A plant must comply with EPA fugitive emissions requirements if it is handling
environmentally hazardous or toxic chemicals
-The current EPA criteria for VOC emission level is 500 ppm
-Test method to be used has to be EPA 21 or equivalent (sniffing method)
-Some industry standards treat EPA limit as if it was a representation of the leakage
rate --> 500ppm (or 100 ppm) limit is required for valves to be delivered
- EPA 21 method was developed to locate and classify leaks on-site. Not to be used
as direct measurement of an emission rate of an individual source such as a valve.

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