FAILURE MODE AND EFFECT ANALYSIS (FMEA)

UNIT JASA PEMBANGKITAN BANTEN 1 SURALAYA

FMEA No. (Maximo) : 0050/FMEA/BSR/18

System : CIRCULATING WATER PUMP KKS : CS10PAC10AP001-001 Finishing Date : December 4, 2018
Equipment : CIRCULATING WATER PUMP A Alias KKS : 10PAC10AP001 Workshop Date : December 4, 2018
Component :- MPI : 171.83 Revision :

Failure Effect on Recommended Action

Alias KKS of Comp.
No Item Identification Function Failure Mode Failure Cause OCC CRT Component or Functional Next Higher Assembly SEV Failure Detection Method DET RPN
/ Amount of Comp. System Description Frequency PIC
Assembly (Equipment)
1 C1: Main motor FM1: Winding & stator FC1: Overload Preventive Maintenance - Cek :
circulating water core-Temp-High . Arus motor
pump . Temp Winding & stator core (IRT)
. Pressure pompa
. Kelainan suara/noise 4W SPS HL
- Visual inspection
- Operating parameter
- Cleaning

Inspection pompa 52W SPS MU

Cek :
. Setting overload
. Load motor (arus)
. Putar manual
. Kabel & wiring AR SPS HL
. Cooling system
. Temp motor

Operator Check Cek :

. Parameter arus motor
. Temp motor 2H SPS OP
. Pressure pompa
. Kelainan suara/noise

Periodic Maintenance Inspection & repair motor SI

Inspection & repair motor ME SPS HL
Inspection & repair motor SE
Condition Based Maintenance Infrared Thermography 12W SPS CBM
FC2: Improper-Cooling Preventive Maintenance - Cek :
. Arus motor
. Temp Winding & stator core (IRT)
. Kelainan suara/noise
- Visual inspection 4W SPS HL
- Operating parameter
- Inspection cooler
- Cleaning

- Cek :
. Cooler
. Kondisi cooler AR SPS HL
. Apakah terjadi kebocoran
- Lakukan perbaikan / penggantian cooler

Periodic Maintenance Inspection & repair cooler SI

Inspection & repair cooler ME SPS HL
Inspection & repair cooler SE
Condition Based Maintenance Infrared Thermography 12W SPS CBM
FC3: Ambient-Temp-High Preventive Maintenance - Cek :
. Temp ruangan / area (CWP house)
. Humidity
- Visual inspection AR SPS HL
- Operating parameter
- Cleaning

FC4: Frequent-Start-Stop Preventive Maintenance - Cek :

. Arus motor
. Temp Winding & stator core (IRT)
. Kelainan suara/noise
- couter breaker 6 kV 4W SPS HL
- Visual inspection
- Operating parameter
- Cleaning

Operator Check Cek :

. Parameter arus motor
. Pressure pompa 2H SPS OP
. Kelainan suara/noise
. Condesor parameter

Periodic Maintenance Inspection & repair motor & breaker SI

Inspection & repair motor & breaker ME SPS HL
Inspection & repair motor & breaker SE
FC5: OVERHEAT Preventive Maintenance - Cek :
. Arus motor
. Temp Winding & stator core (IRT)
. Kelainan suara/noise
- Visual inspection 4W SPS HL
- Operating parameter
- Cleaning
 FC5: OVERHEAT Preventive Maintenance

Cek :
. Setting overload
. Load motor (arus)
. Putar manual
. Kabel & wiring AR SPS HL
. Cooling system
. Temp motor

Operator Check Cek :

. Parameter arus motor
. Temp motor 2H SPS OP
. Pressure pompa
. Kelainan suara/noise

Periodic Maintenance Inspection & repair motor & pompa SI

Inspection & repair motor & pompa ME SPS HL & MU
Inspection & repair motor & pompa SE
Condition Based Maintenance Infrared Thermography 12W SPS CBM
FM2: Winding-Insulation- FC1: Overvoltage Preventive Maintenance Cek :
Degradation . Tegangan supply motor 4W SPS HL
. Internal motor
Cek :
. Tegangan supply motor
. Internal motor AR SPS HL
. Tahanan isolasi motor
Periodic Maintenance Inspection & repair motor & insulation resistance test SI
Inspection & repair motor & insulation resistance test ME SPS HL
Inspection & repair motor & insulation resistance test SE
FC2: Overtemperature-Operation Preventive Maintenance - Cek :
. Arus motor
. Temp Winding & stator core (IRT)
- Visual inspection 4W SPS HL
- Operating parameter
- Cleaning

Inspection pompa 52W SPS MU

Cek :
. Setting overload
. Load motor (arus)
. Putar manual
. Kabel & wiring AR SPS HL
. Cooling system
. Temp motor

Operator Check Cek :

. Inlet & outlet CWP
. Parameter arus motor
. Temp motor
. Pressure pompa 2H SPS OP
. Kelainan suara/noise
. Line-line pipa

Periodic Maintenance Inspection & repair motor & insulation resistance test SI
Inspection & repair motor & insulation resistance test ME SPS HL
Inspection & repair motor & insulation resistance test SE
FM3: Fail-to-Start FC1: Fail-To-Start Preventive Maintenance Cek :
. Power souce
. Apakah ada proteksi yang bekerja
. Outlet valve
- Visual inspection 4W SPS HL
- Operating parameter
- Cleaning

Operator Check Cek :

. Visual motor
. Feeder 6kV Unit Board 2H SPS OP
. Inlet & outlet
. Cooling

Periodic Maintenance Inspection & repair motor & breaker SI

Inspection & repair motor & breaker ME SPS HL
Inspection & repair motor & breaker SE
FC2: Protection-Acted Preventive Maintenance - Cek apakah ada proteksi yang bekerja
- Visual inspection
- Operating parameter 4W SPS HL
- Cleaning

Operator Check Cek :

. Visual motor
. Feeder 6kV Unit Board
. Inlet & outlet 2H SPS OP
. Cooling
, Rele proteksi

Periodic Maintenance Inspection & repair motor dan rele proteksi SI

Inspection & repair motor dan rele proteksi ME SPS HL
Inspection & repair motor dan rele proteksi SE
FC3: Breaker-Failure Preventive Maintenance - Cek apakah ada proteksi yang bekerja
- Visual inspection
- Operating parameter 4W SPS HL
- Cleaning
 FC3: Breaker-Failure

Operator Check Cek :

. Visual motor
. Feeder 6kV Unit Board
. Inlet & outlet 2H SPS OP
, Rele proteksi
, Temp ambien breaker

Periodic Maintenance Inspection & repair breaker SI

Inspection & repair breaker ME SPS HL
Inspection & repair breaker SE
FM4: Bearing-Failure FC1: Poor-Lubrication Preventive Maintenance - Cek pelumasan bearing motor
- Visual inspection
- Operating parameter 4W SPS HL
- Cleaning
Inspect bearing & Lakukan pelumasan AR SPS HL
Periodic Maintenance Inspection & repair motor SI
Inspection & repair motor ME SPS HL
Inspection & repair motor SE
Condition Based Maintenance Shock pulse , tribologi 12W SPS CBM
FC2: Bearing-Overheating Preventive Maintenance Cek :
. Bearing motor & IRT
. Kelainan suara/noise
. Pelumasan
- Visual inspection 4W SPS HL
- Operating parameter
- Cleaning

Inspection bearing & ganti bila perlu AR SPS HL

FC3: Bearing-Vibration-High
Periodic Maintenance Inspection & repair motor SI
Inspection & repair motor ME SPS HL
Inspection & repair motor SE
Condition Based Maintenance Infrared Thermography 12W SPS CBM
Preventive Maintenance Cek :
. Vibrasi bearing motor
. Kelainan suara/noise
. Pelumasan
, kekencangan baute pondasi 4W SPS HL
- Visual inspection
- Operating parameter
- Cleaning

Inspection bearing & ganti bila perlu AR SPS HL

FC4: Bearing-Mechanical-Damage
Periodic Maintenance Inspection & repair motor SI
Inspection & repair motor ME SPS HL
Inspection & repair motor SE
Condition Based Maintenance Vibration Monitoring 12W SPS CBM
Preventive Maintenance Cek :
. Vibrasi bearing motor
. Kelainan suara/noise
. Pelumasan
, kekencangan baute pondasi 4W SPS HL
- Visual inspection
- Operating parameter
- Cleaning

Inspection bearing & ganti bila perlu AR SPS HL

Periodic Maintenance Inspection & repair motor SI
Inspection & repair motor ME SPS HL
Inspection & repair motor SE
Condition Based Maintenance Infrared Thermography 12W SPS CBM
FC5: Improper-Bearing-Specification Engineering Cek komposisi material & lakukan re-engineering
AR ENG
FM5: Bearing-Temp-High FC1: Poor-Lubrication Preventive Maintenance - Cek pelumasan bearing motor
- Visual inspection
- Operating parameter 4W SPS HL
- Cleaning

Inspect bearing & Lakukan pelumasan AR SPS HL

FC2: Over-Lubrication
FC3: Improper-Lubrication-Type
Periodic Maintenance Inspection & repair motor SI
Inspection & repair motor ME SPS HL
Inspection & repair motor SE
Condition Based Maintenance Shock pulse , tribologi 12W SPS CBM
Preventive Maintenance - Cek pelumasan bearing motor
- Visual inspection
- Operating parameter 4W SPS HL
- Cleaning
Inspect bearing & Lakukan pelumasan AR SPS HL
Periodic Maintenance Inspection & repair motor SI
Inspection & repair motor ME SPS HL
Inspection & repair motor SE
Condition Based Maintenance Vibration Monitoring, Shock Pulse & IRT 12W SPS CBM
Preventive Maintenance - Cek pelumasan bearing motor
- Visual inspection
- Operating parameter 4W SPS HL
- Cleaning

Inspect bearing & Lakukan pelumasan AR SPS HL

Periodic Maintenance Inspection & repair motor SI
Inspection & repair motor ME SPS HL
Inspection & repair motor SE
Condition Based Maintenance Vibration Monitoring, Shock Pulse & IRT 12W SPS CBM
Engineering Cek komposisi pelumas & lakukan re-engineering AR ENG
 FC4: Improper-Bearing-Specification Engineering Cek komposisi pelumas & lakukan re-engineering
AR ENG

2 C2: Motor 1 & 2 HPU FM1: Winding & stator FC1: Overload Preventive Maintenance - Cek :
discharge valve core-Temp-High . Arus motor
circulating water . Temp Winding & stator core (IRT)
pump . Kelainan suara/noise
- Visual inspection 4W SPS HL
- Operating parameter
- Cleaning

Cek :
- setting overload
- load motor (arus)
- putar manual
- kabel & wiring AR SPS HL
- cooling system
- Temp motor

Operator Check Cek :

. Parameter arus motor
. Temp motor 2H SPS OP
. Kelainan suara/noise
Periodic Maintenance Inspection & repair motor SI
Inspection & repair motor ME SPS HL
Inspection & repair motor SE
Condition Based Maintenance Infrared Thermography 12W SPS CBM
FC2: Improper-Cooling Preventive Maintenance - Cek :
. Arus motor
. Temp Winding & stator core (IRT)
. Kelainan suara/noise
- Visual inspection 4W SPS HL
- Operating parameter
- Inspection cooling fan
- Cleaning

- Cek cooling fan

- Lakukan perbaikan / penggantian cooling fan AR SPS HL
Periodic Maintenance Inspection & repair cooling fan SI
Inspection & repair cooling fan ME SPS HL
Inspection & repair cooling fan SE
Condition Based Maintenance Infrared Thermography 12W SPS CBM
FC3: Ambient-Temp-High Preventive Maintenance - Cek :
. Temp ruangan / area (CWP house)
. Humidity
- Visual inspection AR SPS HL
- Operating parameter
- Cleaning

FC4: Frequent-Start-Stop Preventive Maintenance - Cek :

. Arus motor
. Temp Winding & stator core (IRT)
. Kelainan suara/noise
- Visual inspection 4W SPS HL
- Operating parameter
- Cleaning

Operator Check Cek :

. Parameter arus motor
. Pressure pompa 2H SPS OP
. Kelainan suara/noise

Periodic Maintenance Inspection & repair motor & contactor SI

Inspection & repair motor & contactor ME SPS HL
Inspection & repair motor & contactor SE
FC5: OVERHEAT Preventive Maintenance - Cek :
. Arus motor
. Temp Winding & stator core (IRT)
. Kelainan suara/noise
- Visual inspection 4W SPS HL
- Operating parameter
- Cleaning

Cek :
. Setting overload
. Load motor (arus)
. Putar manual
. Kabel & wiring AR SPS HL
. Cooling system
. Temp motor

Operator Check Cek :

. Parameter arus motor
. Temp motor 2H SPS OP
. Pressure pompa
. Kelainan suara/noise

Periodic Maintenance Inspection & repair motor SI

Inspection & repair motor ME SPS HL & MU
Inspection & repair motor SE
Condition Based Maintenance Infrared Thermography 12W SPS CBM
FM2: Winding-Insulation- FC1: Overvoltage Preventive Maintenance Cek :
Degradation . Tegangan supply motor 4W SPS HL
. Internal motor
FM2: Winding-Insulation- FC1: Overvoltage Preventive Maintenance
Degradation

Cek :
. Tegangan supply motor
. Internal motor AR SPS HL
. Tahanan isolasi motor
Periodic Maintenance Inspection & repair motor & insulation resistance test SI
Inspection & repair motor & insulation resistance test ME SPS HL
Inspection & repair motor & insulation resistance test SE
FC2: Overtemperature-Operation Preventive Maintenance - Cek :
. Arus motor
. Temp Winding & stator core (IRT)
- Visual inspection 4W SPS HL
- Operating parameter
- Cleaning

Cek :
. Setting overload
. Load motor (arus)
. Putar manual
. Kabel & wiring AR SPS HL
. Cooling system
. Temp motor

Operator Check Cek :

. Inlet & outlet
. Parameter arus motor
. Temp motor
. Pressure pompa 2H SPS OP
. Kelainan suara/noise
. Line-line pipa

Periodic Maintenance Inspection & repair motor & insulation resistance test SI
Inspection & repair motor & insulation resistance test ME SPS HL
Inspection & repair motor & insulation resistance test SE
FM3: Fail-to-Start FC1: Fail-To-Start Preventive Maintenance Cek :
. Power souce
. Apakah ada proteksi yang bekerja
. Outlet valve
- Visual inspection 4W SPS HL
- Operating parameter
- Cleaning

Operator Check Cek :

. Visual motor
. Inlet & outlet 2H SPS OP
. Cooling
Periodic Maintenance Inspection & repair motor & contactor SI
Inspection & repair motor & contactor ME SPS HL
Inspection & repair motor & contactor SE
FC2: Protection-Acted Preventive Maintenance - Cek apakah ada proteksi yang bekerja
- Visual inspection
- Operating parameter 4W SPS HL
- Cleaning
Operator Check Cek :
. Visual motor
. Inlet & outlet 2H SPS OP
. Cooling
, Rele proteksi

Periodic Maintenance Inspection & repair motor dan rele proteksi SI

Inspection & repair motor dan rele proteksi ME SPS HL
Inspection & repair motor dan rele proteksi SE
FC3: Breaker-Failure Preventive Maintenance - Cek apakah ada proteksi yang bekerja
- Visual inspection
- Operating parameter 4W SPS HL
- Cleaning
Operator Check Cek :
. Visual motor
. Inlet & outlet 2H SPS OP
, Rele proteksi
, Temp ambien breaker

Periodic Maintenance Inspection & repair contactor SI

Inspection & repair contactor ME SPS HL
Inspection & repair contactor SE
FM4: Bearing-Failure FC1: Poor-Lubrication Preventive Maintenance - Cek pelumasan bearing motor
- Visual inspection
- Operating parameter 4W SPS HL
- Cleaning
Inspect bearing & Lakukan pelumasan AR SPS HL
Periodic Maintenance Inspection & repair motor SI
Inspection & repair motor ME SPS HL
Inspection & repair motor SE
Condition Based Maintenance Shock pulse , tribologi 12W SPS CBM
FC2: Bearing-Overheating Preventive Maintenance Cek :
. Bearing motor & IRT
. Kelainan suara/noise
. Pelumasan
- Visual inspection 4W SPS HL
- Operating parameter
- Cleaning

Inspection bearing & ganti bila perlu AR SPS HL

Periodic Maintenance Inspection & repair motor SI
SPS HL
 FC2: Bearing-Overheating
FC3: Bearing-Vibration-High
FC4: Bearing-Mechanical-Damage
FC5: Improper-Bearing-Specification
FM5: Bearing-Temp-High FC1: Poor-Lubrication
FC2: Over-Lubrication
FC3: Improper-Lubrication-Type
FC4: Improper-Bearing-Specification
3 C3: Local panel FM1: Dirty FC1: Environment
control HPU
discharge valve
circulating water
pump
FM2: Corroded FC1: Environment
Periodic Maintenance
Inspection & repair motor ME SPS HL
Inspection & repair motor SE
Condition Based Maintenance Infrared Thermography 12W SPS CBM
Preventive Maintenance Cek :
. Vibrasi bearing motor
. Kelainan suara/noise
. Pelumasan
, kekencangan baute pondasi 4W SPS HL
- Visual inspection
- Operating parameter
- Cleaning
Inspection bearing & ganti bila perlu AR SPS HL
Periodic Maintenance Inspection & repair motor SI
Inspection & repair motor ME SPS HL
Inspection & repair motor SE
Condition Based Maintenance Vibration Monitoring 12W SPS CBM
Preventive Maintenance Cek :
. Vibrasi bearing motor
. Kelainan suara/noise
. Pelumasan
, kekencangan baute pondasi 4W SPS HL
- Visual inspection
- Operating parameter
- Cleaning
Inspection bearing & ganti bila perlu AR SPS HL
Periodic Maintenance Inspection & repair motor SI
Inspection & repair motor ME SPS HL
Inspection & repair motor SE
Condition Based Maintenance Infrared Thermography 12W SPS CBM
Engineering Cek komposisi material & lakukan re-engineering AR ENG
Preventive Maintenance - Cek pelumasan bearing motor
- Visual inspection
- Operating parameter 4W SPS HL
- Cleaning
Inspect bearing & Lakukan pelumasan AR SPS HL
Periodic Maintenance Inspection & repair motor SI
Inspection & repair motor ME SPS HL
Inspection & repair motor SE
Condition Based Maintenance Shock pulse , tribologi 12W SPS CBM
Preventive Maintenance - Cek pelumasan bearing motor
- Visual inspection
- Operating parameter 4W SPS HL
- Cleaning
Inspect bearing & Lakukan pelumasan AR SPS HL
Periodic Maintenance Inspection & repair motor SI
Inspection & repair motor ME SPS HL
Inspection & repair motor SE
Condition Based Maintenance Vibration Monitoring, Shock Pulse & IRT 12W SPS CBM
Preventive Maintenance - Cek pelumasan bearing motor
- Visual inspection
- Operating parameter 4W SPS HL
- Cleaning
Inspect bearing & Lakukan pelumasan AR SPS HL
Periodic Maintenance Inspection & repair motor SI
Inspection & repair motor ME SPS HL
Inspection & repair motor SE
Condition Based Maintenance Vibration Monitoring, Shock Pulse & IRT 12W SPS CBM
Engineering Cek komposisi pelumas & lakukan re-engineering AR ENG
Engineering Cek komposisi pelumas & lakukan re-engineering
AR ENG
Preventive Maintenance Bersihkan exterior 4W SPS HL
Periodic Maintenance - Bersihkan exterior
- Bersihkan interior frame
- Pemeriksaan cable tray
SI
- Pemeriksaan seal door
- Permeriksaan cable conduit dan permagum
- Bersihkan exterior
- Bersihkan interior frame
- Pemeriksaan cable tray ME SPS HL
- Pemeriksaan seal door
- Permeriksaan cable conduit dan permagum
- Bersihkan exterior
- Bersihkan interior frame
- Pemeriksaan cable tray SE
- Pemeriksaan seal door
- Permeriksaan cable conduit dan permagum
Periodic Maintenance - Bersihkan exterior
- Bersihkan interior frame
- Pemeriksaan padlock facility
- Pemeriksaan seal door SI
- Pemeriksaan Hinge door
- Painting (Coating powder)
SPS HL
FM2: Corroded FC1: Environment Periodic Maintenance

- Bersihkan exterior
- Bersihkan interior frame
- Pemeriksaan padlock facility
- Pemeriksaan seal door ME SPS HL
- Pemeriksaan Hinge door
- Painting (Coating powder)

- Bersihkan exterior
- Bersihkan interior frame
- Pemeriksaan padlock facility
- Pemeriksaan seal door SE
- Pemeriksaan Hinge door
- Painting (Coating powder)

FM3: Bad-Grounding FC1: Loose-Connection Preventive Maintenance Cek & kencangkan koneksi kabel/wiring AR SPS HL
Periodic Maintenance Cek & kencangkan koneksi kabel/wiring SI
Cek & kencangkan koneksi kabel/wiring ME SPS HL
Cek & kencangkan koneksi kabel/wiring SE
FC2: Ground-Resistance-Too-High Preventive Maintenance Cek & kencangkan koneksi kabel/wiring AR SPS HL
Periodic Maintenance Cek & kencangkan koneksi kabel/wiring SI
Cek & kencangkan koneksi kabel/wiring ME SPS HL
Cek & kencangkan koneksi kabel/wiring SE
FM4: Physically-Damaged FC1: Mechanical-Contact Preventive Maintenance Visual cek panel 4W SPS HL
Operator Check Visual cek 2H SPS OP
Periodic Maintenance Inspection & repair panel SI
Inspection & repair panel ME SPS HL
Inspection & repair panel SE
FM5: FC1: No Power Preventive Maintenance - Inspection
Indicator lamp not glowing - Pemeriksaan power AR SPS HL
- Cleaning
Periodic Maintenance - Inspection
- Pemeriksaan power SI
- Cleaning
- Inspection
- Pemeriksaan power ME SPS HL
- Cleaning
- Inspection
- Pemeriksaan power SE
- Cleaning
FC2: Broken lamp Preventive Maintenance - Inspection
- Penggantian lamp AR SPS HL
- Cleaning
Periodic Maintenance Penggantian lamp SI
Penggantian lamp ME SPS HL
Penggantian lamp SE
FC3: Loose cable/connection Preventive Maintenance - Inspection
- Pemeriksaan cable
- Pengencangan cable AR SPS HL
- Cleaning
Periodic Maintenance - Pemeriksaan cable
- Pengencangan cable SI
- Cleaning
- Pemeriksaan cable
- Pengencangan cable ME SPS HL
- Cleaning
- Pemeriksaan cable
- Pengencangan cable SE
- Cleaning
FM6: FC1: No Power Preventive Maintenance - Inspection
Pushbutton not function - Pemeriksaan power AR SPS HL
- Cleaning
Periodic Maintenance - Inspection
- Pemeriksaan power SI
- Cleaning
- Inspection
- Pemeriksaan power ME SPS HL
- Cleaning
- Inspection
- Pemeriksaan power SE
- Cleaning
FC2: Broken pushbutton Preventive Maintenance - Inspection
- Penggantian pushbutton AR SPS HL
- Cleaning
Periodic Maintenance Penggantian pushbutton SI
Penggantian pushbutton ME SPS HL
Penggantian pushbutton SE
FC3: Loose cable/connection Preventive Maintenance - Inspection
- Pemeriksaan cable
- Pengencangan cable AR SPS HL
- Cleaning

Periodic Maintenance - Pemeriksaan cable

- Pengencangan cable SI
- Cleaning
- Pemeriksaan cable
- Pengencangan cable ME SPS HL
- Cleaning
 FC3: Loose cable/connection

Periodic Maintenance

SPS HL

- Pemeriksaan cable
- Pengencangan cable SE
- Cleaning
FM7: Power loss FC1: Incoming MCB tripped Preventive Maintenance - Inspection
- Pemeriksaan power
- Cek isolasion tes pada beban AR SPS HL
- Cleaning
Periodic Maintenance - Inspection
- Pemeriksaan power SI
- Cleaning
- Inspection
- Pemeriksaan power ME SPS HL
- Cleaning
- Inspection
- Pemeriksaan power SE
- Cleaning
FC2: Loose cable/connection Preventive Maintenance - Inspection
- Pemeriksaan cable
- Pengencangan cable AR SPS HL
- Cleaning
Periodic Maintenance - Pemeriksaan cable
- Pengencangan cable SI
- Cleaning
- Pemeriksaan cable
- Pengencangan cable ME SPS HL
- Cleaning
- Pemeriksaan cable
- Pengencangan cable SE
- Cleaning
FM8: FC1: Preventive Maintenance - Inspection
Mechanically damaged Hard contact (with material, tool, or hu - Cleaning AR SPS HL
man) or material degradation Periodic Maintenance Inspection SI
Inspection ME SPS HL
Inspection SE
FC2: Environment Operator Check Cek kondisi abnormal AR SPS OP
4 C4: Pump of mengalirkan air FM1: Leaking FC1: Seal-Leaking Leak not enough seal pump failure/unit derating Preventive Maintenance Cek indikasi kebocoran
circulating water laut menuju 2 Y 4 2 16 4W SPS HAR
pump condenser untuk Leak not enough seal pump failure/unit derating Operator Check Visual cek
mengkondensasik 2 Y 4 2 16 3H SPS OP
an uap dari LP
Turbin dari fase Leak not enough seal pump failure/unit derating Periodic Maintenance Inspect & replace seal
2 Y 4 4 32 ME SPS HAR
gas menjadi fase
cair. Leak not enough seal pump failure/unit derating Inspect & replace seal
2 Y 4 4 32 SE SPS HAR

FC2: Improper-Installation vibration vibration pump failure/unit derating Periodic Maintenance inspect pompa
2 Y 4 4 32 4W SPS HAR

vibration vibration pump failure/unit derating CBM online monitoring

2 Y 4 2 16 3H SPS OP
FM2: Low-Performance FC1: Worn vibration vibration pump failure/unit derating Periodic Maintenance Inspect & repair pompa
2 Y 4 4 32 ME/SE SPS HAR

FC2: Improper-Installation vibration vibration pump failure/unit derating Periodic Maintenance Inspect & repair pompa
2 Y 4 4 32 ME/SE SPS HAR

FM3: Abnormal-Sound FC1: Cavitation vibration vibration pump failure/unit derating Preventive Maintenance Cek noise
2 Y 4 4 32 4W SPS HAR
vibration vibration pump failure/unit derating Operator Check Cek noise
2 Y 4 2 16 3H SPS OP

vibration vibration pump failure/unit derating Periodic Maintenance Inspect & repair pompa
2 Y 4 4 32 ME/SE SPS HAR

FC2: Pump-Damaged vibration vibration pump failure/unit derating Preventive Maintenance Cek noise
2 Y 4 4 32 4W SPS HAR

vibration vibration pump failure/unit derating Operator Check Cek noise

2 Y 4 2 16 3H SPS OP

vibration vibration pump failure/unit derating Periodic Maintenance Inspect & repair pompa
2 Y 4 4 32 ME/SE SPS HAR

vibration vibration pump failure/unit derating CBM online monitoring

2 Y 4 2 16 AR SPS CBM

FM4: Bearing-Vibration- FC1: Misalignment vibration vibration pump failure/unit derating Condition Based Maintenance Vibration Monitoring
High 2 Y 4 2 16 4W SPS CBM
vibration vibration pump failure/unit derating Periodic Maintenance Inspect & repair pompa
2 Y 4 4 32 SI/ME/SE SPS HMU

FC2: Unbalance vibration vibration pump failure/unit derating Condition Based Maintenance Vibration Monitoring
2 Y 4 2 16 4W SPS CBM

vibration vibration pump failure/unit derating Periodic Maintenance Inspect & repair pompa
2 Y 4 4 32 SI/ME/SE SPS HMU
FM5: Damaged FC1: Improper-Installation vibration vibration pump failure/unit derating Periodic Maintenance Inspect & repair pompa
2 Y 4 4 32 SI/ME/SE SPS HMU
vibration vibration pump failure/unit derating Condition Based Maintenance Vibration Monitoring
2 Y 4 2 16 4W SPS CBM

FC2: Improper-Material vibration vibration pump failure/unit derating Periodic Maintenance Inspect & repair pompa
2 Y 4 4 32 SI/ME/SE SPS HAR

vibration vibration pump failure/unit derating Condition Based Maintenance Vibration Monitoring
2 Y 4 2 16 4W SPS CBM
FC3: Improper cathodic protection 2 Y vibration vibration pump failure/unit derating 4 Periodic Maintenance 4 32 Inspect and change SI/ME/SE SPS HL
(sacrificial anode)
FC4 : Improper cathodic protection vibration vibration pump failure/unit derating Periodic Maintenance Inspect
(impressed current) 2 Y 4 4 32 SI/ME/SE SPS HL

vibration vibration pump failure/unit derating Preventive Maintenance Check, Monitoring

2 Y 4 4 32 4W SPS HL
 FC4 : Improper cathodic protection
(impressed current)

vibration vibration pump failure/unit derating Operator Check Parameter Monitoring

2 Y 4 2 16 3H SPS OP

vibration vibration pump failure/unit derating Periodic Maintenance assest impressed current
2 Y 4 2 16 AR ENG

FC5 :looseness baut Stuffing box vibration vibration pump failure/unit derating Preventive Maintenance Tightening
2 Y 4 4 32 4W SPS HMU
FM6: Shaft-Crack FC1: Improper-Material vibration vibration pump failure/unit derating Periodic Maintenance Inspect & repair pompa
2 Y 4 4 32 SI/ME/SE SPS HAR

vibration vibration pump failure/unit derating Condition Based Maintenance Vibration Monitoring
2 Y 4 2 16 4W SPS CBM

FC2: Misalignment vibration vibration pump failure/unit derating Periodic Maintenance Inspect & repair pompa
2 Y 4 4 32 SI/ME/SE SPS HAR

vibration vibration pump failure/unit derating Condition Based Maintenance Vibration Monitoring
2 Y 4 2 16 4W SPS CBM

5 C5: Discharge valve FM1: Wear-disk FC1: Vibration/Oscillation Periodic Maintenance Inspection
circulating water ME/SE SPS HAR
pump FM2: Disk detachment FC1: Vibration/Oscillation Periodic Maintenance Inspection ME/SE SPS HAR
FC2: Corrosion Periodic Maintenance Inspection ME/SE SPS HAR
FM3: Hinge pin-wear FC1: High duty cycles Periodic Maintenance Inspection ME/SE SPS HAR
FC2: Vibration/Oscillation Periodic Maintenance Inspection ME/SE SPS HAR
FM4: Hinge pin-binding FC1: Corrosion Periodic Maintenance Inspection ME/SE SPS HAR
FC2: Debris Periodic Maintenance Inspection ME/SE SPS HAR
FM5: Disk Arm-Wear FC1: High duty cycles Periodic Maintenance Inspection ME/SE SPS HAR
FC2: Vibration/Oscillation Periodic Maintenance Inspection ME/SE SPS HAR
FM6: Disk Arm-Bent FC1: Improper-Material Periodic Maintenance Inspection ME/SE SPS HAR
FC2: Fast flow reversal Periodic Maintenance Inspection ME/SE SPS HAR
FM7: Disk Arm- FC1: Improper installation Periodic Maintenance Inspection
Misalignment from loose fa ME/SE SPS HAR
steners
FM8: Body-leakage FC1: Aging Periodic Maintenance Inspection ME/SE SPS HAR
FC2: Improper installation Periodic Maintenance Inspection ME/SE SPS HAR
FC3: System overpressure Periodic Maintenance Inspection ME/SE SPS HAR
FM9: Body-corrosion FC1: Fluid quality Periodic Maintenance Inspection ME/SE SPS HAR
FM10: Body-Erosion FC1: High fluid velocity Periodic Maintenance Inspection ME/SE SPS HAR
FM11: Seat-Chipped FC1: Debris Periodic Maintenance Inspection ME/SE SPS HAR
FM12: Seat-Cracked FC1: Impact loading Periodic Maintenance Inspection ME/SE SPS HAR
FM13: Seat-Crud build up FC1: Fluid quality Periodic Maintenance Inspection
ME/SE SPS HAR

FM14: Crud-distortion FC1: Impact loading Periodic Maintenance Inspection ME/SE SPS HAR
FM15: Crud-Erosion FC1: Improper material selection Periodic Maintenance Inspection ME/SE SPS HAR
6 C6: HPU tank include FM1: Plugged FC1: Contamination/Debris Periodic Maintenance Inspection - Cleaning inside tank
hose discharge valve Y2 SPS HAR
circulating water FM2: Cracked/Corroded FC1: Vibration Periodic Maintenance Inspection - Support check/adjustment - Cleaning SI/ME/SE SPS HAR
pump
FC2: Environment Periodic Maintenance Inspection - Cleaning outside tank SI/ME/SE SPS HAR
Preventive Maintenance Cleaning 4W SPS HKI
Operator Check Cleaning 2H SPS OP
FC3: Aging Hose Periodic Maintenance Replacement Hose ME SPS HAR
7 C7: Accumulator HPU FM1: FC1: Aging Periodic Maintenance Replacement - Cleaning
discharge valve Elastomers, bladder and O- Y2 SPS HAR
circulating water rings
pump
FM2: Leaks FC1: Loose fittings-Vibration Periodic Maintenance Inspection - Kencangkan - Cleaning SI/ME/SE SPS HAR
FM3: Plugged FC1: Contaminant, dirt Periodic Maintenance Inspection - Cleaning manifold Y2 SPS HAR
8 C8: PLC module HPU FM1: Malfunction FC1: Normal-use Preventive Maintenance Pemeriksaan lampu indicator module (hijau: normal, merah
discharge valve : fault) 4W SPS HAR
circulating water FC2: Loose-connection Periodic Maintenance - Pemeriksaan dan kencangkan kabel terminasi
pump - Pemeriksaan sinyal circuit/loop test SI/ME/SE SPS HAR

FC3: Cable-Ground-Fault Periodic Maintenance Pemeriksaan cable insulation resistance SI/ME/SE SPS HAR
FC4: No-Power Preventive Maintenance Pemeriksaan lampu indicator primary dan secondary power
4W SPS HAR

Periodic Maintenance Pengukuran dan pengukuran nilai tegangan supply SI/ME/SE SPS HAR
FM2: Dirty FC1: Environment Periodic Maintenance Pemeriksaan dan bersihkan I/O modules SI SPS HAR
9 C9: Pressure gauge FM1: Leaking valves FC1: Looseness Operator Check Cek kebocoran SI SPS OP
- Kencangkan
- Bersihkan SI/ME/SE SPS HAR
FC2: Worn Periodic Maintenance - Penggantian Elastomer (Seals/O-ring/Teflon)
- Bersihkan SI/ME/SE SPS HAR

FM2: Plugged line FC1: Sediment/debris Periodic Maintenance Bersihkan/blowing SI/ME/SE SPS HAR
FM3: Broken/crack line FC1: Vibration Periodic Maintenance - Visual inspection
- Cek Support SI/ME/SE SPS HAR
- Kencangkan support
FM4: Drift FC1: Aging Periodic Maintenance - Inspeksi
- Kalibrasi SI/ME/SE SPS HAR
- Bersihkan
10 C10: Pressure switch FM1: Leaking valves FC1: Looseness Operator Check Cek kebocoran S1 SPS OP
Periodic Maintenance - Inspeksi
- Kencangkan SI/ME/SE SPS HAR
- Bersihkan
FC2: Worn Periodic Maintenance - Penggantian Elastomer (Seals/O-ring/Teflon)
- Bersihkan SI/ME/SE SPS HAR

FM2: Drift FC1: Material degradation due age Periodic Maintenance - Inspeksi
- Kalibrasi SI/ME/SE SPS HAR
- Bersihkan
Periodic Maintenance Replacement SE SPS HAR
10 C10: Pressure switch

FM2: Drift

FC2: Change setting due to vibration Periodic Maintenance - Inspeksi

- Kalibrasi
- Kencangkan support SI/ME/SE SPS HAR
- Bersihkan
Periodic Maintenance Replacement SE SPS HAR
FC3: Periodic Maintenance - Inspeksi
Contamination due to process media s - Kalibrasi SI/ME/SE SPS HAR
ediment - Bersihkan
Periodic Maintenance Replacement SE SPS HAR
FC4: Leakage due to vibration Periodic Maintenance - Inspeksi
- Kalibrasi
- Kencangkan support SI/ME/SE SPS HAR
- Bersihkan
Periodic Maintenance Replacement SE SPS HAR
FC5: Periodic Maintenance - Inspeksi
Material degradation due to high temp - Kalibrasi SI/ME/SE SPS HAR
erature - Bersihkan
Periodic Maintenance Replacement SE SPS HAR
FC6: Periodic Maintenance - Inspeksi
Material degradation due to overpress - Kalibrasi SI/ME/SE SPS HAR
ure event - Bersihkan
Periodic Maintenance Replacement SE SPS HAR
FM3: FC1: Aging Periodic Maintenance Replacement
Material elastomers (O-
Ring, teflon, seals) degrada SI/ME/SE SPS HAR
tion

FC2: High temperature Periodic Maintenance Replacement SI/ME/SE SPS HAR

FM4: FC1: Aging Periodic Maintenance - Inspeksi
Electrical switch sticking - Bersihkan SI/ME/SE SPS HAR
Periodic Maintenance Replacement SE SPS HAR
FM5: Loose connections FC1: Vibration Periodic Maintenance - Inspeksi
- Kencangkan SI/ME/SE SPS HAR
- Bersihkan
Periodic Maintenance Replacement SE SPS HAR
FM6: FC1: Vibration Periodic Maintenance - Inspeksi : Support check/adjustment
Cracked/Corroded terminati - Bersihkan SI/ME/SE SPS HAR
on
Periodic Maintenance Replacement SE SPS HL
FC2: Environment Periodic Maintenance Replacement seals SI/ME/SE SPS HAR
11 C11: Vibration meter FM1: Drift FC1: Broken Preventive Maintenance Cek analog meter, replaceif needed 4W SPS HAR
Operator Check Cek analog meter 3H SPS OP
FC2: Actual Preventive Maintenance Cek analog meter, replaceif needed 4W SPS HAR
Operator Check Cek analog meter 3H SPS OP
FM2: Broken FC1: Wear-Out Preventive Maintenance Cek analog meter, replaceif needed 4W SPS HAR
Operator Check Cek analog meter 3H SPS OP
FC2: Mechanical-Contact Preventive Maintenance Cek analog meter, replaceif needed 4W SPS HAR
Operator Check Cek analog meter 3H SPS OP
12 C12: Speed meter FM1: Drift FC1: Broken Preventive Maintenance Cek analog meter, replaceif needed 4W SPS HAR
Operator Check Cek analog meter 3H SPS OP
FC2: Actual Preventive Maintenance Cek analog meter, replaceif needed 4W SPS HAR
Operator Check Cek analog meter 3H SPS OP
FM2: Broken FC1: Wear-Out Preventive Maintenance Cek analog meter, replaceif needed 4W SPS HAR
Operator Check Cek analog meter 3H SPS OP
FC2: Mechanical-Contact Preventive Maintenance Cek analog meter, replaceif needed 4W SPS HAR
Operator Check Cek analog meter 3H SPS OP
13 C13: RTD FM1: Incorrect indication FC1: Periodic Maintenance - Inspection
Damage wire, grounded, loose conne - Tightening
ction - polarity check SI/ME/SE SPS HAR
- Bersihkan
FC2: Drift Periodic Maintenance - Inspection SI/ME/SE SPS HAR
14 C14: level transmitter FM1: Incorrect indication FC1: Periodic Maintenance -- Inspection
Measured resistant
Damage wire, grounded, loose conne -- Tightening
Bersihkan
SI/ME/SE SPS HKI
ction - Bersihkan
FC2: Drift hysterisis Periodic Maintenance - Inspection, calibration SI/ME/SE SPS HKI
Operator Check -Check
Measured
aktualresistant
intake / sounding 4H SPS OP
- Bersihkan

No Reference Name Position Date Siganture

1 Title : Manual Book Prepared by Azis Yuswandi AMA ENG Turbine
Doc. No. :
Manufacture :
2 Title : PM Basis Reviewed by Ngroho Prasetyo SPS. Reliability
Doc. No. :
Institution : EPRI
Approved by Rizky Priatna MENG