1 of 2

Inspection and Test Plan (ITP)

Document no. : ITP-Pre-002
Project No./Name : PTT CHEM I-4/2 PLANT SCR De-Nox Project Job No./name :- H=Hold Point Rev No. :0
Customer/Client : PTT Chemical Public Co.,Ltd. Item-Description Name : AQUEOUS AMMONIA VAPORIZER R=Review Point Date :23.04.2011
Customer Project no : - Serial No. : S-3101 TO S-3105 ASSEMBLY W=Witness Point
Manufacturer : Getabec Energy Co.,Ltd. Drawing No./Rev. : PTT CHEM: S-11-A1-D2-31-001,CTCIT:XE38-0DENOX-022,Rev.0 SW=Spot witness
CODE : N/A CODE Stamp. :- D=Documented
Quality Surveillance

Document
GETABEC
A.I CUSTOMER
Reference Document/Drawings/ Standard Production QA/QC
Item Area of activity Quality control activity Acceptance Criteria
Code

Point

Point

Point

Point
Signature Date Signature Date Signature Date Signature Date

1 Design calculation and drawings

1.1 Design data/calculations Review design data and calculations Technical requirement
D H H
Design code and standard ASME VIII & Project spec.

1.2 Drawing for approval Review drawing for approval Design Calculation,code and standard ASME VIII & Project spec. D H H

1.3 Drawing for construction Review drawing for construction Design calculations
D H H
Approved drawing ASME VIII & Project spec.

2 Material

2.1 Raw material for pressure part Verify material certificates and mfg. stencil marks Material certificates
D H H
Material receiving reports Material specification

22
2.2 Raw material for non-presure pt.
pt Visual and dimensional inspection Drawing for construction
D H H
Purchase order Material specification

2.3 Welding consumable material Verify and visual inspection WPS

D H H
Material receiving reports Mfg. specification

3 Welding

3.1 Welding Procedure Specification Review WPS Drawing for construction ASME IX D H H

(WPS)

3.2 Procedure Qualification Record Review test records (existing) WPS ASME IX D H H

(PQR) Witness PQR test (new) and review test records. Test records D H H

3.3 Welder Qualifiaction Test (WQT) Review welder certificates (existing) Welder certificates,WPS ASME IX D H H

Witness welder test (new) and review test records. Drawing for construction D H H

3.4 Weld map/Welding NDE scedule Weld map and Weld&NDE schedule preparation Drawing for construction & WPS ASME IX,WPS D H H

4 Pre- fabrication

4.1 1) Material Material identification check Material identification record UG-77,UG-94Sec VIII Div.1 H H

4.1.2 Shell

1) Material Material identification check Material identification record UG-77,UG-94Sec VIII Div.1 H H

2) Cut lay-out Dimension check Drawing for con., WPS As Drawing R R

3) Cutting & beveling a) Dimension check Drawing for con., WPS Weld map,drawing H H

4) Fit-up
Fit up b) Edge Preparation check Drawing for con
con., WPS UW 31 UW 32 UW 33
UW-31,UW-32,UW-33, H H

(alignment,gap,cleanliness inspection)

5) Forming (rolling) Out of roundness Drawing for con. UG-79,UG-96, Sec VIII Div.1 H H

6) Longitudinal weld a)WPS,welder,visual Inspection Drawing for con., WPS UW-31,UW-32,UW-33, H H

b) Roundness check Drawing for con. Sec VIII Div.1,Drawing H H

c) RT at manual weld seam Weld map,welding&NDESchedule UW-51,Sec VIII Div.1 H H

d) Review RT Film & Reports RT Film & Reports UW-51,Sec VIII Div.1 D - R

4.2 Nozzle

1) Material Material identification Material identification record UG-77,UG-94Sec VIII Div.1 H H

2) Cut lay-out Dimension check Drawing for con., WPS As Drawing R R

3) Cutting & grinding Edge preparation check Drawing for con., WPS UW-31,UW-32,UW-33, R R

4) Fit-up flange to neck & weld a) Dimension check Drawing for con., WPS Weld map,drawing H H

b) Alignment,gap,cleanliness inspection Drawing for con., WPS UW-31,32,33,Sec VIII Div.1 H H

c) WPS,welder,visual Drawing for con., WPS UW-47,48,35 H H

5 Assembly

5.1 Shell-to Shell

5.1.1 Fit-up a) Dimension check Drawing for con., WPS As Drawing H H

b) edge preparation check Drawing for con., WPS UW-31,UW-32,UW-33, H H

(alignment fit up cleanliness inspection)

(alignment,fit-up,cleanliness

c)Visual Drawing for con., WPS UW-47,48,35

5.1.2 Circumferential weld a)WPS,welder,visual Inspection Drawing for con., WPS UW-31,UW-32,UW-33, H H

b) Roundness check Drawing for con. Sec VIII Div.1,Drawing H H

c) RT at manual weld seam Weld map,welding&NDESchedule UW-51,Sec VIII Div.1 H H

d) Review RT Film & Reports RT Film & Reports UW-51,Sec VIII Div.1 D - R

5.2 Flange to Shell

5.2.1 Fit-up a) Dimension check Drawing for con., WPS As Drawing H H

b) edge preparation check Drawing for con., WPS UW-31,UW-32,UW-33, H H

(alignment,fit-up,cleanliness inspection)

c)Visual Drawing for con., WPS UW-47,48,35

5.2.2 Circumferential weld - CW1 a)WPS,welder,visual Inspection Drawing for con., WPS UW-31,UW-32,UW-33, H H

b) Roundness check Drawing for con. Sec VIII Div.1,Drawing H H

c) RT at manual weld seam Weld map,welding&NDESchedule UW-51,Sec VIII Div.1 H H

d) Review RT Film & Reports RT Film & Reports UW-51,Sec VIII Div.1 D - R

5.3 Plate Flange to Shell

5.3.1 Fit-up a) Dimension check Drawing for con., WPS As Drawing H H

b) edge preparation check Drawing for con., WPS UW-31,UW-32,UW-33, H H

(alignment,fit-up,cleanliness inspection)

c)Visual Drawing for con., WPS UW-47,48,35

5.3.2 Circumferential weld a)WPS,welder,visual Inspection Drawing for con., WPS UW-31,UW-32,UW-33, H H

b) R
Roundness
d check
h k Drawing for con
con. S
Sec VIII Di 1D i
Div.1,Drawing H H

c) RT at manual weld seam Weld map,welding&NDESchedule UW-51,Sec VIII Div.1 H H

d) Review RT Film & Reports RT Film & Reports UW-51,Sec VIII Div.1 D - R

d) Review RT Film & Reports RT Film & Reports UW-51,Sec VIII Div.1 D - R

5.4 Manhole MH To Shell

1) Opening on Head wall Orientation & elevation check Drawing for con., As drawing H H

2) Fit-up a) Dimension check Drawing for con., WPS As drawing H H

b) edge preparation check Drawing for con., WPS UW-31,UW-32,UW-33, H H

 2 of 2

Inspection and Test Plan (ITP)

Document no. : ITP-Pre-002
Project No./Name : PTT CHEM I-4/2 PLANT SCR De-Nox Project Job No./name :- H=Hold Point Rev No. :0
Customer/Client : PTT Chemical Public Co.,Ltd. Item-Description Name : AQUEOUS AMMONIA VAPORIZER R=Review Point Date :23.04.2011
Customer Project no : - Serial No. : S-3101 TO S-3105 ASSEMBLY W=Witness Point
Manufacturer : Getabec Energy Co.,Ltd. Drawing No./Rev. : PTT CHEM: S-11-A1-D2-31-001,CTCIT:XE38-0DENOX-022,Rev.0 SW=Spot witness
CODE : N/A CODE Stamp. :- D=Documented
Quality Surveillance

Document
GETABEC
A.I CUSTOMER
Reference Document/Drawings/ Standard Production QA/QC
Item Area of activity Quality control activity Acceptance Criteria
Code

Point

Point

Point

Point
Signature Date Signature Date Signature Date Signature Date

(alignment,fit-up,cleanliness inspection)

3) Welding a)WPS,welder,visual Inspection Weld map,welding&NDESchedule UW-47,48,35,36 R R

b) Review PT reports PT Reports Sec VIII Div.1 D - R

5.5 Support & Accessory to Shell

1) Fit-up a) Dimension check Drawing for con., WPS As drawing R R

b) edge preparation check Drawing for con., WPS UW-31,UW-32,UW-33, R R

(alignment,fit-up,cleanliness inspection)

2) Welding a)WPS,welder,visual Inspection Drawing for con., WPS UW-47,48,35 R R

b) Review PT reports PT Reports Sec VIII Div.1 D - R

6 1) Finishing (for internals & externals) a) PT all temporary weld Fabrication standard Sec VIII Div.1
Div 1 H H

b) Final visual & dimension check Drawing for con., WPS As drawing H H

c) Final weld inspection Drawing for con., WPS No defect & clean H H

2) Inside Inspection Inside Cleanliness,Visual Inspection Project Spec,Fabrication Standard No defect & clean H H

7 Hydrostatic Test a) Pressure Gauge calibration Calibration records Sec VIII Div.1 D H H

b) proper support Visual - R R

c) Test medium Water test report Clean neutral water D H H R

d) Holding time (1 Hr. , Held) Drawing for con., Design & Pressure test reports UG-102,vSec.VIII Div.1 H H H

e) Leakage test Drawing for con., Design & Pressure test reports UG-102,vSec.VIII Div.1 D H H H

8 Surface Finishing Visual Check Drawing for con., As per spec. R R

9 Painting Visual Check Drawing for con., As per spec. R R R

10 Name plate Visual & Dimension Check Section VIII,Div.1 Section VIII,Div.1 H H R

11 Manufacturer's Data Report (MDR) Prepare and review MDR As request D - R R

----------- End of Ammonia Vaporizer Fabrication Process and Ready for Transport to site------------------

Prepared by Approved by Accepted by Reviewed by

QA/AC Engineer QA/QC Manager Authorized Inspector (A.I) Customer