The document outlines a three-level training program for company trainees, with each level covering more advanced topics. Level 1 focuses on general company information and specific "Dojo" trainings on safety, products, production rules, processes, quality, and maintenance. Level 2 adds teachings on child parts assembly, operation sequences, potential defects, instrumentation, procedures, and discipline. Level 3 delves deepest with defect effects, demonstrations, equipment handling, analysis tools, standard updates, and rework processes.
The document outlines a three-level training program for company trainees, with each level covering more advanced topics. Level 1 focuses on general company information and specific "Dojo" trainings on safety, products, production rules, processes, quality, and maintenance. Level 2 adds teachings on child parts assembly, operation sequences, potential defects, instrumentation, procedures, and discipline. Level 3 delves deepest with defect effects, demonstrations, equipment handling, analysis tools, standard updates, and rework processes.
The document outlines a three-level training program for company trainees, with each level covering more advanced topics. Level 1 focuses on general company information and specific "Dojo" trainings on safety, products, production rules, processes, quality, and maintenance. Level 2 adds teachings on child parts assembly, operation sequences, potential defects, instrumentation, procedures, and discipline. Level 3 delves deepest with defect effects, demonstrations, equipment handling, analysis tools, standard updates, and rework processes.
The document outlines a three-level training program for company trainees, with each level covering more advanced topics. Level 1 focuses on general company information and specific "Dojo" trainings on safety, products, production rules, processes, quality, and maintenance. Level 2 adds teachings on child parts assembly, operation sequences, potential defects, instrumentation, procedures, and discipline. Level 3 delves deepest with defect effects, demonstrations, equipment handling, analysis tools, standard updates, and rework processes.
General Information about the Company – Safety Dojo – 5 Senses – Product Dojo – Production Rule Dojo – Process Dojo – Quality Dojo – Maintenance Dojo.
LEVEL-2 STATIONS – TRAINING TOPICS
Knowing the child parts used in assembly – Sequence of operations in assembly & machining – Defects which can occur in machining & assembly – Handling of measuring instruments and gauges – Knowledge on Standard Operating Procedure (SOP) – Data History Sheet (DHS) – Process Monitoring Chart (PMC)- Check Sheet (CS) – First Off Approval (FOA) – Setup control Procedure - Abnormality handling procedure – 4M Change Procedure – Rejection & Rework control procedure - 5S - Discipline – Attendance – Punctuality etc.
LEVEL-3 STATIONS – TRAINING TOPICS
Defects and Effects – Demonstrate on Product, Quality, Maintenance aspects - Handling of Testing Equipments - Key checkpoints in assembly & machining stations - Why & Why analysis - Understanding of Drawings - Process capability analysis - 7 QC Tools - 7 Step QC Story - Up-gradation of SOP - Handling of rework - Defect parts handling etc.,