Basis of Design - Pig Reciever 16 Design 2014

PIPELINE PROJECT
JOB No: 001
PT. PERTAMINA EP – FIELD LIMAU
CALCULATION OF
PIG RECEIVER 16 inch x 12 inch
DOCUMENT NUMBER: 009/2014-LMU-001
REV REV DESCRIPTION PREP’D CHK’D APP’D NOTE

A 00 ISSUED FOR INTERNAL REVIEW AS
B 00 ISSUED FOR CONSTRUCTION AS
PIPELINE PROJECT
1. DESIGN DATA
1 DATA :
SERVICE : GAS
CORROSION ALLOWANCE : 0,1181 in
2 DESIGN CONDITION
DESIGN CODE : ASME B31.8 2012 ED. & ASME SECTION VIII,
DIV.1 2010, ADDENDA 2011
DESIGN PRESSURE:
INTERNAL : 600 Psi
EXTERNAL : N/A
DESIGN TEMPERATURE:
INTERNAL : 300°F
EXTERNAL : N/A
3 RADIOGRAPHY (FULL RT)
LONG. : Seamless
CIRCUM. : UW-12 TYPE (1) (a) (Full Radiograph)
4 JOINT EFFICIENCY
LONG. SEAM :1 (Seamless)
CIRCUM. SEAM :1 (Full RT)
5 MATERIAL CONSTRUCTIONS
MAJOR BAREL : SA 106 Gr.B
MINOR BAREL : SA 106 Gr.B
REDUCER : SA 234 WPB
NOZZLE FLANGE : SA 105
NOZZLE PIPE : SA 106 Gr.B
SUPPORT : SA 516 GR.B

PIPELINE PROJECT
6 SPECIFIED MINIMUM YIELD STRENGTH (SMYS)
MAJOR BAREL : 35.000 (ASME B31.8 - APPENDIX D)
MINOR BAREL : 35.000 (ASME B31.8 - APPENDIX D)
REDUCER : 34.824 (ASME SEC II D - TABLE - 1A)
NOZZLE FLANGE : 36.274 (ASME SEC II D - TABLE - 1A)
NOZZLE PIPE : 35.000 (ASME B31.8 - APPENDIX D)
SUPPORT : 37.725 (ASME SEC II D - TABLE - 1A)
7 PWHT : NO (As Per Code and Standard)
8 HYDRO TEST PRESSURE : 660 Psi

PIPELINE PROJECT
2. GEOMETRY AND GENERAL CONFIGURATION
MARK NO SIZE SCH RATING MATERIAL SERVICE

N1 1 16" 40 300# SA 106 Gr.B Quick Opening Closure (Major Barrel)
N2 1 12" 40 300# SA 106 Gr.B Outlet (Minor Barrel)
N3 1 2" 80 300# SA 106 Gr.B Drain Line
N4 1 2" 80 300# SA 106 Gr.B PSV
N5 1 2" 80 300# SA 106 Gr.B PI
N6 1 1" 80 300# SA 106 Gr.B Equalizing Line
N7 1 2" 80 300# SA 106 Gr.B Vent
N8 1 2" 80 300# SA 106 Gr.B Spare Nozzle
N9 1 3" 40 300# SA 106 Gr.B Kicker Line
N10 1 2" 80 300# SA 106 Gr.B Pig Signaler
PIPELINE PROJECT
3. DESIGN WALL THICKNESS OF PIPE CALCULATION (ASME B31.8 PARA 841.1)
3.1 Design Wall Thickness Major Barel (Design)
(1) DESIGN DATA
Design Pressure (internal), P = 600 Psi
Temperature derating factor, T = 0,967 (300 °F)
SMYS (ASME B31.8 Appendix D), S = 35000 Psi
E factor, E =1
F factor, F = 0,72 (Class 1 Div 2)
Used materials for shell = SA 106 Gr.B
OD Pipe, D = 16 Inch
Corrosion Allowance, CA = 0,1181 Inch
Mill Tolerance, M = 12,5 %
(2) MIN. REQUIRED THICKNESS [Para 841.1]
tr = PD / 2SEFT
= (600 X 16) / (2 X 35000 X 1 X 0,72 X 0,967)
= 0,20 Inch
(3) DESIGN THICKNESS
td = tr + CA
= 0,197 + 0,1181
= 0,315 Inch
(4) MILL UNDER TOLERANCE
d = 12.5 % X tu
= 12,5 % X 0,5
= 0,063 Inch
PIPELINE PROJECT
(5) MIN. THICKNESS
tmin = td + d
= 0,378 Inch
(6) NOMINAL USED THICKNESS FOR MAJOR BARREL
tu = 0,500 Inch
Use Pipe SA 106 Gr.B - 16" Sch.40  Thickness Major Barel would be SAFE
PIPELINE PROJECT
3.2 Design Wall Thickness Major Barel (During Hydrotest)
(1) DESIGN DATA
Hydrotest Pressure (internal), HP = 660 Psi
Temperature derating factor, T = 0,967 (300 °F)
E factor, E =1
tr = (HPXD) / (2XSXEXFXT)
= (660 X 16) / (2 X 35000 X 1 X 0,72 X 0,967)
= 0,217 Inch
td = tr + CA
= 0,217 + 0,1181
= 0,335 Inch
(4) MILL UNDER TOLERANCE [GS EP PLR 221]
d = 12.5% X tu
= 12,5 % X 0,5
= 0,0625 Inch
PIPELINE PROJECT
(5) MIN. THICKNESS
tmin = td + d
= 0,397 Inch
(6) NOMINAL USED THICKNESS FOR MAJOR BARREL
tu = 0,500 Inch
Use Pipe SA 106 Gr.B - 16" Sch.40  Thickness Major Barel would be SAFE
PIPELINE PROJECT
3.3 Design Wall Thickness Minor Barel (Design)
(1) DESIGN DATA
Temperature derating factor, T = 0,967 (300°F)
E factor, E =1
tr = PD / 2SEFT
= (600 X 12) / (2 X 35000 X 1 X 0,72 X 0,967)
= 0,148 Inch
td = tr + CA
= 0,148 + 0.1181
= 0,266 Inch
d = 12.5 % X tu
= 12,5 % X 0,406
= 0,051 Inch
PIPELINE PROJECT
(5) MIN. THICKNESS
tmin = td + d
= 0,317 Inch
(6) NOMINAL USED THICKNESS FOR MINOR BARREL
tu = 0,406 Inch
Use Pipe SA 106 Gr.B - 12"  Sch.40 Thickness Minor Barel would be SAFE
PIPELINE PROJECT
3.4 Design Wall Thickness Minor Barel (During Hydrotest)
(1) DESIGN DATA
E factor, E =1
tr = (HPXD) / (2XSXEXFXT)
= (660 X 12) / (2 X 35000 X 1 X 0,72 X 0,967)
= 0,163 Inch
td = tr + CA
= 0,163 +0,1181
= 0,281 Inch
d = 12,5 % X tu
= 12,5 % X 0,406
= 0,051 Inch
PIPELINE PROJECT
(5) MIN. THICKNESS
tmin = td + d
= 0,331 Inch
(6) NOMINAL USED THICKNESS FOR MINOR BARREL
tu = 0,406 Inch
Use Pipe SA 106 Gr.B - 12" Sch.40  Thickness Minor Barel would be SAFE
PIPELINE PROJECT
3.5 Design Wall Thickness of Branch 3" (Design)
(1) DESIGN DATA
E factor, E =1
OD Pipe, D = 3 Inch
tr = PD / 2SEFT
= (600 X 3) / (2 X 35000 X 1 X 0,72 X 0,967)
= 0,037 Inch
td = tr + CA
= 0,037 + 0,1181
= 0,155 Inch
d = 12.5 % X tu
= 12,5 % X 0,197
= 0,025 Inch
PIPELINE PROJECT
(5) MIN. THICKNESS
tmin = td + d
= 0,180 Inch
(6) NOMINAL USED THICKNESS FOR 3” PIPE
tu = 0,197 Inch
Use Pipe SA 106 Gr.B - 3" Sch.40  Thickness 3” pipe would be SAFE
PIPELINE PROJECT
3.6 Design Wall Thickness of Branch 3" (During Hydrotest)
(1) DESIGN DATA
E factor, E =1
OD Pipe, D = 3 Inch
Mill Tolerance, M = 13 %
tr = HPXD) / (2XSXEXFXT)
= (660 X 3) / (2 X 35000 X 1 X 0,72 X 0,967)
= 0,041 Inch
td = tr + CA
= 0,041 + 0,1181
= 0,159 Inch
d = 12.5 % X tu
= 12,5 % X 0,197
= 0,025 Inch
PIPELINE PROJECT
(5) MIN. THICKNESS
tmin = td + d
= 0,183 Inch
tu = 0,197 Inch
PIPELINE PROJECT
(1) DESIGN DATA
E factor, E =1
OD Pipe, D = 2 Inch
tr = PD / 2SEFT
= (600 X 2) / (2 X 35000 X 1 X 0,72 X 0,967)
= 0,025 Inch
td = tr + CA
= 0,025 + 0,1181
= 0,143 Inch
d = 12.5 % X tu
= 12,5 % X 0,218
= 0,027 Inch
PIPELINE PROJECT
(5) MIN. THICKNESS
tmin = td + d
= 0,170 Inch
tu = 0,218 Inch
PIPELINE PROJECT
(1) DESIGN DATA
E factor, E =1
OD Pipe, D = 2 Inch
= (660 X 2) / (2 X 35000 X 1 X 0,72 X 0,967)
= 0,027 Inch
td = tr + CA
= 0,027 + 0,1181
= 0,145 Inch
d = 12.5 % X tu
= 12,5 % X 0,218
= 0,027 Inch
PIPELINE PROJECT
(5) MIN. THICKNESS
tmin = td + d
= 0,172 Inch
tu = 0,218 Inch
PIPELINE PROJECT
(1) DESIGN DATA
E factor, E =1
OD Pipe, D = 1 Inch
tr = PD / 2SEFT
= (600 X 1) / (2 X 35000 X 1 X 0,72 X 0,967)
= 0,012 Inch
td = tr + CA
= 0,012 + 0,1181
= 0,130 Inch
d = 12.5 % X tu
= 12,5 % X 0,179
= 0,022 Inch
PIPELINE PROJECT
(5) MIN. THICKNESS
tmin = td + d
= 0,153 Inch
tu = 0,179 Inch
PIPELINE PROJECT
(1) DESIGN DATA
E factor, E =1
OD Pipe, D = 1 Inch
= (660 X 1) / (2 X 35000 X 1 X 0,72 X 0,967)
= 0,027 Inch
td = tr + CA
= 0,027 + 0,1181
= 0,145 Inch
d = 12.5 % X tu
= 12,5 % X 0,179
= 0,022 Inch
PIPELINE PROJECT
(5) MIN. THICKNESS
tmin = td + d
= 0,168 Inch
tu = 0,179 Inch
Use Pipe SA 106 Gr.B - 1" Sch.80 Thickness 1” pipe would be SAFE
PIPELINE PROJECT
3.11 CLOSURE
As Per ASME B31.8 para 831.373 - Closure Head, Closure head such as flat, Ellipsoidal (other than in
para 831.372), spherical or conical head are allowed for use under this code. Such item may be designed
in accordance with Section VIII, Div. I.
As per ASME Sec VIII, Div I para UG - 34 (c) (1), Circular blind flange of any of the flange standard
listed in table U - 3 and further limited in UG - 44 SHALL BE ACCEPTED for diameter and pressure -
temperature rating in the respective standard when the blind flange is of the type shown in Figure UG - 34
Sketches (j) and (k) Based on ASME Sec. VIII Div I para UG - 44, standard covering flange and fitting is
ASME B16.5 and based on pressure temperature rating we used Blind flange SA 105 16" rating 300#.
PIPELINE PROJECT
4. CONTROL WORKING PRESSURE AT FLANGES (ASME B.16.5)
Design Temperature = 300°F
ASME
ASME DESIGN
SIZE RATING
NOZZLE FLANGE PRESSURE REMARK
NPS MAWP
TO BE WELD (Psi)
(Psi)
N1 16" 300# 655 600 ACCEPTABLE
N2 12" 300# 655 600 ACCEPTABLE
N3 2" 300# 655 600 ACCEPTABLE
N4 2" 300# 655 600 ACCEPTABLE
N5 2" 300# 655 600 ACCEPTABLE
N6 1" 300# 655 600 ACCEPTABLE
N7 2" 300# 655 600 ACCEPTABLE
N8 2" 300# 655 600 ACCEPTABLE
N9 3" 300# 655 600 ACCEPTABLE
N10 2" 300# 655 600 ACCEPTABLE
HEAT TREATMENT REQUIREMENT (AS PER ASME B31.8 para 825)
APPLICABILITY HEAT
NO DESCRIPTION TREATMENT
YES/NO REQUIREMENT
If either materials in welds between dissimilar
1 NO NO
material requires stress relieving
2 Welded joint over 1 1/4 in nominal thickness NO NO
Welded in carbon steels having a carbon content:
3 in excess of 0.32 % or carbon equivalent (C + 1/4Mn) NO NO
in excess of 0.65 %
Conclusion: PWHT is not mandatory

PIPELINE PROJECT
5. HYDROSTATIC PRESSURE ASME B31.8 para 841.322 (b)
Location Class = 1 Divison 2
P hydrostatic = 1.1 X Design Pressure
= 1.1X 600
= 660 Psi

Basis of Design - Pig Reciever 16 Design 2014

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Basis of Design - Pig Reciever 16 Design 2014

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PIPELINE PROJECT

JOB No: 001

PT. PERTAMINA EP – FIELD LIMAU

PIG RECEIVER 16 inch x 12 inch

DOCUMENT NUMBER: 009/2014-LMU-001

REV REV DESCRIPTION PREP’D CHK’D APP’D NOTE

CORROSION ALLOWANCE : 0,1181 in

INTERNAL : 600 Psi

3 RADIOGRAPHY (FULL RT)

CIRCUM. : UW-12 TYPE (1) (a) (Full Radiograph)

LONG. SEAM :1 (Seamless)

CIRCUM. SEAM :1 (Full RT)

MAJOR BAREL : SA 106 Gr.B

MINOR BAREL : SA 106 Gr.B

REDUCER : SA 234 WPB

NOZZLE FLANGE : SA 105

NOZZLE PIPE : SA 106 Gr.B

SUPPORT : SA 516 GR.B

6 SPECIFIED MINIMUM YIELD STRENGTH (SMYS)

MAJOR BAREL : 35.000 (ASME B31.8 - APPENDIX D)

MINOR BAREL : 35.000 (ASME B31.8 - APPENDIX D)

REDUCER : 34.824 (ASME SEC II D - TABLE - 1A)

NOZZLE FLANGE : 36.274 (ASME SEC II D - TABLE - 1A)

NOZZLE PIPE : 35.000 (ASME B31.8 - APPENDIX D)

SUPPORT : 37.725 (ASME SEC II D - TABLE - 1A)

7 PWHT : NO (As Per Code and Standard)

8 HYDRO TEST PRESSURE : 660 Psi

2. GEOMETRY AND GENERAL CONFIGURATION

MARK NO SIZE SCH RATING MATERIAL SERVICE

3. DESIGN WALL THICKNESS OF PIPE CALCULATION (ASME B31.8 PARA 841.1)

3.1 Design Wall Thickness Major Barel (Design)

(1) DESIGN DATA

Design Pressure (internal), P = 600 Psi

Temperature derating factor, T = 0,967 (300 °F)

SMYS (ASME B31.8 Appendix D), S = 35000 Psi

F factor, F = 0,72 (Class 1 Div 2)

Used materials for shell = SA 106 Gr.B

Corrosion Allowance, CA = 0,1181 Inch

Mill Tolerance, M = 12,5 %

(2) MIN. REQUIRED THICKNESS [Para 841.1]

= (600 X 16) / (2 X 35000 X 1 X 0,72 X 0,967)

(3) DESIGN THICKNESS

(4) MILL UNDER TOLERANCE

(5) MIN. THICKNESS

(6) NOMINAL USED THICKNESS FOR MAJOR BARREL

3.2 Design Wall Thickness Major Barel (During Hydrotest)

(1) DESIGN DATA

Hydrotest Pressure (internal), HP = 660 Psi

Temperature derating factor, T = 0,967 (300 °F)

SMYS (ASME B31.8 Appendix D), S = 35000 Psi

F factor, F = 0,72 (Class 1 Div 2)

Used materials for shell = SA 106 Gr.B

Corrosion Allowance, CA = 0,1181 Inch

Mill Tolerance, M = 12,5 %

(2) MIN. REQUIRED THICKNESS [Para 841.1]

= (660 X 16) / (2 X 35000 X 1 X 0,72 X 0,967)

(3) DESIGN THICKNESS

(4) MILL UNDER TOLERANCE [GS EP PLR 221]

(5) MIN. THICKNESS

(6) NOMINAL USED THICKNESS FOR MAJOR BARREL

3.3 Design Wall Thickness Minor Barel (Design)

(1) DESIGN DATA