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VIBRATORY COMPACTION

ROLLER
SV212 (24,442 lb, 11,097 kg)
SV216 (31,553 lb, 14,325 kg)
1 - Drum Frame 13 - Engine

2 - Vibratory Drum 14 - Hydraulic oil cooler

3 - Scraper 15 - Engine radiator

4 - Articulated joint 17 - Driver’s workplace

5 - Tractor Frame 18 - Travel pump

6 - Axle 19 - Vibration pump

7 - Fuel Tank 20 - Exhaust muffler

8 - Batteries 21 - Air filter

9 - ROPS frame 22 - Dozer blade

10 - Hydraulic oil tank 23 - Pad foot segments

11 - Cabin 24 - Hydraulic pressure filter

12 - Hood 25 - Air condition system


SV216 With
Smooth Drum, Cab,
Driving & Directional
Lights
Drum Scraper Towing Hitch
Brake Release for Emergency Towing
Release Clamp with 5mm Hex Key
Pressure Check Port
Head Light
Fresh Air Intake & Filter
Cover Over The Hydraulic
Reservoir
24 Volt Socket for Plugging in the Rotating
Beacon
Engine Air Filter Intake
Bonnet
Storage Compartment
Air Pressure Check
Hydro Inflate
Plug
Articulation
Lock

Right Side
Oscillation Lock
Pin for the Articulation Lock
Left Side
Oscillation Lock
Hoses to the
Drum Travel
Motor
SV216 Smooth Drum Roller

Vibration Shock Absorbers


27
Drum Oil Filling Plug
Drum Oil Level Plug
Drum Oil Drain Plug
SV212 With Smooth Drum
and Optional Bolt on Pads
SV216 with Drum that has
Welded on Pads
SV212 with Optional Pads & Dozer Blade
Dozer Blade
Height Gauge

Reversible Cutting Edge


Dozer Lift Cylinder
Dozer Blade
Transport Attachment
Links
Dirt Removal
Scrapers
Dozer Control
Petal
“Vandalism Guarding”
R.O.P.S. Versions
Vandalism
Cover Lock
Positions
Right Side
Control
Center
Windshield
Washer
Reservoir
Operator’s Manual
Compartment
Cargo
Net
Beverage
Holder
Bracket for
Fire
Extinguisher
Heater Air
Flow Vent
Heater Temperature
Control
Heater Water Valve
to regulate the
Temperature
Seat Rotation
Lock to Facilitate
Exit out the Right
Door
Engine Coolant Temperature Gauge
Fuel Level Gauge
Drum Vibration
Selector Control
Vibration Pump from the Left Side
Vibration Pump from the Right Side
Pump for the Vibration Motor,
Vibration Frequency Adjustment
Screw.
Vibration Motor on Left Side of Drum
Heater Fan
Speed Control
Drum Anti-Slip
Control /
Differential
Locking Control
Key Switch
Diagnostic
Socket
24 Volt DC
Power
Outlet
Engine
Tachometer
Directional
Signal Light
Indicator
Air Filter
Restriction
Indicator
Hydraulic Filter
Restriction
Indicator
Neutral
Position Indicator
of Travel Control
Drum Vibration
On Indicator
Parking Brake
On Indicator
Hydraulic Fluid
Low Oil Level
Indicator
Battery Charge
Indicator Light
Engine Oil
Pressure Warning
Light
Fuse
Box
Hour Meter
Hydraulic Fluid Temperature Gauge
Directional Signal Switch
Rotating Beacon Switch
Hazard Warning Signal Switch
Auxiliary Lamp Control Switch
Instrument Lights, Front & Rear Marker Lights
& Front Work Lights
Rear Work Light Switch
Horn Switch
Engine Throttle Control
Handle for Raising
and Lowering the
Right Control
Assembly
Emergency Stop
Button, applies
the brakes and
kills the Engine
Forward / Reverse
Travel Control
Lever
High / Low Travel
Speed Switch
Travel Pump
Engine
Drum Travel Motor
Drum Travel Motor
Three Ranges of
Low Travel Speed
Selector
Vibration On / Off
Push Button
Control
Emergency Parking
Brake Apply
Switch, does not
kill the engine.
Front Windshield Wiper
Control
Rear Window Wiper
Control
Filtered Fresh Air Blower
Fan Control
Windshield and Rear Window
Washer Fluid Control Switch
Vent for the Filtered Fresh Air
Air Conditioner Temperature
Control
Air Conditioner Fan Speed
Control
Right Side Control Up
For Safety, Which Kills
the Controls, and the
Engine
Right Side Control Down
for Starting the Engine
and for Operation of the
Roller
The Battery Master Switch is Behind the
Locking Cover on the Left side of the Compactor
Battery Master Switch in
the Off Position
Operator’s Compartment
Tilting Switch
Hood Opening and
Closing Switch
50 Amp Fuse
(Next Slide)
Tilting Control 50 Amp Fuse
Battery Shut-Off
Switch
Negative Ground
Terminal
Electrical Ground Connection
Under Operator’s Platform
Motor, Pump and
Relay for lifting
the Hood and
Operator’s
Platform
Manual Pump for
Opening the Hood
and tilting the Operator’s
Compartment
Operator’s Compartment
Tilting Control Valve
Valve Latch
Clip to store the
Manual Pump
Handle
Operator’s Platform Valve
With Latch “On” for Manual Lifting
Engine Cover Valve
With Latch “On” for Manual Lifting
Valve Latch for Tilting the Operator’s
Compartment
Valve Latch for Manual Opening of the Hood
Valve Latch On
Hood is Closed
Hood is Open
Hood Open for Battery Service
Batteries
24 Volt System
Diesel Fuel Tank
Hydraulic
Reservoir
Sight Gauge
Hydraulic
Reservoir
Breather
Hydraulic
Reservoir
Breather
Factory
Seal
Hydraulic Reservoir
Filler Station
Hydraulic Fill Port
Pressure Check Ports
Reverse Travel
6090 psi (420 bar)
Forward Travel
6090 psi (420 bar)
Vibration
Circuit I 5800 psi
(400 bar)
Vibration
Circuit II 5800 psi
(400 bar)
Steering Circuit
2760 psi (190 bar)
Feed Pump
Pressure
320 psi (22 bar)
Hydrostatic System Filter
Engine Oil Filter
Starter
Alternator
Radiator Coolant Level
Sight Gauge
Oil Check

Oil Fill
Fuel Filters

Priming
Pump
Air Filter
View of the Operator’s
Platform Retaining
Bolts from Inside the
Cab
Operator’s Platform
Fixing Bolts
24 mm Wrench
or 1 inch Wrench
Socket for plugging in the cab top light,
which must be unplugged before tilting
the cab.
Operator's Platform
Hinge
HYDRAULICS

The hydraulic system controls all of the main functions of the compactor. The engine drives the
hydraulic pumps, which supplies the flow of hydraulic fluid to drive the hydraulic motors,
converting this energy to rotation motion. The distribution of the hydraulic fluid throughout the
compactor is sent through pipes and pressure hoses. Other controlling elements are installed
inside the hydraulic circuit, for regulating and for safety - electromagnetic distributors,
hydrostatic locks, safety and control valves.

The hydraulic system consists of the following circuits:

- Hydraulics for travelling + hydraulic brakes

- Hydraulics for vibrations

- Hydraulics for steering

- Hydraulics for lifting

- Hydraulic reservoir
DIAGRAM OF THE HYDRAULIC CIRCUITS

The hydraulic circuits are connected identically for both compactors. Differences are
only in the types of pumps and hydraulic motors used.

-The SV212 compactor uses the 90R042 pump and the 90M042 hydraulic
motor for vibration.

-The SV216 compactor uses the 90R055 pump and the 90M055 hydraulic
motor for vibration.

- Additional differences are in the adjustment of a control pressure bypass valve


in the body of the vibration pump, where in the SV212, its pressure it is set to 610 psi
(42 bars), and in the SV216, it is 410 psi (28 bars). Control pressure setting in the
bodies of the travel pumps is identical in both cases - 320 psi (22 bars). Operation of
the individual closed circuits or their parts is described in detail.
* SV212
** SV216
Legend:
1 – Travel Pump 18 – Hydraulic Cooler
2 – Vibration Pump 19 – Cooler bypass valve
3 – Drum drive motor 20 – Oil temperature regulator
4 – Vibration motor 21 – Hydraulic circuit test ports
5 – Wheel drive motors 22 – Filling quick coupler
8 – Steering pump 23 – Brake release Quick coupler
9 – Steering Orbital valve 24 – Brake release Quick coupler
10- Anti Spin Control ASC Valve 25 – Hydraulic temperature sensor
11 – Steering cylinders 26 – Hood raising electric pump
12 – Rear flow divider Block 27 – Hood raising Manual pump
13 – Steering pressure switch 28 – Hood raising selector valve
14 – Suction screen 29 – Hose rupture Hydraulic lock valve
15 – 10 micron filtration block 30 – Hydraulic cylinder for lifting the cabin
16 – Oil filling cap & breather 31 – Hydraulic cylinder for lifting the hood
17– Oil level gauge sender
105°F 130°F 75 psi
1 - Steering wheel 27 - Direction lights indicator
2 - Travel control 28 - Neutral position of the travel control indicator
3 – High / Low Speed Switch 36 - Horn push button
4 – Low speed adjustment 37 - Front and rear road lights switch
5 - Throttle control lever 38 - Rear lights switch
6 - Emergency brake push button 39 - Auxiliary lights switch
7 – Key switch 40 – Heater fan switch
9 - Engine temperature gauge 41 – Hazard lights switch
10 - Hydraulic oil temperature gauge 42 - Safety beacon light switch
11 - Hour meter 43 - Limit switch of traction spin of the drum
12 - Fuel gauge 43a- Switch for Anti Spin Control (ASC) differential lock
13 –Speedometer 44 - Directional lights switch
14 - Socket of hand lamp 45 - Vibration pre-selector
20 - Alternator charging indicator 46 - Parking brake push button
21 – Brake applied indicator 47- Vibration push button
22 – Engine low oil pressure indicator50 - Fuse box
23 - Hydraulic low oil level indicator 51- ASC serial port
24 – Air filter clogging indicator 69 - Driver's seat
25 - Hydraulic filter clogging indicator90 – Dozer blade control
26 - Vibration indicator

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