OPERATION AND MAINTENANCE MANUAL
SD-100 / SD-100D / SD-100F C SERIES
Vibratory Compactors
Effective with SIN 188570
CPN 13859038 March 20, 2006
Read and understand this manual before operating or servicing this equipment.CALIFORNIA,
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
‘are known to the State of California to cause cancer,
birth defects, and other reproductive harm.‘TABLE OF CONTENTS
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INTRODUCTION
Overview
Identifcation Data
Machine Identication
Engine Identication
Instruction Manual Storage
‘General Information
Machine Description
Vibration System
Versatility
Variable Frequency
Gradeabilty
Safety Information
‘SECTION 1 - SAFETY
Be Aware Of Safety information
Understand Signal Words
‘Overview
General
Selection And Qualification Of Personnel
Organizational Measures.
Pre Start inspection
‘Safety Instuctions
Starting
Operating
‘Stopping,
Maintenance
‘Transporting, Towing And Roading
Warning Of Special Dangers
Hazardous Substance Precaution
Safety Related Decals
Us Decals
Intemational Decals With Interpretation,
‘SECTION 2 - SYMBOL IDENTIFICATION
Ingersoll-Rand Machine Symbols
International Road Machine Symoois
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‘SECTION 3- OPERATING CONTROLS AND INSTRUMENTS.
Overall View Of Controls And Indicators
Indicator Light Cluster
Battery
(0 PressureIndicaor
Engine Coolant Temperature
Hydraulic Oil Temperature
‘Ar Cleaner Warning Light
‘Tachometer
Hourmeter
Front Light Switch (Optional)
Rear Lights Switch (Optional)
Park Brake Swatch
Emergency Stop Switch
Tworspeed Ale Control Switch
Fuel Gauge
‘Aiculation Lock Pin
Propulsion Contol
Ignition Swich
Vibration (Vpm) Cont
Throttle Conta
Throtle Cont Te i Engine Oni)
Waring Lights (Tier Engine Oniy)
Battery Master Sorte (Tier Engine Oni.
Diagnostic Pig (Ter Engine Oni)
SECTION 4 - OPERATING INSTRUCTIONS
‘General Information
Safety Chocks -Pre-staring
‘Start-up Procedure
Operating The Machine
Propeling The Machine
Shutdown Procedure
Towing
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SECTION 5 - MAINTENANCE INSTRUCTIONS.
General Information. 54
Prior To Conducting Ary Maintenance Werk Eneure The Following Ae instructions Observed: 5-1
Handling Fluids And Fors. 52
Initial Break-in Maintenance
Maintenance Schedule ........s.sss0s0s0
Routine Maintenance - As Required .....
52
55
‘Check Air Cleaner Resco indicator 5s
Checking And Removing Ar Cleaner Eleni. 55
Cieaning The Ar Cleaner Element 57
Cieaning The Machine 53
410 Hour Or Dally Maintenance ane an 510
(Chock Engin Oi 510
Check Engine Coolant Level sit
Drain Water From Fue Fite 85 Ard 125 Hp Engines B12
Drain Water From Fue Fiter- 110 Hp Engine 512
Chock Fue Level 513
Check Air Cleaner Resticion indicator si
Check Parking Brake S15
Seat Bat 16
50 Hour Or Weekly Routine Maintenance a7
Grease Arcuaton Swivel Fins S17
Grease Storing Cylndor Pins Sa7
Grease Oscilaton Swivel Pin 518
Shock Two Pressure 8
Check Hyereuie Gi 520
Torque Whee! Nuts 521
Seal Boot Grease ($a-100 Oni) 521
Check Air Cleaner System Integy 52
Check Ade Input Case Ot 522
Check Ae Diferenal And Brake Oi Level 523
Chock Whee! End Of Love 528
Check Eccentic Oi Level 525
Check Ovum Drive Ol 5:25
Check Battery, Clean And Grease Terminals S27
250 Hour Or Quarterly Routine Maintonace 527
Change Engine Oi And Fiter 527
Change Hyeraulc Fits 5:29
Change Fusl Fite (25 And 125 Hp Engines) 531
Change nine Fuel Fite (85 And 125 Hp Engines) 532
Change Engine Fuel Fier (110 Hp Electronic Engine) 52
Change nine Fuel iter (110 Hp Electronic Engine) 533
CGiean Ado Housing Sroathers 533
Grease Carrer Seal 54
Ciean Carter Breather 534
41000 Hour Or Annual Routine Maintenance - a 535,
Change Ade input Case Oi (S0-100 Oy). 535
Change Wheel End Oi 5.36
Change Axl Diferontal Brake Housing Oi 537
Change Orum Eecente 03 5.38
ange Carer Oi 540
Change Drum Drive Oi sat
Change Hyeraulc Ol And Giean Suction Siainer 542
Drain, Fish and Replenish Engine Cooling System 544‘TABLE OF CONTENTS
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“Torque Oscilaton Swivel Pin Nut.
Torque Articulation Swivel Pin Nuts
Check Engine Valve Cearance
Check Engine Bets and Tensioner.
SECTION 6- TROUBLESHOOTING
Engine Diagnostic Port (110 Hp Electronic Engine)
Pre-start Check
Engine Will Not Start
Diffcut Staring & Poor / regular Performance
Engine Making Excessive Fumes
Engine Over Heals - Stop Engine immediatley
Low Engine Oil Pressure - Red Waring Light tiuminates
Battery Indicator Light lluminates
No Power To Ignition Switch
‘SECTION 7- TECHNICAL SPECIFICATIONS.
‘General Identifieation
Machine Weights And Figures
Machine Dimensions - SD-100
Machine Dimensions - SD-1000
Machine Dimensions - SD-100F
‘SECTION 6- FUEL AND LUBRICANT SPECIFICATIONS.
General information
Lube Chart.
Fluid Capacities.
Hazardous Substance Precaution.
SECTION 9 - TORQUE SPECIFICATIONS,
‘General Information
Sae Torque Chart
Iso Metric Torque Chart
Special Torque Values.
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SECTION 10 -SCHEMATICS
(GENERAL INFORMATION 104
APPLICABILITY OF SCHEMATICS TO SPECIFIC MACHINES 402
Eloctical Schematic for SD-100 G-Series Compactors with standard Mechanical Engines (19801883) 10-3
Electrical Schematic for older SD-100 C-Seres Compactors (13154922) 404
Electrical Schematic fr SD-100D/F C-Series Compatiors wih Electronic Engines 105,
Hyeraule Schematic for Axle Drive 13301577 108
Hydra Schematic for SD-1000 & SD-100F C-Seres Compactors equipped with Rexroth Drum Dives
(13885605_001) 107
Hyralle Schematic for 80-1000 & 80-100 C-Seres Compaciors equipped with Optional Poin Drum
Devos (13865605_002), 10-8
SECTION 11 - SPARE PARTS
(GENERAL INFORMATION 14
Recommended Spare Pars for the SD-100 C-Series Compactors. 14
Recommended Spare Parts for the SD-100D C-Series Compactors 107
Recommended Spare Pars for the SD-100F C-Series Compactors. 11414
SUBJECT INDEX‘TABLE OF CONTENTS
Genuine Parts
For Genuine Ingersoll-Rand Parts, Service
‘And Nearest Distributor
http:!iwww.road-development.irco.com
{800-227-0573 (US and Canada)
717-532.9184(Latin Amecea = Ingrsol-Rand
'49:5151-200.0 (Europe)
'852-2527-0185 (Asia)
Genuine Ingersoll-Rand
Protective Lubricants
‘See Your Authorized Ingersoll-Rand
Distributor For Details,INTRODUCTION
INTRODUCTION
OVERVIEW
CONGRATULATIONS! You have just acquired an Ingersol-Rand compactor, an appliation-