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Vendor Document Cover Sheet: Project: Ar4 4 Aromatics Plant
Vendor Document Cover Sheet: Project: Ar4 4 Aromatics Plant
VENDOR
PROJECT : AR4 DOCUMENT
Owner WorkCOVER
No. : E-79/01
TEC
BORZOUYEH PETROCHEMICAL CO.
SAZEH LG E&C 4th AROMATICS PLANTSHEET
Consortium Work No. : BA-0512
TOTAL 43 SHEETS
AR4
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 2 OF 43
INDEX
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 3 OF 43
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 4 OF 43
D D.L.L. H
M.L.L
Hb
L.L.L.L.
1
100
GEOMETRIC CAPACITY : VG
VG = × D2 × H = 27,897 m3
4
NET CAPACITY : VN
VN = × D2 × ( M.L.L) = 25,495 m3
4
VM = × D2 × ( M.L.L ) - × D2 × Hb = 25,346 m3
4 12
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 5 OF 43
Where,
td : Design shell thickness, in mm
tt : Hydrostatic test shell thickness, in mm
D : Nominal diameter of tank, in m
D = 48.5 m
H’ : Height from bottom of course under consideration to design liquid level
including design internal pressure. (m)
= H+P/G
H : Height from bottom of course under consideration to the design liquid
level. (m)
P : Design pressure = 0.02 barg = 0.204 mAq.
G : Design specific gravity of the liquid to be stored = 0.696
Gravity of hydrostatic test water = 1.023
c : Corrosion allowance, in mm
c = 3 mm for 1st. shell
c = 2.5 mm for 2nd. and above shell
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 6 OF 43
M = ZI (C1 Ws Xs + C1 Wr Ht + C1 W1 X1 + C2 W2 X2)
Where,
C1 : Lateral earthquake force coefficient ........................ 0.6
C2 : Lateral earthquake force coefficient determined per
API ST’D 650 appendix E para. E.3.3. ................... 0.05940
When T is less than or equal 4.5 : C2 = 0.75 S/T
When T is greater than 4.5 : C2 = 3.375 S/T2
Where, T = Natural period of first mode sloshing, in
seconds. T may be determined from the
following equation.
T = KD1/2 = 8.25769 (sec)
K = Factor obtained from figure E-4 of API st’d
650 app’x E for the ratio D/H .... 3.5145
Ws : Total weight of tank shell 2,590 KN
Xs : Height from bottom of tank shell to center of gravity of shell
6.434 m
Wr : Total weight of tank roof 1,700 KN
Ht : Gravity center of roof 18.349 m
W1 : Weight of effective mass of tank contents which moves in unison with tank
shell 56,918 KN
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 7 OF 43
Where,
WL : Maximum weight of tank contents of shell circumference which may be
utilized to resist the shell overturning moment N/m
tb : Thickness of the annular bottom plate after corroded
= 9-3 = 6 mm
Fby : Minimum specified yield strength of annular bottom plate
205 MPa
Then,
WL = 2.636 × 104 N/m
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 8 OF 43
1) Unanchored tank
The maximum longitudinal compression force at the bottom of the shell may be
determined as follows
M
2
< 0.785
D (Wt + WL)
b 1.273 M
c = = (Wt + ) / 1,000t
1,000t D2
M
0.785 < 2
< 1.5
D (Wt + WL)
b + WL
obtained from figure E-5 (API 650)
Wt + WL
b
c =
1,000t
M
1.5 < 2
< 1.57
D (Wt + WL)
M
1.57 < 2
D (Wt + WL)
b 1.273 M
c = = (Wt + ) / 1,000t
1,000t D2
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 9 OF 43
Where,
c : The maximum longitudinal compressive stress in the shell
N/mm2
b : Maximum longitudinal shell compression force of shell circumference
110.617 KN/m
Wt : Weight of tank shell and portion of roof supported by shell
28.132 KN/m
M
1.57 > 2
= 0.955 > 0.785
D (Wt + WL)
c = 5.92 N/mm2
G H D2
> 44
t2
83 t
Fa = < 0.5 Fty
D
G H D2
< 44
t2
83 t
Fa = + 7.5 G H < 0.5 Fty
2.5 D
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 10 OF 43
Where,
Fa : Maximum allowable longitudinal compressive stress in the shell
N/mm2
t :Thickness of the bottom shell course, excluding any corrosion allowance
18.7 mm
Fty : Minimum specific yield strength of the shell
205 MPa
G H D2
= 65 > 44
t2
Fa = 32.86 N/mm2
c < Fa
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 11 OF 43
5.1 The maximum height of unstiffened shell length shall not exceed the following value
according to API ST’D 650 10TH EDITION, 1998 para. 3.9.7.
Where,
H1 : Max. height of unstiffened shell, in mm
t : Top shell thickness in height H1, in mm
t = 8 mm
D : Nominal tank diameter, in m
D = 48.5 m
V : Wind velocity, mile/hour
Refer to doc. no. G3363-D-01
V = 44.6 m/sec.
= 99.8 mile/hr
Wtr = W × ( t / t act.) 5
WE = Wtr
Where,
Wtr : Transposed width of each shell, in mm
W : Actual width of each shell, in mm
t act. : Actual shell thickness, in mm
WE : Total transposed width of shell, in mm
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 12 OF 43
Result of Calculation
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 13 OF 43
Applicable Code --- API ST’D 650 10TH EDITION, 1998 Para. 3.9.7
The required minimum section modulus of intermediate wind girder shall be determined
by the following equation.
Where,
Zws : Required min. section modulus, in cm3
D : Nominal tank diameter, in m = 48.5 m
H1 : Vertical distance between the intermediate wind girder and
compression ring, in m = 2.7 m
V : Wind Velocity, in mile per hour = 99.8 MPH
(44.6 m/sec.)
Actual section modulus Zas of intermediate wind girder as drawn below is,
1
263
L175×175×12
2
12
251
8.0
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 14 OF 43
A Y A·Y A·Y2 Io
(cm2) (cm) (cm3) (cm4) (cm4)
1 52.6 17.9 941.5 16,853 4
2 40.52 4.73 191.6 906 1,170
Then,
y = (A · Y) / A = 12.16817 cm
I = ( A · Y2 + Io ) - A × y2 = 5,145 cm4
e = 12.16817 cm
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 15 OF 43
Where,
As : Shell projectional area
As = H1 D m2
H1 : Shell height m
Ar : Roof projectional area m2
Hs : Center of gravity height for As m
Hr : Center of gravity height for Ar m
P : Wind pressure
(Refer to doc. no G3363-D-01)
Tw =
2
× Ww D KN-m
3 2
Where,
D : Tank inside dia. m
Ww : Weight of shell (after corroded) and dead weight supported by the
shell (excluding uplift from internal operating pressure) KN
P D H1 Hs Hr
(N/m2) (m) (m) (m) (m)
1,214.2 48.5 15.1 7.55 17.71
As Ar Mw Ww Tw
(m2) (m2) (KN-m) (KN) (KN-m)
732 214 11,312 2,607 42,146
Mw < Tw
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 16 OF 43
2) Corrosion allowance
Roof plate = 1.5 mm
Roof structure = 0.75 mm
(Each side)
72R6 Rafter
72R5 Rafter
72R4 Rafter
2,890 72R3 Rafter
3,280 72R2 Rafter
3,820 36R1 Rafter
3,990
4,110
4,160
R2,000
R6,160
R10,270
R18,080 R14,260
R21,360
72G2 Girder 36G1 Girder Center ring
72G3 Girder
72G4 Girder
72G5 Girder
R24,250
R48,500
48,500
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 17 OF 43
LR
Wi = ( r22 p + W’) / N (N)
r1/2
Hi
Where,
h2 Wi p : Design load (N/m2)
h1
Point W’: Weight of center ring, etc. (to r2) (N)
“m”
N : Number of rafter
Hi
q1 = 2 r1p / N (N/m)
q2 = 2 r2p / N + Wg (N/m)
R
Where,
Wg = w × LR / r1 (N/m)
w : Weight of rafter (N/m)
A1 = r1 × q1 / 2 (N)
r1 r2 A2 = r1 × q2 (N)
r0
h1 = R2 - r22 - R2 - r02 (m)
A1
q1 h2 = R2 - r22 - R2 - (r2 + r1 / 2)2 (m)
q2 A2
Horizontal force
r1 Hi = (Wi × r1 + A1 × r1 / 3 + A2 × r1 / 2) / h1
(N)
Maximum bending moment at point “m”
Mmax.= (Wi × r1/2 + q1r12/48 + q2r12/8 - Hi × h2)
Nominal force at point “m” × 100 (N-cm)
Vi = Wi + q1 × r1 / 8 + q2 × r1 / 2 (N)
Point
“m”
Axial force at point “m”
T
Hs = Hi × cos + Vi × sin (N) Hs
Hi
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 18 OF 43
Mmax.
Sb =
z
Axial stress
Hs
Sc = A
Where,
Z : Section modulus of rafter (cm3)
A : Section area of rafter (cm2)
Sb Sc
b + c < 1
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 19 OF 43
Zx A LR rgy w
MARK N SIZE
(cm3) (cm2) (cm) (cm) (LR/rgy) (N/m)
R1 36 H148×100×6×9 115.6 21.9 417.6 2.34 178.6 207
R2 72 H148×100×6×9 115.6 21.9 417.2 2.34 178.4 207
R3 72 H148×100×6×9 115.6 21.9 412.6 2.34 176.4 207
R4 72 H148×100×6×9 115.6 21.9 405.3 2.34 173.4 207
R5 72 H148×100×6×9 115.6 21.9 359.1 2.34 153.6 207
R6 72 H148×100×6×9 115.6 21.9 327.6 2.34 140.1 207
W’ r1 r2 Wi Wg q1 q2 A1 A2
MARK
(N) (m) (m) (N) (N/m) (N/m) (N/m) (N) (N)
R1 9,204 4.16 2.0 854 208 1,244 806 2,587 3,352
R2 60,360 4.11 6.16 3,675 210 615 1,131 1,263 4,649
R3 140,329 3.99 10.27 9,835 214 596 1,750 1,191 6,981
R4 223,789 3.82 14.26 18,310 220 571 2,352 1,091 8,983
R5 310,175 3.28 18.08 28,744 227 490 2,929 804 9,610
R6 393,113 2.89 21.36 39,567 235 432 3,429 625 9,907
h1 h2 Hi Mmax. Vi Hs T
MARK
(m) (m) (N) (N-cm) (N) (N) (N)
R1 0.352 0.131 40,143 127,799 3,176 40,269 212
R2 0.707 0.308 37,321 133,872 6,315 37,851 98
R3 1.044 0.477 52,442 169,757 13,622 54,182 83
R4 1.352 0.631 65,441 187,127 23,074 69,389 65
R5 1.461 0.694 75,925 150,712 33,751 83,088 36
R6 1.541 0.739 83,893 117,574 44,677 95,048 17
Sb Sc b c
MARK Sb/b + Sc/c
(Mpa) (Mpa) (Mpa) (Mpa)
R1 11 18 92 45 0.524 < 1
R2 12 17 93 45 0.504 < 1
R3 15 25 91 46 0.700 < 1
R4 16 32 90 46 0.860 < 1
R5 13 38 102 52 0.853 < 1
R6 10 44 113 58 0.837 < 1
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 20 OF 43
R L
8 (H2 / cos - W sin )
C Mh = N-cm
W sin
W cos
H2 L
Mv = 8 W cos N-cm
H2/cos
Compressive stress
Sc = C / A Mpa
Bending stress
Sbh = Mh / Zx Mpa
Sbv = Mv / Zy Mpa
Where,
X
A : Cross sectional area of girder cm2
Zx : Section modulus of girder
Y Y
(X - X axis) cm3
Zy : Section modulus of girder
(Y - Y axis) cm3 X
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 21 OF 43
Sc = C / A Mpa
R C
Sc Sbh Sbv
+ + < 1
c bc bt
T01-3363
TOYO KANETSU K.K. SPEC. NO. C3363A-D-01 2
TOKYO, JAPAN SHEET NO. 22 OF 43
Zx Zy A L rG
MARK N SIZE
(cm )3 3
(cm ) (cm )2
(cm) (cm) (L/rG)
H1 H2 W C Mh Mv Sc Sbh Sbv
MARK
(N) (N) (N) (N) (N-cm) (N-cm) (Mpa) (Mpa) (Mpa)
c bc bt
MARK Sc + Sbh + Sbv
(Mpa) (Mpa) (Mpa) c bc bt
G1 122 137 125 0.896 < 1