Eutectic Metal

Simulation of Part1
Date: October-01-16
Designer: Mahfuzul Haque
Study name: Static 1
Analysis type: Static

Table of Contents
Description ............................................ 1
Assumptions .......................................... 2
Model Information ................................... 2
Study Properties ..................................... 3
Units ................................................... 4
Material Properties .................................. 4
Description Loads and Fixtures................................... 5
No Data Connector Definitions ............................... 6
Contact Information ................................. 6
Mesh Information .................................... 7
Sensor Details ........................................ 8
Resultant Forces ..................................... 8
Beams .................................................. 9
Study Results ....................................... 10
Conclusion .......................................... 12

Analyzed with SolidWorks Simulation Simulation of Part1 1

 Eutectic Metal Mahfuzul Haque
01/10/2016

Assumptions

Model Information

Model name: Part1

Current Configuration: Default
Solid Bodies
Document Name and Document Path/Date
Treated As Volumetric Properties
Reference Modified
Boss-Extrude2
Mass:18.1427 kg
Volume:0.00235619 m^3
Solid Body Density:7700 kg/m^3
Weight:177.798 N

Analyzed with SolidWorks Simulation Simulation of Part1 2

 Eutectic Metal Mahfuzul Haque
01/10/2016

Boss-Extrude1
Mass:4.89853 kg
Volume:0.000636173 m^3
Solid Body Density:7700 kg/m^3
Weight:48.0056 N

Study Properties
Study name Static 1
Analysis type Static
Mesh type Solid Mesh
Thermal Effect: On
Thermal option Include temperature loads
Zero strain temperature 298 Kelvin
Include fluid pressure effects from SolidWorks Off
Flow Simulation
Solver type FFEPlus
Inplane Effect: Off
Soft Spring: Off
Inertial Relief: Off
Incompatible bonding options Automatic
Large displacement Off
Compute free body forces On
Friction Off
Use Adaptive Method: Off
Result folder SolidWorks document
(c:\users\mahfuz~1\appdata\local\temp)

Analyzed with SolidWorks Simulation Simulation of Part1 3

 Eutectic Metal Mahfuzul Haque
01/10/2016

Units
Unit system: SI (MKS)
Length/Displacement mm
Temperature Kelvin
Angular velocity Rad/sec
Pressure/Stress N/m^2

Material Properties
Model Reference Properties Components
Name: Alloy Steel SolidBody 1(Boss-
Model type: Linear Elastic Isotropic Extrude2)(Part1),
Default failure Max von Mises Stress SolidBody 3(Boss-
criterion: Extrude1)(Part1)
Yield strength: 6.20422e+008 N/m^2
Tensile strength: 7.23826e+008 N/m^2
Elastic modulus: 2.1e+011 N/m^2
Poisson's ratio: 0.28
Mass density: 7700 kg/m^3
Shear modulus: 7.9e+010 N/m^2
Thermal expansion 1.3e-005 /Kelvin
coefficient:
Curve Data:N/A

Analyzed with SolidWorks Simulation Simulation of Part1 4

 Eutectic Metal Mahfuzul Haque
01/10/2016

Loads and Fixtures

Fixture name Fixture Image Fixture Details
Entities: 1 face(s)
Type: Fixed Geometry

Fixed-1

Resultant Forces
Components X Y Z Resultant
Reaction force(N) 33.0969 -10.9827 190045 190045
Reaction Moment(N.m) 0 0 0 0

Load name Load Image Load Details

Entities: 1 plane(s)
Reference: Right Plane
Type: Apply force
Force-1 Values: -60000, ---, --- N

Entities: 1 plane(s)
Reference: Right Plane
Type: Apply force
Force-2 Values: 125000, ---, --- N

Entities: 1 plane(s)
Reference: Right Plane
Type: Apply force
Force-3 Values: 125000, ---, --- N

Analyzed with SolidWorks Simulation Simulation of Part1 5

 Eutectic Metal Mahfuzul Haque
01/10/2016

Connector Definitions
No Data

Contact Information

Contact Contact Image Contact Properties

Type: Bonded
Components: 1 component(s)
Options: Compatible
mesh
Global Contact

Analyzed with SolidWorks Simulation Simulation of Part1 6

 Eutectic Metal Mahfuzul Haque
01/10/2016

Mesh Information
Mesh type Solid Mesh
Mesher Used: Standard mesh
Automatic Transition: Off
Include Mesh Auto Loops: Off
Jacobian points 4 Points
Element Size 0.014413 m
Tolerance 0.000720652 m
Mesh Quality High

Mesh Information - Details

Total Nodes 13000
Total Elements 7433
Maximum Aspect Ratio 4.4136
% of elements with Aspect Ratio < 3 99.7
% of elements with Aspect Ratio > 10 0
% of distorted elements(Jacobian) 0
Time to complete mesh(hh;mm;ss): 00:00:01
Computer name: MAH_HAWK

Analyzed with SolidWorks Simulation Simulation of Part1 7

 Eutectic Metal Mahfuzul Haque
01/10/2016

Sensor Details
No Data

Resultant Forces
Reaction Forces
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N 33.0969 -10.9827 190045 190045

Reaction Moments
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N.m 0 0 0 0

Analyzed with SolidWorks Simulation Simulation of Part1 8

 Eutectic Metal Mahfuzul Haque
01/10/2016

Beams
No Data

Analyzed with SolidWorks Simulation Simulation of Part1 9

 Eutectic Metal Mahfuzul Haque
01/10/2016

Study Results

Name Type Min Max

Stress1 VON: von Mises Stress 1.64311e+007 N/m^2 6.56686e+009 N/m^2
Node: 7735 Node: 440

Part1-Static 1-Stress-Stress1

Name Type Min Max

Displacement1 URES: Resultant Displacement 0 mm 0.890842 mm
Node: 11 Node: 440

Analyzed with SolidWorks Simulation Simulation of Part1 10

 Eutectic Metal Mahfuzul Haque
01/10/2016

Part1-Static 1-Displacement-Displacement1

Name Type Min Max

Strain1 ESTRN: Equivalent Strain 6.15948e-005 0.00947088
Element: 4010 Element: 3828

Analyzed with SolidWorks Simulation Simulation of Part1 11

 Eutectic Metal Mahfuzul Haque
01/10/2016

Part1-Static 1-Strain-Strain1

Conclusion

Analyzed with SolidWorks Simulation Simulation of Part1 12