CONTENTS

SECTION I-SCOPE AND DEFINITIONS Page

U Scope ..................................................................... . ............ .......... ........ ................ ...... ...... .............. .... ...... ...... .... 1
1.2 DeftnltlODI ........................................................................................................ ,. .................................................................. . 1
1.2.1 Shall and Should ...................................................................... .. 1
1.2.2 Abrasive Wheel ........................................................................ . 1
1.2.3 Organic Bonded Wheels ............................................................... .. 1
1.2.' Inorganic Bonded Wheels .............................................................. . 1
1.2.5 Reinforced Wheels ..................................................................... . 2
1.2.6 Grinding Surface or Face .............................................................. . 2
1.2.7 Safety Guard ........................................................................... . 2
1.2.8 Wheel Speed •••••••••••••••••••••••.•....••••.••••....••..••.•••.•.••••••••..•.•..••...• 3
1.2.9 Revolutions Per Minute ................................................................ . t
1.2.10 Surface Feet Per Minute •.•.....•.•••..•••.......•........•....••..•.••••...•..••••••..• S
1.2.11 Flanges •••••••••••••••.•• , •.•.•.•.••••..•••••..•••.•...••••...•••..•.••• " ••••.••••••••. 3
1.2.12 Steel Rings ...................................................... , ...................... . 3
1.2.13 Threaded Bushings ••••.• , ••.•.••••••.•••••...••..•..•.••••..•.••••.••••.•••.•••••..••••• 4
1.2.14 Reducing Bushings •.•.•.•••••••.•••.•..•••.•.•••......•••.•..•.•••.••••.•••.••.•••••••.• 4
1.2.15 Tape or Wire Winding ••.••.•..•.••.••.••••••...•••.•..••..•..••••.••••••.•..•••...••••. 4
1.2.16 Chuck .................................................................. , .............. .. 4
1.2.17 The Wheel Manufacturer ••••..•...•..••...•••.•..•..•..••••..••••..••••...•.••....••.•.•
1.2.18 The Machine Builder ..•••.•.••••.....•..•..•.••........•...•....••.••••....•.•.••..•.... 1
1.2.19 The User of Wheels and Machines .•••.•••••.••..•.....•...•.•.•...•.••••.•.•..•..••.•.. 6
1.3 Usage Definitions ............................................................................... . 5
1.3.1 Centerless O.D. Grinding ••.•..•....••.•••..•••...•..•.....••.......•.•............••.... 5
1.3.2 Coping .................................................................................. . 5
1.3.3 Cutting Off .•.•••••••••••••••••••.•.••...••..••.••..•.••...•..•..•••........•...•••••••• 6
1.3.4 Cylindrical O.D. Grinding •.••.••.••..••.•....•......•..•...•.•..••••••.•••••••.•..••••.• 6
1.3.5 Internal Grinding •.••.••••••••.•••••••..••••.•......•.•••.••....•••••••••••.•••.••••.•.• 6
1.3.6 Off-Hand Grinding •••.•••...•.•.•.•.•••.••.•••..•...••.•..•.••••••••••...•••••.••.•••••• 6
1.3.7 Portable Grinding •.••.•..••••...•••••....••.•..•••.....•..•••.•..•.•••.•.•••..•.••••••.. 6
1.3.8 Precision Grinding ............. , ........................................... , .......... .. 6
1.3.9 Saw Gumming ••••••..•..•.....•...••...•.•......•.•...•..••..•....•••....•....••.•..... 7
1.3.10 Slotting ............................................................................... .. 7
1.3.11 Snaggin&' .............................................................................. . 7
1.3.12 Surfsce Grinding .••.•.•.•.•.•..•.••.•..•••.......•.•...•..••..•....••....••.•......•...• 7
1.3.13 Tool Grinding .•••.••.•..••...........•.••....•........•••.••..•.•..•.••...•..•.•..••.... 7
1.3.14 Tuck Pointing .......................................................................... . 7
1.4 Definitions and LimitatioJU! of Wheel Shapes ..................................................... 7
1.4.1 Type 1 Straight Wheels •••..•..•••••.•..•••............•...••••.•.••••...••..•..••.••••• 8
1.4.2 Type 2 Cylinder Wheels................................................................. 8
1.4.3 Abrasive Disc Wheels .....••••.•••••..•.••.............••.••..•••.••.••••.••••••...•••.. 8
1.4.4 Type 4 Taper Sided Wheels .....••••.••. ,............................................... 8
1.4.5 Type 5 R~cells(!d One Side Whl'elll .••••.••..•••..........•••..••..•.•••...•.•••.•••••.... 9
1.4.6 Type 6 Straight Cup Wheels •.••••••••.••••••..•....•..•.•...•.•••••••••.•••••.•••••••.. 9
1.4.7 Type 7 Double Recessed Wheels .................................................. ,..... 9
1.4.8 Type 11 Flaring Cup Wheels ............................................................ 10
1.4.9 Type 12 Dish Wheels ............ ............................................ ............ 10
1.4.10 Type 13 Saucer Wheels •••.•..••••..••...••.....•...•....•................•.•..•••••••.• 10
1.4.11 Types 16, 17, 18, 18R and 19 Cone and Plug Wheels ........... ..... .................... 11
1.4.12 Types 20,21.22,23,24.25,26 Relieved and/or Recessed Wheels ....... ......... ....... 12
1.4.13 Types 27 and 28 Dellressed Center Wheels .............................................. 13
1.4.14 Type 27A Depreslled Center Wheel!' ..................................................... 13
1.4.15 Cutting Off Wheels ••.••.••.•••..••...•.........................••••....•.•.••••.•...•.• 14
1.4.16 Copinl1: Wheels ..••••••.••.•....•..•..•..•••............•....•...•••••..•••..••.•..•. ,... 14
1.4.17 Tuck Pointing Wheels ..... ............................................................. 1-4
1.4.18 Mounted Wheels ••.•..••....•..•..•.•••..••.....•..•...•.•.•••..••••..••••.•••••....•••• 15
1.4.19 Threaded Hole Cup Wheels ••••..•...•.••...•.•...........••.•. ,........................ 15
1.4.20 Modified Types 6 &: 11 Wheels (Terrazzo) ...................................... ........ 15

SECTION 2-BANDLING, STORAGE AND INSPECTION

2.1 Handling ......................................................................................... 16
2.2 Storage. ... .. .. .. .. . • .. . • • • •• • • • • • • • • • • .. • • . . • • • . • • . . .. . . • . ... . • . • • . • .. • . • . • • • .. • • . . . • .. • • .. • • • • . 16
2.3 Inspection ................................ , ................ '" . . . . .... . • .• • .. • •• .. .. . .. .. • .. ... .. 18

SECTION 3-GENERAL MACmNE CONDITIONS

3.1 Machine DesiJrll and Maintenance ................................................................ 20
3.2 Safety Guards •... • .. .. . . • • .. • • • • . . • • • . . • . • . • . • .. • • . . • .. . . • .. • . . • • . . • . . • • • • .. • • • • . •. . • • .. . • • • . • • • 20
3.3 Power ............................................................................................ 20
3.4 Ezhallst Provision ............................................................................... 20
3.5 Diameter of Spindle ............................................................. • • .. .. • . . • • • • • • • . 21
3.6 Flanlrt!" •.•• "".""" .................................................................................................. ,,",, .. ,,""""""""""""""" 21
·3.7 Work Rests ................................................... ...... ............................. 21
3.8 Llmltins: Wheel Diameter .............................................................. ......... 21
3.9 Direction of Machine Spindlf! Thread .................................. • • .. • .. ••• . . ....... • .. .. 23
3.tO Lenath of Machine Spindle Thread ..............................................................
, 23

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 CONTENTS (Continued)
Page
8.11 Size of SphuDe or Kount ......................................................................... 24
8.12 Threaded Hole Wheels ........................................................................... 24
3.13 Mounting of Abrasive Discs
(Inserted Nut, Inserted Washer and Projecting Stud Type) .......... ............... ........... 25
3.14 Mount1~ of Plate Mounted Type Wheels .................................... ~ ....................-26

SECTION 4-SAFETY GUARDS

4.1 General Requirements ........................................................................... 2"1
4.2 Cup Wheel. ...................................................................................... 27
4.3 Guard Exposure An.rle& ... • .. • .. • .. • .. . .. .. • .. . • .. . .. ... • • • . . . . .. • .. . .. . . . . ... . . • • • . .... . . . . . .. . . 28
4.3.1 Bench and Floor Stands ................................................................. 28
4.3.2 Cylindrical Grinders ...................................... '.' .. . .. • .. • .. • .. . . . . . • . . . . . . . . 29
4.3.3 Surface Grinders and Cutting-off Machines •.•••.••.•••••.••••. '.' • •• • •• • •• . • . . • . . . . . . . . • 29
4.3.4 Swing Frame Grinders .................................................................. 29
4.3.5 Automatic Snagging Machines •.••••••..•....••••...•.....••.•••••••..•••••••..•.••....• 30
4.3.6 Top Grinding ....................................... '. . .. ... • .. • .. • .. . .. .. .... • .. .. . . .. . . 30
4.3.7 Portable Grinders ....................................................................... 30
4.8.'7.1 ~ght. Angle Head 01' Verticle Portable Grlndem-Type 27 and 28 Wheel...... SO
4.8.'1.2 Other Portable Grinders .•••••••• ,........................................ 30
·u Ezposure Adjustment ...................... ...................................................... 31
4.5 Enclosure Requirement .......................................................................... 32
4.5.1 Safety Guard ............................................ ~. . . • • .. ... . . • . • • .. • . . . . . . . . . . . 32
4.5.2 Additional Enclosure ...... . .. . .. .. .... .. • .. .. . • .. .. . .. .. • .• .. .. ..... ... . • .. .. . . . . .. . .. .. 3.2
4.6 Material Requirements and Minimum Dimensions •.••....•..•..•..•....•...••..•••..•........•.. 33
4.6.1 For Speeds Up to 8,000 S.F.P.M. •.•••.•••......•••..•..• ..•......•....•.••.............. 33
4.6.2 For Speeds Up to 16,000 S.F.P.M. ....................................................... 33
4.6.3 Optional Materials •.•...•••.•.•........••.....•.•••.••.......••••.......•.•....••....••• 33
4.6.4 Exception!!....... ..... .. .. .. . .. • .. • .. . . . . . .. . .. • •• . . • ... ...... .... .. .. . . .. .. . . . .. . . . .. .. 33
4.7 Material Specifications ........................................................................... 34
4.8 Construction Guide for Fabricated Guards . . • . . . . . . • . . • . . . . . . . ..• • . . . . . . . • • .• . . . . . . .•. . . . . . . . . . . . 34
4.9 SpecUications for Rivets, Bolts, Welds and Studs for Fabricated Guards........................ 34
4.10 ConsUuction Guide for Drawn Steel Guards ••••.•.....•••......•.-. . . . • . . • . •• . . . . . . . . . • . . . . . . . • . . 37
4.11 Band Type Guarda--General Specifications ...................................................... 40
4.12 Construction Guide for Band Type Guards ....................................................... 40

SECTION li-FLANGES
5.1 General Requirements ... ••. .......... •••••...••.• ......... ... ......... ......... ............ ..... 42
5.1.1 'rype 1 Cuttinp:-Off Wheels ...... ..... ............. .................................... 42
5.1.2 TyPe 27A Cutting-Off Wheels. .... ................... ...... ............................. 42
5.1.3 Flange Types ........................................................................... 43
5.2 Design and Material ............................................................................. 43
5.3 Finish and Balance .............................................................................. 43
5.4 Unifonnity of Diameter .................................... ,.................................... 43
6.6 Receas and Undercut ............................................................................ 44
5.6 Contac:t. ........ ........... ....................................................................... 44
5.'1 Drivlnc Flange ........... ........... ........ ............ ........ ..•. ........ ......... ........... 45
5.'1.1 Flanges, Multiple Wheel Mounting ....... ............... ............................. ••• 45
5.8 Dimensions...... • .. .... .. ... • ..... ... .. • • • .. ... .. • • • • ... • • . .. . .. . .. • .. . . . • .. .. • ... . . . ... • .. .. ••• 45
5.8.1 Straight Flanges, Relieved and Unrelieved •..•••......•..•..•....•.••••.•.•••••..••.•.. 45
5.8.2 Straight Adaptor Flanges Heavy Duty Grinding ........................................ 45
&.8.3 Sleeve Flanp:es .......................................................................... 46
&.9 Repairs and Kaintenance ........................................................................ 46

SECTION 6-KOUNTING
6.1 Inspection ..................... ".. ".... "...... "" ................ " .....,.............................................. "...... """" ...... "" . "",, .... , "" . ". "",, 52
6.2 Arbor Size ................................... i. . . . . . . . .. . . .. .. ... . .. . .. ... . .. ... ... . .. .. . . ... . . . . 52
6.3 Surface Condition ............................................................................... 52
8.4 Bushlnc .......................................................................................... 52
6.& Blotten ." •• "" •• f. """"""""""". . """. """". . . ". . ". ". . . . "". . . . . . . . . . . . . . . . . ,. . ". . . . . . . """. "". ". . . .. . . . . 153
8.6 FIanca .......................................................................................... 53
8.'1 Mult1ple Wheel J(oantlnr ........................................................................ 53
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 CONTENTS (Continued)
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6.8 Tightening of the Mountin,r Nut ................................................................. . 54 -
6.8.1 Sinll'le End Nut ........................................................................ . 54
8.8.2 Multiple Screws ........................................................................ . 64
6.9 Direction and Length of Thread on Machine Spindle •..••.•....•.•.•••...•.•••••••••••••••.•.•••• 54
6.10 Threaded Bole Wheels .......................................................................... . 54
6.11 Mountinr of Abrasiore Dises
(Inserted Nut, Inserted Wuher and Projecting Stud Type) .................................... 55
6.12 Mountin,r of Plate Mounted Type Wheels ........................................................ 55
6.13 Safety Guards ................................................................................... 55
6.14 Mounted Wheels ................................................................................. 55
6.15 Type 27 and Type 28 Wheels .................................................... :................ 56
6.16 Type 27A Wheels ................................................................................ 56
6.17 Type 2 Cylinder Wheels .......................................................................... 57
6.18 Segments ....................................................................................... . 57

SECTION '7-SPEEDS
'1.1 Standard Speeds ................................................................................. 58
'1.1.1 Standard Maximum Speeds ••••••••.•..•.•..••....... ••....•.•..••.••.•..•..•...••..••.. 68
'1.1.2 Machine Builder's Responsibility ........................................................ 68
7.1.3 Wheel User's Responsibility... .... ............ ...... ................ ........ ........... 68
7.1.( Wheel Manufacturer's Responsibility.. ............................. .•• ................. 60
7.2 Speed Check of Machines-User's Responsibility .........•.........•••••••.•..•...........•...•. 61
7.3 Speed Adjustment Control-User's Responsibility ...•.•..•.......••..•..••.•....•..••...••....•. 61

SECTION B-SPECIAL SPEEDS

8.1 Introduction ........................................................................... " . .. . .. . . 62
8.2 Requirements for Special Speeds •.•.••••...•... ; •••.....•.....•..•..••..••..••..•..•••••. ~ • • . . • • . 62.
8.2.1 Condition A-The Wheel Manufacturer ... .. ..... . .... .. .. . .. . .. ....... ...... ..... . ... .. 62
8.2.2 Condition B-The Machine Builder ..•••.•........... 63

o
0 •• • • • • • • • • • • • • • • • • • • • • •• • •• • • • • • • • •

8.2.3 Condition C-The User ............... ............ ......... ..................... ........ 63

8.3 Wheel Manufacturer'. Responsibility ••••..•.•••••••...••.••.•.•....••.•.••. 0 •••• 0 • • •• • •• • • • • • • • • 6::\
8.3.1 Manufacturer'. Test •....• 0 •• •• • • • • • • • • •• • • • • • • • •• • • • •• • • •• • • • • •• • •• • •• •• • • •• • • • • • • • • • • • 63
8.3.2 Identification ........................... "............................................... 63
8.4 Machine Builder's Responsibility ................................................................. 63
8.4.1 General Machine Conditions ......................... 0... . .. . . .. .. . .. . .. . . . . .. . . . . . .. . . . . 64
8.4.2 Safety Guards .......................................................................... 64
8.4.3 Flanges ..................... o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 .. • .. • • . . •• • • 64
8.6 User Rellponslbnity ............. ......... ....... .... ........ ........ ....... ........... ••... ...... 64
8.6.1 Handling. Storage and Inspection ....................................................... 65
8.6.2 General Machine Conditions ............................................................. 65
8.5.3 Safety Guards .......................................................................... 65
8.5.4 Flanges..... • .. ... .. .... .. • .. • .. .. • .. • .. .. .. . .. ... .. • ... . .. . . .. .. • • . ... • . • .. .. .. • • .... . . 65
8.5.5 Mounting •••••••••... 0 ••• 0 •••••• " ••••••••• , •••••••••••••••••••••••••••••••••• " • • • • • • • • 65
8.6.6 General Operating Rulell ••••••..•••.•••.•.•.•.••••...•.•.••......••...••••••••••.•.•.••. 65

SECTION 9-GENERAL OPERATING RULES

9.1 User'. Rellponsibility 0 ...................... 0 . . . . . . . . •••• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.2 InvelltiJnltion~ter Breakage ............ '" ........................ ....... ..... .... ....... ...... 66
9.3 Wheel Speed .................................. 0 .............................. '" ... • • •• . . • • ..... • 66
9.4 Replaelng Safety G.uaTd .. 0 ................................................................... " • • 66
9.6 Starting the Wheel .............................................................................. 66
D.6 Balanee .............................................................................................................................. <II • .. .. .. .. .. .. .. .. .. .. • .. .. .. .. .. .. .. .. 66
9.7 TrnlJUr and Dressing ... ~.. • .. .. • • • • • .. • • .. • • • • • • .. • .. • .. • . • .. • .. . • .. .. • .. • • .. • .. • • • • .. • .. • • • .. • . • 67
9.8 Wet Grinding ...................... ............. ............ ..... ..•.... ..• ........ .......... .... 67
9.9 Side Grfndinr ......... 0 • . . •• . . . . • • •••• • .... • .. • • . . . • •• • • • .. • . . . . . . . . •• . . • • ... .... ... • • • .. • • .. ... • 67
9.10 Lubrication .......... , .......................... 0 • .. • .. • • .. • • • ... • •• • • .. .. • .. • .. .. • • •• • .. • •• • • • • • 67
9.11 Check for WeaT ..... 0 . 0 . . . . . . . . . . . . . . ./ ..... • •• •• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . •• 68
9.12 Worle Rests • ,................ .............. • . ........ ... ... ......... •.•. .. ......... ....... •••••. . 68
9.13 Large Bole Inoraanie Bonded Wheels ............................................................ 68

SECTION IG-XOUNTED WHEELS

10.t ){~mum Safe Operatlnl' Speed ...!. . . . . . . . . . . . . . . . . . . . . . . . . . . . . : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
10.2 SPecial Maximum Operatin,r Speed .. L..... . .. .... ...... .. ... .... .. ... .. .. .... .... ... .... .. . .. .. 70
10.3 Work Pressure ................................................................................... 70

C) TABLES OF MAXTKUH OPERATING SPEEDS FOR MOUNTED WHEELS ............................ '11-85

CONVERSION TABLE-WHEEL SPEEDS (SFPM) ....................... 86
APPENDIX A ...................................................................................................................................................... :... . . .. .. .. .. .. .. .. .. .. .. .... .. . 87
0 ....... ·........................

JtEnr 1VO~ I!nD~ •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 88

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