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Engineers India - EIRI HiTech Magazine - May 2018
Engineers India - EIRI HiTech Magazine - May 2018
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JUST PREPARED NEW PROJECTS FOR YOU
COST ESTIMATION sand casting process. Sand castings are
MAIZE/CORN OIL FROM CORN produced in specialized factories called
Plant Capacity 8 MT./Day
GERM [EIRI/3210] Land (7000 sq.mt.) Rs. 5.89 Cr. foundries. Over 70% of all metal castings
India is predominantly an agricultural Plant & Machinery Rs. 2.38 Cr. are produced via a sand casting process.
country. Due to the progressive increase W.C. for 2 Months Rs. 8.25 Cr. COST ESTIMATION
in farm produce, a need has been felt to Total Capital Investment Rs. 16.87 Cr. Plant Capacity 4 MT./Day
develop more agro/based food processing Rate of Return 29% Land (20230 sq.mt.) Rs. 16.09 Cr.
industries to make gainful utilization of the Break Even Point 50% Plant & Machinery Rs. 18.44 Cr.
raw material resources and to provide *********************************************** W.C. for 2 Months Rs. 3.43 Cr.
remunerative prices to the growers. Maize
S.S. ALLOY FOUNDRY [EIRI/3212] Total Capital Investment Rs. 39.70 Cr.
is one of the important commercial food
A foundry is a factory which produces Rate of Return 23%
grains grown abundantly in our country.
metal casting from either ferrous or non- Break Even Point 62%
Main maize growing States in the country *********************************************
ferrous alloys. Metals are turned into parts
are Punjab, Haryana, U.P., M.P., Bihar,
by melting the metal into a liquid, pouring HYDROCHLORIC ACID [EIRI/3214]
Karnataka, Rajasthan. The maize is
the metal in a mold, and then removing Hydrochloric acid, also known as muriatic
processed for manufacturing many foods
the mold material or casting. The most acid, is an aqueous solution of hydrogen
items, corn oil (Maize Oil) is one of them.
common metal alloys processed are chloride gas. At room temperature, it is a
Corn is one of the most successful food,
aluminium and cast iron. However, other colorless gas, which forms white fumes
feed and industrial cereal. Industries
metals, such as steel, magnesium, of hydrochloric acid upon contact with
consume 12-15% of corn production in
copper, tin, and zinc, can be processed. atmospheric humidity. Hydrochloric acid
India. Corn flour, corn oil, cornflake, corn
Sand casting, also known as sand molded is a strong inorganic acid widely used
syrup, popcorn, rice corn and corn soap
casting, is a metal casting process chemical. The largest end uses for
are some popular corn products. Corn oil
characterized by using sand as the mold hydrochloric acid are steel pickling, oil well
is a pale yellow oil procured from the kernel
material. It is relatively cheap and acidizing, food manufacturing, producing
of corn. The first commercial production
sufficiently refractory even for steel calcium chloride, and ore processing.
of corn oil took place in 1889. Refined
foundry use. A suitable bonding agent Aqueous hydrochloric acid is used in
corn oil is tasteless and odorless oil. Corn
(usually clay) is mixed or occurs with the recovery of semiprecious metals from
oil is used as a cooking medium and for
sand. The mixture is moistened with water used catalysts, as a catalyst in synthesis,
manufacturing hydrogenated oil. Corn
to develop strength and plasticity of the use in catalyst regeneration, pH control,
having oil content of more than 6% is
clay and to make the aggregate suitable regeneration of ion exchange resins used
called high oil corn. The parts of corn seed/
for molding. The term "sand casting" can in wastewater treatment and electric
kernel are endosperm (82%), germ (embryo
also refer to a casting produced via the utilities, neutralization of alkaline products
and scutellum) (12%) (Figure 1 a & b). 80
sand casting process. Sand castings are or waste materials, and in brine
to 84% of total kernel oil is present in the
produced in specialized factories called acidification for use in the production of
germ region followed by 12% in aleurone
foundries. Over 70% of all metal castings chlorine and caustic soda. The
and 5% in endosperm.
are produced via a sand casting process. pharmaceutical industry consumes
COST ESTIMATION hydrochloric acid as a catalyst in
COST ESTIMATION
Plant Capacity 4 MT./Day synthesis, for pH control, for deionization
Plant Capacity 6 Ton/Day
Land (20230 sq.mt.) Rs. 16.09 Cr. of water and as a reduction agent (e.g., in
Land & Building (1 Acre) Rs. 1.54 Cr.
Plant & Machinery Rs. 18.44 Cr. the production of ascorbic acid and Para-
Plant & Machinery Rs. 1 Cr.
W.C. for 2 Months Rs. 3.43 Cr. aminobenzoic acid). Numerous other uses
W.C. for 2 Months Rs. 2.87 Cr.
Total Capital Investment Rs. 39.70 Cr. of hydrochloric acid include the
Total Capital Investment Rs. 5.58 Cr.
Rate of Return 23% manufacture of dyes and pigments; the
Rate of Return 21%
Break Even Point 62% removal of sludge and scale from industrial
Break Even Point 57%
*********************************************** equipment; the de-liming, tanning and dying
********************************************** of hides by the leather industry;
ALUMINIUM FOIL [EIRI/3211] S.S. CASTING FINISHED
manufacture of permanent wave lotion;
Aluminium foil is a thin sheet of metal. As PRODUCTS [EIRI/3213] the carbonizing of wool; use as a bleaching
such it can be an absolute barrier to A foundry is a factory which produces and dyeing assistant in the textile industry;
moisture, gases, odors, bacteria and metal casting from either ferrous or non- and the purification of sand and clay.
moulds. The high reflectivity of aluminium ferrous alloys. Metals are turned into parts Hydrochloric acid is a solution of hydrogen
ensures good protection against radiant by melting the metal into a liquid, pouring chloride gas in water. Hydrogen chloride
heat, whilst its opacity is important in the metal in a mold, and then removing gas is found in the volcame gases. The
preventing deterioration of a very large the mold material or casting. The most order designation, muriatic acid, proposed
range of foods and drinks which are common metal alloys processed are by Lavoisier in 1789, was based on the
affected by light. It is used for packaging aluminium and cast iron. However, other term muriate, inclicating the presence of
and non packaging uses. The growth of metals, such as steel, magnesium, chloride is an inagam'c compound. Thus,
this industry has been in the recent past, copper, tin, and zinc, can be processed. it is also know as muriat'c acid. The
owing to the growing application of foil in a Sand casting, also known as sand molded archaic designation is still used in US
variety of products. India is one of the casting, is a metal casting process industry to refer to the commercial farm.
key producers of aluminium foil in the characterized by using sand as the mold COST ESTIMATION
region. Over 70% of aluminium foil used material. It is relatively cheap and
in India is for packaging applications. The sufficiently refractory even for steel Plant Capacity 50 MT/Day
Foil is a continuous web of aluminium metal foundry use. A suitable bonding agent Land & Building (2.5 Acre) Rs. 4.70 Cr.
rolled to thickness ranging from 0.005 mm (usually clay) is mixed or occurs with the Plant & Machinery Rs. 2.50 Cr.
to a maximum of 0.15 mm. Foil is available sand. The mixture is moistened with water W.C. for 2 Months Rs. 2.67 Cr.
in many forms, Le., hard, soft (annealed), to develop strength and plasticity of the Total Capital Investment Rs. 10.27 Cr.
lubricated, non-lubricated plain, coated, clay and to make the aggregate suitable Rate of Return 33%
coloured, printed, embossed and laminated for molding. The term "sand casting" can Break Even Point 50%
to a variety of paper and synthetic films. also refer to a casting produced via the **********************************************
* EIRI Project Reports are prepared by highly qualified & experienced consultants &
Market Research and Analysis supported by a panel of Experts and Computerised.
* Data provided are reliable and uptodate collected from manufacturers/suppliers, plant
already commissioned in India.
A complete List of Industrial Project Reports are given on www.eiribooksandprojectreports.com
EACH DETAILED PROJECT REPORT CONTAINS:
INTRODUCTION : Project Mix, Uses & Applications, Quality Control Measure & Their Introduction for Attaining Required
Properties Economy & Productivity Competence.
MARKET SURVEY : Market Position, Installed Capacity Production, Anticipated Demand, Present Manufacturers,
Statistics of Imports & Exports, Estimated Demand, Demand & Supply Gap (If available), LI/IL Issued Recently
PROCESS OF MANUFACTURE : Inventory Controls & Tests, Comparative Study of Process for Manufacturing the
Product, Formulations, Process Flow Sheet Diagram, Process Detail in Stages from Raw Materials to Finished Products
RAW MATERIALS : Raw Material Specifications, Market Codes & Raw Material Prices, Sources of Procurement of
Raw Materials [Imported/Indigenous]
PLANT & MACHINERY : Range of Machineries Required, Detailed Specifications of Machines & Equipmants, Prices
od Machineries, Suppliers of Plant and Machineries.
LAND & BUILDING : Total Land Area Requirement with Rates, Covered Area Break-up with Estimated Costs of
Construction
PROJECT ECONOMICS : Land & buildings, Plant, Machinery & Other Fixed Assets, Total Capital Investment, Working
Capital Assessment, Raw Material & Consumable Stores, Staff Salaries & Wages, Utilities & Overheads, Total Cost of
Project, Sources of Finance/Refinance, Break Even Point Determination.
Market Survey Cum Detailed Techno Economic Faeasibility Report on all Projects are available contact:
ENGINEERS INDIA RESEARCH INSTITUTE
4449, Nai Sarak, Main Road, Delhi - 110 006 (India) * Ph. : +91 9811437895, 9811151047, 91-11-23918117, 23916431, 23947058, 45120361
Email: eiritechnology@gmail.com, eiriprojects@gmail.com Website: www.eiriindia.org, www.eiribooksandprojectreports.com
Hi-Tech Project,May’18, www.eiriindia.org # 13
Highly Profitable Projects for New Entrepreneurs
“EIRI Market Survey Cum Detailed Techno
Economic Feasibility Reports”
MILK & PACKAGING IN * MEDICAL DISPOSABLE YARN, DYEING & * POTATO & ONION FLAKES
POUCHES PLASTIC SYRINGES WEAVING * DUSTLESS CHALK
* CUTTING OIL LIQUID GOLD * METAL POLISHING BAR * CALCIUM CHLORIDE (SCHOOL CHALK)
(IN PASTE FORM) * SANITARY NAPKINS & BABY * AMINES & ALLIED PRODUCT * TOMATO POWDER
* P.V.C. LEATHER CLOTH DIAPERS * SPINNING COTTON * BIODEGRADABLE /
(REXINE) * PERFUMES/ATTAR * SILICONE FROM RICE HUSK COMPOSTABLE PLASTICS
* COAL TAR DISTILLATION * GEMS AND JEWELLERY * ADHESIVE (FEVICOL TYPE) * ACRYLIC CO POLYMER
* ALUMINIUM LABEL PRINTING * MULTIAXIAL GLASS FABRIC * CAUSTIC SODA FROM EMULSION
* FOLDING CARTNS/MONO * ACTIVE ZINC OXIDE ELECTROLYSIS * ESTER GUM (FOOD GRADE)
CARTONS * COPPER PHTHALOCYANINE * LED BULBS, TUBES ETC. * PROTEIN BASED FOAMING
* SURGICAL DISPOSABLE * TURMERIC OIL EXTRACTION * CERAMIC GLAZED WALL AGENT
GLOVES (DIPPED RUBBER FROM DRY TURMERIC AND FLOOR TILES * LECITHIN (SOYA BASED)
GOODS) * CNSL BASED RESIN IN * ZINC SULPHATE MONO * SOYA OIL AND CATTLE
* AGRICULTURAL CHEMICAL LIQUID & POWDER FORM * ETHANOL (BIO FUEL) FEED FROM SOYA
(PLANT GROWTH PROMOTER BOPP FILM FROM RICE STRAW BEAN
AND PLANT GROWTH * OLIVE OIL PLANT * GYPSUM MOULDING AND * COMPARISON BETWEEN
REGULATOR) * TANNIC ACID GYPSUM BOARD FLY ASH AND CELLULAR
* MENTHOL BOLD CRYSTALS * ZINC & COPPER SULPHATE * GINGER GARLIC PASTE LIGHTWEIGHT CONCRETE
FROM MENTHOL FLAKES * PAPER BASED PHENOLIC * ACID (SILICA) AND BASIC (CLC) BRICKS
* APPLE CHIPS SHEET (FOR ELECTRICAL RAMMING MASS * CELL CAST ACRYLIC
* CORRUGATED APPLIANCE) * UNSATURATED SHEET
POLYCARBONATE SHEET * THINNERS (WHITE SPIRIT POLYESTER RESINS * ACRYLIC BATH TUB AND
* COLD STORAGE BASED) * DAIRY (BUFFALO) FARMING SHOWER TRAY
* FLAT PVC LAMINATED * SINGLE SUPER PHOSPHATE SILICONE FROM RICE HUSK * THERMOCOLE BASED
* SAFTY GLASS/TOUGHENED & SULPHURIC ACID * N-ACETYL THIOZOLIDINE- DISPOSABLE PLATES
GLASS * MONO CALCIUM PHOSPHATE 4-CARBOXYLIC ACID (NATCA) * SODIUM SILICATE FROM
* PLASTIC GRANULES FROM & DI-CALCIUM PHOSPHATE * PE BASED CARBON BLACK RICE HUSK
WASTE * FLEXIBLE P.U. FOAM COMPOUND * ETHYL METHACRYLATE
* DRY WALL PUTTY (WHITE * ASPIRIN * ONION DEHYDRATION * SODIUM LAURYL ETHER
CEMENT BASED) * SORBITOL FROM MAIZE * PVC PIPES & FITTING SULPHATE
* CHARCOAL BRIQUETTE STARCH * GLASS REINFORCED * LATEX GLOVES,
* MICA PEARL PIGMENTS * SPICE OIL & OLEORESIN * GYPSUM MOULDINGS CONDOMS & CATHETER
* SOYA NUGGETS * ANTI-FOAMING AGENT ABSORBENT COTTON & * CALCIUM NITRATE
* POTATO GRANULES (SILICONE BASED) FOR SURGICAL BANDAGES GRAIN BASED ALCOHOL
* SANITARY NAPKINS & BABY DISTILLERY, SUGAR, PAPER * CALCIUM STEARATE BY DISTILLERY
DIAPERS PLANT ETC. FUSION PROCESS * BULK DRUGS
* CORRUGATED BOXES * LAUNDRY & DRY CLEANER * MANGO POWDER & OTHER * TMT BARS PLANT
* PLASTER OF PARIS * BRICKS FROM STONE DUST FREEZE DRIED PRODUCTS * CULTIVATION OF
* RUBBER ROLLER FOR * CARBOXY METHYL STARCH * MENTHOL OIL FROM CAPSICUM IN GREEN
PRINTING MACHINE * TITANIUM DIOXIDE LEAVES AND MENTHOL HOUSE
* LACTIC ACID * UNDECYENIC ACID * CRYSTALS (PEPPERMINT) * SULPHUR 90% WDG
* EMERY PAPER (SAND PAPER) * PSA BASED NITROGEN MANUFACTURE OF * EGG POWDER
* RUBBER RECLAIM SHEET GENERATOR CELLULOSE ACETATE * WOOD PLASTIC
FROM USED BUTYL TYRE * SYNTHETIC IRON OXIDE * ANTIFOAMING / * COMPOSITE BOARD LINE
AND TUBE * PVC INSULATION TAPE DEFOAMING AGENT * SODIUM LAURYL SULPHATE
* MANGO PULP * TAMARIND KERNEL POWDER * ALOEVERA CULTIVATION & AND SODIUM LAURYL
* PARTICLE BOARD FROM * ORGANIC CHEMICAL & PROCESSING ETHER SULPHATE
BAGASSE AND RICE HUSK SOLVENTS * SYNTHETIC MAGNESIUM * HONEY PRODUCTS
* TOILET PAPER & NAPKINS * PLASTICIZERS SILICATES * BABY CEREAL FOOD & MILK
* TENDER COCONUT WATER * ICE PACK (SOLUTIONS * EPHEDRINE POWDERS (BABY FOOD)
* CHARITABLE SOCIETY TYPE, VIOLET-SEMI SOLID HYDROCHLORIDE * GUR (JAGGERY)
* LIME CALCINATION PLANT POLYMER TYPE) * ACTIVATED BLEACHNG * PERFUME MANUFACTURE
* INJECTION MOULDED * GUM FROM TAMARIND EARTH * CHLORINATED PARAFFIN
PLASTIC COMPONENTS * PEARL SUGAR CANDY * TECHNICAL TEXTILES WAX (CPW)
* HYDRATED LIME (MISHRI) * FORMALIN FROM * HAND WASHING
* BLACK PEPPER * GOAT & SHEEP FARMING METHANOL DETERGENT POWDER
* MULTIAXIAL GLASS FABRIC * GYPSUM PLASTIC BOARD * CATIONIC SOFTNER USING THE DRY MIX
* LIQUID TOILET CLEANER (AUTOMATIC PLANT) (STEARIC ACID BASED) PROCESS INCLUDING
(HARPIC TYPE) * NON-WOVEN INDUSTRY * PRECIPITATED SILICA FORMULA OF DIFFERENT
* LIME & PRECIPITATED (CARRY BAGS, SURGICAL * BUS BODY BUILDING TYPES QUALITIES (LOW/
* CALCIUM CARBONATE GOWN, FACE MASK, ROUND * FORMALDEHYDE RESIN MEDIUM/HIGH COST)
* LIQUID GLUCOSE FROM CAPS, SHOE COVER, GLOVE) (UREA, PHENOL, MELAMINE) * HANDWASHING DETERGENT
BROKEN RICE * COTTON SPINNING, SIZING, * HDPE MONO FILAMEN NET POWDER USING THE DRY
Market Survey Cum Detailed Techno Economic Faeasibility Report on all Projects are available contact:
ENGINEERS INDIA RESEARCH INSTITUTE
4449, Nai Sarak, Main Road, Delhi - 110 006 (India) * Ph. : +91 9811437895, 9811151047, 91-11-23918117, 23916431, 23947058, 45120361
Email: eiritechnology@gmail.com, eiriprojects@gmail.com Website: www.eiriindia.org, www.eiribooksandprojectreports.com