Professional Documents
Culture Documents
CBV
CBV
Cartridge Valves
Load Controls
Screw In Cartridge Valves
Pressures to 350 bar (5000 psi) – Flows to 190 l/min (50 USgpm)
2
Introduction
Load control valves The CBV*–10 series products are capable of The 4-ported counterbalance valve is
handling flows to up 60 l/min offered with a wide variety of standard
Vickers offers a broad range of load control (15 USgpm) and pressures up to housings with SAE and BSPP port options.
valving including counterbalance, motion 350 bar (5000 psi). NOTE: For applications where the flow rate
control and pilot operated check valves. The will not exceed 37,8 l/min
The CBV*–12 series products are capable (10 USgpm) for VCB1–10 and 95 l/min (25
prime function of load controls is to prevent
of handling flows up to 114 l/min Usgpm) for VCB1-12, the standard C-**-4
loads from running ahead of pump supply
(30 USgpm) and pressures up to housing can be used. For applications over
and/or to provide positive load holding.
350 bar (5000 psi). those flows or those that require a reduced
These valves provide precise and stable pressure drop, housings with the slot
motion control. Load control valves are These valves are available with 3:1, 4:1, feature or a C-**-4U cavity is required.
ideally suited for moving and positioning 4.5:1, and 10:1 pilot ratios. As a general
Aluminum and steel housings are available
systems. rule, a low pilot ratio will provide better in the following styles:
These products include both screw-in motion control and stability in systems with
– In-line single
cartridge and in-line housing valves to meet higher capacitance (spongy) and – In-line dual
the majority of load control requirements. inductance (high inertial loads). A high pilot – Gasket mounted single
ratio improves the efficiency of a hydraulic
system, but motion control stability may Motion control valves
Load control application tips The new products are in-line housing type
suffer.
3-ported counterbalance valves motion control or counterbalance valves that
The 3-ported counterbalance valves are utilize separate cartridges to perform the
These valves are used with an open center offered with a wide variety of standard counterbalance function as described in the
on/off directional valve for: housings with SAE and BSPP port options. 3-ported version. The 16 and 20 series
– precise control of overrunning loads Aluminum and steel housings are available valves are available in both single and dual
– protection from pump cavitation in the following styles: functions. The 16 series is capable of
– to prevent actuator from running handling flows up to 151 l/min (40 USgpm)
– In-line single and pressures up to 210 bar (3000 psi). The
ahead of the pump supply and – In-line dual
– providing load holding and hose 20 series valves are capable of handling 190
– In-line dual, with integral shuttle l/min (50 USgpm) and pressures up to 210
failure safety – SAE 4-bolt bar (3000 psi). Both series offer a 10:1 pilot
Vented (4-ported) counterbalance – Close coupled, nipple mounted ratio.
– Gasket mounted single
valves – Gasket mounted dual
Features and benefits of
These valves are used for: These valves are offered with two types of
counterbalance & motion
– precise control of overrunning loads cavities: controls:
– regenerative cylinder circuits Standard C–*–3S – Positive load holding in any position
– meter out control and – Thermal expansion relief protection
Special CMM–*–3
– providing load holding and hose – Cartridge valves may be installed
failure safety Vented counterbalance directly into cavities machined in the
actuator body. This reduces the
– with proportional control valves cartridges, 4-ported number of potential leak points and
Pilot operated check valves The VCB1-10 and VCB1-12 are single simplifies plumbing.
cartridge type counterbalance valves that: – Line mounting of single or dual
These valves are used for: functions can simplify installation of
– have a check feature that allows free
– position load locking load control valves in many
flow in one direction
– as an alternative to counterbalance applications.
– have a relief feature that controls flow
valves where neither the overrunning – Dual function models that can
in the other direction and
loads or release speed are factors in introduce low-pressure makeup flow to
– have a pilot signal that overrides the
the application. prevent cavitation can be line mounted
relief setting, providing the
Counterbalance cartridges, counterbalance function in hydrostatic transmissions.
The additional 4th port on this valve – When used with paired cylinders,
3-ported counterbalance valves will help to
provides an external drain that makes the
The CBV are single cartridge type valve insensitive to back pressure at port 2, balance the load by transferring part of
counterbalance valves that have: when the valve is piloted open. This is the load from the heavily loaded
– a check feature allowing free flow in particularly useful in regenerative circuits, cylinder to the less loaded cylinder.
one direction meter-out circuits, servo valves and – When used with an open center
– a relief feature controlling flow in the proportional valves circuits. This valve is directional control valve, deceleration
other direction available with a 4:1 pilot ratio. control can be provided.
– a pilot signal that overrides the relief
setting providing the counterbalance
function.
3
Adjusting counterbalance cartridge Pilot operated check valves Features and benefits of pilot
valve pressure setting: operated check valves:
The POC*-10 and POC*-12 series of
Simple load holding device. Low cost
Counterbalance valves adjust in the opposite pilot-to-open check valves compliment the
alternative to more complex solutions
direction of other pressure control valves. CBV*-10 and CBV*-12 counterbalance
when overrunning loads are not present
Turning the adjuster counterclockwise cartridges and are physically and / or control of load release speed is
increases the valve setting; turning the interchangeable with them. The POC’s
adjustment clockwise lowers the pressure not required.
provide a low cost alternative to load
setting, releasing the load. Provides high operational efficiency and
control when the dynamics of neither low spring settings.
1. Loosen the jam nut. overrunning loads nor load release speed
Valves are offered with a wide variety of
2. Turn the adjusting screw clockwise are factors to be considered in the design
standard housings with SAE and BSPP
to reduce the pressure of the hydraulic circuit for the load to be port options in the following
setting, or counterclockwise to controlled. configurations:
increase the pressure setting.
– In-line single
DO NOT REMOVE THE SPRING WIRE The pilot-to-open valves positively lock a – In-line dual
FROM THE ADJUSTING SCREW load from port 1 to port 2 until pilot – SAE, 4-bolt
pressure applied to port 3 is sufficient to – Close coupled, nipple mounted
3. Tighten the jam nut to secure the unseat the valve. This then permits flow – Gasket mounted single
desired pressure setting. from port 1 to port 2. The load can also be – Gasket mounted dual
released through means of an optional These valves fit into C–*–3S and CMM*–3
screw type override. cavities.
NOTE: CBV*–10 spring The POC*-10 covers flow up to 60 l/min (15 Four standard cracking pressures
wire must not be removed. USgpm). The POC*-12 covers flow up to 114 permit energy savings, while tailoring
Removal will affect the l/min (30 USgpm). With infinite life the hydraulic system requirements to
minimum adjustment of the valve. qualification to a fatigue pressure rating of minimize shock.
310 bar (4500 psi), these POC valves are Unique dual spring design provides
CAUTION: Care should be
suitable for use in a broad range of load high operational efficiency and a low
taken to ensure the load is
supported by mechanical control applications with typical system pressure spring option for effective
means when servicing or removing operating pressures up to 350 bar (5000 anti-cavitation protection.
the cartridge valve. Unique design provides compact
psi). Tailoring of the circuit to gain energy
NOTE: Hydraulically savings while minimizing shock is obtained package and low pressure drops that
released “deadman” brakes through the use of several standard cracking match or exceed current market
should be used to lock pressure ranges from 2,0 bar (30 psi) to 7 expectations and provide for excellent
static loads due to motor and cylinder repeatability and stability
leakage. bar (100 psi). When anti-cavitation protection
is required, the 0,30 bar (5 psi) spring should 3:1 pilot ratio satisfies simple load
CAUTION: Counterbalance be used. For those applications where pilot holding application requirements, while
valves can be damaged by providing smooth operation and longer
pressure may not always be available, the
severe decompression operating life.
shock. To help prevent shock valve can be ordered with an optional
adjustable override. Optional adjustable override releases
damage, a restriction may be added
the load for situations where pilot
between the cylinder and the
Pilot-to-open valves are suitable for a wide pressure is not always available.
counterbalance valve.
range of applications including aerial work
NOTE: Counterbalance
valves are not relief valves platforms, boom truck, machine tool and
round bailer markets. WARNING: Do not use
or energy-saving devices.
Stability problems may be Pilot-to-open check valves in
encountered when system operating load holding applications where
pressure goes below 50 bar (700 psi). either overrunning loads are possible or,
load release speed is critical. Failure to
observe these guidelines may result in
bodily injury or damage to equipment.
4
Functional Symbols
1 1
V2 4 2
B – 4–Bolt Pad (Size 12 only)
C1 G – Gasket Mounted, Single B – 4-Bolt Pad (Size 12 only)
C1 C2 F Type S Type
C1 Pilot C1 Pilot
3 Pilot Pilot Pilot
V2
V2 3 Pilot V1 V1 V1
N – Close Coupled, Nipple Mounted Vent
C2
N – Close Coupled, Nipple Mounted
D – Dual Line Mounted
C1 F Type S Type
Vent V2 V1
C1 C2 C1 C2
V1 V2
G – Gasket Mounted, Single
V1 V2 V1 V2
C2
C2 C1
C1
V1 V2 V1 V2
C2 C1
D – Dual Line Mounted
P – Dual Gasket Mounted
V2 V1 F Type S Type
Á
C1 C2 C1 C2
V1 V2 V1
Á V2
C2 C1
M – Dual Counterbalance Line Mounted
w/Integral Shuttle P – Dual Gasket Mounted
V2 S V1 F Type S Type
C1 C2 C1
Á
Á
C2
C2 C1 V1 V2 V1 V2
5
CBV1/2-10
Counterbalance valve
Operation
3
The CBV counterbalance valve allows free flow from port 2 (inlet) to port 1 (load).
Flow from port 1 to port 2 is blocked until either the predetermined pressure setting
has been reached or sufficient pilot pressure has been applied to port 3 (pilot)
2
Ratings and specifications
Performance data is typical with fluid at 21,8 cSt (105 SUS) and 49C (120F)
Typical application pressure (all ports) . . . . . . . . . . . . . . . . . . . . . . . 350 bar (5000 psi)*
Sectional View Cartridge fatigue pressure (infinite life) . . . . . . . . . . . . . . . . . . . . . . . . 350 bar (5000 psi)
Rated flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 l/min (15 USgpm)
Cracking pressure @1 l/min (0.25 USgpm) . . . . . . . 30 – 62–210 bar (900–3000 psi)
50 – 186–350 bar (2700–5000 psi)
Internal leakage . . . . . . . . . 5 drops / min. max. Port 1 to Port 2 @77% of crack pressure
Temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . –40 to 120C (–40 to 248F)
Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C–10–3S (See page 29)
Pilot ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4:1, 10:1
Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . All general purpose hydraulic fluids such as:
MIL–H–5606, SAE 10, SAE 20, etc.
Filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleanliness code 18/16/13
Standard housing materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Aluminum or steel
3 Weight cartridge only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,23 kg (0.50 lb.)
Seal kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02–173019 Buna–N
02–173020 Viton
2
1
* Caution: Adjustments exceeding 350 bar (5000 psi) may damage the body.
Warning: For pressure over 210 bar (3000 psi) use steel housing.
Viton is a registered trademark of E.I.DuPont
6
Model Code CBV1/2-10
1 2 3 4 5 6 7 8 9 10 11
3 (P) 48,0
(1.89)
2 (V)
7
CBV7/8/9-10
Counterbalance valve
3
For 4.5:1 Ratio 200
B
Cracking pressure ) (5.5 Port 2 pressure)–Port 1 pressure 10
4.5 100
For 10:1 Ratio A
8
Model Code CBV7/8/9-10
1 2 3 4 5 6 7 8 9 10 11
3 (P)
Locating shoulder
M20X1.5-6G Thd.
35,0
(1.38) 2 (V)
1 (C)
∅ 17,4 (0.686)
∅ 21,0 (0.856)
9
CBV1/2-12
Counterbalance valve
3 Operation
The counterbalance valve allows free flow from port 2 to port 1. Flow from port 1 to
2 port 2 is blocked until either the predetermined pressure setting has been reached
or sufficient pilot pressure has been applied to port 3 (pilot).
4 30
400
For 10:1 Ratio 20
Pilot pressure, nominal at port 3 + A
200
Cracking pressure ) (11 Port 2 pressure) * Port 1 pressure
B 10
10
0 0
A – Piloted open port 1 to port 2 0 5 10 15 20 25 30
B – Free flow port 2 to port 1 Flow in USgpm (105 SUS oil @ 120F)
10
Model Code CBV*-12
1 2 3 4 5 6 7 8 9 10 11
1.063– 12 Thd.
3 57,7
(2.27)
2
1 ∅ 22,17 (0.873)
NOTE: Turn screw or knob clockwise to ∅ 23,75 (0.935)
reduce pressure setting and release load.
11
VCB1-10
Vented counterbalance valve
3 Operation
The VCB1-10 counterbalance valve will allow free flow from port 2 to port 1 through
4 2 a built in check valve. Flow from port 1 to port 2 is blocked until either a
predetermined pressure setting has been reached or sufficient pilot pressure has
been sensed on port 3 (pilot). Port 4 is vented to tank.
1
NOTE: Valve should be * Caution: Adjustments exceeding
set 1.3 times load 350 bar (5000 psi) may damage the
induced pressure body.
Viton is a registered trademark of E.I.DuPont
200
B 10
100
A
0 0
A – Piloted open port 1 to port 2 0 3 6 9 12 15
B – Free flow port 2 to port 1 Flow in USgpm (105 SUS oil @ 120F)
12
Model Code VCB1-10
1 2 3 4 5 6 7 8 9 10 11
1 (C)
∅ 15,80 (0.622)
∅ 17,40 (0.686)
∅ 19,00 (0.748)
13
VCB1-12
Vented counterbalance valve
3 Operation
The VCB1-12 counterbalance valve will allow free flow from port 2 to port 1 through
4 a built in check valve. Flow from port 1 to port 2 is blocked until either a
2
predetermined pressure setting has been reached or sufficient pilot pressure has
been sensed on port 3 (pilot). Port 4 is vented to tank.
Ratings and specifications
Sectional View
Performance data is typical with fluid at 21,8 cSt (105 SUS) and 49C (120F)
Typical application pressure (all ports) . . . . . . . . . . . . . . . . . . . . . 350 bar (5000 psi)*
Cartridge fatigue pressure (infinite life) . . . . . . . . . . . . . . . . . . . . . . 350 bar (5000 psi)
Rated flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 l/min (30 USgpm)
Cracking pressure @1 l/min (0.25 USgpm) . . . . . . 30 – 35–210 bar (500–3000 psi)
50 – 175–350 bar (2500–5000 psi)
Internal leakage . . . . . . . 5 drops / min. max. Port 1 to Port 2 @77% of crack pressure
Temperature range . . . . . . . . . . . . . . . . . . . . . . . . –40 to 120 C (–40 to 248 F)
Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C–12–4 or C–12–4U (See page 30)
Pilot ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4:1
Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . All general purpose hydraulic fluids such as:
MIL–H–5606, SAE 10, SAE 20, etc.
4
Filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleanliness code 18/16/13
Standard housing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Aluminum or steel
3 Weight Cartridge only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,37 kg (0,81 lb.)
Seal kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02-160979 Buna-N
2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02-160980 Viton
Viton is a registered trademark of E.I.DuPont
14
Model Code VCB1-12
1 2 3 4 5 6 7 8 9 10 11
2 (V)
1 (C)
∅ 20,57 (0.810)
∅ 22,17 (0.873)
∅ 23,75 (0.935)
15
POC1-10
Pilot operated check valve
1
Viton is a registered trademark of E.I.DuPont
16
Model Code POC1-10
1 2 3 4 5 6 7 8
2 2
1
∅17,40 (0.686) 1
∅19,00 (0.748)
17
POC1-12
Pilot operated check valve
1
Viton is a registered trademark of E.I.DuPont
250
Pressure drop psi
18
Model Code POC1-12
1 2 3 4 5 6 7 8
Type F
4,0 (0.15) hex
3 (P) 57,9
(2.28)
3 (P)
2
1
∅ 22,17 (0.873)
∅ 23,75 (0.935)
1
19
MCV1-16
Motion control valve
Operation
This valve allows free flow from the “V1” port to the “C1” port and blocks flow in the
opposite direction until either the relief setting is reached or until sufficient pilot
Pilot pressure has been applied to the “Pilot” port.
200
15
200
150 10
150
10
100
100
5 5
50 50
0 0 0
0 10 20 30 40 0 10 20 30 40
Flow in USgpm 105 SUS oil @ 120F Flow in USgpm 105 SUS oil @ 120F
20
Model Code MCV1-16
1 2 3 4 5 6 7
31,8
63,5 (1.25)
(2.50)
RV3–16–S
CV1–16–P–0–5
100,0
63,5 9,5 (0.38) (3.94)
(2.50)
28,6
(1.13) V1
60,4
76,3 (2.38)
(3.00)
C1 133,4
85,7
(3.38) (5.25)
38,1 1,1 (0.44)
(1.50) 2 places
21
MCV1-20
Motion control valve
Operation
Pilot This valve allows free flow from the “V1” port to the “C1” port and blocks flow in the
opposite direction until either the relief setting is reached or until sufficient pilot
pressure has been applied to the “Pilot” port.
V1 Ratings and specifications
Performance data is typical with fluid at 21,8 cSt (105 SUS) and 49C (120F)
Typical application pressure (all ports) . . . . . . . . . . . . . . . . . . . . . . . . 210 bar (3000 psi)
Rated flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 l/min (50 USgpm)
Free flow cracking pressure @1 l/min (0.25 USgpm) 13 – 3,4 – 8,4 bar (50 – 1300 psi)
35 – 13,6 – 240 bar (200 – 3500 psi)
Internal leakage . . . Port “C” to “V” less than 5 drops / min max. @210 bar (3000 psi)
Sectional View Temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . –40 to 120 C (–40 to 248 F)
Pilot ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10:1
Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . All general purpose hydraulic fluids such as:
MIL–H–5606, SAE 10, SAE 20, etc.
Filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleanliness code 18/16/13
Standard housing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Aluminum
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,40 kg (12.0 lb.)
Seal kits (Check valve) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 889615 (Buna-N)
889619 (Viton)
Seal kits (Relief Valve) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 565810 (Buna-N)
889609 (Viton)
5
400
60 4
300 20
3
40
200
2
10
20 100
1
0 0
0 10 20 30 40 50 0 10 20 30 40 50
Flow in USgpm 105 SUS oil @ 120F Flow in USgpm 105 SUS oil @ 120F
22
Model Code MCV1-20
1 2 3 4 5 6 7
63,5
(2.50)
44,4 (1.75)
109,5 (4.31)
RV3–16–S
84,1
(3.31)
CV2–20–P–0–5
44,4
(1.75)
82,5
(3.25) 85,7
133,3 (3.37) V1
C1 (5.25) 10,3 (0.406) 152,4
through, (6.00)
2 places
44,4
(1.75)
SAE 6
23
MCV2-20
Dual-Motion control valve
5 30
400
60 4
300 20
3
40
200
2
10
20 100
1
0 0
0 10 20 30 40 50 0 10 20 30 40 50
Flow in USgpm 105 SUS oil @ 120F Flow in USgpm 105 SUS oil @ 120F
24
Model Code MCV2-20
1 2 3 4 5 6 7
127,0
(5.00)
0.375–16 x 50
deep
4 places
55,6 (2.19)
120,6 (4.75)
RV3–16–S
(2 req’d) 84,1
(3.31)
CV2–20–P
(2 req’d)
44,4
(1.75) 85,7
(3.37)
V2 V1
C2 C1
152,4
(6.00)
31,7
165,1 (6.50) (1.25)
95,3 (3.75)
25
MCV4-16
Dual-Motion control valve
30
400
150 10
300
20
100
200
5 10
50 100
0 0 0
0 10 20 30 40 0 10 20 30 40
Flow in USgpm 105 SUS oil @ 120F Flow in USgpm 105 SUS oil @ 120F
26
Model Code MCV4-16
1 2 3 4 5 6 7
RV3–16–S
(2 req’d)
103,9
(4.09)
CV1–16V–P–0–50
(2 req’d)
∅ 13,5 (0.531)
mtg. holes
2 plcs.
127,0 C1 C2
44,5 101,6
Tank (5.00)
69,9 (1.75) (4.00)
(2.75)
50,8
12,7 (0.50) 12,7 (0.50) (2.00)
50,8 (2.00)
101,6 (4.00)
127,0 (5.00)
101,6
127,0 (4.00)
(5.00) V1 V2
12,7 (.50)
27
CMM-10-3 Cavity Dimensions
Dimensions
mm (in.)
∅ 25,4 (1.002)
∅ 25,3 (0.998)
ÁÁ
∅ 21,9 (0.861)
3,17 (.125) 45 ∅ 21,8 (0.859)
R .02
16,6
(.65)
ÁÁÁ
63
30
10,7
(.422) ∅ 21,2 (0.835)
Port 3 45 ∅ 21,1 (0.831)
Locating 5,56 area
shoulder (.219)
63
18,2
(.71) 3,96 ∅ 20,7 (0.814) 12,7 (.500)
(.156) ∅ 20,6(0.812) Min. full thd.
27,4
(1.07)
M20 x 1.5–6H ISO thd.
35,2 (1.38) .7491 / .7565 P.D.
35,0 (1.38) Thd. & all ∅ must be
17,5 (.688)
∅ 18,6 (0.734) concentric within
42,0 Port 2 area
.001 T.I.R.
(1.65) ∅ 18,5 (0.730)
40,2 (1.59)
R .03 Min. depth,
working parts
63
clearance
Port 1 area
∅ 14,3 (0.562)
∅ 17,5 (0.689)
∅ 17,4 (0.687)
28
C-10/12-3S Cavity Dimensions
Dimensions 15
mm (in.)
46
0,190±0,0635
A R 0,0075±0.0025
D B
–B–
C
F 0,7938
H (0.031)
–A–
P E
min
45 . G
∅. R
S
46
J L
∅T
29
46
1,575 R
(0.062)
1,575 R
(0.062) X
K
3-Way Cavity – short
Cavity A B C D E F G H J K L
mm (in.) Spot +0,051 +0,051 Thread Full ± 0,0254 ± 0,0254
face 0 0 Thread (± 0.0001) (± 0.0001)
( +0.002 ( +0.002
0) 0)
C–10–3S
30,16 24,00 20,62 14,29 2,54/2,92 16,51 19,08 38,48 17,50 47,62
0.875”–14
(1.188) (0.945) (0.812) (0.562) (0.100/0.115) (0.650) (0.751) (1.515) (0.689) (1.875)
C–12–3S
38,10 29,15 24,76 22,22 3,30/3,68 25,40 23,82 48,26 22,25 59,69
1.062”-12
(1.500) (1.148) (0.975) (0.875) (0.130/0.145) (1.000) (0.938) (1.900) (0.876) (2.350)
Cavity P R S T X
mm (in.) Max. Dia. Max. Dia. Max. Dia.
C–10–3S
14,29 3,18 30,96 13,49 15,88
(0.562) (0.125) (1.218) (0.531) (0.625)
C–12–3S
22,22 4,82 41,27 12,70 20,62
(0.875) (0.190) (1.625) (0.500) (0.812)
29
C-**-4(U) Cavity Dimensions
Dimensions
mm (in.)
46
46
B
0.01 R B 0.01 R
–B– 0 0
D –B–
D 0.00
C 0.00
0,79 C 0,79
5
(0.031 5
(0.031
F H –A– F H –A–
) )
45 E P G E P
G S 45
J J
S ∅R L ∅R
U
46
U
46
N N
L
∅T Z ∅T 1,575 R
1,575 R
46
46
(0.062) (0.062)
∅V ∅V
46
1,6 R 29
46
1,6 R 29
W (0.06
(0.06 2)
2) X
X
M
M
K K
30
Size10 Housings- CBV7/8/9
2 (V)
Port size
Aluminum Steel 1 & 2 3
1(C) 4T 4T SAE 4 SAE 4
6T 6T SAE 6
8T 8T SAE 8 SAE 6
10T 10T SAE 10
2B 2G 1/4” BSPP
3B 3G 3/8” BSPP 1/4” BSPP
D - Dual line mounted – Aluminum and Steel 4B 4G 1/2” BSPP
See page 44 for housing part numbers
Port size V1, V2,
Aluminum Steel C1 & C2
6T 6T SAE 6 101,6 (4.00)
8T 8T SAE 8 69,8 (2.75)
10T 10T SAE 10 31,7 Cartridge cavity
2B 2G 1/4” BSPP (1.25)
3B 3G 3/8” BSPP
4B 4G 1/2” BSPP
15,7
(.62)
V1 V2
∅ 8,6 (0.34) through
76,2 2 places
(3.00)
39,6 39,6
(1.56) (1.56)
31
Size 10 Housings - CBV1/2 and POC1
Port
I - Inline body – Aluminum, 1 2 3
NFPA fatigue rated Size
20,8 36,6
(0.81) 57,2 (1.44)
(2.25)
3 76,2
(3.00) 2
11,2 36,6
(0.44) (1.44)
76,2 65,0
(3.00) (2.56)
3
2
∅ 8,7 (0.34)
20,6 (0.81) 2 places 20,6 (0.81)
32
Size 10 Housings - CBV1/2 and POC1
12,7 31,8
(0.50) 57,2 (1.25)
(2.25)
3 69,9
(2.75) 2
∅ 7,1 (0.28)
2 places
3,0 (0.12) 57,2 (2.25)
65,5 45,4
C1
(2.58) (1.79)
81,8
(3.22)
37,8
(1.49)
V1 Cavity
59,4 (2.34)
75,4 (2.97)
33
Size 10 Housings - CBV1/2 and POC1
V2
V1 V2
44,5 C1 C2
(1.75)
34
Size 10 Housings - CBV1/2 and POC1
C1
– O-Ring 113
Cavity Cavity
46,1 (1.82) 114,3 (4.50)
58,4 (2.30) V2
C2
75,4 36,6
(2.97) (1.44)
49,5 49.5
(1.95) (1.95)
31,2
(1.23) V1
Dimensions
mm (in.)
V1 31,8 31,8 V2
(1.25) 44,5 (1.25)
8,6 (0.34) Dia. (1.75)
thru 2 plcs. S 63,5
75,4 (2.5)
(2.97)
16,8
22,3 (0.66) 93,5 (3.68)
22,3
(0.88) 63,5 (2.5)
44,5 (0.88)
127,0 (5.00)
(1.75)
35
Size 12 Housings - CBV1/2 and POC1
25,4
(1.00) 76,2 (3.00) 25,4 (1.00)
23,1
(0.91) 41,9
12,7 (1.65)
3 101.6 (0.50) 55,1
(2.25)
(4.00)
2
10,32 (0.41) diameter
through, 2 places
Pilot Pilot
28,6 28,6
28,6
(1.13) (1.13)
(1.13)
77,8 (3.06) 77,8 (3.06)
11,8
(1.25)
30,2 (1.19)
7,9 19,1 62,7 (2.47)
(0.31) (0.75) 2,2 (0.88)
C1
31,8
(1.25)
36
Size 12 Housings - CBV1/2 and POC1
Cartridge cavity
C2 V2
72,2 88,1 C1
72,2
(2.84) (3.47)
(2.84)
39,7 39,7
(1.56) (1.56)
V1
Cartridge
cavity 70,6 (2.78) 62,7 C1 Port –
(2.47) O-Ring 117
V1 45,2
(1.78)
C2
45,3
(1.79)
V2
37
Size 12 Housings - CBV1/2 and POC1
V1 42,0 V2
42,0
(1.66) 76,2 (1.66)
88,1 (3.00)
(3.47) 10,32 (0.41) dia.
thru 2 places
25,4 (1.00) C1 C2
C2 V2
44,7
(1.76)
88,1
(3.47)
58,3
(2.30) 35,8
(1.40)
V1
38
Size 12 Housings - CBV1/2 and POC1
Cartridge cavity
M - Dual line mounted – Port C1, C2, S
with integral shuttle, Size V1, V2
counterbalance only
10T SAE10
Dimensions SAE 4
mm (in.) 12T SAE12
4G 1/2” BSPP 1/4” BSPP
See page 44 for housing part numbers
V1 42,0 42,0 V2
(1.66) 10,32 (0.41) dia. 56,4 (1.66)
through, 2 places (2.25)
S 76,2
88,1 (3.00)
(3.47)
34,9
(1.37) 50,8
(2.00) 4
3 82,5
(3.25)
2
7,1 (0.28)
3,1 (0.12) 2 places
39
Size 10 Housings - VCB1
Dimensions 25,4
mm (in.) (1.00)
50,8
(2.00)
Cartridge
cavity 38,1 (1.50)
25,4 76,2 (3.00) 25,4
(1.00) (1.00)
9,5 4
(0.37) 50,8
19,0 (2.00)
76,2 (0.75)
3 88,9 (3.00)
(3.50)
2
Port 1 2 3 4
Size
8H SAE 8
SAE 6
10H SAE 10
1
3G 3/8” BSPP 1/4” BSPP
Dimensions
mm (in.) 22,2
(0.87)
44,4
(1.75)
Cartridge
cavity 38,1 (1.50)
76,2 (3.00)
22,2 25,4
(0.87) (1.00)
4
9,5 50,8
(0.37) 19,0 (2.00)
88,9 76,2 (0.75)
3 (3.50) (3.00)
40
Size 10 Housings - VCB1
Cartridge cavity
2 places
50,8
50,8 88,1 (2.00)
V2 (2.00) 75,4 19,0 Vent
(3.47)
∅ 8,6 (0.34) (2.97) (0.75)
2 places
V1
50,0 C2 C1
(1.97)
41
Size 12 Housings - VCB1
Tank
25,4 (1.00) port
51,6
(2.03) 4 74,5
28,7
(2.93)
(1.13)
120,6 57,1
3 (4.75) (2.25)
Pilot port 2
Valve
port
10,7 (0.42) dia. 12,7 (0.50)
through, 2 places
1
Cylinder
port 44,5 (1.75)
42
Size 12 Housings - VCB1
88,1 (3.47)
36,8 (1.75)
16,7 75,4 (2.97)
(0.66) 32,7 (1.29)
36,5 36,5 16,7
(1.44) 31,7 (1.25) (1.44) (0.66)
V2 C2
52,5 54,8
(20.7) (2.16)
C1 Port
V1 –117 O-ring
74,4
74,7 120,6 (2.93)
V2 (2.93) 107,9 45,7 Vent
(4.75)
∅ 10,6 (0.42) (4.25) (1.80)
2 places
V1
62,7 C2 C1
(2.47)
43
Valve housings
CBV1/2, POC1
Housing type Port size Size 10 Size 10 Size 10 Size 12 Size 12
Aluminum light duty Aluminum Steel Aluminum Steel
3B (3/8” BSPP) 02–175470 ––––––––
6H (SAE 6) 876706 ––––––––
––––––––
8H (SAE 8) 876712 –––––––– ––––––––
6T (SAE 6) 566413 02–171961
I 8T (SAE 8) 02–163322
––––––––
Inline 10T (SAE 10) 02–163323 02–178268 02–160996
M
Mountedd 12T (SAE 12) 02–178269 02–160997
––––––––
2G (1/4” BSPP) 876707
–––––––– ––––––––
3G (3/8” BSPP) 876710 02–163313
4G (1/2” BSPP) 02–163324 02–178270 02–160994
6G (3/4” BSPP) –––––––– 02–178271 02–160995
B 4–Bolt Pad 4T (SAE 4) ––––––––– 02–160801 02–160800
6H (SAE 6) 02–160853
–––––––– ––––––––
N 6T (SAE 6) 02–160851
––––––––
Close
Clo e Coupled, 8T (SAE 8) –––––––– 02–160820 02–160818
Ni l Mounted
Nipple M d 3G (3/8” BSPP) 02–172324 02–172323 –––––––– ––––––––
4G (1/2” BSPP) –––––––– –––––––– 02–160821 02–160819
6H (SAE 6) 02–160845 –––––––– –––––––– ––––––––
6T (SAE 6) 02–160847 –––––––– ––––––––
G ––––––––
8T (SAE 8) –––––––– 02–160824 02–160822
Gasket Mounted,
Mo nted
Single 3G (3/8” BSPP) 02–160844 02–160848 –––––––– ––––––––
4G (1/2” BSPP) –––––––– –––––––– 02–160825 02–160823
6H (SAE 6) 02–160829
8H (SAE 8) 02–160830 ––––––––
10H (SAE 10) 02–160831 –––––––– ––––––––
6T (SAE 6) –––––––– 02–160838
D 8T (SAE 8) 02–160839
Duall Line
D ––––––––
Mounted 10T (SAE 10) 02–160840 02–160811 02–160808
12T (SAE 10) –––––––– 02–160812 02–160809
2G (1/4” BSPP) 02–171912 02–160841
–––––––– ––––––––
3G (3/8” BSPP) 02–160833 02–160842
4G (1/2” BSPP) 02–160834 02–160843 02–160813 02–160810
6H (SAE 6) 02–160876 ––––––––
–––––––– ––––––––
P 6T (SAE 6) 02–160873
––––––––
Dual Gasket 8T (SAE 8) –––––––– 02–160816 02–160814
M
Mounted
t d 3G (3/8” BSPP) 02–160877 02–160874 –––––––– ––––––––
4G (1/2” BSPP) –––––––– –––––––– 02–160817 02–160815
6H (SAE 6) 02–160857
8H (SAE 8) 02–160858 ––––––––
10H (SAE 10) 02–160859 –––––––– ––––––––
M 6T (SAE 6) 02–160866
Dual
D al
Counterbalance 8T (SAE 8) 02–160867
––––––––
Line Mounted 10T (SAE 10) 02–160868 02–160805 02–160802
w/Integr l
w/Integral
Shuttle Valve 12T (SAE 10) –––––––– 02–160806 02–160803
2G (1/4” BSPP) 02–160860 02–160869
–––––––– ––––––––
3G (3/8” BSPP) 02–160861 02–160870
4G (1/2” BSPP) 02–160862 02–160871 02–160807 02–160804
44
Valve housings
CBV7/8/9
Housing Port size Size 10 Size 10 Housing Port size Size 10 Size 12
type Aluminum Steel type Aluminum Steel
4T (SAE 4) 02–184740 02–184747 6T (SAE 6) 02–184754 02–184760
6T (SAE 6) 02–184741 02–184748 8T (SAE 8) 02–184755 02–184761
8T (SAE 8) 02–184742 02–184749 10T (SAE 10) 02–184756 02–184762
10T (SAE 10) 02–184743 02–184750 12T (SAE 12)
12T (SAE 12) 16T (SAE 16) ––––––––
16T (SAE 16) –––––––– 20T (SAE 20)
20T (SAE 20) 2B (1/4” BSPP) 02–184757
2B (1/4” BSPP) 02–184744 3B (3/8” BSPP) 02–184758 ––––––––
I 3B (3/8” BSPP) 02–184745 –––––––– D 4B (1/2” BSPP) 02–184759
Inline 4B (1/2” BSPP) 02–184746 Duall Line
Du 6B (3/4” BSPP)
Mounted 6B (3/4” BSPP) Mounted 8B (1” BSPP)
8B (1” BSPP) 12B (1 1/4” BSPP)
12B (1 1/4” BSPP) 2G (1/4” BSPP) 02–184763
2G (1/4” BSPP) 02–184751 3G (3/8” BSPP) 02–184764
––––––––
3G (3/8” BSPP) –––––––– 02–184752 4G (1/2” BSPP) 02–184765
4G (1/2” BSPP) 02–184753 6G (3/4” BSPP)
6G (3/4” BSPP) 8G (1” BSPP)
––––––––
8G (1” BSPP) –––––––– 12G (1¼” BSPP)
12G (1¼” BSPP) ––––––––
VCB1
Housing type Port size Size 10 Size 10 Size 10 Size 12 Size 12
Aluminum light Aluminum Steel Aluminum Steel
duty
6H (SAE 6) 876708
8H (SAE 8) –––––––– 02-178190
––––––––
10H (SAE 10) 01-178192 –––––––– ––––––––
6T (SAE 6) 566160
I 8T (SAE 8) 02-178191
Inline –––––––
Mounted 10T (SAE 10) 02-178193 02-178739 02-178732
12T (SAE 12) 02-178740 02-178733
––––––––
2G (1/4” BSPP) 876709
–––––––– ––––––––
3G (3/8” BSPP) 02-178194 02–178195
4G (1/2” BSPP) –––––––– 02-178741 02-178734
6H (SAE 6) 02–160986 ––––––––
–––––––– ––––––––
8H (SAE 8) 02–160987
G
Gasket
Ga ket 6T (SAE 6) 02–178166 –––––––– ––––––––
Mounted, ––––––––
8T (SAE 8) 02–178167 02–178905 02–178904
Single ––––––––
3G (3/8” BSPP) 02–160989 02–178169 –––––––– ––––––––
4G (1/2” BSPP) –––––––– –––––––– 02–178903 02–178906
6H (SAE 6) 02–160990
––––––––
8H (SAE 8) 02–160991
–––––––– ––––––––
6T (SAE 6) 02–178170
D 8T (SAE 8) 02–178171
D l Line
Dual ––––––––
Mounted 10T (SAE 10) 02-178193 02-178915 02-178916
12T (SAE 12) –––––––– 02-178917 02-178918
3G (3/8” BSPP) 02–160993 02–178173 –––––––– ––––––––
4G (1/2” BSPP) –––––––– –––––––– 02–178919 02–178920
Housings with slot
45
Valve Housings - Weights / Kits
Seal kits
Cartridge seal kits, comprising external seals CBV & VCB Adjustment Kits MCV Adjustment Kits
and back–up rings are available for servicing
these units. Please refer to the individual Type Part number Description Part number
model sheets for the appropriate seal kits. Size10 Size12
S (Nut) 565558
S– (Nut) 02–163513 02–170161
K (Hand knob)
C–(Cap over 02–163514 02–170163 Knob 565586
screw) Jam nut 02-162137
Set screw 02-170637
K–(Hand 02–170164 02–170164
000805
knob)
MCV Parts
Model Code Check valve Qty. Relief Valve Qty. Spool Qty.
MCV1-16 CVI-16-P-0-5 1 RV3-16-S-0-35/ 1 1
MCV4-16 CVI-16-P-O-5 4 RV3-16-S-0-35/ 2 2
889052
MCV1-20 CV2-20-P-O-5 1 RV3-16-S-0-35/ 1 1
MCV2-20 CV2-20-P-0-5 2 RV3-16-S-0-35/ 2 2
46
Index
47
Supporting Products
Roughing Tools
Roughers are basically step drills which leave .030” per cutting diameter and .015” above all radii for the finishing reamer, with an
additional .015” depth in the cavity bottom as clearance. The roughing tool is necessary to prepare the cavity for the finishing reamer, which
has not been designed for the primary forming or bottom cutting.
We offer two types of roughers, one for aluminum and one for steel. The aluminum rougher is manufactured with a 4 facet point and
polished flutes. The steel rougher is supplied with a standard drill point. Both types will work in either material, however, longevity of an
aluminum tool will be sacrificed when used continually in steel.
Cavity Material Model Code Assembly Cavity Material Model Code Assembly
Number Number
3-Way- short 4-Way
C-10–3S Aluminum RT-10-3S-A-8099 565824 C-10-4 Aluminum RT-10-4-A-8072 889513
C-10-3S Steel RT-10-3S-S-8209 566703 C-10-4 Steel RT-10-4-S-8073 889514
CMM-10-3 Aluminum/Steel S-103D50-8331 02-181389 C-12-4 Aluminum/Steel RT-12-4-AS-8313 02-176377
C-12-3S Aluminum/Steel RT-12-3S-AS-8220 02-113178 An additional operation is required to form the undercut cavity or
make a slot for C-10-4 and C-12-4. Please consult the factory.
Finishing Tools
These finishing tools have been designed as precision reamers for finishing operations only. They are not intended for primary forming
or bottom cutting operations. Vickers recommends that a finishing tool only be used in a properly roughed hole. Failure to conform to this
practice will produce unsatisfactory size and finishes and possibly break the tool.
Cavity Material Model Code Assembly Cavity Material Model Code Assembly
Number Number
3-Way - short 4-Way
C-10-3S Aluminum/Steel FT-10-3S-AS-8210 566708 C-10-4 Aluminum/Steel FT-10-4-AS-8052 565838
CMM-10-3 Aluminum/Steel S-103D50-8329 02-181388 C-12-4 Aluminum/Steel FT-12-4-AS-8312 02-175596
C-12-3S Aluminum/Steel FT-12-3S-AS-8242 02-162998 An additional operation is required to form the undercut cavity
or make a slot for C-10-4 and C-12-4. Please consult the
factory.
Application Data
Recommended cleanliness levels, using Essential information on the correct Fluid Cleanliness
petroleum oil under common conditions, are methods for treating hydraulic fluid is
based on the highest fluid pressure levels in included in Vickers publication 561 Proper fluid condition is essential for long
the system and are coded in the chart “Vickers Guide to Systemic Contamination and satisfactory life of hydraulic
below. Fluids other than petroleum, severe Control” available from your local Vickers components and systems. Hydraulic fluid
service cycles, or temperature extremes are distributor or by contacting Vickers, must have the correct balance of
cause for adjustment of these cleanliness Incorporated. Recommendations on cleanliness, materials, and additives for
codes. See Vickers publication 561 for exact filtration and the selection of products to protection against wear of components,
details. control fluid condition are included in 561. elevated viscosity, and inclusion of air.
48